Warehouse Data Collection Questionnaire

Warehouse No:
Warehouse location :
Configuration
1. Layout
Size
Type of racks
SKUs locations
Warehouse arrangement
Scheme of pick slots/reserve
um!er an" type of zones
um!er of aisles in each zone
#. $ro"uct
Total num!er of SKUs %num!er of "ifferent types of pro"ucts&
um!er of customers serve" !y the 'arehouse
um!er of picks per "ay
(onstraints 'hile or"er picking
). SKU "ata
SKU num!er
*uantity per pallet
+olume/'eight
(hemical classification
Storage re,uirement %coole"- freezer&
.. /peration
um!er of shifts
Type of operations performe" on each shift
um!er of persons on each shift
Travel constraints %relate" to "irection or kin" of trucks&
0. $rocess
1eceiving- put2a'ay- picking- replenishing- loa"ing an" cross "ocking
processes
3f the customer or"ers !atche" or not
/r"ers se,uence"
4. 5leet
Type an" num!er of trucks
Specifications of each type %spee"- capacity- acceleration- ma6. height&
7. 8etrics
8etrics use" to measure performance

Level
Seed Data
1. /r"ers
/r"er picking "ay sample inclu"ing "eparture sche"ule
3ncoming pro"uct "ay sample
#. $re2populating
Sho' the empty spaces 'ith SKUs
). $ersonnel
um!er of people performing each function
$eople sche"ule %time in/out- rest- lunch time/"uration&
.. Time stu"ies
Time mean- stan"ar" "eviation an" "istri!ution of operator movements

Build the physical model
Build the physical model
Insert picking logic
Insert picking logic
Insert replenishing logic
Insert replenishing logic
Insert special logic
Insert special logic
Collecting data
Collecting data
Layout (size, racks type, no. &
size of zones )
leet (type & no. of trucks)
!ersonnel ( no. of "orkers &
schedule)
Layout (size, racks type, no. &
size of zones )
leet (type & no. of trucks)
!ersonnel ( no. of "orkers &
schedule)
!roduct (no. of #$%, no. of
customers ser&ed, no. of picks,
&olume & "eight, product
classifications, constraints, order
types, picking, tra&el, parking
times..)
!roduct (no. of #$%, no. of
customers ser&ed, no. of picks,
&olume & "eight, product
classifications, constraints, order
types, picking, tra&el, parking
times..)
!roduct ('uantity(pallet)
!rocess (type of operation in each
shift, recei&ing, replenishing
processes, slotting type.)
!roduct ('uantity(pallet)
!rocess (type of operation in each
shift, recei&ing, replenishing
processes, slotting type.)
)perations (no. of shifts.)
!rocess (loading, cross docking,
replenish, picking processes,
charging time)
Constraints (tra&el, picking,
replenishing.)
)perations (no. of shifts.)
!rocess (loading, cross docking,
replenish, picking processes,
charging time)
Constraints (tra&el, picking,
replenishing.)
Build the process flo" diagram
Build the process flo" diagram