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RENR7387-05

September 2012

Component Identifiers (CID)


Module Identifier (MID)
Engine Control System
(MID No. 036)

Injector Cylinder #2

0003

Injector Cylinder #3

0004

Injector Cylinder #4

0005

Injector Cylinder #5

0006

Injector Cylinder #6

0041

8 Volt DC Supply

0042

Injector Actuation Valve

0091

Throttle Position

0094

Fuel Pressure

0100

Engine Oil Pressure

0110

Engine Coolant Temperature

0164

Injector Actuation Pressure

0168

Electrical System Voltage

0172

Intake Manifold Air Temperature

0174

Fuel Temperature

0190

Engine Speed Sensor

0253

Personality Module

0261

Engine Timing Calibration

0262

5 Volt DC Sensor Power Supply

0268

Check Programmable Parameters

0274

Atmospheric Pressure

0286

EMS Oil Lamp

0342

Secondary Engine Speed

0617

Air Inlet Heater

1639

Machine Security System

1785
2417

Machine
Location

Air Suspension (ATCH)

J-4

C-7

Alarm - Action

D-1

C-2

Resistor - Can 1-2

C-11

D-20

Resistor - Can 2-1

C-6

C-52

Alarm - Travel (ATCH)

B-13

Alternator

F-13

B-2

Resistor - Can 2-2

C-11

D-21

B-1

Sender - Fuel Level

B-13

Assembly - Block

B-15

F-10

D-6

Sender - Hydraulic Temperature

B-14

B-13

Aux. Pedal LH (ATCH)

J-1

C-8

Sensor - Engine Speed Pickup

F-13

B-58

Base - Fuse

E-7

C-30

Sensor - Fuel Pressure

J-12

A-6

Battery - (Front) (ATCH)

F-11

D-1

Sensor - Fuel Temperature

J-12

A-8

Battery - (Rear) (ATCH)

F-11

D-2

Sensor - O.L.W.D. Pressure (ATCH)

C-10

A-10

Battery - Front

F-11

D-4

Sensor - Pump #1 Pressure

B-16

B-16

Battery - Rear

F-11

D-5

Sensor - Pump #2 Pressure

A-16

B-17

Breaker - Alternator

G-10

D-8

Sensor - Squeeze Pressure (ATCH)

A-9

A-18

Breaker - Heater

G-10

D-9

Sensor - Viscus Clutch Temperature (ATCH)

J-15

B-40

Breaker - Main

G-10

D-10

Sensor - Water Separator Level (ATCH)

I-12

B-31

Buss Bar

G-10

D-3

Service Meter

D-1

C-33

Clutch - Viscous (ATCH)

J-14

B-39

Socket - 12V 7A Socket A (ATCH)

C-6

C-5

Coil - Exciter (ATCH)

H-1

C-12

Socket - 12V 7A Socket B (ATCH)

C-6

C-6

Control - Engine (J1)

A-11

B-33

Solenoid - 1P/2P Change #1 (ATCH)

B-16

B-21

Control - Gateway Worldview

I-15

D-17

Solenoid - 1P/2P Change #2 (ATCH)

C-16

B-22

Control - Machine

F-10

D-14

Solenoid - 1Way/2Way Change (ATCH)

A-9

B-41

Control - PLGSM Module

G-15

D-17

Solenoid - A/C Clutch

F-13

B-20

Control - Wiper

C-2

C-88

Solenoid - Boom Check #1 (ATCH)

B-10

B-4

Converter - 12V 10A Converter #2 (ATCH)

I-3

C-3

Solenoid - Boom Check #2 (ATCH)

C-10

B-4

Converter - 12V Converter (ATCH)

C-6

C-38

Solenoid - Boom Down Line Cutoff (ATCH)

A-10

B-6

Converter - Radio

D-3

C-38

Solenoid - Double Action (ATCH)

B-16

B-23

Converter - Radio (ATCH)

C-7

C-38

Solenoid - Fine Swing

B-7

A-12

Diode - Accersory

I-4

C-22

Solenoid - Flow Limit (ATCH)

