Robert Bosch GmbH

Stuttgart
K1-Si/ECS1

General Specifications Sheet for

Rotational Speed Sensor
Stage 6

Y 261 K35 000/E

(Y 261 L210 000/6)
Page 1 of 7

To:

K3/ESK3, K3/VAK, K3/VJP, K3/VMB1, K5/AHV, K5/ESK1, KH/VSK,

K3/ESY2, EhW/FVA1, EhW/MUB1, KH/VPT, K1-Si/ECS11, K1-Si/ECS12

Designation:

DG6

Order No.:

Refer to data sheet for appropriate sensor

Drawing No.:

Refer to data sheet for appropriate sensor

Scope of this data sheet:

Annexes:

Edition
1
2
3
4
5

Date: 29.01.1998

1
2
2.1
3
3.1
3.2
3.3
3.4
3.5
3.6
4
4.1
4.2
4.3
4.4
4.5

General characteristic data

Characteristic data under normal conditions
Electrical properties
Ambient conditons and type of test
Ambient temperature range (PUR lead)
Ambient temperature range (H&S lead)
Ambient temperature range for DG6 with direct plug
Climatic Tests
Type of protection
Mechanical test
Oil and chemical resistance
Resistance to gasoline
Resistance to Diesel, including RME-Diesel |*
Resistance to oil
Cold-cleaner resistance test
Ozon-resistance test

Y 265 H46 186/E

Mounting device

Date
15.05.91
09.04.92
27.10.94
30.06.97
29.01.98

Resp.
Kw
Kw
Ml
K
EXFE

Dept.: K1-Si/ECS1

Checked

07.11.94

Change slip No.

AS-0036/91
AS-0028/92
AS-3029/94
AS-3024/97
AS-003/98

Name: EXFE

This document is the exclusive property of Robert Bosch GmbH, without their consent it may not be reproduced
or given to third parties.

Robert Bosch GmbH

Stuttgart
K1-Si/ECS1

General Specifications Sheet for

Rotational Speed Sensor
Stage 6

Y 261 K35 000/E

(Y 261 L210 000/6)
Page 2 of 7

General characteristic data

Installation data as per......................................................................... offer drawing (AZ) of the
respective speed sensor
Installation specifications see .............................................................. offer drawing
Circuit diagramm see........................................................................... offer drawing
Connection diagramm see ................................................................... spec. sheet Elec.Control Unit
Shipping protection see ....................................................................... offer drawing
External magnetic fields see ................................................................ offer drawing
Assembly connection see..................................................................... AZ (offer drawing)

Remark for BOSCH connection systems

There are special TcDs (TKUs, PVs) valid for BOSCH developed
connection systems, which can be ordered by RB. The part of the
connection system on the cableside must be reliable for the specific
shees and life-time. RB can garantee the function for the connection
joint only, if fitting connection systems will be used.
Remark for foreign connection systems
For assembly connections, which are no BOSCH developments
(foreign systems), the responsibility is up to the customer; in case of
any damages or failures, RB will not give warranty.
Remark for parties
cable radius for cable......................................................................................... > 30 mm

Characteristic data under normal conditions

Room temperature as unit ambient temperature
corresponding to standard atmosphere 23/50 ...................................... DIN 50014
(IEC 68-1)

2.1

Electrical properties
Measured between a with the coil connected core (not shield),
and DG-surface, including polepiece
in a mounting device as per ................................................................. Y 265 H46 186/E

2.1.1

Insulation resistance
New condition (Risol) ........................................................................... 1M
Over service life (Risol) ........................................................................ 100 k
Test voltage ......................................................................................... 100 V=
Test duration........................................................................................ 10 s

2.1.2

Electric strength
Test voltage ......................................................................................... 1200 V~
Test duration........................................................................................ 1 3 s
There must be no disruptive breakdown during the test.

2.1.3

Output voltage
Electrical and test data refer to the individual
respective type see............................................................................... specification sheet

Date: 29.01.1998

Dept.: K1-Si/ECS1

Name: EXFE

This document is the exclusive property of Robert Bosch GmbH, without their consent it may not be reproduced
or given to third parties.

Robert Bosch GmbH

Stuttgart
K1-Si/ECS1

General Specifications Sheet for

Rotational Speed Sensor
Stage 6

Y 261 K35 000/E

(Y 261 L210 000/6)
Page 3 of 7

Ambient conditons and type of test

After completion of the respective test with new
samples, the specifications apply as per section 2.

