Installation and service

instructions
for heating engineers

VitosolicĂ100
Electronic temperature differential control unit for solar heating system

See Applicability on the last page.

VITOSOLIC 100

5862Ă490ĂGBăăă9/2003 Please keep safe

Safety instructions
Safety instructions
Please follow these safety instructions closely to prevent accidents and
material losses.
Safety regulations
Installation, initial start-up, inspection,
maintenance and repairs must only
be carried out by a competent
person (heating engineer/installation
contractor).
Observe all current safety regulations
as defined by DIN, EN, DVGW and
VDE or locally applicable standards.
See also the safety instructions sheet
in the Vitotec technical documentation
folder.
Before working on the equipment/
heating system/solar heating system,
isolate its mains electrical supply
(e.g. by removing a separate mains
fuse or by means of a mains
electrical isolator) and safeguard
against unauthorised reconnection.
Earthing/lightning protection of the
solar heating system
Install an electrical conductor on the
pipework system of the solar circuit
in the lower part of the building in
accordance with VDE or local
regulations.
The connection of the collector
system to an existing or new
lightning conductor system or the
creation of local earth bonding must
2
only be carried out by authorised
trained personnel under observation
of local conditions.
Repair work
It is not permitted to carry out
repairs on parts that fulfil a safety
function.
Use only original Viessmann spare
parts, or equivalent parts that have
been approved by Viessmann.
Initial start-up
The initial start-up must be carried
out by the system installer or a
designated commissioning engineer.
All actual values should be recorded
in a commissioning/service report.
Instructing the system user
The system installer must hand the
operating instructions to the system
user and instruct him/her in the
operation of the system.
¨ĂSafety instructions
In this instruction manual, this
heading denotes information which
must be observed to prevent
accidents and material losses.
¨ This symbol denotes information
which must be observed to
prevent material losses.
5862Ă490ĂGB
 Index

Index

Page

System designĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Installation and connections

Control unit installationĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electrical connectionsĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Solar heating circuit pumpĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
High limit safety cut-outĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
SensorsĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Mains electrical connectionĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Initial start-up
StepsĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Further details regarding individual stepsĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Service scans
TemperaturesĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Heat volumeĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Circulation pump hours runĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Software versionĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Troubleshooting
Fault messagesĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Checking sensorsĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Changing the fuseĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

System details/functions
SummaryĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Special functionsĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maximum cylinder temperature controlĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Collector cooling functionĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Reverse cooling functionĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Parts listĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Appendix
SpecificationĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Declaration of conformityĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Keyword indexĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
5862Ă490ĂGB

ApplicabilityĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

3
System design

System design

Dual mode DHW heating with VitocellĆBĂ100 or VitocellĆBĂ300

DHW heating without solar energy The pasteurisation requirements are
The upper indirect coil of the DHW met by circulation pumpĂ8 and
cylinder is heated by a boiler. The sufficient heat input. Circulation
cylinder thermostat with cylinder (relayering) starts if 60ĂºC is not
temperature sensorĂ6 of the boiler reached inside the DHW cylinder.
control unit switches cylinder
loading pumpĂ7 . Ă ĂSafety instructions
With temperatures higher than 60 ºC,
DHW with solar energy limit the DHW temperature to 60 ºC
When a temperature difference by installing a mixing device, e.g. a
higher than the start-up temperature thermostatic mixing valve (DHW
differentialĂDO set in control unitĂ1 cylinder accessory). The mixing
is measured between collector equipment does not prevent the risk
temperature sensorĂ2 and cylinder of scalding at the tap. The
temperature sensorĂ3, solar circuit installation of a mixer tap at the
pumpĂ4 is switched ON and the draw-off point is required.
DHW cylinder is heated up. The pump
will be switched OFF if the actual
temperature falls below shutdown
temperature differentialĂDF.
The temperature in the DHW cylinder
is limited by the electronic
temperature limiter (safety shutdown
at 90ĂºC) in control unitĂ1 or by high
limit safety cut-outĂ5 (if required).
When the preset temperature is
exceeded, these devices switch OFF
solar circuit pumpĂ4.
5862Ă490ĂGB

4
 System design

System design (cont.)

