AlgeriaOmanFertilizerProject

INSPECTIONANDTESTPLAN
PO / SC No.

LENGEND

EQUIPMENT / INSTALLATION :
VENDOR / SUBCONTRACTOR

Activity
No.
1

WORK ACTIVITY

2-1

PROCEDURE
REFERENCE

I Inspection Point

W Witness Point

R Review

ACCEPTANCE CRITERIA
CODE / STANDARD

S Surveillance

INSPECTION LEVEL
CONST

QC

OWNER

QUALITY RECORD
DOC. No.

Foundation

Check the orientation of

0
0
0
0
0 ,90 ,180 ,270

1-1

QUALITY CHARACTERISTIC TO
BE VERIFIED

H Hold Point

Drawing of Storage tank

Anchor Bolt
Tightening & Leveling / Snug Tight
/ Orientation / Projection

Foundation Drawing

1/7

API 650

IR-T-001; (REFER
TO METHOD
STATEMENT)

AlgeriaOmanFertilizerProject
INSPECTION AND TEST PLAN
PO / SC No.
VENDOR / SUBCONTRACTOR :
EQUIPMENT / INSTALLATION :
Activity
No.

QUALITY CHARACTERISTIC TO BE
VERIFIED

REFERENCE PROCEDURES

Material Identification

Drawing

4-1

Check the orientation and layout

4-3

4-4

WORK ACTIVITY

INSPECTION LEVEL

QUALITY RECORD
DOC. No.

CONST

QC

OWNER

Drawing

Drawing

Drawing

Visual Inspection of welds

API 650 Para. 7.2

API 650 Para. 7.2

IR-T-008

Weld seam vacuum test

API 650 Para 8.6

API 650 Para 8.6

IR-T-005

Material

3-1
4

ACCEPTANCE CRITERIA
CODE / STANDARD

IR-T-014

Bottom Plate

2/7

AlgeriaOmanFertilizerProject
INSPECTION AND TEST PLAN
PO / SC No.
VENDOR / SUBCONTRACTOR :
EQUIPMENT / INSTALLATION :

Activity
No.
5

WORK ACTIVITY

QUALITY CHARACTERISTIC TO BE
VERIFIED

REFERENCE
PROCEDURES

ACCEPTANCE CRITERIA
CODE / STANDARD

INSPECTION LEVEL
CONST

QC

OWNER

Annular

5-1

Fit-up Inspection

Drawing

Drawing

5-2

Weld seam Visual Examination

API 650 Para.7.2

API 650 Para.7.2

5.3

RT on Radial Joint

ASME SEC.

ASME SEC.

Visual Inspection for fillet welds

API 650 Para. 7.2

API 650 Para. 7.2

6-0

6-1

QUALITY RECORD
DOC. No.

IR-T-008

IR-T-008

Annular to Shell

3/7

AlgeriaOmanFertilizerProject
INSPECTION AND TEST PLAN
PO / SC No.
VENDOR / SUBCONTRACTOR :
EQUIPMENT / INSTALLATION :
Activity
No.

QUALITY CHARACTERISTIC TO BE
VERIFIED

REFERENCE PROCEDURES

7-1

Check Nozzle Orientation

Refer to Fabrication
Drawing and Fabrication
Procedure

7-2

Check the alignment of Vertical

joints

7-3

WORK ACTIVITY

ACCEPTANCE CRITERIA
CODE / STANDARD

INSPECTION LEVEL

QUALITY RECORD
DOC. No.

CONST

QC

OWNER

Refer to Fabrication Drawing

and Fabrication Procedure

Refer to API 650 7.2.

Refer to API 650 7.2.

Check the Projection of Horizontal

Joints

Refer to API 650 7.2.3

Refer to API 650 7.2.3

7-4

Check the Roundness of inside

st
diameter for 1 course shell

API 650 Para. 7.5.3

API 650 Para. 7.5.3

IR-T-004

7-5

Check the Level of shell plate after

assembling of 1, 3 and 5

Refer to Erection Procedure

Refer to Erection Procedure

IR-T-002

Shell

4/7

IR-T-003

AlgeriaOmanFertilizerProject
INSPECTION AND TEST PLAN
PO / SC No.
VENDOR / SUBCONTRACTOR :
EQUIPMENT / INSTALLATION :

Activity No.

7-6

7-7

7-8

WORK ACTIVITY

QUALITY CHARACTERISTIC TO BE
VERIFIED
Check the Level of the Shell plate
after assembling the top shell course
Check the Plumbness of Shell plate
after assembling of 1, 3 and 5 of
shell course
Check the Plumbness of Shell plate
after assembling the top of the shell
course

REFERENCE
PROCEDURES

ACCEPTANCE CRITERIA
CODE / STANDARD

INSPECTION LEVEL
CONST

QC

OWNER

QUALITY
RECORD DOC.
No.

