FANUC 18P King Scheduler Operation Amada America Inc.

Updated 6/18/01 Page 1 of 19

FANUC 18P King Scheduler Operation
Amada America, Inc.
7025 Firestone Blvd.
Buena Park, CA 90621
Phone: 714-739-2111
Fax: 714-739-4099
e-mail: info@amada.com
FANUC 18P King Scheduler Operation Amada America Inc.
Updated 6/18/01 Page 2 of 19
Contents
Preface............................................................................................................................ 3
Creating the 9030 Macro Program.................................................................................. 4
Installing the 9030 Macro program.................................................................................. 5
Setting the Scheduler .................................................................................................... 14
Running the Scheduler .................................................................................................. 18
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Preface
This document describes the method of using the Type II Vipros King Scheduler
included with the Fanuc 18P control.
The Type II Vipros King Scheduler allows up to 26 individual part programs, in desired
quantities, to be run in sequence with no operator intervention.
The procedure to use the Scheduler consists of the following steps.
1) Create the 9030 Macro program.
2) Install the 9030 Macro program in the Fanuc 18P control memory.
3) Load the desired G-code part programs in the Fanuc 18P control memory.
4) Set the Scheduler to run the required quantities of desired programs.
5) Run the Scheduler.
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Creating the 9030 Macro Program
The 9030 Macro program runs and controls the Fanuc 18P Scheduler.
After the Scheduler has been configured with required part program numbers and sheet
quantities the 9030 Macro program is selected and runs the programs in the scheduler.
(See Setting the Scheduler page 14 for detailed procedure).
The Following listing is the 9030 Macro program text. This text needs to be entered
into the Fanuc 18P control as part program O9030 to allow the Fanuc 18P scheduler to
work.
(See Installing the 9030 Macro program page 5 for a detailed procedure describing how
to load the 9030 Macro program from floppy disk).
Using any text editor, enter the following code and save the file in text only format to a
3" floppy disk as file name O9030.txt. This floppy will be used to load the 9030 Macro
program into the Fanuc 18P control memory.
Note: There are currently 2 different versions of this program. This document
describes the procedure for operating the version noted as "Modified by Swank".
If the machine has a different version than the one below, it is recommended to
upgrade to this version.
O9030(NCT-JOB-E-1B)(MODIFIED BY SWANK)
N001IF[#504GT0]GOTO2
#504=1
#500=1
#501=0
#502=0
#503=0
N002IF[#500GT26]GOTO4
#514=#[515+#500]
#515=#[541+#500]
#503=#503-1.
#502=#515+#503
#501=#501+1.
IF[#515GE#501]GOTO3
#501=0
#503=0
#500=#500+1.
GOTO2
N003M96P#514
N004#504=0
#3000=53
%
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Installing the 9030 Macro program
Prior to performing this procedure the following steps must be performed.
G The 9030 Macro program must be available on a 3" floppy disk.
(See Creating the 9030 Macro Program page 4 for details on creating the 9030
Macro program disk)
G The Fanuc 18P control parameters must be configured to communicate with the
floppy disk drive. (See the document FANUC 18P Communications available at
http://www.amada.com/support for procedures to configure the Fanuc 18P
parameters to use the floppy disk drive.
At the Fanuc 18P Control:
What you need to do.
Press the pushbutton.
What you will see
happen.
The lamp on the MDI mode pushbutton will
illuminate.
What you need to do.
Turn Keyswitch to the OFF position.
What you need to do.
Press pushbutton.
What you will see
happen.
The display will change to show:
The softkey.
What you need to do.
Press the softkey.
What you will see
happen.
The display will change to show:
The SETTING page.
What you need to do.
If necessary press the or pushbutton
until display changes to read SETTING (HANDY).
What you will see
happen.
The display will change to show:
SETTING (HANDY).
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What you need to do.
If necessary press the or pushbutton
to highlight the PARAMETER WRITE value.
What you will see
happen.
The display will change to show:
PARAMETER WRITE value will highlight.
What you need to do.
Press the key and the softkey.
What you will see
happen.
The display will change to show:
The PARAMETER WRITE value will change to 1.
The display will change to show:
ALARM MESSAGE
100 PARAMETER WRITE ENABLE.
What you need to do.
Press the key.
What you will see
happen.
The display will change to show:
The softkey.
What you need to do.
Press the softkey.
What you will see
happen.
The display will change to show:
The PARAMETER (SETTING) page.
What you need to do.
Press the keys and
softkey.
What you will see
happen.
The display will change to show:
PARAMETER (SYSTEM CONFIG).
Parameter 9933 values highlighted.
What you need to do. Record the current value of parameter 9933
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What you need to do.
Press the and keys to move the
cursor to highlight parameter 9933 bit 7 only.
What you will see
happen.
The display will change to show:
Parameter 9933
What you need to do.
Press the key and soft key.
What you will see
happen.