2
4A (slow)

1 230 V
50 Hz

S1 S2 S3 145 N R2 N R1 N L A
1 2 3 4 5 6 7 8 12 13 14 15 16 17 18 19 20

STB R2 R1 9
B

WW
C 4

D
28 E

F *1
5 STB VL RL
5
6
8
21

3
G H
A Solar panel F Heating circuit
B SolarĆDivicon G Oil/gas fired boiler
C Draw-off point H DHW cylinder
D DHW circulation KW Cold water
E DHW circulation output of WW Hot water
boiler control unit or RL Return
5862Ă490ĂGB

on-site time switch VL Flow

*1High limit safety cut-out, see pageĂ8.

5
System design

System design (cont.)

Item Description Number Part no.

Control of DHW cylinder loading by
solar energy
1 VitosolicĂ100 1 7170Ă925
2 Collector temperature sensor 1 Included with itemĂ1
3 Cylinder temperature sensor*1 1 Included with itemĂ1
4 Solar heating circuit pump 1 7170Ă931
(included with Solar-Divicon) or
7170Ă932
5 High limit safety cut-out*2 1 Z001Ă889
8 Circulation pump (relayering) 1 Vitoset price list
9 Connection extension (only required 1 7170Ă927
for connection of circulation pumpĂ8
and/or high limit safety cut-out or
suppression of reloading by boiler for
systems with boiler control unit
without KM BUS, see pageĂ21)

Control of DHW cylinder loading by

boiler
6 Cylinder temperature sensor 1 Boiler control unit
standard delivery
7 Cylinder loading pump 1 DHW cylinder
accessory
*1Use a threaded elbow (standard delivery for VitocellĆBĂ100, accessory for
VitocellĆBĂ300).
*2VitocellĆBĂ100: observe the max. connectable absorber surface area.
VitocellĆBĂ300: Use a cylinder cap (DHW cylinder accessory).
5862Ă490ĂGB

6
 Installation and connections

Control unit installation

Installation location
Near the DHW cylinder, observing the electrical connections or their
cable/lead lengths.

3.

5.

2.

1.

4.

Make all electrical connections

before closing the control unit.

Electrical connections

1. Make all electrical connections in

accordance with the details on
pageĂ5.

2. Apply strain relief to cables.

5862Ă490ĂGB

7
Installation and connections

Solar circuit pump

Installation
The "SolarĆDivicon" pump
station includes the
circulation pump with
connecting cable.
Alternative pumps must be
type-tested and fitted in
accordance with
manufacturer's instructions.
Connection
(without connection extension)
3Ćcore cable with cross-section of
0.75Ămm2.
Rated current: max. 4 (2)ĂA
4A (slow)
230 V
A 50 Hz

N R2 N R1 N L
12 13 14 15 16 17 18 19 20

M
1~

High limit safety cut-out

In accordance with DINĂ4751 and DINĂ4753, install an additional high limit

safety cut-out when operating DHW cylinders with solar energy if the DHW
volume is
H less than ă30Ălitres/m2 absorber surface area when using VitosolĂ100
H less than 100Ălitres/m2 absorber surface area when using VitosolĂ200, 250
and 300.

Installation Connection

Install the high limit safety cut-out
into the cylinder cap (accessory for
VitocellĂ300).
Separate installation
instructions
Only possible with connection
extension (accessory), see pageĂ22.
3Ćcore cable with cross-section of
1.5Ămm2.
Temperature setting

As delivered condition: 120ĂºC.

Adjustment to 95ĂºC required.

Separate installation
instructions
5862Ă490ĂGB

8
 Installation and connections

Sensors

Collector temperature sensor

Installation Connection

Collector installation To S1 (terminals 1 and 2).

instructions Extension:
2Ćcore cable with cross-section of
1.5Ămm2.

Cylinder temperature sensor

The cylinder temperature is recorded indirectly through measuring the return
temperature of the heat transfer medium inside the indirect coil. This results
in enabling a reloading of the DHW cylinder through solar energy, even if
only a little DHW is drawn off.

Installation Connection

VitocellĆBĂ100 To S2 (terminals 3 and 4).

Extension:
DHW cylinder installation 2Ćcore cable with cross-section of
instructions 1.5Ămm2.

VitocellĆBĂ300Ă

3. 1.

