Aramco Overseas Company

King Abdullah Sports City

Multi-Purpose Sports Hall & Athletics Stadium




079500 Expansion Control Specification

Addendum 1
KASC-SA-SPH-SPC-1861

1 | 30-September 2013




































90% DESIGN COMPLETE
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SECTION 079500 EXPANSION CONTROL
PART 1 - GENERAL
1.1 RELATED DOCUMENTS
A. The Tender Drawings and general provisions of the Contract, including General and Supplementary
Conditions, apply to this Work Section.
1.2 SUMMARY
A. Work includes structural design, Shop Drawings, obtaining approval from the KSA Statutory Authorities
having jurisdiction, fabricating, finishing and installation of the works described.
B. Work Section Includes
1. Exterior wall expansion control systems.
2. Open-air structure expansion control systems.
C. Related Work Sections and Documentation
1. Section 050513 Shop Applied Coatings for Metal.
2. Section 079200 J oint Sealants.
D. Drawing Description References: The reference codes and accompanying descriptions are contained in
the Technical Reference Sheet (TRS) and identify systems/ components/ products indicated on the
Tender Drawings.
1.3 ACTION SUBMITTALS
A. Shop Drawings: For each expansion control system specified. Include plans, elevations, sections,
details, splices, blockout requirement, attachments to other work, and line diagrams showing entire route
of each expansion control system. Where expansion control systems change planes, provide isometric
or clearly detailed drawing depicting how components interconnect.
B. Product Schedule: Prepared by or under the supervision of the supplier. Include the following
information in tabular form.
1. Manufacturer and model number for each expansion control system.
2. Expansion control system location cross-referenced to the Tender Drawings.
3. Nominal joint width.
4. Movement capability.
5. Classification as thermal or seismic.
6. Materials, colors, and finishes.
7. Product options.
8. Fire-resistance ratings.
1.4 INFORMATIONAL SUBMITTALS
A. Product Test Reports: For each fire barrier provided as part of an expansion control system, for tests
performed by a qualified testing agency.
PART 2 - PRODUCTS
2.1 PRODUCT SELECTION
A. Type MJ -101 Structural Movement J oint
1. Description: UL-certified 2-hour fire-rated, watertight, traffic-durable, sound-attenuating primary
seals for expansion joints.
2. Manufacturers and Product Reference: Subject to compliance with requirements, provide product
indicated or a comparable product by one of the following (or equal and approved by the Company
Representative).
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a. Emseal (Product: DFR2) with stainless steel coverpplate.
3. System shall have a traffic-grade silicone sealing surface adhered to a fire-retardant impregnated
foam backing and an Intumescent bellows on the bottom (fire) side.
4. System shall be installed into epoxy adhesive field-applied into the joint faces, in accordance with
the manufacturers guidelines.
5. Cover Plate: 1.4mm thick stainless steel cover plate mechanically fixed to substrate.
2.2 SYSTEM DESCRIPTION
A. General: Provide expansion control systems of design, basic profile, materials, and operation indicated.
Provide units with capability to accommodate variations in adjacent surfaces.
1. Furnish units in longest practicable lengths to minimize Site splicing. Install with hairline mitered
corners where expansion control systems change direction or abut other materials.
2. Include factory-fabricated closure materials and transition pieces, T-joints, corners, curbs, cross-
connections, and other accessories as required to provide continuous expansion control systems.
B. Coordination: Coordinate installation of exterior wall and soffit expansion control systems with roof
expansion control systems to ensure that wall transitions are watertight. Roof expansion joint
assemblies are specified elsewhere.
2.3 PARKING AND OPEN-AIR STRUCTURE EXPANSION CONTROL SYSTEMS
A. Source Limitations: Obtain expansion control systems from single source from single manufacturer.
B. Manufacturers and Product Reference: Subject to compliance with requirements, provide product
indicated or a comparable product by one of the following (or equal and approved by the Company
Representative).
1. Emseal - (Product: DFR2).
2. Britflex - (Product: UCP System).
3. Vexcolt (Product: React 400 and/ or TI Lock Series).
4. Bridge Expansion J oints.
5. Universal Sealants.
6. Hilti.
C. Slab-to-Slab:
1. Product Reference: Refer to 2.5B.
2. Design Criteria:
a. Nominal J oint Width: To the Contractors design, subject to the Company Representatives
approval.
b. Minimum J oint Width: To the Contractors design, subject to the Company Representatives
approval.
c. Maximum J oint Width: To the Contractors design, subject to the Company Representatives
approval.
d. Movement Capability: To the Contractors design, subject to the Company Representatives
approval. .
e. Type of Movement: To the Contractors design, subject to the Company Representatives
approval.
f. Load Capacity:
1). Uniform Load: 732kg/ m or as confirmed by the Company Representative.
