Client:

CHEVRON NIGERIA LIMITED

Contractor:
ROFCOM ENERGY SERVICES
LIMITED

R
Rofcom Energy
Service Limited

Project Title:
ESCRAVOS PRODUCED WATER DISPOSAL PROJECT
Contract No.

Document Title:
ELECTRICAL WORK PROCEDURE
Doc. Ref

Date

Revision 1
NAME COMPANY SIGN/DATE
PREPARED BY
A. UMAR
ROFCOM

CHECKED BY
C. IGUDIA
ROFCOM

APPROVED BY
G. OBASEKI
ROFCOM

REVIEWED BY

CONTRACT HOLDER
APPROVED BY
APPROVED BY

ELECTRICAL WORK PROCEDURE
TABLE OF CONTENTS

1.0 PURPOSE
2.0 SCOPE
3.0 REFERENCE
4.0 DEFINITIONS
5.0 RESPONSIBILITIES
6.0 PROCEDURE
7.0 ELECTRICAL EQUIPMENT INSTALLATIONS
8.0 ATTACHMENTS: TEST











1.0 PURPOSE
The purpose of this document is to ensure safe, high quality and consistent
installation of the electrical system at the Escravos Produced Water Disposal
facility.

2.0 SCOPE
This Electrical work procedure covers all onshore electrical construction
activities, Installation, inspection and testing of electrical system on Main deck,
Cellar deck, Jacket and Bridge of the Escravos Produced Water Disposal
facility. The overviews of work are as follows:
Unboxing and Sorting of Lighting Accessories
Cable drum testing
Fabrication and Installation of Cable Tray Supports
Fabrication and Installation of Cable Tray
Earth Bonding
Junction Box Installation
Bridge Conduit Installation and Wiring
Fabrication and Installation of Stanchion / Pendant Light support
Installation of Plant Lighting Systems
Transformers Installation and Termination
Electric Motors Installation and Termination
MV, LV Power and Control Cable Pulling
Cable Glanding and Termination
Cable Tagging and Core Identification
Testing (Meggering and Continuity)
Mechanical Completion Checks






3.0 REFERENCE
All construction work, installation and testing shall be carried out in
accordance with good engineering practice and shall satisfy all statutory
requirements of the National and/or local authorities in which the installations
will be located.

The following Standards and requirements shall form an integral part of the
electrical construction work, Installation, inspection and testing in the
Escravos Produced Water Disposal facility:


PWD-D017-ELE-DTL- Electrical Installation Details
NET-000-90005 (Power & Control) Offshore

API RP 14F Recommended Practice for Design and
Installation of Electrical System for Offshore
Production Platforms
ASTM A123 Specification for Zinc (Hot- Galvanized) Coating
on Product Fabricated from Rolled, Pressed,
and Forged Steel Shaped Plates, Bars, and
Strip
ASTM A386 Specification for Zinc-Coating (Hot-Dip) on
Assembled Steel Products
IEEE 45 Recommended Practice for Electric Installation
on Shipboard
NPFA National Electrical Code 70
NPFA Lightning Protection Code 78











4.0 DEFINITION
NONE




































5.0 RESPONSIBILITIES
Electrical Team Lead
Shall ensure proper implementation of this procedure. He shall
coordinate the activities of the Electrical Engineer who leads the
Electrical team.

Electrical Engineer
The Electrical Engineer Shall be responsible for the following;
Verifying all activities relevant to installation and testing of field
mounted Equipment and Lighting accessories.
Verifying the availability of the materials required for installation.
Preparation and submission of as-built drawings and resolving
all technical problems that may arise during installation
activities. He is also responsible for coordinating with the QA /
QC Engineer for resolving technical queries.

Electrical Supervisor
Shall lead the Electrical activities at construction stage; carry out all
inspection required; issue the relevant report or checklist and
coordinate with the QA / QC Inspector and the Electrical Engineer.

Quality Control Inspector
Shall monitor the proper implementation of the project procedures and
specifications. Shall also be responsible for conducting of tests on
cables and instruments during delivery and before installation;
responsible for all final inspection activities; rectify all punch list items
and sign off all finished works.

Electrical Technician is responsible for:
Installing all Electrical equipment and lighting.
Coordinating with the Electrical Supervisor and QA/QC Engineer and
Electrical Engineer in electrical installation and in resolving technical


6.0 PROCEDURE
6.1 Receiving and Inspection of Electrical Equipment / Material
Upon receipt of electrical materials the QC Inspector and warehouse
personnel shall inspect visually the materials and equipment for
possible defects, physical damages or missing part.

The conformance of the electrical equipment to specifications,
hazardous area classification and mechanical certification shall be
verified.

