N0. QP-013, General Fabric Inspection Manual, Rev 0

QP-
013,_General_Fabric_Insp
ection_Manual,_Rev_0.doc

Rev. 0 Feb.18, 2002
Chevron Indonesia Company
GENERAL FABRIC
INSPECTION MANUAL

Page 1 of 14

Gener al Fabr i c
I nspec t i on Manual
(Gener al I nspec t i on)

CI CO QP I NSP 013

APPROVAL

T i t l e N a m e Signature D a t e
E&C Manager Patrick A Cox
MI & QA Superintendent Steve Adrianto Feb. 18, 2002
Originator Zakianto Qohar May 19, 2001

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INSPECTION MANUAL

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INSPECTION MANUAL

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CONTENTS

1.0 PURPOSE

2.0 SCOPE

3.0 REFERENCES

4.0 RESPONSIBILITIES

5.0 DEFINITIONS

6.0 INSPECTION AREA

7.0 QUALIFICATION AND CERTIFICATION

8.0 INSPECTION PROCESS FOR GENERAL FABRIC
CONDITION

9.0 CLOSURE

10.0 ATTACHMENT

10.1 Check list for General Fabric Condition Offshore
10.2 Check list for General Fabric Condition Onshore
10.3 Sketch(es) or Photo(s)

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INSPECTION MANUAL

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1.0 PURPOSE

The principal objective of this inspection manual is to provide a general guidance and to
ensure that the general fabrics are well inspected and having acceptable inspection result
in order to serve certain operating condition safely.

This manual is intended as Level I General Inspection Manual System for facilities.

2.0 SCOPE

This manual is applicable in inspecting general structure and general facility condition
visually that includes general condition of pressure containment system.

3.0 REFERENCES

Migas Government Regulations

CICO-QP-M-002 : Inspection Manual for Pressure Containment System

API Standards

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INSPECTION MANUAL

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4.0 RESPONSIBILITIES

4.1 MI & QA Superintendent
Mechanical Integrity & Quality Assurance (MI & QA) Superintendent shall mean
a person who responsible for ensuring the facilities are in order to withstand
normal operation condition. In case substandard conditions found by Field
Inspector during walk through inspection, Inspection Result and Recommendation
shall be generated timely.

4.2 MI & QA Senior Specialist
MI & QA Senior Specialist shall mean a person who is responsible for
coordinating inspection work, reviewing the correctness of initial recommendation
that is received from Field Inspector(s) and preparing a formal recommendation for
the Superintendent approval. This position shall also be responsible to judge risk
level of fabric and to develop annual or quarter inspection program.

4.3 Field Inspector(s)
Field Inspector shall mean person(s) having certain inspection certifications and
qualifications who is responsible for performing walk through inspection in
general facility condition.

The Inspector(s) shall also have abilities to perform initial analysis and initial
recommendations before it is reviewed by Senior Specialist and approved by MI &
QA Superintendent.

4.4 MI & QA System Administration
The administrator shall mean person who is responsible for administering every
recommendation issued, closing status and updating the historical record of
general facility.

4.5 MI & QA Engineer
MI & QA Engineer shall mean a person who is responsible for preparing repair
procedures.

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5.0 DEFINITIONS

Inspection Result Disposition

5.1 A - Satisfactory
This condition represents an excellent condition about above normal acceptable
industrial standards.

5.2 B - Good
This condition is within normal industrial standard and facilities have been
maintained properly.

5.3 C - Moderate
This condition is still within normal industrial standard; however, indicates some
areas require adequacy of maintenance.

5.4 D - Bad
This condition is about below industrial standard and indicates maintenance
program is inadequate.

5.5 E - Worst
This condition is below industrial standards and requires proper maintenance /
repair immediately.

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INSPECTION MANUAL

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6.0 INSPECTION AREA

Structure and General Facility Condition

The General Fabric Inspection covers visual inspection at glance to the following area or
section of platform and onshore plant. The General Fabric Inspection is intended to inspect
the current condition that may effect to the further loss, damage, etc. The following areas
are needed to inspect for general condition,

6.1 Top of J acket Area

6.2 Boat Landing Area

6.3 Below Cellar Deck

6.4 Above Cellar Deck

6.5 Below Main Deck

6.6 Above Main Deck

6.7 Plant - Onshore

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7.0 QUALIFICATIONS AND CERTIFICATIONS

FIELD INSPECTORS
An authorized inspector employed by or under contract to and under the direction of an
owner-user inspection organization shall be equal to at least one of the following
qualifications and certifications,
Qualifications,
A degree in engineering plus 1 year of experience in the design, construction,
repair, operation, or inspection of structural or pressure containment item.
A 2-year certificate in engineering or technology from a technical college plus
2 years of experience in the design, construction, repair, operation, or
inspection of structural or pressure containment item.
The equivalent of a high school education plus 3 years of experience in the
design, construction, repair, operation, or inspection of structural or pressure
containment item.
Five years of experience in the inspection of structural or pressure containment
item

Certifications,
A jurisdictional agency certification They must have qualified by written
examination under the laws, rules, and regulations of jurisdiction, (Migas) or
A Certified AWS Welding Inspector.

