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01 Air Handling Unit Room.

doc 1
tracor
PT. Tracor Mitra Selaras
Jl. Kesatrian 4/14, Jakarta 13150
Tel. (62-21) 8225101, (62-21) 70126963, (62) 0817192880
Fax. (62-21) 8225101

Thermography Inspection

at





PT. SKF Indonesia

Proyek PerIuasan Utara Kawasan Industri PuIogadung

JI. Tipar Cakung, Jakarta 13910

Air HandIing Unit Room

18/10/2013

By

Iit Soeprandono





01 Air Handling Unit Room.doc 2
tracor
PT. Tracor Mitra Selaras
Jl. Kesatrian 4/14, Jakarta 13150
Tel. (62-21) 8225101, (62-21) 70126963, (62) 0817192880
Fax. (62-21) 8225101










Section Component type Tag no Component
part
Direction/
Side
Fault Level
Severity
Page
Number
AH-PP MCCB 200A AH-PP Connection Incoming/
Outgoing
N/A Normal 3
AH-PP MCCB 125A
Right
AHU-D26 Cable &
Connection
Incoming/
Outgoing
Phase S Low 4
AH-PP Contactor Bottom AHU-D26 Cable &
Connection
Incoming Phase S & T Low 5
AH-PP MCCB 125A Left AHU-D25 Connection Incoming/
Outgoing
N/A Normal 6
AHU-PP2 MCCB 250A AHU-PP2 Connection Incoming/
Outgoing
N/A Normal 7
AHU-PP2 MCCB 100A Left AHU-D13 Cable &
Connection
Outgoing Phase S Medium 8
AHU-PP2 MCCB 100A
Middle
AHU-D14 Cable &
Connection
Outgoing Phase S & T Medium 9
AHU-PP2 Load Terminal AHU-PP2 Connection Incoming/
Outgoing
N/A Normal 10
AHU-PP2 MCCB 25A EX.05 Connection Incoming/
Outgoing
N/A Normal 11
AHU-PP2 Contactor #3
Bottom
EX.05 Connection Incoming Phase T Critical 12

Summary of Inspection

01 Air Handling Unit Room.doc 3
tracor
PT. Tracor Mitra Selaras
Jl. Kesatrian 4/14, Jakarta 13150
Tel. (62-21) 8225101, (62-21) 70126963, (62) 0817192880
Fax. (62-21) 8225101

Photo and Identification



IR Text Comment VaIue
Section AH-PP
Component type MCCB 200A
Tag no AH-PP
Component part Connection
Direction/Side ncoming/Outgoing
Phase R: 52.5A - S: 61.2A - T: 55.8A
Working condition Operates above 45 minutes
Fault N/A
Level Severity Normal

Thermogram
T
R
S
35.6
42.9 C
36
38
40
42

mage Date 18/10/2013
mage Time 10:11:44
mage File name R_3330.jpg
R Max. Temperature 42.4 C
S Max. Temperature 43.1 C
T Max. Temperature 42.5 C




AnaIysis & Recommended action:

AnaIysis:

Recommendation:

Monitor at next scheduIed thermography
inspection


Inspected by : Iit Soeprandono Signature:... date: 18/10/2013

Repaired by: .......... date:

Comment:

01 Air Handling Unit Room.doc 4
tracor
PT. Tracor Mitra Selaras
Jl. Kesatrian 4/14, Jakarta 13150
Tel. (62-21) 8225101, (62-21) 70126963, (62) 0817192880
Fax. (62-21) 8225101

Photo and Identification



IR Text Comment VaIue
Section AH-PP
Component type MCCB 125A Right
Tag no AHU-D26
Component part Cable & Connection
Direction/Side ncoming/Outgoing
Phase R: 26.35A - S: 31.18A - T:
28.30A
Working condition Operates above 45 minutes
Fault Phase S
Level Severity Low

Thermogram
T R
S
39.1
56.4 C
40
45
50
55

mage Date 18/10/2013
mage Time 10:15:02
mage File name R_3333.jpg
R Max. Temperature 51.6 C
S Max. Temperature 58.1 C
T Max. Temperature 50.0 C