2). Concentrated Load: 907kg or as confirmed by the Company Representative.
3). Maximum Deflection: 13mm or as confirmed by the Company Representative.
g. Fire-Resistance Rating: Provide expansion control system and fire-barrier assembly with a
rating not less than rating of element in which contained, to the Contractors design, subject to
the applicable KSA regulatory codes and other requirements.
3. Type: Metal plate.
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a. Metal: Stainless steel.
1). Finish: To Contractors design, subject to Company Representatives approval.
b. Attachment Method: To Contractors design, subject to Company Representatives approval.
4. Type: Sealant T- joint.
a. Material: Premolded polyurethane.
1). Color: To Contractors design, subject to Company Representatives approval.
5. Type: To Contractors design, subject to Company Representatives approval.
a. Metal: Aluminum.
1). Finish: To Contractors design, subject to Company Representatives approval.
b. Metal: Stainless steel.
1). Finish: To Contractors design, subject to Company Representatives approval.
c. Seal Material: To Contractors design, subject to Company Representatives approval.
1). Color: To Contractors design, subject to Company Representatives approval.
d. Attachment Method: To Contractors design, subject to Company Representatives approval.
6. Type: To Contractors design, subject to Company Representatives approval.
a. Seal Material: To Contractors design, subject to Company Representatives approval.
1). Color: To Contractors design, subject to Company Representatives approval. .
7. Type: Preformed cellular foam.
a. Foam Material: To Contractors design, subject to Company Representatives approval.
1). Color: To Contractors design, subject to Company Representatives approval.
2.4 PERFORMANCE REQUIREMENTS
A. Fire-Resistance Ratings: Where indicated, provide expansion control systems with fire barriers identical
to those of systems tested for fire resistance in accordance with UL 2079 or ASTM E1966 by a testing
and inspecting agency acceptable to the KSA Statutory Authorities having jurisdiction.
1. Hose Stream Test: Wall-to-wall and wall-to-ceiling systems shall be subjected to hose stream
testing.
B. Seismic Performance: Expansion control systems shall withstand the effects of earthquake motions
determined according to ASCE/SEI 7.
1. The term "withstand" means the system shall remain in place without separation of any parts when
subjected to the seismic forces specified and the system shall be fully operational after the seismic
event."
2. Component Importance Factor shall be 1.5 or 1.0, to be confirmed by the Company
Representative.
C. Thermal Movements: Allow for thermal movements from ambient and surface temperature changes
acting on exterior expansion joint covers by preventing buckling, opening of joints, overstressing of
components, failure of connections, and other detrimental effects.
1. Temperature Change: 67C, ambient; 100C, material surfaces.
D. Durability
1. The work shall retain its original appearance and performance throughout the life of the building
without failure when maintained in accordance with an agreed maintenance program. Failure shall
be defined as the occurrence of one or more of the following defects arising from deficiencies in
design, material selection or workmanship.
a. Collapse, damage or excessive deflection resulting from the application of specified loads.
b. Atmospheric corrosion, stress corrosion, bi-metallic/electro-chemical corrosion or other
premature deterioration of a material.
c. Degradation of protective coatings causing galvanized items to suffer corrosion during their life
and painted items to suffer coating breakdown in the period up to first maintenance.
d. Component parts that may suffer damage under design safety loading shall permit easy
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replacement with the minimum amount of disturbance to the building users.
E. Impact and Abrasion Resistance
1. The work shall resist abrasion from agreed cleaning methods and maintenance systems without
any noticeable change in surface appearance. Generally, surfaces shall be sufficiently hard to
resist all reasonable impacts from hand-held objects.
2.5 MATERIALS
A. Aluminum: ASTM B221M, Alloy 6063-T5 for extrusions; ASTM B209M, Alloy 6061-T6 for sheet and
plate.
1. Apply manufacturer's standard protective coating on aluminum surfaces to be placed in contact
with cementitious materials.
B. Stainless Steel: ASTM A240/ A240M or ASTM A666, Type 304 for plates, sheet, and strips.
1. Remove tool and die marks and stretch lines or blend into finish.
2. Thermal Cutting of Stainless Steel: After cutting, grind off material that is liable to corrode.
C. Elastomeric Seals: ASTM E1783; preformed elastomeric membranes or extrusions to be installed in
metal frames.
D. Compression Seals: ASTM E1612; preformed elastomeric extrusions having an internal baffle system
and designed to function under compression.
E. Cellular Foam Seals: Extruded, compressible foam designed to function under compression.
F. Elastomeric Concrete: Modified epoxy or polyurethane extended into a prepackaged aggregate blend,
specifically designed for bonding to concrete substrates.