A
2.
5862Ă490ĂGB

A Heating water return connector

9
Installation and connections

Mains electrical connection

Regulations

Carry out the mains connection and all earthing measures (e.g. fault current
circuit) in accordance with IECĂ364, the requirements of your local electricity
supplier, VDE regulations or all local and national regulations. The power
supply to the control unit should be protected by a fuse with a max. rating of
16ĂA.

Make the mains power supply connection (230ĂV~) via a mains isolator
(two-pole) to be provided on site.

Disconnect the system by means of a device which simultaneously separates

all non-earthed conductors with at least 3Ămm contact separation.

¨ĂSafety instructions
4A (slow) Do not interchange cores.
L: TerminalĂ20
230 V
A 50 Hz
N: TerminalĂ19

N R2 N R1 N L
12 13 14 15 16 17 18 19 20

PE N L

C
A Control unit wiring chamber
B Mains isolator, on-site
C Mains connection 230ĂV~ă50ĂHz
5862Ă490ĂGB

10
 Initial start-up

Steps

Page

1. Probes or sensors correctly inserted into the sensor well?Ă ............................ 9

2. Accessories correctly installed to respective installation instructions?

3. Electrical connections carried out correctly?Ă . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

4. High limit safety cut-out connected to control unit

and adjusted to 95ĂºC?Ă . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

5. Commissioning control unitĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

6. Adjusting system settingsĂ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

7. Relay testĂ ............................................................................................................................... 13

Further details regarding individual steps

Commissioning the control unit

1. Switch ON the mains power,
the control unit initiates itself,
the ON/OFF lamp flashes
alternately red and green.
The control unit is in automatic
mode.

2. Make adjustments in accordance

with the system version.
5862Ă490ĂGB

11
Initial start-up

Further details regarding individual steps (cont.)

Adjusting system settings

At the setting level (see below), the following parameters and functions can
be adjusted:

Temperatures Functions
Differential temperatures . . . . . . . . . . . DO/DF Max. cylinder temperature control
Maximum cylinder temperatureĂ . . . SX Collector cooling function
Reverse cooling
¨ Observe the max. permissible Special functions
DHW temperature.
Further parameters
Collector limit temperatureĂ . . . . . . . . . . . . ĂCL For recording the heat volume
Maximum collector temperatureĂ ĂCX H Volume flow
Minimum collector temperatureĂ . ĂCN H Heat transfer medium

Calling up the setting level

The control unit is equipped with a display and a setting level.

1. Select HO with "+". Please note:

After approx. 2Ăminutes, the
2. Press "+" for approx. 3Ăseconds; display reverts to the standard
SE will be displayed. screen (showing the collector and
DHW cylinder temperature) if no
3. Select the required parameter with confirmation of modified values
"+" or "ć" (see above); confirm is received or other settings are
with "OK"; changed.
SE flashes.

4. Select the required value with "+"

or "ć"; confirm with "OK".

For detailed explanations, see chapter on system details/functions.

5862Ă490ĂGB

12
 Initial start-up

Further details regarding individual steps (cont.)

Relay test
1. Select MM (manual mode) with RelayĂ1: OutputĂR1
"+" or "ć"; confirm with "OK"; RelayĂ2: OutputĂR2
SE flashes.

2. Select the required setting with

"+" or "ć":
0Ă:ĂRelayĂ1 and 2 OFF
1Ă:ĂRelayĂ1 ON, RelayĂ2 OFF
2Ă:ĂRelayĂ1 OFF, RelayĂ2 ON
3Ă:ĂRelayĂ1 and 2 ON
always confirm with "OK".

3. Back to automatic mode with

setting 4.
5862Ă490ĂGB

13
Service scans

Temperatures

Subject to system version, using "+" or "ć", the following temperatures can
be scanned:

Collector temperatureĂ . . . . . . . . . . . . . . . . . . . . . . . ĂTC Maximum cylinder temperatureĂ . . ĂSX

Cylinder temperatureĂ . . . . . . . . . . . . . . . . . . . . . . . . . ĂTS Maximum collector temperatureĂ ĂCX
Sensor or thermostat Collector limit temperatureĂ . . . . . . . . . . . . ĂCL
temperature (subject to Minimum collector temperatureĂ . ĂCN
selected function)Ă . . . . . . . . . . . . . . . . . . . . ĂT3 or TT

Heat volume

To determine the heat volume, the Select AH with "+" or "ć".

differential between the collector and Details in kWh.
cylinder temperature, the selected
volume flow, the type of heat
transfer medium and the hours run
by the solar circuit pump are taken
into consideration.