API 650

API 650

IR-T-002

API 650 7.5.2

API 650 7.5.2

IR-T-007

API 650 7.5.2

API 650 7.5.2

IR-T-007

5/7

AlgeriaOmanFertilizerProject
INSPECTION AND TEST PLAN
PO / SC No.
VENDOR / SUBCONTRACTOR :
EQUIPMENT / INSTALLATION :

Activity No.

WORK ACTIVITY

Top Angle /
Compression Ring

QUALITY CHARACTERISTIC
TO BE VERIFIED
Curvature and Distortion

REFERENCE PROCEDURES

ACCEPTANCE CRITERIA
CODE / STANDARD

INSPECTION LEVEL
CONST

QC

OWNER

QUALITY
RECORD DOC.
No.

Refer to Fabrication
Drawing and Fabrication
Procedure

Refer to Fabrication Drawing and

Fabrication Procedure

API650 8.5

API650 8.5

IR-T-008

IR-T-006

IR-T-013

Roof

9-1

Visual Inspection of Welds

9-2

Fillet Welds, Soap Bubble

(100% of weld)

11

Temporary Bracket

Fillet Weld MT or PT (100%)

6423DA060-00-01300

6423DA060-00-01300

12

Permanent Bracket and

Pad

Fillet Weld MT or PT (100%)

6423DA060-00-01300

6423DA060-00-01300

13

Wind Girder

Dimensional and Visual

inspection

Drawing
- API 650 8.5

-Drawing
- API 650 8.5

6/7

AlgeriaOmanFertilizerProject
INSPECTION AND TEST PLAN
PO / SC No.
VENDOR / SUBCONTRACTOR :
EQUIPMENT / INSTALLATION :
Activity No.

WORK ACTIVITY

QUALITY CHARACTERISTIC
TO BE VERIFIED

REFERENCE PROCEDURES

ACCEPTANCE CRITERIA
CODE / STANDARD

INSPECTION LEVEL
CONST

QC

OWNER

QUALITY
RECORD DOC.
No.

14

Wind Girder and Stiffening

Ring

Fillet welds MT or PT
(100%)

15

Platform and Ladder

Dimensional and Visual

inspection

Drawing of Storage tank

Drawing of Storage tank

IR-T-009

16

Hydrotest

Weld Joints Soundness

API 650 7.3.6.

API 650 7.3.6

IR-T-010

17

Settlement Inspection

Settlement report
API 650 7.3.6.6

Settlement report
API 650 7.3.6.6

IR-T-011

Note: When the contractor requested inspection to AOA as per this ITP, and Inspection is not performed in scheduled time,
it is considered to waive AOAs inspection.

7/7


Attachment1

IRT001

INSPECTIONREPORT
FORANCHORBOLTORIENTATION

ProjectName:AOFP
NameofEquipment:_________________
ItemNo.:__________________________
Location:___________________________
I.R.No.:____________________________

Anchor
Bolt
No.

Design
Orientation

Actual
Orientation

22.5

45 TYP
8-M30 ANCHOR
BOLT & NUTS

90O

270

H
O

180

ANCHOR BOLT ORIENTATION

ANCHOR BOLT PROJECTION

Design
Projection

Design
Projection

Diff.

Remarks

Diff.

Remarks

Acceptedby:

Construction:QA/QC:Owner:

____________________________________________________________
Name/Signature/DateName/Signature/DateName/Signature/Date


Attachment2

IRT002

INSPECTIONREPORT
FORLEVELOFSHELLPLATES

ProjectName:AOFP
NameofEquipment:______________
ItemNo.:_______________
Location:_______________
I.R.No.:________________
CheckPoint
11.25
22.50
33.75
45
56.25
67.50
78.75
90
101.25
112.50
123.50
135
146.25
157.60
168.75
180

Measured
Dimension

270

90
180

Difference

Remarks

Checkpoint

191.25
202.50
213.75
225
236.25
247.50
258.75
270
281.25
292.50
303.75
315
326.25
337.50
348.75
360

Measured
Dimension

Difference

Remarks

INSPECTIONMETHOD

Measuring Scale

Level

Shell Plate

Acceptedby:

Construction:QA/QC:Owner:

_________________________________________________________________
Name/Signature/DateName/Signature/DateName/Signature/Date


Attachment3

IRT003

INSPECTIONREPORT
FORTANKNOZZLEORIENTATION
ProjectName:AOFP

D
H

NameofEquipment:_________________
ItemNo.:_________________
Location:_________________
I.R.No.:__________________

Nozzle
No.