The provision in the following documents shall form the basis for all
the inspection required.
Quality Assurance/Quality Control
Inspection and Test Plan
Manufacturers data and technical manuals

Electrical equipment shall be visually inspected for possible damage
and defects during handling and shipment.
However, for MV / LV Switchgear panels in the MCC, high voltage test
on the panel should have been carried out as part of the
manufacturers scope in accordance with the relevant CNLs or
international Standards; all relevant documents duly signed.

6.2 Pre-Installation Test and Inspection
Tests shall be carried out on cables and wires at delivery and before
installation and the QC inspector shall perform these test.

6.2.1 Test on Cables
The order of test shall be
Insulation Resistance Test for
Low Voltage Power Cable (LV)
Low Voltage Control Cable (LV)
Medium Voltage Cable (MV)
Continuity Test for
Low Voltage Power Cable (LV)
Low Voltage Control Cable (LV)
Medium Voltage Test for Medium Voltage Cable (HV)
Test equipment to be used are as follows
Megger Tester 1000V or 5000V
Fluke Multi-tester
Hi-Pot Tester
6.3 Electrical Equipment Storage and Preservation
Material storage shall comply with the material Control Procedure
provided for this project.
6.3.1 The Electrical equipment shall be stored where appropriate in
accordance with vendor advice.
On receiving the motors, it shall be stored in a dry and clean shelter
position, which is free from vibration and rapid change in temperature.
The motor shall be covered completely with tarpaulins to prevent
ingress of dust or moisture until such a time installation is complete.
Where the motor is fitted with anti-condensation heater. With the client
approval, a suitable power supply shall be made available; the heater
shall be switched on throughout the storage period, particularly where
the storage period is likely to be prolonged. Warning notice shall be
attached to this effect.

6.4 Calibration
All test equipment shall be calibrated in accordance with Calibration
Control Procedure and shall be traceable to the applicable standards.

7.0 ELECTRICAL EQUIPMENT INSTALLATION

7.1 Cable tray Supports Fabrication and Installation
Structural welders shall carry out fabrication of cable tray support.
These Cable tray supports shall be installed on horizontal base
plate unless otherwise field adjustments are required.
The cable tray supports shall be fastened with bolts and nuts and
angular iron for bracing wherever possible for reinforcement.
Cable tray support shall provide strength and safe working
capacity (SWL) sufficient to meet the load requirement of the
cables to be laid on top cable trays.
The cable tray support material shall agree with the EPWD project
specification.
Special consideration will be given to center-supported systems
considering eccentric loading.

7.2 Paint Touch-up for Cable Tray Support

Paint touch-up for cable tray support shall be done with zinc-rich
galvanizing materials that meet the required specification.
Cable trays that have a Hot-dip galvanized coating shall be re-
touched after fabrication i.e. after cutting and drilling since the
coating gets damaged over time.
Other protective coatings that are cut or damaged must be
touched up with compatible coatings.

7.3 Cable Trays Installation

Cable tray shall be installed in conformance with NEC A318 and
standards set forth in NEMA VE-1 and VE-2 as well that provided
by the project (PWD-D017-ELE-DTL- NET-000-90005 Electrical
Installation Details (Power & Control) Offshore
Consideration shall be given to loads associated with future cable
additions or any other loads to the cable tray system or cable tray
support system.
Cable tray cut section shall be treated to remove sharp edges,
which could cause damage to cables and cause injury to
personnel.
Insulation separators and insulated fitting materials shall be used
to prevent contact corrosion due to the use of SS-316 in
combination with steel supports.
Cable tray hardware (nuts, bolts and washers..) to be used during
the installation shall be of 316 stainless steel materials.
Where cable trays are linked together, splice plate
connectors/hinges shall be used to bolt them and cable tray shall
be grounded according to EPWD Grounding specification.
The linking points shall be bonded together using a dedicated
bond wires, and bonding wires shall have a good surface contacts.
Competent and qualified persons familiar with standards electrical
construction practices, electrical equipment shall perform the work.

7.4 Cable Pulling.
Prior to cable installation, cable path shall be examined to ensure
that all areas are free of hazards that may cause damage during
cable installation.
All cables shall be pulled from the top of the drum and in the
direction indicated on the drum according to vendors
recommendation.
Sufficient cables rollers and side roller (when required) shall be
used when pulling cable in position. This will reduce the effort
required and ensure the cable outer sheath is not damaged.
The minimum bending radius of the cable shall be maintained to
prevent damage to the cable
After pulling of cables, temporary identification tags shall be
attached. Permanent tags shall be attached at the end of
termination activities.
Correct power and control cable size and type shall be pulled.
After pulling, the cable end shall be sealed to prevent moisture
ingress

7.5 Cable Glanding
Proper sizes of cable gland suitable for the cable shall be used to
match the appropriate cable.
Any unused cable entry hole shall be plugged.
While glanding power cables, it shall be ensured that the loads of
the cables are not coming on the glands.
Close attention shall be paid to the cable glanding and sealing
arrangements on all electrical equipment.