Circulation pump hours run

The operating time is saved every Select HO with "+" or "ć".

6 hours, i. e. max. deviations of
Ă Details in hours.
6Ăhours may occur during power
failures.
The value cannot be reset.

Software version

Select VN with "+".

Please note:
For an explanation to the display symbols, see the operating instructions.
5862Ă490ĂGB

14
 Troubleshooting

Fault messages

Sensor faults at S1 to S3 ( TC, TS, T3

or TT) are displayed by the ON/OFF
display (flashes red) and through the
following display.

Example:
Cable break
Collector temperature sensor

Short circuit
Collector temperature sensor
5862Ă490ĂGB

15
 Troubleshooting

Checking sensors

860 1. Disconnect the relevant sensor

and measure the resistance.
820

780 Temperature Resistance

in ºC in W
740
20 546
700 40 578
50 597
660
Resistance in

60 616
620
2. Compare measurement with the
580 actual temperature displayed
(for scanning, see pageĂ14).
540 Check the installation and replace
20 60 100 140 180
sensor if necessary, in the event of
Temperature in ºC
severe deviation.

Specification
Protection: IPĂ20
Permiss. ambient
temperature
H during operation
Ĉ Collector temp-
erature sensor: ć20 to +180 ºC
Ĉ Cylinder temp-
erature sensor: ăă0 to +ă90 ºC
H in storage and
transport: ć20 to +ă70 ºC
5862Ă490ĂGB

16
 Troubleshooting

Changing the fuse

4A (slow) A

230 V
50 Hz

S1 S2 S3 145 N R2 N R1 N L
1 2 3 4 5 6 7 8 12 13 14 15 16 17 18 19 20

A Fuse

Open wiring chamber of control unit.

Replacement fuse inside the pack.
5862Ă490ĂGB

17
System details/functions

Summary

Setting Setting Explanation

(as delivered range
condition)
SFĂćĂSpecial function*1
0 to 8 0: No function
Do not adjust if a sensor is connected
to S3.
1: Maximum cylinder limit
(see pageĂ21)
2: Suppression of reloading by boiler
(see pageĂ21)*2
3: Additional function for DHW heating
(see pageĂ24)*2
4: Thermostat function (see pageĂ24)*2
5: Vitotres control unit
6: VitotresĂ+ĂSF 1*2
Ă

7: VitotresĂ+ĂSF 2
Ă

8: VitotresĂ+ĂSF 3
Ă

DT control unit
DOĂćĂStart-up temp- 1.5 The control unit records the temperature
erature differential to differential between the collector
10.0ĂK temperature and the cylinder temperature,
and compares that differential with start-up
temperature differentialĂ"DO". The solar
circuit pump is started if that value is
showsĂ"ąĂ".
exceeded, and the display showsĂ ąĂ .
DFĂćĂShutdown temp- 1.0 The pump will be switched OFF if the actual
erature differential to temperature falls below shutdown
9.5ĂK temperature differential "DF".

Please note:
DO can be set to a min. of 0.5ĂK above DF,
DF a maximum of 0.5ĂK below DO.
*1These functions only operate in conjunction with relayĂ2.
*2Only in conjunction with connection extension.
5862Ă490ĂGB

18
 System details/functions

Summary (cont.)

Setting Setting Explanation

(as delivered range
condition)
SXĂćĂMaximum cylinder temperature
2 Prevents the cylinder from further loading if
to the selected value has been exceeded. The
90ĂºC maximum cylinder temperature control is
factory activated by FNĂ=Ă1 (see pageĂ20).

CLĂćĂCollector limit temperature

110 The solar circuit pump is switched OFF
to when this temperature has been exceeded
200ĂºC to protect the solar components.

CXĂćĂMaximum collector temperature

100 The solar circuit pump is started (collector
to cooling) if this temperature is exceeded
190ĂºC (solar circuit idle, maximum cylinder
temperature has been reached).
The cylinder temperature can go beyond the
maximum cylinder temperature "SX", but
no higher than 90ĂºC (safety shutdown).
CNĂćĂMinimum collector temperature
ć10 Minimum start-up temperature which must
to be exceeded to start the solar circuit pump.
+90ĂºC This prevents the pump being started too
frequently.
With CNĂ=Ă10ĂºC, this function is not active.

