AE2026 INDUSTRIAL AERODYNAMICS L T P C

3 0 0 3
OBJECTIVE:
To familiarize the learner with non-aeronautical uses of aerodynamics such as
road vehicle, building aerodynamics and problems of flow induced vibrations.

UNIT I ATMOSPHERIC BOUNDARY LAYER 8
Atmospheric circulation-Local winds-Terrain types-Mean velocity profiles-
Power law and logarithm law- wind speeds-Turbulence profiles-Roughness
parameters-simulation techniques in wind tunnels

UNIT II BLUFF BODY AERODYNAMICS 10
Boundary layers and separation-Two dimensional wake and vortex formation-
Strouhal and Reynolds numbers-Separation and reattachments-Power
requirements and drag coefficients of automobiles-Effects of cut back angle-
aerodynamics of trains.

UNIT III WIND ENERGY COLLECTORS 9
Horizontal and vertical axis machines-energy density of different rotors-Power
coefficient- Betz coefficient by momentum theory.

UNIT IV BUILDING AERODYNAMICS 8
Pressure distribution on low rise buildings-wind forces on buildings-
Environmental winds in city blocks-special problems of tall buildings-building
codes-ventilation and architectural aerodynamics

UNIT V FLOW INDUCED VIBRATIONS 10
Vortex shedding, lock & effects of Reynolds number on wake formation in
turbulent flows - across wind galloping-wake galloping-along wind galloping of
circular cables-oscillation of tall structures and launch vehicles under wind
loads-stall flutter.
TOTAL: 45 PERIODS
REFERENCES:
1. Scorer R.S Environmental Aerodynamics, Ellis Harwood Ltd, England,
1978
2. Sovran, M(ed) Aerodynamic drag mechanism of bluff bodies and road
vehicles, Plenum Press, N.Y, 1978
3. Sachs P Wind Forces in Engineering, Pergamon Press, 1988
4. Blevins R.D Flow Induced Vibrations, Van Nostrand, 1990
5. Calvert N.G Wind Power Principles, Charles Griffin & Co London, 1979




MC202 MANUFACTURING TECHNOLOGY LABORATORY L T P C
(Common to Aeronautical & Mechatronics) 0 0 3 2
OBJECTIVE
Demonstration and study of the following machines.
The main emphasis will be on a complete understanding of the machine
capabilities and processes.
LIST OF EXPERIMENTS
UNIT I LATHE PRACTICE
1. Plain Turning
2. Taper Turning
3. Thread Cutting
Estimation of machining time for the above turning processes.
UNIT II DRILLING PRACTICE
4. Drilling
5. Tapping
6. Reaming
UNIT III MILLING
7. Surface Milling
8. Gear Cutting
9. Contour Milling
UNIT IV PLANNING AND SHAPING
10. Cutting Key Ways
11. Dove tail machining
UNIT V GRINDING MACHINES
12. Surface Grinding
13. Cylindrical Grinding
TOTAL: 45 PERIODS
LIST OF EQUIPMENTS
(For a batch of 30 students)
1. Lathe -15 Nos.
2. Drilling Machine -1 Nos.
3. Milling Machine -2 Nos.
4. Planning Machine -1 Nos.
5. Shaping Machine -2 Nos.
6. Grinding Machine -1
7. Surface Grinding Machine -1
8. Cylindrical Grinding Machine - 1
COURSE OUTCOMES At the end of the course student should be able to:
Gather the practical knowledge of the machines and various machining
operations.
Have the exposure on hands-on training to the students on various machines like
lathe, shaper, slotter, planer,milling, grinding machines.
Know the manufacturing of the components through machining.





































MC201 MANUFACTURING TECHNOLOGY L T P C
(Common to Aeronautical & Mechatronics) 3 0 0 3
OBJECTIVE
To impart the knowledge about various production processes.
To impart knowledge about different processes in rapid manufacturing and also rapid tooling
technology.

UNIT I THEORY OF METAL CUTTING 9
Orthogonal and oblique cutting Classification of cutting tools: Single, Multipoint Tool
signature for single point cutting tool Mechanics of orthogonal cutting Shear angle and its
significance Chip formation Cutting tool materials Tool wear and tool life
Machinability Cutting Fluids Simple problems.

UNIT II MACHINING 9
General principles (with schematic diagrams only) of working and commonly performed
operations in the following machines: Lathe, Shaper, Planer, Horizontal Milling machine,
Universal Drilling machine, Cylindrical grinding machine, Capstan and Turret lathe. Basics
of CNC machines. General principles and applications of the following processes: Abrasive
jet machining, Ultrasonic machining, Electric discharge machining, Electro chemical
machining, Plasma arc machining, Electron beam machining and Laser beam machining.

UNIT III CASTING AND WELDING 9
CASTING-Pattern and Core making Moulding sand Melting furnaces Cupola and
Induction furnaces. Special casting processes Shell, Investment, Die casting Defects in
casting.
WELDING-Gas welding, Basic Arc Welding Processes, Thermit Welding, Electron Beam
Welding, Laser Beam Welding- Plasma Arc. Solid State Welding: Ultrasonic Welding,
Friction Welding

UNIT IV METAL FORMING AND POWDER METALLURGY 9
Principles and applications of the following processes: Forging, Rolling, Extrusion, Wire
drawing and Spinning. Powder metallurgy Principal steps involved advantages,
disadvantages and limitations of powder metallurgy.

UNIT V FORMING AND SHAPING OF PLASTICS 9
Types of plastics - Characteristics of the forming and shaping processes Moulding of
Thermoplastics Working principles and typical applications of - Injection moulding
Plunger and screw machines Blow moulding Rotational moulding Film blowing
Extrusion - Typical industrial applications Thermoforming Processing of Thermosets
Working principles and typical applications - Compression moulding Transfer moulding
Bonding of Thermoplastics Fusion and solvent methods Induction and Ultrasonic
methods.
TOTAL= 45 PERIODS






TEXT BOOK
1. Kalpakjian, S., Manufacturing Engineering and Technology, Pearson education India,
4th edition, 2001(ISBN 81 78081 571) (UNIT-I, II, III, IV)
2. Hajra Choudhury, Elements of Workshop Technology, Vol. I and II, Media Promoters
and Publishers Pvt., Ltd., Mumbai, 2005 (UNIT-I, II, IV)

REFERENCES
1. P. N. Rao, Manufacturing Technology vol I, Tata-McGraw-Hill Publishing Limited,
2010(UNIT-III)
2. Chua, C K., Leong, K F and Lim, C S., Rapid Prototyping: Principles and
Applications,John Wiley, New York, 2003(UNIT-V)
3. Rao P.N., Manufacturing Technology, Metal cutting and Machine Tools, Tata McGraw
Hill, 2000. (UNIT-I)
4. Sharma, P.C., A textbook of Production Technology Vol I and II, S. Chand & Company
Ltd., New Delhi, 1996. (UNIT-I, II, III, IV)
5. Jain. R. K., Production Technology, Khanna Publishers, New Delhi, 1988. (UNIT- II, IV)

COURSE OUTCOME:
At the end of the course student should be able to:
Understand the basics of cutting, cutting tools, and tool wear
Gather knowledge about the conventional and unconventional machining processes.
Characterize the major machining operations of Turning, Milling, and Drilling
Gather knowledge about the casting and welding.