A-16

B-24

Diode - Hydraulic Lock

I-4

C-23

Solenoid - Heavy Lift (ATCH)

B-10

B-27

Diode - Lamp

F-8

C-24

Solenoid - Hydraulic Lock

B-10

B-27

Intake Manifold Pressure Sensor

Diode - Main Relay

C-8

C-25

Solenoid - Power Shift Pressure

A-16

B-26

Ether Injection Control Solenoid

Diode - Power Relay (ATCH)

Machine Control System


(MID No. 039)
CID

B-5

B-5

Solenoid - Quick Coupler (ATCH)

D-16

B-25

G-10

D-13

Solenoid - Relief #1 (ATCH)

B-9

B-54

Ground - Cab 1

D-3

C-18

Solenoid - Relief #1 (Check) (ATCH)

B-9

B-54

Diode - Start Relay

Component

Ground - Cab 2

D-6

C-91

Solenoid - Relief #2 (ATCH)

A-9

B-55

0041

8 Volt DC Supply

Ground - Cab 3

E-3

C-57

Solenoid - Relief #2 (Check) (ATCH)

A-9

B-55

0096

Fuel Level Sensor

Ground - Chassis 1

J-10

C-127

Solenoid - Single Action #1 (ATCH)

B-9

B-18

0110

Engine Coolant Temperature Sensor

Ground - Chassis 2

F-10

D-33

Solenoid - Single Action #2 (ATCH)

B-9

B-19

0167

Alternator Charging Voltage Sensor

Ground - Chassis 3

A-9

B-4

Solenoid - Start Aid (ATCH)

I-12

A-17

0168

Electrical System Voltage

Ground - Chassis 4

D-16

B-8

Solenoid - Stem #1 Extend (ATCH)

C-16

B-29

0171

Ambient Air Temperature Sensor

Ground - Chassis 5

D-16

B-8

Solenoid - Stem #1 Retract (ATCH)

C-16

B-29

0190

Engine Speed Sensor

Ground - Chassis 6

F-12

D-140

Solenoid - Stem #2 Extend (ATCH)

C-16 , D-16

B-29

0246

Proprietary CAN Data Link

Ground - Platform

I-8

C-127

Solenoid - Stem #2 Retract (ATCH)

D-16

B-29

0247

SAE J1939 Data Link

Group - Block (ATCH)

F-12

D-7

Solenoid - Stem #3 Extend (ATCH)

B-16

B-29

0248

CAT Data Link

Heater - Seat (ATCH)

G-3

C-19

Solenoid - Stem #3 Retract (ATCH)

B-16

B-29

0254

Electronic Control Module

Horn - Forward Warning (LH)

B-7

A-5

Solenoid - Swing Brake

B-10

B-27

0262

5 Volt DC Sensor Power Supply

Horn - Forward Warning (RH)

B-7

A-5

Solenoid - Travel Speed

B-10

B-27

0271

Action Alarm

Joystick LH (3 Sw) (ATCH)

J-2

C-14

Solenoid - Travel Straight

B-10

B-27

0291

Engine Cooling Fan Solenoid

Joystick LH (ATCH)

I-2

C-13

Solenoid - Universal Quick Coupler (High)

B-8

B-25

0362

Engine Speed Fan Control Solenoid

Joystick RH (3 Sw) (ATCH)

H-1

C-16

Solenoid - Universal Quick Coupler (Low)

A-8

B-25

0374

Swing Brake Solenoid

Joystick RH (ATCH)

H-1

C-15

Speaker (LH)

F-3

C-56

0485

Engine Fan Reversing Solenoid

Keyreader - MSS (ATCH)

H-2

C-17

Speaker (RH)

F-3

C-57

0544

Engine Cooling Fan Speed Sensor

Lamp - Boom Lamp (LH) (ATCH)

B-6

B-3

Switch - Air Cleaner

I-12

A-16

0581

Power Shift Solenoid

Lamp - Boom Lamp (RH) (ATCH)