AnaIysis & Recommended action:

AnaIysis:

Recommendation:
1. (Referring to previous thermography
report), phase S was still the hottest among
others.
2.
PossibIe causes of IocaI temperature increase
No CausaI Factor PIease Check
A Oxides Not Yet
B Dirty materials Not Yet
C mproper contact Not Yet
D Physically defect Not Yet
E nternal problems Not Yet
F Difference in load Checked
Requires monitoring & check-up at the earIiest
convenient time

Note:
1. Dismantle & clean up all cables &
terminations.
2. Check MCCBs assemblies, repair/replace if
necessary.
3. Retighten/re-torque all connections when
reinstalling.

Inspected by : Iit Soeprandono Signature:... date: 18/10/2013

Repaired by: .......... date:

Comment:

01 Air Handling Unit Room.doc 5
tracor
PT. Tracor Mitra Selaras
Jl. Kesatrian 4/14, Jakarta 13150
Tel. (62-21) 8225101, (62-21) 70126963, (62) 0817192880
Fax. (62-21) 8225101

Photo and Identification



IR Text Comment VaIue
Section AH-PP
Component type Contactor Bottom
Tag no AHU-D26
Component part Cable & Connection
Direction/Side ncoming
Phase R: 26.35A - S: 31.18A - T:
28.30A
Working condition Operates above 45 minutes
Fault Phase S & T
Level Severity Low

Thermogram
T
R
S
36.3
62.9 C
40
50
60

mage Date 18/10/2013
mage Time 10:24:33
mage File name R_3334.jpg
R Max. Temperature 56.0 C
S Max. Temperature 63.7 C
T Max. Temperature 61.2 C




AnaIysis & Recommended action:

AnaIysis:

Recommendation:
1. Phase S & T were hotter than reference
Phase R.
2.
PossibIe causes of IocaI temperature increase
No CausaI Factor PIease Check
A Oxides Not Yet
B Dirty materials Not Yet
C mproper contact Not Yet
D Physically defect Not Yet
E nternal problems Not Yet
F Difference in load Checked
Requires monitoring & check-up at the earIiest
convenient time

Note:
1. Dismantle & clean up all cables &
terminations.
2. Check Contactors assemblies, replace if
necessary.
3. Retighten/re-torque all connections when
reinstalling.

Inspected by : Iit Soeprandono Signature:... date: 18/10/2013

Repaired by: .......... date:

Comment:

01 Air Handling Unit Room.doc 6
tracor
PT. Tracor Mitra Selaras
Jl. Kesatrian 4/14, Jakarta 13150
Tel. (62-21) 8225101, (62-21) 70126963, (62) 0817192880
Fax. (62-21) 8225101

Photo and Identification



IR Text Comment VaIue
Section AH-PP
Component type MCCB 125A Left
Tag no AHU-D25
Component part Connection
Direction/Side ncoming/Outgoing
Phase R: A - S: A - T: A
Working condition Operates above 45 minutes
Fault N/A
Level Severity Normal

Thermogram
T
R S
39.3
54.0 C
40
45
50

mage Date 18/10/2013
mage Time 10:14:50
mage File name R_3332.jpg
R Max. Temperature 50.8 C
S Max. Temperature 53.1 C
T Max. Temperature 54.9 C




AnaIysis & Recommended action:

AnaIysis:

Recommendation:

Monitor at next scheduIed thermography
inspection


Inspected by : Iit Soeprandono Signature:... date: 18/10/2013

Repaired by: .......... date:

Comment:

01 Air Handling Unit Room.doc 7
tracor
PT. Tracor Mitra Selaras
Jl. Kesatrian 4/14, Jakarta 13150
Tel. (62-21) 8225101, (62-21) 70126963, (62) 0817192880
Fax. (62-21) 8225101