G. Fire Barriers: Any material or material combination, when fire tested after cycling, designated to resist
the passage of flame and hot gases through a movement joint and to meet performance criteria for
required fire-resistance rating.
H. Moisture Barrier: To Contractors design, subject to applicable KSA regulatory codes and other
requirements.
I. Nonmetallic, Shrinkage-Resistant Grout: ASTM C1107/ C1107M, factory-packaged, nonmetallic
aggregate grout, noncorrosive, nonstaining, mixed with water to consistency suitable for application and
a 30-minute working time.
J . Ferrous Metals: In accordance with the following.
1. Stainless Steel Sheet, Strip, and Plate: ASTM A240/ A240M or ASTM A666, Type 304/ Type 316L.
2. Stainless Steel Bars and Shapes: ASTM A276, Type 304/Type 316L.
3. Stainless Steel Castings: ASTM A743/ A743M.
K. Non-Ferrous Metals: In accordance with the following.
1. Aluminum Plate and Sheet: ASTM B209M, Alloy 6061-T6.
2. Aluminum Extrusions: ASTM B221M, Alloy 6063-T6.
3. Aluminum Castings: ASTM B26/ B26M, Alloy 443.0-F.
L. Accessories
1. Manufacturer's standard anchors, clips, fasteners, set screws, spacers, and other accessories
compatible with material in contact, as indicated or required for complete installations.
2. Moisture Barriers: Manufacturer's standard moisture barrier consisting of a continuous, waterproof
membrane within joint and attached to substrate on sides of joint below the primary cover.
a. Drain-Tube Assemblies: Equip moisture barrier with drain tubes and seals to direct collected
moisture To Contractors design, subject to Company Representatives approval.
M. Fasteners: In accordance with the following.
1. General: Unless otherwise indicated, provide Type 304 (for internal use) or Type 316 (for external
use) stainless steel fasteners and zinc plated fasteners with coating in accordance with ASTM
B633 or ASTM F1941M, Class Fe/ Zn 5, at exterior walls. Select fasteners for type, grade, and
class required.
a. Provide stainless steel fasteners for fastening aluminum.
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b. Provide stainless steel fasteners for fastening stainless steel.
c. Provide stainless steel fasteners for fastening nickel silver.
d. Provide bronze fasteners for fastening bronze.
2. Steel Bolts and Nuts: Regular hexagon-head bolts, ASTM F568M, Property Class 4.6; with hex
nuts, ASTM A563M; and, where indicated, flat washers.
3. Steel Bolts and Nuts: Regular hexagon-head bolts, ASTM A325M, Type 3; with hex nuts,
ASTM A563M, Class 8S3; and, where indicated, flat washers.
4. Stainless Steel Bolts and Nuts: Regular hexagon-head annealed stainless-steel bolts,
ASTM F738M; with hex nuts, ASTM F836M; and, where indicated, flat washers; Alloy Group A1/
Group A4.
5. Anchor Bolts: ASTM F1554, Grade 36, of dimensions indicated; with nuts, ASTM A563; and,
where indicated, flat washers.
a. Hot-dip galvanize or provide mechanically deposited, zinc coating where item being fastened
is indicated to be galvanized.
6. Eyebolts: ASTM A489.
7. Machine Screws: ASME B18.6.7M.
8. Lag Screws: ASME B18.2.3.8M.
9. Plain Washers: Round, ASME B18.22M.
10. Lock Washers: Helical, spring type, ASME B18.21.2M.
11. Anchors, General: Anchors capable of sustaining, without failure, a load equal to six times the
load imposed when installed in unit masonry and four times the load imposed when installed in
concrete, as determined by testing according to ASTM E488, conducted by a qualified
independent testing agency.
12. Cast-in-Place Anchors in Concrete: Either threaded type or wedge type unless otherwise indicated;
galvanized ferrous castings, either ASTM A47/ A47M malleable iron or ASTM A27/ A27M cast
steel. Provide bolts, washers, and shims as needed, all hot-dip galvanized in accordance with
ASTM F2329.
13. Post-Installed Anchors: Torque-controlled expansion anchors or chemical anchors.
a. Material for Interior Locations: Carbon-steel components zinc plated in accordance with
ASTM B633 or ASTM F1941M, Class Fe/ Zn 5, unless otherwise indicated.
b. Material for Exterior Locations and Where Stainless Steel is Indicated: Alloy
Group A1/Group A4 stainless steel bolts, ASTM F738M, and nuts, ASTM F836M.
14. Slotted-Channel Inserts: Cold-formed, hot-dip galvanized-steel box channels (struts) complying
with MFMA-4, provide with temporary filler and tee-head bolts, complete with washers and nuts, all
zinc-plated in accordance with ASTM B633, Class Fe/ Zn 5, as needed for fastening to inserts.