8.0 INSPECTION PROCESS FOR GENERAL FABRIC CONDITION

During walk through inspection, Field Inspector shall check at glance the overall
condition of platform and general facility which is includes structural and pressure
containment system. Once the substandard item found, the preliminary recommendation
should be forwarded to Sr Specialist for further analysis and then MI & QA
Superintendent will issue recommendation timely.

9.0 CLOSURE

The inspection result shall be reported immediately to the Operations when findings are
revealed during walkthrough inspection. MI & QA Section will monitor in a monthly basis
the resolution status of The Inspection and Recommendation issued

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INSPECTION MANUAL

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10.0 ATTACHEMENT

10.1 Check list for General Fabric Condition Offshore
10.2 Check list for General Fabric Condition Onshore
10.3 Sketch(es) or Photo(es)

ooooo0ooooo

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ATTACHMENT

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10.1 Chec k l i st f or Gener al Fabr i c Condi t i on
Of f shor e

Field : _________________________ Facility : ______________________
Year in Service : _________________________ Inspector name : ______________________
Date of Inspection : _________________________ ID Badge # : ______________________
Sketches : Yes N/A Inspectors signature :

No

INSPECTION AREA
Inspection
Disposition
RECOMMENDATION

1 Top of Jacket Area
General Structure
Handrail
Grating
Ladder
Stair
Walkway
Sump Caisson
General Piping
Valves
Instrumentation
Electrical
Cable trays
Pressure Vessels
General Rotating equipment
Safety Equipment
Other Equipment

2 Boat Landing Area
General Structure
Handrail
Grating
Ladder
Stair
Walkway
Rubber Fenders
Barge Bumpers
Riser Guards
Safety Equipment
Swing Rope

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ESD Station
Safety Equipment
Etc.

No

INSPECTION AREA
Inspection
Disposition
RECOMMENDATION

3 Below Cellar Deck Area
General Structure
General Piping
General Cable Trays
Instrumentation
General Drain Lines
Safety Equipment
Etc

4 Above Cellar Deck
General Structure
Handrail
Grating
Ladder
Stair
Walkway
Deck Plating
Pipe Support
General Piping
Flow Lines
Vent Lines
Drain Lines
Process Piping

General Vessel and
Equipment Support

Instrument Support
Electrical Support
Deck Drain System
General Rotating Equipment
Safety Equipment
Etc.

5 Below Main Deck

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General Structure
Pipe Supports / Hangers
General Piping
Cable Trays
Fire Water System
Drain System
Safety Equipment
Etc.

No

INSPECTION AREA
Inspection
Disposition
RECOMMENDATION

6 Above Main Deck
General Structure
Handrail
Grating
Ladder
Stair
Walkway
Deck Plating
Hats Cover
Deck Drain
Crane Pedestal
Electrical Stanchion
Instrumentation Stanchion
Safety Equipment
Etc.

INSPECTION RESULT DISPOSITION
1 A Satisfactory Excellent condition about above normal acceptable industrial standards.
2 B Good Within normal industrial standard and facilities have been maintained properly.
3 C Moderate Within normal industrial standard; however, indicates some area require adequacy of maintenance.
4 D Bad About below industrial standard and indicates maintenance program is inadequate.
5 E Worst Below industrial standards and require proper maintenance / repair immediately.

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INSPECTION MANUAL

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10.2 Chec k l i st f or Gener al Fabr i c Condi t i on
Onshor e

Field : _________________________ Facility : ______________________
Year in Service : _________________________ Inspector name : ______________________
Date of Inspection : _________________________ ID Badge # : ______________________
Sketches : Yes N/A Inspectors signature :

No

INSPECTION AREA
Inspection
Disposition
RECOMMENDATION

1 Onshore
General Structure
Handrail
Grating
Ladder
Stair
Walkway, Pavement
Drain System
Ditch
Pressure Vessel Foundation
Piping Foundation
Pipe Support
General Piping
Pressure Vessel
Instrumentation
Electrical
Cable Tray
Fire Water System
Tank Foundation
Tank Shell
Tank Ladder
Tank Cathodic Protect Syst.
Floating Roof tank
Lightning Protection
Insulation
General Rotating Equipment
Piping at Air to Soil Zone
Safety Equipment
Etc

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INSPECTION RESULT DISPOSITION
1 A Satisfactory Excellent condition about above normal acceptable industrial standards.
2 B Good Within normal industrial standard and facilities have been maintained properly.
3 C Moderate Within normal industrial standard; however, indicates some area require adequacy of maintenance.
4 D Bad A position which is a lower level industrial standard and indicates maintenance plan is inadequate.
5 E Worst Below industrial standards and require proper maintenance / repair immediately.

10.3 SKETCH(ES) OR PHOTO(ES)

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