7.6 Cable Termination
Termination (wiring connection) shall be done as per specification,
wiring drawings and/or manufacturers instruction.
Core shall be terminated with pin crimps or cable lugs. These shall
be installed with crimping / compression tools and shall be
tightened to manufacturers recommended torques.
Each lug shall correctly match the cross-sectional area of the
conductor and shall be crimped on with the correct compression
tools and dies.
Power cables and control cables shall be anchored to the cable
tray by using cable ties (tie wraps).
Sufficient length of cable for connection shall be coiled near the
equipment side.
Certified HV/MV jointer shall perform all MV cable termination and
joints where required.

7.7 Cable Tagging and Core Identification
Each cable shall be correctly tagged as per project specification
and standards for suitable identification.
Identification numbers for power and control cables shall read from
terminals outwards
Identification shall be in the form of captive o ring ferrule of
appropriate diameter engraved or indelibly printed with the cable
number, the core number and the terminal number.
Wire maker shall be provided for cable wires/cores for power
cables and control cables.
7.8 Grounding System
All metallic enclosures of equipment, cable trays, cable tray structural
supports, vessels, skids, structural steel supports etc. as found in
bridge, main deck, cellar deck and jacket shall be grounded by
connection to the common Earth Grid. The Earthing System / Pattern
shall be in accordance with the approved drawings. All Earthing
cables shall be PVC covered.

7.9 Electric Motor
Electric motors shall be erected or installed in full accordance with the
manufacturer instructions and project specification with regards to
foundation, alignment, shimming etc. Before electrical hook-up of the
electric motor, the Electrical Equipment Field Inspection report form
shall be filled, signed and duly approved by all relevant parties. The
terminations shall be in correct Phase-Sequence arrangement and
marked L1, L2 & L3 at each end.
The metal casing of the electric motors shall be earthed using the
specified wire size according to project spec.

8.0 ATTACHMENTS

Basic Inspection (Electrical Equipment)
Cable Installation Check Procedure
Cable Tray/Ladder Inspection
Electrical Installation Checklist
Lighting Circuit Insulation Resistance Test
Lighting Installation Check Procedure
























Electrical
Unique ID
BASIC INSPECTION
Project Name:
Sub-SystemDescription
Drawing Reference
Establish aand record the following:
4. Degree of enclosure protection
5. Electrical protection setting/rating
CHECKLIST
(ELECTRICAL EQUIPMENT)
Compare nameplate information with equipment record REMARKS
Date Printed
Item/Tag No.
Sub-System No
6. Actual maximumload/ammeter reading
1. Equipment/Circuit identification
2. Area classification
3. Type of Ex protection/gas group/temperature class
9. Adequate protection of equipment and cables against corrosion, the
weather, vibration and other adverse factors
Check the following items and report any deviation/defects under remarks:
1. Labeling correct
2. No unauthorized modifications
3. Enclosure and glasses satisfactory
4. Seals and gaskets satisfactory
5. Bolts and glands complete and tight
6. No undue accumulation of dust and dirt
7. No leakage of oil/compound
8. No damage to above-ground part of connected cables
10. Motor fans and couplings not rubbing on cowls/guards
11. Earthing in good condition
12. Oil levels in sight glasses correct
13. Silica gel in breathers satisfactory
14. Pressurization system correct & tested
Suitable for area classified YES NO Equipment accepted YES NO
Signature
Date
Completed By
Rofcom
Construction
Rofcom QC CNL Construction
!

R
Rofcom Energy
Service Limited
!

Item Result
1
2
3
4
5
6
7
8
9
Signature
Date
Completed By
Rofcom
Construction
Rofcom QC CNL Construction
Comments/Action (where applicable)
Power, control cable 220 Volts and above, Insulation test acceptable for phase to
earth (L1-E, L2-E, L3-E) core to core (L1-L2, L1-L3,L2-L3)
NOTE: Ensure any electronic components are disconnected from circuit before
performing Insulation test. Interface cables marked and sealed off in the splice end and coiled correctly and
in accordance with coiling
After termination make sure that all cuttings and debris are cleared away.
Correct type of glands fitted correctly and tightened, and correct IP washer
fitted. (where
Check boxes for each line numbeer to be marked with OK or NA
Cable according to data on cable schedule (size and type)
Labeling, numbering and core ferruling correct.
Bending radius, cleating and support according to specification.
Termination correct and tight and no core damage. Spare cores earthed and tight.
Continuity in all cores, screen, earth and armour. Acceptable value 0.2 ohm.
Sub-SystemDescription Date Printed
Drawing Reference
Unique ID Item/Tag No.
Project Name: Sub-System No
Electrical
CHECK PROCEDURE
ELECTRICAL
CABLE INSTALLATION
!