ć10.0 to +Ă9.9ĂºC for frost protection function

10.1 to 90ĂºC for minimum temperature
function
5862Ă490ĂGB

19
System details/functions

Summary (cont.)

Setting Setting Explanation

(as delivered range
condition)
FNĂćĂFunction
0 to 3 0: Maximum cylinder temperature control
deactivated
Solar circuit pump is controlled in
accordance with selected start-up and
shutdown temperature differential
1: Maximum cylinder temperature control
activated
2: Maximum cylinder temperature
deactivated, reverse cooling function
activated (see pageĂ26)
3: Maximum cylinder temperature control
activated with a lower priority, collector
cooling function activated (see pageĂ25)
FXĂćĂMaximum volume flow
0 Adjusting the volume flow in accordance
to with the collectors used
20Ăl/min Vitosol service instructions

MEĂćĂHeat transfer medium

0 and 1 0: Water
1: TyfocorĆĂLS

MMĂćĂManual mode
0 to 4 0:ĂRelayĂ1 and 2 OFF
1:ĂRelayĂ1 ON, RelayĂ2 OFF
2:ĂRelayĂ1 OFF, RelayĂ2 ON
3:ĂRelayĂ1 and 2 ON
4:ĂAutomatic mode
5862Ă490ĂGB

20
 System details/functions

Special functions

Maximum cylinder limit

Select SFĂ=Ă1 at the setting level.

The consumer connected to RĂ2 is

started if the selected maximum
cylinder temperature "SX" has been
exceeded.

Suppression of reloading by boiler

Select SFĂ=Ă2 at the setting level.

Systems with Vitotronic and Systems with additional Viessmann

Calotronic control units with KM
BUS
Connection of the KM BUS to
terminals 7 and 8 in the solar control
unit.
Reloading of the DHW cylinder by
the boiler will be suppressed by the
solar control unit if the solar circuit
pump is operating.
Coding addressĂ"67" in the boiler
control unit defaults a thirdĂset DHW
temperature (setting range: 10 to
95ĂºC). This value must be below the
firstĂset DHW temperature.
The DHW cylinder will only be
loaded by the boiler (solar circuit
pump runs) if this set value cannot
be reached by the solar heating
system.
5862Ă490ĂGB
control units
(only in conjunction with connection
extension, see pageĂ22)
Reloading the DHW cylinder by the
boiler will be suppressed by the
solar control unit if the solar circuit
pump is operating. An approx. 10ĂK
higher actual DHW temperature is
simulated via a resistor in the
connection extension.
The DHW cylinder will only be
heated by the boiler (solar circuit
pump running) if this actual
temperature is not achieved by the
solar heating system.

21
System details/functions

Special functions (cont.)

A
R1 K1
K1
R2

X1 X2 X3
N R1 R2 N L N L 1 2 3 4 5
SOP STB USP PTC Control
NTC unit

*1

M C M D G
1~ 1~
or

E
BU BK BN F
H

230 V
B 50 Hz A Connection extension
B VitosolicĂ100
N R2 N R1 N L C Solar circuit pump
D Circulation pump for heating up
12 13 14 15 16 17 18 19 20
the pre-heat stage
E High limit safety cut-out
(if required)
F Cylinder temperature sensorĂ(NTC)
of boiler control unit*2
G Cylinder temperature sensorĂ(PTC)
K of boiler control unit*2
H To boiler control unit
PE N L K Mains isolator, on site

*1Remove jumper when making this

5862Ă490ĂGB

connection.
*2Connection, see pageĂ23.

22
 System details/functions

Special functions (cont.)

A
R1 K1

R2

X3
1 2 3 4 5
PTC Control
NTC unit

G
or
1 2 3

L
5

or
F 21 5
WH PTC
22
BN M
23
GN
or 24
YE

N
X5

or X7
1 2 3 4

O
X7

NTC
or

P
X5

A Connection extension Unomatik*1

F Cylinder temperature
sensorĂ(NTC) N Eurolamatik
G Cylinder temperature O Vitodens and Vitopend control
sensorĂ(PTC) unit
L Vitotronic P Pendola control unit
M Dekamatik*1
Viessmann Trimatik*1
Duomatik*1
5862Ă490ĂGB

*1Connecting cable, part no.Ă7450Ă061, required.

