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FIRST ISSUE /2012.07.09 GFA

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THE SOCIALIST REPUBLIC OF VIET NAM


NAM NON HYDROPOWER PROJECT

CONTRACT 08/HD-BVC-P2
Package TB-01



SUPPLY OFELECTRO-MECHANICAL EQUIPMENT

BETWEEN
PURCHASERBAN VE HYDROPOWER JOINT STOCK COMPANY
EVNHPC BAN VE
SUPPLIER
ZHEFU-HYDROCHINA ZHONGNAN

TITLE
Calculation for Technical water supply system
DOCUMENT
NUMBER
ZFH- NON- 20 - GAA- ED- 00
- 0 01
DATE 2012.07.05
SHEET 9

July 10, 2012

1





NAM NON Hydropower Plant
Auxiliary System Calculation



Calculation for Technical water supply system











HYDROCHINA ZHONGNAN ENGINEERING CORPORATION
2012. 07









Reviewed by:


Checked by:


Designed by:














CATALOGUE

1 BASIC INFORMATION OF THE POWER PLANT ................................................................ - 1 -
2 COMPOSITION OF COOLING WATER SYSTEM ................................................................. - 1 -
3 WATER CONSUMPTION AND PRESSURE OF COOLING WATER, AND CAPACITY OF
WATER SUPPLY PUMP ...................................................................................................................... - 1 -
4 WATER SUPPLY PUMP HEAD CHECK ................................................................................... - 2 -
4.1 PIPELINE HEAD LOSS CALCULATION ........................................................................................ - 2 -
4.2 PUMP HEAD CHECK ................................................................................................................... - 4 -
5 CONCLUSION .............................................................................................................................. - 5 -


- 1 -
1 Basic information of the power plant
Installed capacity 210MW
Setting elevation of unit 61.80m
Full supply level 83.00m
Maximum head H max=9.87m
Rated head Hr=7.20m
Minimum head H min=6.34m
Runner diameter D1=4.80m
2 Composition of cooling water system
According to the requirements of technical specification Chapter B2.2, the cooling
water system will use pumps, and each unit shall be provided with two (2) water
pumps for technical water supply.
Type: horizontal shaft centrifugal pumps (one service, one standby)
Rated flow: no less than 86 m
3
/h
Rated head: H=35m
3 Water consumption and pressure of cooling water, and capacity of water
supply pump
The information provided by the unit manufacturer (Zhefu) is as below:
Name of equipment
pressure
mH
2
O
Pressure
drop
mH
2
O
Water
consumption
(m
3
/h)
Inlet elevation*
m
D (inlet)
mm
D(outlet)
mm
Generator air cooler 20-30 3 75 64.60 DN80 DN80
Shaft seal 20-30 3 1.2 62.00 DN40
Oil Cooler 20-30 3 10.2 54.70 DN40 DN40


- 2 -
The value marked with*is estimated.
Considering that the water consumption of common equipment is 10 m
3
/h,
The total water consumption of one unit is 96.4 m
3
/h.
Two sets of 86 m
3
/h-capacity water supply pumps (one service, one standby) as
indicated in the Bidding Documents can not meet the cooling system requirements.
4 Water supply pump head check
4.1 Pipeline head loss calculation
1For the sections of the pipeline, see the calculation sketch diagram. The pipeline
is sectioned by discharge and diameter. The flow velocity in water supply pipe is 2 to
4m/s, and the flow velocity in drainage pipe is 2 to 3m/s.
2Pipeline Head loss
1Head loss at the water supply side
a. Head loss from the intake to water supply mains 1-1-2-3-4-5-6
5.36+1.38(T joint) =6.74 (mH
2
O)
b. Head loss of each section of pipeline on the water supply side

Equipment
Pipe routing on the
water supply side
Head loss
(excluding T joint)

T joint
(mH
2
O)
Total
head
loss
(mH
2
O)
Air coolers of
generator
1-6-7-12 6.74+0.22+0.96 0.23+0.2 8.35
Shaft seal 1-6-7-8-9-10-11 6.74+0.97+1.53 0.032+0.032+0.32 9.62
Oil Cooler 1-17-18 6.74+5.74 0.02+0.02 12.52



- 3 -
2Head loss at the drainage side
Equipment
Pipe routing on the
drainage side
Head loss
(excluding T joint)

T joint
(mH
2
O)
Total head loss
(mH
2
O)
Air cooler of
generator
14-15-16 0.02+0.2+3.2 0.3 3.72
Shaft seal
Oil Cooler 20-21 0.02+0.12+3.06 0.3 3.5
3Total head loss
Equipment
Pipe routing
Head loss
on supply
side
mH2O
Pressure
drop
mH
2
O
Head loss
on
drainage
side
mH
2
O
Total
head loss
h
1
mH
2
O

Supply
side
Drainage
side

Air cooler of
generator
1-6-7-12
12-13-14-1
5-16
8.35 3 3.72 15.07
Shaft Seal
1-6-7-8-9
-10-11
9.62 9.62
Oil Cooler 1-17-18
18-19-20-2
1
12.52 3 3.5 19.02


- 4 -

4.2 Pump head check
For this project, the technical water is pumped from the upstream and drained to the
downstream. The pump head is calculated by the formula below:


- 5 -
HB=H1+ hw +
g
v
2
2
-(1-2)
where, HBtotal head of pumpm
H1pressure at cooler inlet, taking 0.2MPa
1reservoir level at minimum head (m)
2corresponding downstream water level at minimum head (m)
hw pipe head loss (m)
g
v
2
2
velocity head at pipe outlet (m)
It is obtained:
HB =20+19.02+0.32-9.93=29.41m

5 Conclusion
As indicated in the contract document, each unit shall be provided with two sets of
the vertical shaft centrifugal pumps (KQL125-315-15/5), with a rated flow of
100m
3
/h, a maximum flow of 120m
3
/h, a minimum flow of 60m
3
/h, a rated head of
32m, an efficiency of 74.1%, a motor power of 15 kW, and a voltage of 380V. The
check results show it can meet the requirements. Please refer to Drawing
No.ZFH-NON-20-PAC-TC-00-001 Principle Diagram of Cooling Water Supply
System.