3.1

Ambient temperature range (PUR lead)

Electric cable
Series-No.
Trade name of the wire insulation
Storage temperature
Ambient temperature without operation
Continous ambient temperature during operations
for coil zone as per offer drawing
for the cable zone as per offer drawing
for the transition zone as per offer drawing
(temperature drops to cable zone)
Short-time ambient temperature during operation
for the cable zone throughout the total service life
at max
or
or

3.2

insulation TPE, cable sheath PUR

5 996 659 040
5 997 299 004
Arnitel UM 550
Tefabloc TOCA064
-20C + 50C
-20C + 50C
-40C +120C
-40C +120C
-40C +120C
-40C +120C
-40C +150C
-40C +150C
-40C +120C
-40C +120C
mixed temperature
mixed temperature
max. 150C .... 150h

max. 140C .... 380h

150C ..... 150h

140C ..... 380h
130C .... 1130h

---140C .... 380h

130C ... 1130h

Ambient temperature range (H&S lead)

Electric cable
Wire insulation and cable sheath material thermoplastic elastomer, crosslinked
Storage temperature
Ambient temperature without operation
Continous ambient temperature during operations
for coil zone as per offer drawing
for the cable zone as per offer drawing
for the transition zone as per offfer drawing
(temperature drops to cable zone)
Short-time ambient temperature during operation
for the cable zone throughout the total service life
at max.
or

3.3

5 996 239 047

Elastomer S
-20C + 50C
-40C +130C
-40C +130C
-40C +150C
-40C +130C
mixed temperature
max. +150C
150C ... 500h
160C ... 200h

Ambient temperature range for DG6 with direct plug

Temperatures see point 3.3.1 and 3.3.2 , remaining
characteristic data for plug connection see General Specification Sheet of
the corresponding plug connection.

Date: 29.01.1998

Dept.: K1-Si/ECS1

Name: EXFE

This document is the exclusive property of Robert Bosch GmbH, without their consent it may not be reproduced
or given to third parties.

Robert Bosch GmbH

Stuttgart
K1-Si/ECS1

3.3.1

General Specifications Sheet for

Rotational Speed Sensor
Stage 6

Ambient temperature range with tin-plated connectors

Storage temperature
Ambient temperature without operation
Continous ambient temperature during operations
for coil zone as per offer drawing
for the plug zone as per offer drawing
for the transition zone as per offfer drawing
(temperature drops to plug zone)

3.3.2

Y 261 K35 000/E

(Y 261 L210 000/6)
Page 4 of 7

-20C + 50C
-40C +120C
-40C +130C
-40C +150C
-40C +130C
mixed temperature

Ambient temperature range with gold-plated connectors

Storage temperature
Ambient temperature without operation
Continous ambient temperature during operations
for coil zone as per offer drawing
for the plug zone as per offer drawing
for the transition zone as per offfer drawing
(temperature drops to plug zone)

Date: 29.01.1998

Dept.: K1-Si/ECS1

-20C + 50C
-40C +130C
-40C +150C
-40C +150C
-40C +150C
mixed temperature

Name: EXFE

This document is the exclusive property of Robert Bosch GmbH, without their consent it may not be reproduced
or given to third parties.

Robert Bosch GmbH

Stuttgart
K1-Si/ECS1

General Specifications Sheet for

Rotational Speed Sensor
Stage 6

Y 261 K35 000/E

(Y 261 L210 000/6)
Page 5 of 7

3.4

Climatic Tests
Conditons for tests as per .................................................................... DIN 40046 sheet 2
(IEC 68-1)

3.4.1

Cold
Test Aa as per...................................................................................... DIN 40046 sheet 3
(IEC 68-2-1)
Loading temperature............................................................................ -40C
Loading duration ................................................................................. 16h

3.4.2

Dry heat
Test Ba as per ...................................................................................... DIN 40046 sheet 4
(IEC 68-2-2)
Loading temperature............................................................................ +115C
Loading duration ................................................................................. 16h

3.4.3

Temperature change
Test Na as per...................................................................................... DIN 40046 sheet 14
(IEC 68-2-14)
lower loading temperature ................................................................... -40C
upper loading temperature................................................................... +110C
Transposition duration t2..................................................................... 30 s
Loading duration t1 ............................................................................. 30 min
Number of temperature cycles............................................................. 50

3.4.4

Corrosion resistance

3.4.4.1 Damp alterning test

Test as per ........................................................................................... FW 24 DIN 50016
(IEC 68-2-30)
Test duration........................................................................................ 28 days
3.4.4.2 Salt-fog test
test as per............................................................................................. DIN 50021
(IEC 68-2-11)
Test duration........................................................................................ 168h
Scares, pores, tents etc. deeper than .................................................... 0,2 mm
are not allowed.