23
System details/functions

Special functions (cont.)

Additional function for DHW heating

Only possible in conjunction with control unit with KM BUS (Vitotronic and
Calotronic) and connection extension VitosolicĂ100.
Connection of the KM BUS to terminals 7 and 8 in the solar control unit.

Select SFĂ=Ă3 at the setting level.
In systems with a capacity above
400Ălitres, the entire water content
At the boiler control unit, the
additional function for DHW heating
(secondĂset DHW temperature,
e. g. code "58:60") must be encoded,
Ă

must be heated to 60ĂºC once every
day. For this, an additional
circulation pumpĂD can be started
(for connection to connection
extension, see pageĂ22).
and the fourth DHW phase must be
activated.
This signal is transferred via the
KM BUS to VitosolicĂ100, and the
circulation pump will be started.

Thermostat function
Select SFĂ=Ă4 at the setting level.
Relay outputĂR 2 and sensor inputĂS 3
Ă Ă
are used for thermostat function,
which can be used independent of
the solar operation, e. g. for utilising
Ă utilising excess heat
excess heat.
Set the thermostat start-up temp-
eratureĂ"TO" and the thermostat
shutdown temperatureĂ"TF" at the
setting level.
TOĂ=ĂTF: Thermostat function
inactive; relayĂ2 starts when
the maximum cylinder
temperature is exceeded
TOĂ>ĂTF: Thermostat function for
TOĂ<ĂTF: Thermostat function for
reloading
The display showsĂ" " if the
secondĂrelay output is switched ON.

As delivered condition:
TO =Ă40ĂºC,
TFĂ =Ă45ĂºC
Setting range:
0 to 90ĂºC
5862Ă490ĂGB

24
 System details/functions

Maximum cylinder temperature control

Select FNĂ=Ă1 at the setting level. When this function is active, the
display will show
The solar circuit pump is switched ( Ăflashing)
OFF if the set maximum cylinder
temperatureĂ"SX" has been
exceeded, to prevent overheating
the DHW cylinder.

Collector cooling function

Select FNĂ=Ă3 at the setting level. When this function is active, the
display will show
The solar circuit pump is switched
OFF when the set maximum cylinder
temperatureĂ"SX" is reached.
The pump is switched ON if the
collector temperature rises to the set
maximum collector
temperatureĂ"CX", until the actual
temperature falls below that value Please observe the safety
again. During this time, the cylinder instructions on pageĂ4.
temperature can continue to rise
(lower priority than the maximum
cylinder temperature control), but no
higher than 90ĂºC (safety shutdown).

The pump continues to run if the

cylinder temperature is higher than
the max. cylinder temperatureĂ"SX",
and the collector temperature is at
least 5ĂK below the cylinder
temperature, until the DHW cylinder
has cooled down via collector and
pipework to the set maximum
cylinder temperatureĂ"SX".
5862Ă490ĂGB

25
System details/functions

Reverse cooling function

Only set in systems with flat collector panels.

Select FNĂ=Ă2 at the setting level. When this function is active, the
display will show
The solar circuit pump remains
switched ON when the set maximum
cylinder temperatureĂ"SX" has been
reached, to prevent overheating the
collector. In this case, the cylinder
temperature may continue to rise,
but no higher than 90ĂºC (cylinder
safety shutdown). Please observe the safety
instructions on pageĂ4.
In the evening, the pump continues
to run, until the cylinder has cooled
down to the maximum cylinder
temperature "SX" via the collector
and pipework.

5862Ă490ĂGB

26
 Parts list

Parts list

When ordering spare parts

Quote the part no. and the item no.
of the required part (as per this parts
list).
Obtain common parts from your
local supplier.