A-6

B-3

Switch - Aux. Pump Pressure (ATCH)

J-1

C-58

0586

Engine Speed Dial Switch

Lamp - Cab Lamp (LH) (ATCH)

F-1

C-10

Switch - Backup EPR Valve

G-3

C-76

0588

Monitoring System Display

Lamp - Cab Lamp (RH) (ATCH)

F-1

C-11

Switch - Backup Governor

G-3

C-75

0590

Engine Control Module

Lamp - Chassis

A-7

A-3

Switch - Boom Down Pressure (ATCH)

A-10

B-28

Travel Speed Solenoid

Lamp - Dome

E-1

C-29

Switch - Boom Raise Pressure (ATCH)

A-9

A-21

Lighter - Cigar

D-2

C-21

Switch - Boom Up/Down Pressure (ATCH)

A-10

B-28

Monitor

E-1

C-34

Switch - Coolant Level

I-12

A-17

Motor - A/C Condenser Fan

I-12

B-12

Switch - Disconnect

F-10

D-23

0598
0600

Hydraulic Oil Temperature Sensor

0735

Heavy Lift Solenoid

1129

Right Attachment Pedal Position Sensor

1130

Left Attachment Pedal Position Sensor

Motor - Lower Washer (ATCH)

1160

Hydraulic Lock Solenoid

1178

Machine Overload Warning Pressure Sensor

1522

Relief Valve #2 Check Valve Solenoid

1523

Relief Valve #1 Check Valve Solenoid

1525

Straight Travel Solenoid

1590

Main Pump Flow Limitation Pressure Solenoid

1593

Attachment Valve #1 Extend Pressure Solenoid

1594

Attachment Valve #2 Extend Pressure Solenoid

1595

Attachment Valve #3 Extend Pressure Solenoid

1596

Attachment Valve #1 Retract Pressure Solenoid

1597

Attachment Valve #2 Retract Pressure Solenoid

1598

Attachment Valve #3 Retract Pressure Solenoid

1609

F2 Type Valve Load Sense Pressure Sensor

1657

Left Joystick Thumbwheel

1658

Right Joystick Thumbwheel

1665

Variable Relief Valve #1 Pressure Solenoid

1666

Variable Relief Valve #2 Pressure Solenoid

1931

Auxiliary Circuit Flow Combining Solenoid


Hydraulic Pump #1 Outlet Pressure Sensor

2266

Hydraulic Pump #2 Outlet Pressure Sensor

2275

Hammer Return to Tank Solenoid

2280

Travel Alarm Relay

2300

Switch Panel

Component
Electrical System Voltage

0254

Switch - Engine Oil Level

F-13

B-32

C-36

Switch - Fine Swing Control (ATCH)

B-2

C-61

Motor - Priming Pump (ATCH)

J-12

A-1

Switch - Foot (ATCH)

J-1

C-128

Motor - Starter

G-13

B-8

Switch - Fuel Pressure

J-12

A-9

Motor - Washer

F-10

D-16

Switch - Hammer Return Filter (ATCH)

B-13

D-22

Motor - Wiper

C-2

C-37

Switch - High Pressure (ATCH)

I-1

C-63

Pump - Refueling (ATCH)

B-5

A-7

Switch - Horn

I-3

C-77

Radio - Product Link 2nd Generation

G-16

D-12

Switch - Hydraulic Oil Filter

A-13

B-34

Radio (ATCH)

G-2

C-18

Switch - Hydraulic Oil Level

B-13

B-35

Receptacle - Jump Start

F-12

D-7

Switch - Implement Pressure

H-4

C-129

Relay - Beacon (ATCH)

E-8

C-39

Switch - Key

G-1

C-79

Relay - Boom Float Disable (ATCH)

E-9

C-40

Switch - Lower Washer (ATCH)

B-3

C-130

Relay - Boom Lamp

F-8

C-42

Switch - Lower Wiper (ATCH)

B-2

C-131

Relay - Cab Lamp

E-8

C-43

Switch - Medium Pressure (ATCH)