The display will change to show:
The display will change to show
ALARM MESSAGE
100 PARAMETER WRITE ENABLE
000 PLEASE TURN POWER OFF
What you need to do.
Press the pushbutton.
What you will see
happen.
The display will change to show:
The softkey.
What you need to do.
Press the softkey.
What you will see
happen.
The display will change to show:
The PARAMETER (SYSTEM CONFIG) page.
What you need to do.
Press the keys and
softkey.
What you will see
happen.
The display will change to show:
PARAMETER (CRT/MDI/EDIT)
Parameter 3202.
What you need to do. Record the current value of parameter 3202:
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What you need to do.
Press the and keys to move the
cursor to highlight parameter 3202 bit 4 only.
What you will see
happen.
The display will change to show:
What you need to do.
Press the key and softkey.
What you will see
happen.
The display will change to show:
The value of parameter 3202 will change to 0
.
What you need to do.
Press softkey.
What you will see
happen.
The display will change to show:
The softkey.
What you need to do.
Press the softkey
What you will see
happen.
The display will change to show:
The SETTING page.
What you need to do.
If necessary press or pushbutton
until display changes to read SETTING (HANDY).
What you will see
happen.
The display will change to show:
SETTING (HANDY).
What you need to do.
If necessary press the or pushbutton
to highlight the PARAMETER WRITE value.
What you will see
happen.
The display will change to show.
PARAMETER WRITE value will highlight.
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What you need to do.
Press the pushbutton and the
softkey.
What you will see
happen.
The display will change to show:
The PARAMETER WRITE value will change to 0.
What you need to do.
Press the pushbutton.
What you will see
happen.
The display will change to show:
The ALARM MESSAGE page.
000 PLEASE TURN POWER OFF.
What you need to do.
Press the pushbutton to turn the control off.
What you will see
happen.
The control will turn off.
What you need to do.
Press the pushbutton
What you will see
happen.
The control will turn on.
What you need to do. Place the floppy disk containing the 9030 Macro
program into the floppy drive and close the floppy
drive door.
What you need to do.
Turn switch to FD.
What you need to do.
Press pushbutton
What you will see
happen.
The lamp on the Edit pushbutton will illuminate.
What you need to do.
Press key.
What you will see
happen.
The display changes to show:
The currently active program.
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What you need to do.
Press the softkey.
What you will see
happen.
The display will change to show:
The softkey.
What you need to do.
Press the softkey.
What you will see
happen.
The display will change to show:
DIRECTORY (FLOPPY)
What you need to do.
Press the pushbutton.
What you will see
happen.
The display changes to show:
A directory of all files on the floppy disk.
What you need to do.
Press the softkey.
What you will see
happen.
The display will change to show:
The softkey.
What you need to do.
Press the softkey.
What you will see
happen.
The display changes to show:
The FILE NO= PROGRAM NO= page.
What you need to do. Enter the displayed file number of the 9030 Macro
program press the softkey.
What you will see
happen.
The display will change to show;
The FILE NO= (file number entered) PROGRAM
NO=.
What you need to do.
Press the keys and
softkey.
What you will see
happen.
The display will change to show;
The FILE NO= (file number entered) PROGRAM
NO=9030.
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What you need to do.
Press the softkey.
What you will see
happen.
The display will change to show:
INPUT will blink in the lower left corner of the
screen while the program is loading.
What you need to do.
Press the pushbutton
What you will see
happen.
The lamp on the MDI mode pushbutton will light.
What you need to do.
Press pushbutton
What you will see
happen.
The display will change to show:
The softkey.
What you need to do.
Press the softkey
What you will see
happen.
The display will change to show:
The SETTING page.
What you need to do.
If necessary press or pushbutton
until display changes to read SETTING (HANDY).
What you will see
happen.
The display will change to show:
SETTING (HANDY).
What you need to do.
If necessary press the or pushbutton
to highlight the PARAMETER WRITE value.
What you will see
happen.
The display will change to show.
PARAMETER WRITE value will highlight.
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What you need to do.
Press the pushbutton and the
softkey.
What you will see
happen.
The display will change to show:
The PARAMETER WRITE value will change to 1.
100 PARAMETER WRITE ENABLED.
What you need to do.
Press the key.
What you will see
happen.
The display will change to show:
The softkey.
What you need to do.
Press the softkey.
What you will see
happen.
The display will change to show:
The PARAMETER (SETTING) page.
What you need to do.
Press the keys and
softkey.
What you will see
happen.
The display will change to show:
PARAMETER (CRT/MDI/EDIT)
Parameter 3202.
What you need to do.
If necessary press the and keys to
move the cursor to highlight parameter 3202 bit 4
only.
What you will see
happen.
The display will change to show:
.
What you need to do.
Press the key and the softkey.
What you will see
happen.
The display will change to show:
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What you need to do.
Press pushbutton
What you will see
happen.
