BOX-UP SOFTWARE

Developed by abbas_nasir@yahoo.com
T
o
=
o
C
P
o
=
kg/cm
2
D = inch
# =
lb/in
2
D
f
= 280 168 mm
T
f
= 25.5 mm
A = 16 15 mm
D
l
= mm
=
S
c
= 20.0 15.7 ksi
P
i
/P
o
= --
P
i
= 14.4
kg/cm
2
N
i
= Nos.
Force due to Operating Pressure F
P
= P
o
*D
f
*A = kg
Force due to Injection Pressure F
i
= P
i
* *D
f
*A/N
i
= kg
Maximum Force F
max
= Max (F
p
,F
i
) = kg
Max. Bending Moment (F
max
= F
p
or F
i
) M
c
= F
max
*D
f
/4 = kg-mm
Section Modulus Z
c
= M
c
/S
c
=
mm
3
Width of Clamp W
c
= 2T
f
+A = 66 mm
Thickness of Clamp (Section Modulus) T
s
= (6Z
c
/W
c
)

= mm
Thickness of Clamp (Pressure Vessel) T
p
= P
i
(D
f
/2)/(S
c
-0.6P
i
) = mm
Calculated Thickness of Clamp T
c
= Max (T
s
,T
p
) = 13.6 mm
W
p
= mm
F
applied
/F
max
= times
S
b
= 25.0 ksi
N
b
= Nos.
Load on Each Bolt F
b
= F
applied
/N
b
= kg
Required Root Area of Bolts X
b
= F
b
/S
b
=
mm
2
D
b
= 1/2 in
B = mm
R
r
= mm
E = mm
Lug Width W
l
= B+(N
b
/2)*E = 64 mm
Lug Length L
l
= R
r
+E = 32 mm
Max. Load on Lug F
l
= F
applied
/2 = kg
Moment M
l
= F
l
* L
l
/2 = kg-mm
Section Modulus Z
l
= M
l
/S
c
=
mm
3
Lug Thickness T
l
= (6Z
l
/W
l
)

= 7 13 mm
E
w
= %
S
c
= ksi
Max. Allowable Shear Stress S
s
= E*S
c
=
kg/mm
2
Applied Force per Weld F
w
= F
applied
/4 = kg
Total Welding Length for Each Lug L
w
= 2{Min (W
l
,W
c
)+T
l
} = mm
Required Weld Throat W
t
= F
w
/(L
w
*S
s
) = mm
Required Weld Leg W
lg
= W
t
*( 2)

= 0.3 mm
Width of Packing Groove (square shape)
9
Max. Allowable Stress (A-193 Gr. B7)
Total Number of Bolts (in all Lugs, EVEN number)
161
2.00
4
4
Bolt Calculations
Lug Calculations
Weld Calculations
5,161
468
323
Bolt Edge Distance (from TEMA, table D-5) 16
Bolt Radial Distance (from TEMA, table D-5)
32
16
4.97
0.2
161
153
45 Weld Joint Efficiency
Max. Allowable Stress of Clamp at T
o
15.7
1.8
6
76
323
22,579
323
Others
1.2
Bolt Spacing (from TEMA, table D-5)
Bolting / Tightening Force Factor
12
OD of Flanges (Clamp ID)
Clamp Calculations
Injection Pressure Factor
No. of Injection Points 16
Operating Pressure
13.6
Diameter of Bolts
2,046
Operating Conditions & Flange Geometry
Nominal Flange Size
Operating Temperature
Depth of Lip (from field)
at 6:59 AM
Run on 27/Sep/14
Flange Rating
Leakage from "6 150 # FUEL GAS LINE
233
Max. Allowable Stress at T
o
150
Injection Pressure
Thickness of Flange
Material of Clamp
Max./Min. Gaps between Flanges (from field)
17

Dimensions, as mentioned in Drawing:

D
d = 134 mm , W
l = 64 mm , P
i = 14
kg/cm
2
D
f = 168 mm , B = 32 mm , N
i = 16 nos.
D
p = 176 mm , L
l = 32 mm , W
lg = 0.3 mm
D
c = 203 mm , E = 16 mm , x = 3.3 mm
W
c = 66 mm , T
l = 13 mm ,
W
p = 4 mm , N
b = 4 nos. ,
A = 15 mm D
b = 1/2 inch
Leakage from "6 150 # FUEL GAS LINE
Dated: Designed By: Reviewed By: Approved By:
September 27, 2014

Dimensions, as mentioned in Drawing:
D
d = 134 mm 5.276 Inch , W
l = 64 mm 2.520 Inch , P
i = 14
kg/cm
2
D
f = 168 mm 6.614 Inch , B = 32 mm 1.260 Inch , N
i = 16 nos.
D
p = 176 mm 6.929 Inch , L
l = 32 mm 1.260 Inch , W
lg = 0.3 mm 0.012 Inch
D
c = 203 mm 8.003 Inch , E = 16 mm 0.630 Inch , x = 3.3 mm 0.130 Inch
W
c = 66 mm 2.598 Inch , T
l = 13 mm 0.500 Inch ,
W
p = 4 mm 0.157 Inch , N
b = 4 nos. 0.157 Inch ,
A = 15 mm 0.591 Inch D
b = 1/2 inch 0.020 Inch
Dated: Designed By: Reviewed By: Approved By:

Leakage from "6 150 # FUEL GAS LINE
September 27, 2014