J-1

C-67

Relay - Chassis Lamp

Product Link Radio


(MID No. 122)
0168

D-15

F-8

C-44

Switch - Neutral Start Limit

J-3

C-80

G-13

D-18

Switch - One Touch Low Idle

H-2

C-81

Relay - Horn

E-8

C-45

Switch - Overload Warning (ATCH)

B-4

C-68

Relay - LH Speaker (-)

F-9

C-59

Switch - Panel

D-2

C-82

Relay - LH Speaker (+)

E-9

C-59

Switch - Priming Pump (ATCH)

J-12

B-56

Relay - Main

C-8

C-47

Switch - Quick Coupler (ATCH)

B-13

C-69

Relay - Neutral Start

E-8

C-46

Switch - Radio Mute (ATCH)

B-3

C-70

Relay - Priming Pump (ATCH)

D-9

C-60

Switch - Refueling (ATCH)

B-13

B-30

Relay - Quick Coupler Hydraulic Lock #1

C-9

C-53

Switch - Refueling Start (ATCH)

A-5

B-36

Relay - Quick Coupler Hydraulic Lock #2

C-9

C-54

Switch - Refueling Stop (ATCH)

A-5

B-37

Relay - Quick Coupler Hydraulic Lock On

C-9

C-55

Switch - Seat Heater (ATCH)

B-4

C-71

Relay - Quick Coupler Hydraulic Lock Priority

C-9

C-59

Switch - Secondary Shutdown

F-9

C-83

Relay - Refueling Power (ATCH)

B-5

B-9

Switch - Smart Boom Select (ATCH)

B-3

C-72

Relay - Refueling Start (ATCH)

A-5

B-10

Switch - Speaker Exchange

C-3

C-78

Relay - Refueling Stop (ATCH)

B-5

B-11

Switch - Throttle Position

H-1

C-84

Relay - RH Speaker (-)

F-9

C-59

Switch - Travel Left Pressure

I-1

C-85

Relay - RH Speaker (+)

F-9

C-59

Switch - Travel Right Pressure

I-1

C-86

Relay - Heater

2265

CID

I-1
F-10

Motor - Lower Wiper (ATCH)

Electronic Control Module

0269

Sensor Power Supply

Relay - Single (ATCH)

D-9

C-41

Switch - Travel Straight Pressure (ATCH)

I-1

C-73

1251

Alternator R-Terminal Signal

Relay - Smart Boom Down (ATCH)

E-9

C-48

Switch - Under Window Limit (ATCH)

D-1

C-74

The CID is a diagnostic code that indicates which circuit is faulty.

Relay - Smart Boom Up/Down (ATCH)

E-9

C-49

Switch - Universal Quick Coupler (ATCH)

C-1

C-78

The MID is a diagnostic code that indicates which electronic control modu
diagnosed the fault.

Relay - Start

G-10

D-19

Switch - Window Limit

E-1

C-35

Relay - Start Aid (ATCH)

E-8

C-62

Timer - Lamp Delay (ATCH)

C-8

141

1
21
17

Failure Description

12
22
20
7

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

Voltage below normal or shorted low.

E-8

C-50

Unit - A/C

I-7

C-133

Resistor - Backup

F-7

C-20

Unit - Indicator

H-1

C-32

Resistor - Can 1-1

C-2

C-51

10

11

16

19

Abnormal rate of change.

11

Failure mode not identifiable.

5
140

AREA A

CONN 1

J-16

B-14

12

Bad device or component.

CONN 2

H-16

D-11

2012 Caterpillar, All Rights Reserved

Harness And Wire Electrical Schematic Symbols


Symbols
56
T

Out of calibration.

CONN 3

H-16

D-11

Parameter failures.

CONN 4

G-15

A-141

15

Parameter failures.

CONN 5

J-15

B-25

16

Parameter not available.

CONN 6

l-17 , F-15

D-29
D-11

17

Module not responding.

CONN 7

I-15

18

Sensor supply fault.