The display will change to show:
The softkey.
What you need to do.
Press the softkey
What you will see
happen.
The display will change to show:
The SETTING page.
What you need to do.
If necessary press or pushbutton
until display changes to read SETTING (HANDY).
What you will see
happen.
The display will change to show:
SETTING (HANDY).
What you need to do.
If necessary press the or pushbutton
to highlight the PARAMETER WRITE value.
What you will see
happen.
The display will change to show.
PARAMETER WRITE value will highlight.
What you need to do.
Press the pushbutton and the
softkey.
What you will see
happen.
The display will change to show:
The PARAMETER WRITE value will changed to
1.
What you need to do.
Press the pushbutton.
What you will see
happen.
The 100 PARAMETER WRITE ENABLE will turn
off.
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Setting the Scheduler
The Fanuc 18P scheduler is used to run a specific quantity of a program or multiple
programs.
Prior to using the Fanuc 18P scheduler the required part program numbers and sheet
quantities must be entered into the scheduler display.
Caution:
Care must be taken that all program numbers entered into the scheduler use the
current tool load, material clamp positions, and material size and thickness, as there
is no provision for alerting the operator that a change of tools, material clamp
position, or material type is required.
This procedure details the method of entering data into the scheduler display.
At the Fanuc 18P Control
What you need to do.
Press the
CUSTOM
key.
What you will see happen. The display will change to show:
SETTING(JOB SCHEDULE)
What you need to do.
Press the and keys to
move the highlighted entry bar to the JOB 01
PROGRAM area
What you will see happen. The display will change to show:
the highlighted entry bar will move to the JOB 01
PROGRAM area.
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What you need to do. Using the number keys enter the four digit part
program number.
What you will see happen. The display will change to show:
The four digit number in the NUM=> area.
What you need to do.
Press the
INPUT
key.
What you will see happen. The display will change to show:
The four-digit number will be entered in the JOB 01
PROGRAM area.
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What you need to do.
Press the key to move the highlighted entry
bar to the JOB 01 SHEET area
What you will see happen. The display will change to show:
The highlighted entry bar will move to the JOB 01
SHEET area.
What you need to do. Using the number keys enter the quantity of sheets.
What you will see happen. The display will change to show:
The quantity in the NUM=> area.
What you need to do.
Press the
INPUT
key.
What you will see happen. The display will change to show:
The quantity number will be entered in the JOB 01
SHEET area.
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What you need to do.
Press the and keys to
move the highlighted entry bar to the JOB
PROGRAM and SHEET areas and enter the
required information.
What you will see happen.
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Updated 6/18/01 Page 18 of 19
Running the Scheduler
Running the 9030 Macro program starts the Fanuc 18P scheduler.
Prior to running the 9030 Macro program the following conditions must be met:
G The 9030 Macro program must be resident in the Fanuc 18P control memory.
(See Creating the 9030 Macro Program page 4 for procedure to enter 9030 Macro
program).
(See Installing the 9030 Macro program page 5 for procedure to enter 9030 Macro
program).
G All part programs to be run by the scheduler must be resident in the Fanuc 18P
control memory.
(See the document FANUC 18P Communications available at
http://www.amada.com/support for procedures to load part programs into the Fanuc
18P control memory
G The Scheduler must have all required part program numbers and sheet quantities
entered.
(See Setting the Scheduler page 14 for procedure to enter data in scheduler).
At the Fanuc 18P
What you need to do.
Go to Press the pushbutton Memory mode.
What you will see happen. The green lamp on the Memory pushbutton will
illuminate.
What you need to do.
Press the key.
What you will see happen. The currently active part program will be displayed.
What you need to do.
Press the keys to enter
the Macro program number.
What you will see happen. The display will change to show:
The Macro program number at the bottom of the
screen.
The O-SRH softkey
What you need to do.
Press the softkey.
What you will see happen. The display will change to show:
The current program is O9030.
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What you need to do.
Press the
CUSTOM
key.
What you will see happen. The display will change to show:
The scheduler display.
What you need to do.
Press the
START
button to start production.
What you will see happen. Production will continue until the last sheet of the last
program in the scheduler has been completed.
After the last sheet of the last program has been completed the scheduler will display
the ALARM PAGE with an error 3053(MACRO ALARM).
It is necessary to reset the O9030 Macro program to top of program to run the
scheduler again.
What you need to do.
Press the key
What you will see happen. The display will change to show:
The alarm 3053 will be removed.
What you need to do.
Press the key.
What you will see happen. The display will change to show:
The program cursor displayed on the last line of the
9030 Macro program.
What you need to do.
Press the softkey.
What you will see happen. The display will change to show:
The softkey.
What you need to do.
Press the softkey.
What you will see happen. The display will change to show:
The program cursor has been repositioned to the top
of the 9030 Macro program.
At this time the scheduler may be run again with the existing programs and
quantities, or new information may be entered into the scheduler.