Photo and Identification



IR Text Comment VaIue
Section AHU-PP2
Component type MCCB 250A
Tag no AHU-PP2
Component part Connection
Direction/Side ncoming/Outgoing
Phase R: 69.4A - S: 72.7A - T: 66.4A
Working condition Operates above 45 minutes
Fault N/A
Level Severity Normal

Thermogram
T R
S
37.1
47.5 C
38
40
42
44
46

mage Date 18/10/2013
mage Time 9:55:59
mage File name R_3325.jpg
R Max. Temperature 42.8 C
S Max. Temperature 44.3 C
T Max. Temperature 43.2 C




AnaIysis & Recommended action:

AnaIysis:

Recommendation:

Monitor at next scheduIed thermography
inspection


Inspected by : Iit Soeprandono Signature:... date: 18/10/2013

Repaired by: .......... date:

Comment:

01 Air Handling Unit Room.doc 8
tracor
PT. Tracor Mitra Selaras
Jl. Kesatrian 4/14, Jakarta 13150
Tel. (62-21) 8225101, (62-21) 70126963, (62) 0817192880
Fax. (62-21) 8225101

Photo and Identification



IR Text Comment VaIue
Section AHU-PP2
Component type MCCB 100A Left
Tag no AHU-D13
Component part Cable & Connection
Direction/Side Outgoing
Phase R: A - S: A - T: A
Working condition Operates above 45 minutes
Fault Phase S
Level Severity Medium

Thermogram
T
R
S
44.0
63.1 C
45
50
55
60

mage Date 18/10/2013
mage Time 9:57:15
mage File name R_3326.jpg
R Max. Temperature 55.3 C
S Max. Temperature 62.2 C
T Max. Temperature 57.1 C




AnaIysis & Recommended action:

AnaIysis:

Recommendation:
1. Phase S was the hottest among others and
was hotter than threshold 60C (for system
100A and bellow).
2.
PossibIe causes of IocaI temperature increase
No CausaI Factor PIease Check
A Oxides Not Yet
B Dirty materials Not Yet
C mproper contact Not Yet
D Physically defect Not Yet
E nternal problems Not Yet
F Difference in load Not Yet
Requires attention

Note:
1. Check R-S-T load current.
2. Dismantle & clean up all cables &
terminations.
3. Check MCCBs & cables assemblies,
repair/replace if necessary.
4. Retighten/re-torque all connections when
reinstalling.
Inspected by : Iit Soeprandono Signature:... date: 18/10/2013

Repaired by: .......... date:

Comment:

01 Air Handling Unit Room.doc 9
tracor
PT. Tracor Mitra Selaras
Jl. Kesatrian 4/14, Jakarta 13150
Tel. (62-21) 8225101, (62-21) 70126963, (62) 0817192880
Fax. (62-21) 8225101

Photo and Identification



IR Text Comment VaIue
Section AHU-PP2
Component type MCCB 100A Middle
Tag no AHU-D14
Component part Cable & Connection
Direction/Side Outgoing
Phase R: A - S: A - T: A
Working condition Operates above 45 minutes
Fault Phase S & T
Level Severity Medium

Thermogram
T
R
S
44.0
63.1 C
45
50
55
60

mage Date 18/10/2013
mage Time 9:57:15
mage File name R_3326.jpg
R Max. Temperature 59.0 C
S Max. Temperature 60.3 C
T Max. Temperature 64.1 C




AnaIysis & Recommended action:

AnaIysis:

Recommendation:
1. Phase S & T were hotter than reference
Phase R and were hotter than threshold
60C (for system 100A and bellow).
2.
PossibIe causes of IocaI temperature increase
No CausaI Factor PIease Check
A Oxides Not Yet
B Dirty materials Not Yet
C mproper contact Not Yet
D Physically defect Not Yet
E nternal problems Not Yet
F Difference in load Not Yet
Requires attention

Note:
1. Check R-S-T load current.
2. Dismantle & clean up all cables &
terminations.
3. Check MCCBs & cables assemblies,
repair/replace if necessary.
4. Retighten/re-torque all connections when
reinstalling.
Inspected by : Iit Soeprandono Signature:... date: 18/10/2013