3.5

Type of protection
Test as per ........................................................................................... IP X4K
Contact, foreign-body and water
protection as per .................................................................................. DIN 40050 sheet 9
(IEC 529)
Tests take place without monitoring device.

Date: 29.01.1998

Dept.: K1-Si/ECS1

Name: EXFE

This document is the exclusive property of Robert Bosch GmbH, without their consent it may not be reproduced
or given to third parties.

Robert Bosch GmbH

Stuttgart
K1-Si/ECS1

General Specifications Sheet for

Rotational Speed Sensor
Stage 6

Y 261 K35 000/E

(Y 261 L210 000/6)
Page 6 of 7

3.6

Mechanical test

3.6.1

Vibration
Test Fc per........................................................................................... IEC 68-2-6
(DIN 40046 sheet 8)
Ambient temperature ........................................................................... 20C -25C
On an electro-mechanical vibration device,
the field intensity of an outer magnetic field,
valid for the appropriate sensor, is to be observed.
Test direction....................................................................................... 2 main axis for axial cable outlet
3 main axis for 90 cable outlet
Test duration per axis .......................................................................... 8 h
Velocity of frequency change.............................................................. 1 Okt./min
Frequency range
Amplitude of

100 Hz 200 Hz
inclination: 0,1905 mm

200 Hz 500Hz
acceleration: 300 m/s

3.6.2

Shock
Test Ea as per ...................................................................................... DIN 40046 sheet 7
(IEC 68-2-27)
Shock acceleration............................................................................... 1000 m/s
Duration of nominal shock .................................................................. 4 ms
Shockform ........................................................................................... half-sine
Number of shocks per direction and
principal axis ....................................................................................... 12
Total of shocks .................................................................................... 36

3.6.3

Free fall
Test Ea as per ...................................................................................... DIN 40046 sheet 30
(IEC 68-2-32)
Height of fall ....................................................................................... 1000 mm
Loading per principal axis ................................................................... 1
No external demage must be visible in a
subsequent visual inspection.
Test takes place without transit-protection sleeve.

Date: 29.01.1998

Dept.: K1-Si/ECS1

Name: EXFE

This document is the exclusive property of Robert Bosch GmbH, without their consent it may not be reproduced
or given to third parties.

Robert Bosch GmbH

Stuttgart
K1-Si/ECS1

General Specifications Sheet for

Rotational Speed Sensor
Stage 6

Y 261 K35 000/E

(Y 261 L210 000/6)
Page 7 of 7

Oil and chemical resistance

4.1

Resistance to gasoline
Test as per ........................................................................................... RB-Norm N42 AP330
FAM-Test gasoline unleaded as per .................................................... DIN 51604
Number of cycles................................................................................. 4

4.2

Resistance to Diesel, including RME-Diesel |*

moisten parts for 5 sec, then leave the samples
for 24 h at 80C (drying)
Number of cycles................................................................................. 4

4.3

Resistance to oil
Dip complete sensorhead into transmission oil SEA90.
Connector out of the oil.
Test temperature.................................................................................. +85C
Test duration........................................................................................ 50h

4.4

Cold-cleaner resistance test

Store parts at 80C for 1 h, then moisten the samples
with cold-cleaner (P3 from Henkel) for 5 sec.
Number of cycles................................................................................. 4

4.5

Ozon-resistance test
Test based on....................................................................................... DIN 53509 Section 1
(ISO 1431/1) ASTM D1149-86
The test samples are subject to ozon test without
tensile stress, prescribed in these norms, since
this test is performed on the complete product,
not on the elastomer samples described in the norms.
Ozon concentration.............................................................................. 200 ppm
Stress temperature ............................................................................... 40C
Relative air humidity ........................................................................... 55%
Stress duration ..................................................................................... 100h

|*: RME-Diesel = Rapsmethylesther-Diesel

Date: 29.01.1998

Dept.: K1-Si/ECS1

Name: EXFE

This document is the exclusive property of Robert Bosch GmbH, without their consent it may not be reproduced
or given to third parties.