2.6 FINISH REQUIREMENTS
A. General
1. Refer to Section 050513 Shop Applied Coatings for Metal.
2. Comply with NAAMM's "Metal Finishes Manual for Architectural and Metal Products" for
recommendations for applying and designating finishes.
3. Protect mechanical finishes on exposed surfaces from damage by applying a strippable,
temporary protective covering before shipping.
4. Appearance of Finished Work: Noticeable variations in same piece are not acceptable. Variations
in appearance of adjoining components are acceptable if they are within the range of approved
Samples and are assembled or installed to minimize contrast.
B. Aluminum Finishes
1. Mill finish.
2. Clear Anodic Finish: To the Contractor design, subject to Company Representative approval.
3. Color Anodic Finish: To the Contractor design, subject to Company Representative approval.
a. Color: To Contractors design, subject to Company Representatives approval.
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C. Stainless Steel Finishes
1. Surface Preparation: Remove tool and die marks and stretch lines, or blend into finish.
2. Polished Finishes: Grind and polish surfaces to produce uniform finish, free of cross scratches.
a. Run grain of directional finishes with long dimension of each piece.
b. When polishing is completed, passivate and rinse surfaces. Remove embedded foreign
matter and leave surfaces chemically clean.
c. Directional Satin Finish: No. 4.
3. Bright, Cold-Rolled, Unpolished Finish: No. 2B.
PART 3 - EXECUTION
3.1 EXAMINATION
A. Examine surfaces where expansion control systems shall be installed for installation tolerances and
other conditions affecting performance of work.
1. Proceed with installation only after unsatisfactory conditions have been corrected.
3.2 PREPARATION
A. Prepare substrates according to expansion control system manufacturer's written instructions.
B. Coordinate and furnish anchorages, setting drawings, and instructions for installing expansion control
systems. Provide fasteners of metal, type, and size to suit type of construction indicated and to provide
for secure attachment of expansion control systems.
C. Cast-In Frames: Coordinate and furnish frames to be cast into concrete.
3.3 INSTALLATION
A. Comply with manufacturer's written instructions for storing, handling, and installing expansion control
systems and materials unless more stringent requirements are indicated.
B. Metal Frames: Perform cutting, drilling, and fitting required to install expansion control systems.
1. Install in true alignment and proper relationship to joints and adjoining finished surfaces measured
from established lines and levels.
2. Adjust for differences between actual structural gap and nominal design gap due to ambient
temperature at time of installation. Notify the Company Representative where discrepancies occur
that shall affect proper expansion control system installation and performance.
3. Cut and fit ends to accommodate thermal expansion and contraction of metal without buckling of
frames.
4. Repair or grout blockout as required for continuous frame support using nonmetallic, shrinkage-
resistant grout.
5. Install frames in continuous contact with adjacent surfaces.
a. Shimming shall not be permitted.
6. Locate anchors at interval recommended by manufacturer, but not less than 75mm from each end
and not more than 600mm o.c.
C. Seals in Metal Frames: Install elastomeric seals and membranes in frames to comply with
manufacturer's written instructions. Install with minimum number of end joints.
1. Provide in continuous lengths for straight sections.
2. Seal transitions according to manufacturer's written instructions. Vulcanize or heat-weld field-
spliced joints as recommended by manufacturer.
3. Installation: Mechanically lock seals into frames or adhere to frames with adhesive or pressure-
sensitive tape as recommended by manufacturer.
D. Compression Seals: Apply adhesive or lubricant adhesive as recommended by manufacturer to both
frame interfaces and/ or sides of slabs before installing compression seals.
E. Foam Seals: Install with adhesive recommended by manufacturer.
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F. Epoxy-Bonded Seals: Pressurize seal for time period and to pressure recommended by manufacturer.
Do not overpressurize.
G. Terminate exposed ends of expansion control systems with Site or factory- fabricated termination
devices.
H. Fire-Resistance-Rated Assemblies: Coordinate installation of expansion control system materials and
associated work so complete assemblies comply with assembly performance requirements.
1. Fire Barriers: Install fire barriers to provide continuous, uninterrupted fire resistance throughout
length of joint, including transitions and field splices.
I. Moisture Barrier: Provide at all exterior joints and where indicated on the Tender Drawings. Provide
drainage fittings at a maximum of 15.2m or where indicated on the Tender Drawings.
3.4 PROTECTION
A. Do not remove protective covering until finish work in adjacent areas is complete. When protective
covering is removed, clean exposed metal surfaces to comply with manufacturer's written instructions.
B. Protect the installation from damage by work of other Work Sections. Where necessary due to heavy
construction traffic, remove and properly store cover plates or seals and install temporary protection
over expansion control systems. Reinstall cover plates or seals prior to Mechanical Completion of the
Work.
END OF SECTION 079500