Corrosion Protection Systems

P R O T E G O L

EP 131 HT
Solvent-free, two-component epoxy coating
(single component airless spray able)
Date of issue 01/2008

TIB Chemicals AG | Muelheimer Strasse 16 -22 | 68219 Mannheim | P. O. Box 81 02 20 | 68202 Mannheim
Phone +49 621 8901-812 | Fax +49 621 8901-902 | info.protegol@tib-chemicals.com | www.tib-chemicals.com

This information is given to the best of our knowledge but without obligation. We are not liable for any wrong advice or any advice we may have failed to give.
This data sheet becomes invalid as soon as a new edition has been published. Please contact us for latest.

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Description

Protegol

EP 131 HT is a solvent-free, two-

component epoxy coating, with a high resistance
against cathodic disbonding even at higher
temperatures. The product is applied by airless
spraying with a 1 comp. Airless spray equipment.
The product is applied by airless hot-spraying.
Bending of the pipes after application of the coating
is not recommended.

Uses

Interior and external coating of
pipes
valves
fittings
containers / tanks

Benefits

Excellent corrosion protection
good adhesion to steel and concrete
High mechanical resistance
Very good abrasion resistant
Very good chemical resistance
High temperature resistance

Product Data

The following data were determined at +20 C unless
otherwise stated:

Type two-component material

Base epoxy

Solvents none

Volume Solids 100%

Density
Comp. A 1,6 g/cm
Comp. B 1,0 g/cm
Comp. A + B 1,5 g/cm

Mixing ratio
Comp. A : B 82 : 18 parts by weight
3 : 1 parts by volume approx.

Application method Airless spray

Minimum thickness 500 m

Recommend thickness 1200 m

Coating thickness up to 800m per operation on
vertical surfaces

Application temp. > 10 C

Equipment High efficient airless pump with a
delivery rate of about 10l/min and a
possible pressure ratio of about
66:1 hose diameter 3/8 inch

Spray tip nozzle orifice 0.021- 0,026

Nozzle pressure 200 240 bar typically

Pot life 15C 35 min
20C 25 min
30C 15 min

Over coating period without preparation approx.
48 hours

Tack-free After 5 hours at room temperature

Application Method Brushing or rolling is possible on
small areas

Temperature limits without
simultaneous mechanical
stress
dry 150C (getting dark)
wet 100C (without temperature
gradient to the substrate)

Hardness Shore D 80 + 3

Cleaner Solvent D or Solvent G

Colours

Comp. A grey
Comp. B opak
Comp. A+B grey

Coverage

Approx. 1,50 kg / per mm dft. / m (theoretical value).





Corrosion Protection Systems

P R O T E G O L

EP 131 HT
Solvent-free, two-component epoxy coating
(single component airless spray able)
Date of issue 01/2008

TIB Chemicals AG | Muelheimer Strasse 16 -22 | 68219 Mannheim | P. O. Box 81 02 20 | 68202 Mannheim
Phone +49 621 8901-812 | Fax +49 621 8901-902 | info.protegol@tib-chemicals.com | www.tib-chemicals.com

This information is given to the best of our knowledge but without obligation. We are not liable for any wrong advice or any advice we may have failed to give.
This data sheet becomes invalid as soon as a new edition has been published. Please contact us for latest.

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Packaging

Comp. A (11.48 kg) and Comp. B (2,52 kg)

Storage

In a cool and dry place, approx. 12 months in tightly
closed original containers.

Storage and Transport Data

Flash point VbF GGVS / ADR
PROTEGOL

131 HT
Comp. A > 100 C - Cl. 9, fig. 11c
Comp. B 82 C - Cl. 8, fig. 53 c
Solvent D 25C A II Cl. 3, fig. 31 c
Solvent G Approx. 7C A I Cl. 3, fig. 5 b

Application

Substrate

Steel

The steel surfaces to be coated must be dry, clean,
free from dust, have a good key and be free from all
matter acting as release agents (e.g. oil, grease, old
paint etc.). In order to obtain the necessary
conditions suitable substrate preparation methods
such as blasting must be used.