Repaired by: .......... date:

Comment:

01 Air Handling Unit Room.doc 10
tracor
PT. Tracor Mitra Selaras
Jl. Kesatrian 4/14, Jakarta 13150
Tel. (62-21) 8225101, (62-21) 70126963, (62) 0817192880
Fax. (62-21) 8225101

Photo and Identification



IR Text Comment VaIue
Section AHU-PP2
Component type Load Terminal
Tag no AHU-PP2
Component part Connection
Direction/Side ncoming/Outgoing
Phase R: A - S: A - T: A
Working condition Operates above 45 minutes
Fault N/A
Level Severity Normal

Thermogram
Z
X
Y
36.7
48.9 C
40
45

mage Date 18/10/2013
mage Time 10:09:29
mage File name R_3329.jpg
X Max. Temperature 42.2 C
Y Max. Temperature 46.3 C
Z Max. Temperature 43.8 C




AnaIysis & Recommended action:

AnaIysis:

Recommendation:

Monitor at next scheduIed thermography
inspection


Inspected by : Iit Soeprandono Signature:... date: 18/10/2013

Repaired by: .......... date:

Comment:

01 Air Handling Unit Room.doc 11
tracor
PT. Tracor Mitra Selaras
Jl. Kesatrian 4/14, Jakarta 13150
Tel. (62-21) 8225101, (62-21) 70126963, (62) 0817192880
Fax. (62-21) 8225101

Photo and Identification



IR Text Comment VaIue
Section AHU-PP2
Component type MCCB 25A
Tag no EX.05
Component part Connection
Direction/Side ncoming/Outgoing
Phase R: A - S: A - T: A
Working condition Operates above 45 minutes
Fault N/A
Level Severity Normal

Thermogram
T
R
S
41.6
63.1 C
45
50
55
60

mage Date 18/10/2013
mage Time 10:04:00
mage File name R_3327.jpg
R Max. Temperature 53.7 C
S Max. Temperature 53.0 C
T Max. Temperature 51.6 C




AnaIysis & Recommended action:

AnaIysis:

Recommendation:

Monitor at next scheduIed thermography
inspection


Inspected by : Iit Soeprandono Signature:... date: 18/10/2013

Repaired by: .......... date:

Comment:

01 Air Handling Unit Room.doc 12
tracor
PT. Tracor Mitra Selaras
Jl. Kesatrian 4/14, Jakarta 13150
Tel. (62-21) 8225101, (62-21) 70126963, (62) 0817192880
Fax. (62-21) 8225101

Photo and Identification



IR Text Comment VaIue
Section AHU-PP2
Component type Contactor #3 Bottom
Tag no EX.05
Component part Connection
Direction/Side ncoming
Phase R: A - S: A - T: A
Working condition Operates above 45 minutes
Fault Phase T
Level Severity Critical

Thermogram
T R S
36.7
72.7 C
40
50
60
70

mage Date 18/10/2013
mage Time 10:09:16
mage File name R_3328.jpg
R Max. Temperature 50.7 C
S Max. Temperature 57.6 C
T Max. Temperature 84.6 C




AnaIysis & Recommended action:

AnaIysis:

Recommendation:
1. Phase T was the hottest among others and
was hotter than threshold 60C (for system
100A and bellow).
2.
PossibIe causes of IocaI temperature increase
No CausaI Factor PIease Check
A Oxides Not Yet
B Dirty materials Not Yet
C mproper contact Not Yet
D Physically defect Not Yet
E nternal problems Not Yet
F Difference in load Not Yet
Requires immediate attention

Note:
1. Check R-S-T load current.
2. Dismantle & clean up all cables &
terminations.
3. Check Contactors & cables assemblies,
repair/replace if necessary.
4. Retighten/re-torque all connections when
reinstalling.
Inspected by : Iit Soeprandono Signature:... date: 18/10/2013

Repaired by: .......... date:

Comment:

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