R
Rofcom Energy
Service Limited
!

____________
____________
____________
____________
____________
____________
____________
____________
____________
____________
____________
Date
INSPECTION OF
CABLE TRAY/LADDER
Check the following and report any deviations/defects under remarks: Thick Yes/No
Cable Tray/Ladder installation and fastening are in accordance with project specification
Cable Trays system is provided with proper grounding
Completed
By
Rofcom
Construction
Rofcom QC CNL Construction
Signature
Remarks:
Ladder is properly fixed and that supports are properly spaced
Cable trays are laid on solid and well-leveled Cable Tray supports
Joints between Cable Tray/Ladder sections are firmly bolted using the correct fasteners
Cable Tray/Ladder installation is in accordance with the construction plan and section
detail drawing
Cable bends are executed correctly and do not exceed minimum requirements
Cable Tray/Ladder and accessories are of stainless steel or Galvanized
Cable Tray securing bolt are well tighted
Cable Tray is clean and no foreign debris or sharp objects are within
Check Insulation between dissimilar metals
Sub-SystemDescription Date Printed
Drawing Reference
Unique ID Item/Tag No.
Project Name: Sub-System No
Electrical
!

R
Rofcom Energy
Service Limited
!

Item Result
1
2
3
4
5
6
7
8
9
10
Signature
Date
Completed By
Rofcom
Construction
Rofcom QC CNL Construction
Comments/Action (where applicable)
Check boxes for each line numbeer to be marked with OK or NA
Correct junction box installed according to enclosure classification and are
classification, and in accordance with location drawing
Labeling, numbering and ferrule correct.
Junction box mechanically sound, solidly and correctly mounted. Terminal
blocks are of correct type correctly mounted, mechanically sound and
clearly maarked. Barriers fitted where required and all connections tight.
Earthing bonding and coloring correct. Instrument screens segregated
from electrical earth.
No top entry cables unless authorized. Spare entries plugged.
Gland plate correctly installed and drain plug installed where applicable
Sufficient access for incoming cables
Equipment located correctly to allow access for maintenance.
Ex & IP rating as per data sheet, correctly maintained by use of plugs,
glands, seals.
Check that preservation and mechanical protection is in accordance with
project specification and any disturbed preservation replaced.
Drawing Reference
Project Name: Sub-System No
Sub-SystemDescription Date Printed
Electrical
Unique ID Item/Tag No.
CHECKSHEET-ELECTRICAL
INSTALLATIONS
Electrical Junction Box
!

R
Rofcom Energy
Service Limited
!


Date Date
Residual
Current
device
Date
Remarks:
Circuit
Number
(Fittings disconnected)
TEST
INSULATION RESISTANCE
LIGHTING CIRCUIT
Value Circuit Value
Date
M
Completed By
Rofcom
Construction
Rofcom QC CNL Construction
Signature
Number M
CONVENIENCE OUTLETS
Circuit Number IR M
Sub-SystemDescription Date Printed
Drawing Reference
Earth loop
impedance
Polarity
Unique ID Item/Tag No.
Project Name: Sub-System No
Electrical
!

R
Rofcom Energy
Service Limited
!



Item Result
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15
Ensure all fixtures as per GA drawing and as built where applicable.
Highlighte to show all checked equipment
Attach a copy of Lighting Circuit Single line diagram Highlighted to show all
Inspected cables Lights Boxes and Switches
Signature
Date
Comments/Action (where applicable)
Completed
By
Rofcom
Construction
Rofcom QC CNL Construction
Spare holes plugged with correct rated plug and IP washer. (where applicable)
All nuts, bolts and washers fitted and according to spec
Internal earthing correct.
Sufficient access for incoming cables
Lighting installation installed with sufficient access for maintenance
Check core continuity and circuit polarity of each circuit and supply. Max
acceptable value: 0.2 Ohm
Check insulation resistance from dist. Board for complete circuit at 500Vdc,
live conductor to earth neutral to earth, minimum acceptable value 2 Mohms
Terminations correct and tight
Junction box gasket fitted to lid cover
Check boxes for each line numbeer to be marked with OK or NA
All equipment installed according to drawing, specification and area
classification, Including all junction boxes.
All tag numbers correct, securely attached and readable.
All equipment undamaged and correctly mounted. Light fixtures sealed and
clean
Correct type of glands fitted and tightened, IP washer fitted.(where applicable)
Sub-SystemDescription Date Printed
Drawing Reference
Unique ID Item/Tag No.
Project Name: Sub-System No
Electrical
CHECK PROCEDURE
ELECTRICAL
LIGHTING INSTALLATION
!

R
Rofcom Energy
Service Limited
!