Steel surfaces must be abrasive blast clean to near
white (degree of cleanliness according to DIN EN
ISO 12944-4 at least Sa 2 ). The coating must be
applied immediately after blast cleaning.

The constructional design of steel and iron shall
comply to DIN 28051 and DIN 28053 or to VDI
guideline 2532.

The surface profile shall be between 50 and 70 m.
The blasting material shall be angled shot.

Mixing

Both components should be stored at room
temperature which will make application easier at
lower temperatures whereas at high summer
temperatures the drums shall be stored in a cool
place.
Optimum material temperatures for a good spray
result are 20-25C
Thoroughly mix the two components with a slow-
speed mechanicals stirrer (e.g. drill fitted with a
stirring paddle running at about 400 rpm). Take care
not to stir in any air. Component B shall be added to
Component A while stirring. Then put the whole
content into another new and clean container. Strip
any adhering residues with a spatula and add to the
new container while still stirring until the material has
been mixed homogeneously.

Application

Ensure that the temperature of the substrate is at
least 3 C above the dew point to avoid
condensation. The dew point can be determined with
a suitable dew point mirror.
Relative humidity during application and curing
process must be < 85 %.
To ensure a good spray result the material
temperature in the spray gun have to be 25C
minimum, this is the reason why we recommend the
usage of a flow heater on the high pressure side of
the airless pump.
Put the pump immediately after mixing direct in the
mixing vessel and start spray application. Take care
that after every 15 to 20 min this vessel have to be
changed to avoid that reacted material flow into the
pump.
After every interruption the pump, the hose and the
pistol have to be cleaned with Solvent D.


Depending on the field of use small quantities can be
mixed manually and applied by brush.

Maintenance of tools

Application equipment must be cleaned immediately
after use with Solvent D or Solvent G.








Corrosion Protection Systems

P R O T E G O L

EP 131 HT
Solvent-free, two-component epoxy coating
(single component airless spray able)
Date of issue 01/2008

TIB Chemicals AG | Muelheimer Strasse 16 -22 | 68219 Mannheim | P. O. Box 81 02 20 | 68202 Mannheim
Phone +49 621 8901-812 | Fax +49 621 8901-902 | info.protegol@tib-chemicals.com | www.tib-chemicals.com

This information is given to the best of our knowledge but without obligation. We are not liable for any wrong advice or any advice we may have failed to give.
This data sheet becomes invalid as soon as a new edition has been published. Please contact us for latest.

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Waiting periods

The waiting periods between coating operations
depend on the temperature and coating thickness
and range from 5 to 48 hours. A 2-days-period
should never be exceeded.

After having applied the top coat the entire coating
system should fully cure

at 15C for at least 11 days
at 20C for at least 8 days
at 25C for at least 7 days
at 30C for at least 6 days

Health and Safety

When using PROTEGOL

EP 131 HT and Solvent D

all safety precautions applicable to handling epoxy
resins/hardeners and the corresponding solvents
must be observed.
They are listed in the Merkblatt fr die Verarbeitung
von Polyester- und Epoxidharzen (Application
advice for polyester and epoxy resins) published by
the German liability insurance association of the
chemical industry and are available on request.

Notes on dangers and safety advice on the
containers must be strictly observed !

The application of solvents or solvent-containing
materials implies the eventual formation of
inflammable vapours/air mixtures. Therefore avoid
eventually existing ignition sources, e.g. open
flames, hot surfaces, electrical sparks and
electrostatic charges


Contact with the unprotected skin should be avoided.
Any material accidentally splashed onto the skin
should be immediately removed using warm, soapy
water or preferably with warm, non-alkaline
detergent. Afterwards wash again thoroughly with
soap and water. It is recommended to protect the
skin with a silicone-free barrier cream before starting
work.


Any further information can be taken from the
material safety data sheet.
Make sure to provide adequate ventilation and
respiratory protection in confined spaces !