Size

DRAWINGPOSITION
INSPECTIONITEM
Part
ORIENTN. ELEV. DIST. ORIENTN. ELEV. DIST. WELD
Name
(Deg)
(H)
(D)
(CHECK)
(CHECK) (CHECK) VISUAL

Remarks

Acceptedby:

Construction:QA/QC:Owner:

_________________________________________________________________
Name/Signature/DateName/Signature/DateName/Signature/Date


Attachment4

IRT004

INSPECTIONREPORT
FORROUNDNESSOF1stCOURSESHELLPLATE
ProjectName:AOFP
NameofEquipment:_____________________
ItemNo.:_________________
Location:_________________
I.R.No.:__________________
CheckPoint

Measured
Radius

11.25

33.75

45

56.25

67.50

78.75

90

101.25

112.50

123.50

135

146.25

157.60

168.75

180

INSPECTIONMETHOD:
22.50

Difference

Remarks

315

270

180
Measured
Radius

CheckPoint
202.50
213.75

225
236.25

247.50

281.25

326.25

258.75

270
292.50
303.75

315
337.50
348.75
360

Max.Diameter:
Min.Diameter:

90

225

191.25

0
45

135
Difference

Level
Shell Plate

ActualDifference:

Acceptedby:

Construction:QA/QC:Owner:

_________________________________________________________________
Name/Signature/DateName/Signature/DateName/Signature/Date

Remarks


Attachment5

IRT005

INSPECTIONREPORT
FORBOTTOMVACUUMTEST
ProjectName:AOFP
NameofEquipment:_________________
ItemNo.:______________
Location:______________
I.R.No.:_______________
CHECKITEM

1.BottomPlateWelding
Joint
2.BottomtoAnnular
WeldingJoint
3.AnnularPlateWelding
Joint

VACUUMTEST
1st
2nd

RESULT

VACUUM
METHOD

PRESSURE

REMARK
S

Bottom to Bottom Plate Weld Joint

Annular to Annular Plate Weld Joint

Annular to Bottom Plate Weld Joint

Acceptedby:

Construction:QA/QC:Owner:

_________________________________________________________________
Name/Signature/DateName/Signature/DateName/Signature/Date


Attachment6

IRT006

INSPECTIONREPORT
FORROOFVACUUMTEST
ProjectName:AOFP
NameofEquipment:_________________
ItemNo.:______________
Location:______________
I.R.No.:_______________
CHECKITEM

VACUUMTEST
1st
2nd

RESULT

VACUUM
METHOD

PRESSURE

REMARKS

1.RoofPlateWeldingJoint

2.RoofPlateTo
CompressionRingWelding
Joint

Acceptedby:

Construction:QA/QC:Owner:

_________________________________________________________________
Name/Signature/DateName/Signature/DateName/Signature/Date

Attachment7

IRT007

INSPECTIONREPORT
FORPLUMBNESSOFSHELLPLATE

Check
Point
11.25

Bot

MeasuredDimension
2nd 3rd 4th 5th

6th

ProjectName:AOFP
NameofEquipment:______________
ItemNo.:___________
Location:___________
I.R.No.:____________

270

Max.
Diff.

Check
Point
191.25

Bot.

90

180
MeasuredDimension
2nd 3rd 4th 5th

6th

202.50

33.75
213.75

45
225

56.25
236.25

67.50
247.50

78.75
258.75

90
270

101.25
281.25

112.50
292.50

123.50
303.75

135
315

146.25
326.25

157.60
337.50

168.75
348.75

180
360

INSPECTIONMETHOD
Shell Plate

Plumb Bob

Bottom Plate

Tolerance:<h/200
Acceptedby:

Construction:QA/QC:Owner:

_________________________________________________________________
Name/Signature/DateName/Signature/DateName/Signature/Date

22.50

Max.
Diff.

Attachment8

IRT008

INSPECTIONREPORT
TANKWELDINGSEAM
ProjectName:AOFP
NameofEquipment:______________
ItemNo.:______________
Location:______________
I.R.No.:_______________
PartName
BottomPlates

AnnularPlates

ShellPlates

RoofPlates

ShellNozzles
RoofNozzles

Location
BottomtoBottomLapWeld
BottomtoAnnularLapWeld

AnnulartoAnnularButtWeld
AnnulartoShellFilletWeld

1stShellVerticalWeld
st
nd
1 to2 ShellHorizontalWeld
nd
2 ShellVerticalWeld
2ndTo3rdShellHorizontalWeld
rd
3 ShellVerticalWeld
rd
th
3 To4 ShellHorizontalWeld
th
4 ShellVerticalWeld
th
th
4 To5 ShellHorizontalWeld
th
5 ShellVerticalWeld
5thTo6thShellHorizontalWeld
th
7 ShellVerticalWeld
th
7 ToTopAngleHorizontalWeld