Parts
010 Collector temperature sensor
020 Cylinder temperature sensor
030 Strain relief pack and fuse
040 FuseĂ4ĂA (slow)
050 Installation and service
instructions
060 Operating instructions
5862Ă490ĂGB

27
Appendix

Specification
175

110 46

Rated voltage: 230ĂV~ Permissible ambient

Rated frequency: 50ĂHz temperature
Rated current: 4ĂA H in operation: 0 to +40ĂºC
Power consumption: 2ĂW Installation in
Safety class: II living accom-
Protection: IPĂ20 to modation and
ENĂ60529, boiler rooms
ensure through (normal
design/ ambient
installation conditions)
Function: TypeĂ1 B to
Ă H in storage
ENĂ60730Ć1 and transport: ć20 to +65ĂºC

Rated relay output

breaking capacity: 4 (2)ĂA, 230ĂV~
Ă

28
 Appendix

Declaration of conformity

We, Viessmann Werke GmbH & CoĂKG, DĆ35107 Allendorf, declare as sole
Ă Ă

responsible body, that the product

VitosolicĂ100

conforms to the following standards: This product is identified in

ENĂ55014Ć1 accordance with the following
ENĂ60730Ć1 guidelines:
89/336/EEC
73/ă23/EEC

as follows:

Allendorf, 1ĂJulyĂ2003 Viessmann Werke GmbH & CoĂKG

Ă Ă

pp. Manfred Sommer

5862Ă490ĂGB

29
Keyword index

Keyword index

A F
Actual values (scan),ă14 Fault indication,ă15
Additional function for DHW Fault messages in display,ă15
heating,ă24 FN (function),ă20
AH (heat volume),ă14 Functions of VitosolicĂ100,ă25
Applicability,ă32 Fuse, changing,ă17
Automatic mode,ă20
H
B Heat transfer medium,ă20
Heat volume scanning,ă14
C High limit safety cut-out,ă6,ă8,ă22
Circulation pump,ă8 HO (hours run),ă14
CL (collector limit temperature),ă14 Hours run scanning,ă14
CN (minimum collector
temperature),ă14 I
Collector cooling function,ă19,ă25 Installation location,ă7
Collector limit temperature,ă14,ă19 Installation of VitosolicĂ100,ă7
Collector minimum temperature,ă19
Collector temperature sensor,ă9 K
Commissioning,ă11 KM BUS,ă21
Connection and wiring diagrams,ă5
Connection extension,ă5,ă8,ă23 M
CX (maximum collector Mains electrical connection,ă10
temperature),ă14 Manual mode,ă13
Cylinder, maximum temperature,ă19 Mixing valve,ă4
Cylinder, maximum temperature
control,ă25 P
Cylinder temperature. sensor,ă9 Parts list,ă27

D R
Declaration of conformity,ă29 Relay test,ă13
DHW circulation output,ă5 Reloading suppression,ă21
Differential temperature control,ă18 Reverse cooling function,ă20,ă26
Dimensions for VitosolicĂ100,ă28
Display level,ă12

E
Electrical connections, carrying
out,ă7
Energy statement,ă14
5862Ă490ĂGB

30

Keyword index (cont.)
S T
Safety instructions,ă4
Safety shutdown,ă4,ă19,ă25,ă26
Sensors
HĂChecking, ă16
HĂConnection, ă22
HĂInstallation,ă9
Service scans,ă14
Setting level, calling up,ă12
Software version scanning,ă14
SolarĆDivicon,ă5,ă6,ă8
Special functions,ă18
Specification,ă28
Steps, initial start-up,ă11
Suppressing reloading by boiler,ă21
SX (maximum cylinder temperature),
scanning,ă14
System design,ă4
System settings adjustment,ă12
5862Ă490ĂGB
Keyword index
TC (collector temperature),ă14
Temperature scanning,ă14
Thermostat function,ă24
Troubleshooting,ă15
TS (cylinder temperature),ă14
T3 (thermostat temperature),ă14
V
VN (software version),ă14
Volume flow,ă20
W
Wiring chamber opening/closing,ă7
Work on the equipment,ă2
31
Applicability

Applicability

For control unit

VitotronicĂ100, part no.Ă7170Ă925

Printed on environmentally friendly,

chlorine-free bleached paper.
5862Ă490ĂGBăăăSubject to technical modifications.

Viessmann Werke GmbHĂ&ĂCo

DĆ35107 Allendorf
Tel: +49 6452 70Ć0
Fax: +49 6452 70Ć27Ă80
www.viessmann.de

Viessmann Limited
Hortonwood 30, Telford
Shropshire, TF1 7YP, GB
Tel: +44 1952 675000
Fax: +44 1952 675040
E-mail: info-uk@viessmann.com

32