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Vehicle Type: 911 Carrera (996)

Model Year: As of 1999 (X)


Concern: Binding of the convertible top side flaps.
Information: The upper microswitch (see arrow in figure 1, right side shown) on the left and right side flap may
actuate too late, causing the flap motor to over run and bind the flap at its upper position. If this
happens, the convertible top can no longer be closed.
The switching point of the side flap microswitch has been changed to switch off the flap motor earlier.
This is accomplished by bending down the tab of the microswitch. This modification was introduced into
production as of September 15th, 1999 from vehicle number 99 6YS 62 5601.

Technical Information
911 (996)
5/00
6
6141
Convertible Top Side Flap Microswitch Modification
2000 Porsche Cars North America, Inc.
Service
Date: 9-1-00
Page 1 of 3
Binder - Group 6 - Body
Figure 1
Work Procedure: 1.0 Check to see if the flaps are binding first.
1.1 Remove the ignition key.
1.2 Remove the rear wall lining behind the rear seats (a in
figure 2). Remove the red Allen key from its from its
holder.(b in figure 2)
1.3 Remove the round plastic covers from the hard top
mounts (c in figure 2).
1.4 Insert the Allen key into the drive axle of the left side
flap. Turn the Allen key 2 to 3 turns counter clockwise.
1.5 Repeat step 4 for the right side. Remove Allen key from
the right side.
1.6 Switch on ignition, engage the parking brake and try to
close the convertible top electrically with the rocker switch.
If the convertible top will now close, the switching point of the
upper microswitch must be modified. Continue with the work
procedure to modify the upper microswitch. If the convertible top
still will not function, the problem is elsewhere and needs to be
diagnosed.
2.0 Modifying the upper microswitch.
2.1 Move the convertible top to the service position.
2.2 Pull the convertible-top compartment lining back to access the
screws securing the cover trim for the rollover protection.
2.3 Remove the cover from the rollover protection bracket
(see arrows in figure 4).
2.4 Remove both hard top mount brackets.
2.5 The location of the upper microswitch is shown in figure 5.
2.6 Measure down from the top or the worm gear bracket to
the end of the microswitch lever as outlined in figure 6.
We will call this measurement "A1".
2.7 Bend down the microswitch lever 1mm to 2mm. It is nec-
essary to counter hold the lever in the area marked x in
figure 7.
2.8 Take another measurement to the end of the microswitch
lever (step 2.6). We will call this measurement "A2".
Note: Make sure you take both measurements at the
same location. If necessary, mark the lever where you
take the measurement.

Technical Information
911 (996)
5/00
6
6141
2000 Porsche Cars North America, Inc.
Service
Date: 9-1-00
Page 2 of 3
Figure 2
Figure 3
Figure 4
Figure 7 Figure 6
Figure 5
Work Procedure: 2.9 Subtract measurement A1 from A2 and the difference should be between 1mm and 2mm.
(contd) 2.10 Install the hard top mounting brackets. Torque the bolts to 9.7nm (7.0 ftlb.).
2.11 Fold the convertible top tension bow towards the rear. Engage the left and right tension cables.
2.12 Carry out a function test of the convertible top. To do so, open and close the convertible top elec-
trically twice. Check the position of the rear section flaps with the convertible top open. The rear
section flaps must be closed fully
2.13 Move the convertible top to the service position again.
2.14 Install all the removed parts.
Working Time: Labor Operation Time Units Description
61 41 16 00 100 TU Altering the switching point for detecting the end position at the
upper microswitches (left/right).
Literature: 911 Carrera (996) Technical Manual, Group 6, Section 61 01 19 Removing and installing the convert-
ible top.
911 Carrera/911 Carrera 4 Owners Manual Emergency operation of the convertible top.

Technical Information
911 (996)
5/00
6
6141
2000 Porsche Cars North America, Inc.
Service
Date: 9-1-00
Page 3 of 3
Porsche, the Porsche marque, Carrera, Boxster, Tiptronic, VarioCam, VarioRam, Tequipment and PCM are registered trademarks. The 911 and the distinctive shapes of the Porsche automobiles are trademarks
of Dr. Ing. h.c.F. Porsche AG.
Service Manager Shop Foreman Service Technician
Asst. Manager Warranty Admin. Service Technician
Dealership
Distribution
Routing
Important Notice: Porsche Cars N.A Technical Bulletins are intended for use by professional technicians, not a Do-it-yourselfer. They are written to inform these technicians of conditions that may occur
on some vehicles, or to provide information that could assist in the proper service of a vehicle. Special tools may be required to perform certain operations identified in these bulletins. Use of tools and proce-
dures other than those recommended in these bulletins may be detrimental to the safe operation of your vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do
a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See your Porsche Dealer for information on whether your
vehicle may benefit from the information. Part numbers listed in these bulletins are for reference only. Always check with your authorized Porsche dealer to verify correct part numbers.
2000 Porsche Cars North America, Inc.

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