RoofToRoofLapWeld
RoofToTopAngleLapWeld

NozzleNeck&ReinforcingPadWeld
NozzleNeck&ReinforcingPadWeld

CheckDate

Result

Remarks

Acceptedby:

Construction:QA/QC:Owner:

_________________________________________________________________
Name/Signature/DateName/Signature/DateName/Signature/Date


Attachment9

IRT009

INSPECTIONREPORT
FORTANKPLATFORM&LADDER
PARTNAME

POSITION

STAIRWAY

1 Ladder

st

nd

INSPECTINITEM
INSTALLRESULT

WELDINGRESULT

2 Ladder

3rdLadder

1 Platform

st

nd

2 Platform

TopPlatform

1stBracket

2ndBracket

3 Bracket

rd

th

th

th

4 Bracket

5 Bracket

6 Bracket

7thBracket

th

th

8 Bracket

9 Bracket
th

10 Bracket

11thBracket

th

12 Bracket

LadderHandrail

RoofHandrail

Acceptedby:

Construction:QA/QC:Owner:

_________________________________________________________________
Name/Signature/DateName/Signature/DateName/Signature/Date

REMARKS

Attachment10

IRT010

HYDROTESTREPORT

ReportNo.:

LocationandItemUnderTest

DesignData:
TypeofTank:DomeRoofTank
Fluid:
DesignTemp.:
DesignPressure:
HydrotestPressure:
WaterFilling

FillingTime

DateofTest :

HydrotestingFluid:

HoldingTime

VisualInspection

Daewoo

OWNER

75%Full

100%Full

Start

Stop

25%Full

50%Full

Remarks:

100 % Water Level

75 % Water Level

50 % Water Level

25 % Water Level


Attachment11

IRT011

FoundationSettlementReport

ReportNo.:

TankDescription:
ReferencePoint
TankEmpty
25%WaterLevel
50%WaterLevel
75%WaterLevel
100%WaterLevel
100%WaterLevel(24Hrs)

TagNo.

60

90

Daewoo OWNER

150

180

210

270

300

330

30

120

240

ReferencePoint
TankEmpty
25%WaterLevel
50%WaterLevel
75%WaterLevel
100%WaterLevel
100%WaterLevel(24Hrs)

ReferencePoint
TankEmpty
25%WaterLevel
50%WaterLevel
75%WaterLevel
100%WaterLevel
100%WaterLevel(24Hrs)

Note:12pcsMonitoringplatedistributedaroundthetank

180

BM2
90
270

0
BM1

Acceptedby:

Construction:QA/QC:Owner:

Name:Name:Name:
Signature:Signature:Signature:
Date:Date:Date:

Attachment12

IRT012

POSTWELDHEATTREATMENTREPORT
ReportNo.:____________

Date:________________

ProjectName:AOFP
ItemName:________________
ItemNo.:__________________
COMPONENTTYPE:
VESSELTANK
FURNACEPIPING
STRUCTURE
TYPE:_____________________
MATERIAL:_________________THK.:_________________
CODE:_____________________
REQUIREDBY:SERVICETHK.

StartingTemperature

HeatingRate
HoldingTemperature
HoldingTime
CoolingRate
ControlCoolingTo:

HEATTREATMENTEQUIPMENTDATA
CALIBRATION:_____________________

THERMOCOUPLE:____________________TYPE:___________________NUMBER:__________________

THERMOCOUPLELOCATION:

NOTES:

Acceptedby:

Construction:QA/QC:Owner:

Name:Name:Name:
Signature:Signature:Signature:
Date:Date:Date:

Attachment13

IRT013

INSPECTIONREPORT
FORCURVATUREANDDISTORTION

ItemName:________________________
NameofEquipment:_____________________

MEASURED
POINT
0
45
90
135
ARC LENGTH
30
45

MEASURED
DIMENSION(A)

MEASURED
POINT

MEASURED
DIMENSION(B)

MEASURED
DIAMETER

180

225

315

Acceptedby:

Construction:QA/QC:Owner:

Name:Name:Name:
Signature:SignatureSignature:
Date:Date:Date:

270

REMARKS

Attachment14

IRT014

INSPECTIONREPORT
FORMATERIALIDENTIFICATION

ProjectName:AOFP
NameofEquipment:
ItemNo.:
Location:
I.R.No.:____________________________

PLATE

Thk

HeatNO.

ErecNo.

Material

Size(L*W)

Thk

Remarks

Acceptedby:

Construction:QA/QC:Owner:

____________________________________________________________
Name/Signature/DateName/Signature/DateName/Signature/Date