CONN 8

H-15

D-25

19

Condition not met.

CONN 9

J-16

D-31

20

Parameter failures.

CONN 10

H-14

D-31

CONN 11

H-14

D-32

CONN 12 (See Volume 2 for Location)

B-14

217

CONN 13

C-13

B-45

CONN 14

C-13

B-44

CONN 15

C-13

B-43

The FMI is a diagnostic code that indicates what type of failure has occurred.

Event Codes
Engine Control
E096
E162

142

Condition
High Fuel Pressure
High Boost Pressure

CONN 16

D-13

B-51

CONN 17

B-11 , B-12

B-27

CONN 18

G-10

D-24

CONN 19

G-10

D-24

CONN 20

G-10

D-28

CONN 21

H-10

D-27

CONN 22

H-10

D-27

CONN 23

H-10

D-27

CONN 24

H-10

C-89

CONN 25

H-10

D-26

CONN 26

J-10

D-25

CONN 27

B-8

A-20

CONN 28

B-8

C-92

76

116

72

106

27

54
50

28

78

82

19

84

30
79

21

14 32

31

15

Fuel Filter Restriction

B-46

CONN 33

A-7

B-47

CONN 34

A-7

B-48

CONN 35

C-7

C-142

CONN 36

D-6

C-44

Aux. Pump Pressure (ATCH)


Boom Down Pressure (ATCH)

CONN 37

D-6

C-44

Boom Raise Pressure (ATCH)


490 49 kPa
(71 7.1 psi)

Form Number

CONN 41

E-6

C-113

Travel Straight Pressure (ATCH)

E-7

B-46

Travel Left Pressure


Travel Right Pressure

CONN 45

G-6

C-40

RENR5089

Machine Control:

RENR9848

Gateway Worldview Module:

RENR7945

Monitor:

RENR8068

CONN 46

F-6

C-96

CONN 47

C-6

C-142

CONN 48 (Service Connector ET)

C-6

C-109

CONN 49

C-6

C-119

CONN 50

C-6

C-119

CONN 51

F-5

C-90

CONN 52

J-5

C-93

CONN 53

J-5

C-100

CONN 54

I-4

C-3

CONN 55A

H-4 , H-5

C-101

CONN 55B

H-4 , H-5

C-101

CONN 56

H-4

C-97

CONN 57

H-4

C-102

CONN 58

G-4

C-103

CONN 59A

G-4 , G-5

C-98

CONN 59B

G-4 , G-5

C-98

CONN 60

G-4

C-26

CONN 61

G-4

C-98

CONN 62

E-3

C-142

CONN 63

C-3

C-111

CONN 64

C-3

C-108

Actuate

Implement Pressure

C-121

Engine Control:

Deactuate

Contact Position

High Pressure (ATCH)


167-3466

E-6

C-95
202-9002

Boom Up/Down Pressure

212-2768

Fuel Pressure

294 Kpa MIN


(42.6 psi MIN)

Normally Open

13780 kPa MAX


(1998.6 psi MAX)

10335 689 kPa


(1498.9 psi 99.9 psi)

Normally Closed

103.4 (+20.7) (-13.8) kPa


((15 (+3) (-2) psi))

69 kPa MIN
(10 psi MIN)

Normally Closed

Resistor, Sender and Solenoid Specifications


Component Description

Part No.

Resistance (Ohms)

111-9916

Solenoid:

Flow Limit Pressure


Power Shift Pressure
Stem-1 (Retract or Extend)
Stem-2 (Retract or Extend)
Stem-3 (Retract or Extend)

102-8016

Resistor:

Backup

47 5%

121-1491

Solenoid:

Change 1P/2P
Double Action
Hydraulic Lock
Quick Coupler Universal High / Low
Swing Brake
Travel Speed
Travel Straight

32 3.2

11.5 0.5

CONN 65

C-3

C-107

152-8346

Solenoid:

Quick Coupler

32.6 1.6

CONN 66

C-3

C-106

174-3016

Resistor:

Can Data Links

120 10%

CONN 67

C-3

C-106

234-4460

Solenoid:

Fine Swing

34 0.5

CONN 68

H-2

C-126

239-1134

Solenoid:

Start Aid

CONN 69

G-2

C-105

CONN 70

G-2

C-104

CONN 71

F-3

C-114

CONN 72

F-3

C-115

CONN 73

F-3

C-116

CONN 74

F-3

C-117

CONN 75

C-2

C-87

CONN 76

B-2

C-126

CONN 77

B-13

B-50

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

100
14

92

Harness and Wire Symbols

127
93

Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

23

80

33

128

Function

CONN 40

C-99

77

Off Machine Switch Specification


Part No.

Medium Pressure (ATCH)

F-7

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

103

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

Plug

85

341-1842

Sender:

244-8506

Solenoid:

4I-5394

Sender:

Fuel Level
Relief 1 or 2
Hydraulic Temperature

At room temperature unless otherwise noted.

20
Half-Full: 33.8 2.0
Empty: 83.5 1.5
19.5 2
2221 3 @ 50C (122F)
498.5 23.5 @ 100C (212F)
245 24 @ 125C (257F)

Part Number: for Connector Receptacle

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
Fuse (5 Amps)

9X-1123

Component
Part Number

325-AG135 PK-14

129
73

67

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

22

36

L-C12
3E-5179

Part Number: for Connector Plug

58

C-94

F-6

26
101

AREA B

B-7 , B-8

CONN 44

102

126

86

CONN 32

CONN 43

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

63

C-91

SENR3581

50

97

35

F-8

207-1511

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

10

37

CONN 31

Electric Starting Motor:

44

62

47

114

13

22 23 13

45

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

46

19

12

98

36

24

Engine Overspeed

CONN 42

58

43

53

39

21 34

17

30

59

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

AG-C4
111-7898

E362

SENR4130

11

115

18

83

C-92

177-9953

48

10

29

F-8

Alternator:

16

89

54

17

16

42

24

55

32

87

47

56

44 55 26

45 43 51

F-8

Related Electrical Service Manuals

35

25

33

CONN 30

C-112

15

95

104 105
119

51

81

CONN 29

C-118

133

130 88

107

25
112

94

68
131

111

39

High Engine coolant Temperature

Title

108

11

118 113

109

61

Low Engine Oil Pressure

D-6

70

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

132

124 121
99

91

69
74

96

90

38

71

E361

D-6

Circuit Breaker
Symbol

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

29

52

46

20

5
117

E360

CONN 38

Flow
Symbol

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

41

User Defined Shutdown

CONN 39

Level
Symbol

Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

122
49

75

Low Fuel Pressure

High Intake Manifold Air Temperature

48

40

E265

E539

Temperature
Symbol

60

E198

E390

Pressure
Symbol

Symbols and Definitions

Machine
Location

14

Printed in U.S.A.

57

Connector Location - Volume 1

13

Volume 1 of 2: Machine

AREA D

40

Connector Number

26

30

56

10

27

34

Schematic
Location

24

37

Abnormal update.

21

329D:
MNB1-762
DJF1-443
WDK1-210
BYS1-1930

325D:
KBE1-244
KDG1-UP
DBH1-430
JCL1-UP
AZP1-UP
SCR1-UP

33
28

41

13

23

25

20

Abnormal frequency, pulse width, or period.

20

12

18

C = See " AREA C"

Mechanical system not responding properly.

10

15

B = See "AREA B"

Current above normal or grounded circuit.

324D:
TSN1-UP
DFP1-896
JZR1-UP
CJX1-1262

29

32 31

55

17

14

18

Current below normal or open circuit.

324D, 325D and 329D Excavator


Electrical System

12

C-132

Relay - Travel Alarm

Event Code

5
3

D = See " AREA D"

16

19

A = See "AREA A"

FMI No.

18

Machine locations are repeated for components located closer together.

Failure Mode Identifiers (FMI)

AREA C

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

Wire Gauge
Wire Color

(Dimensions: 56 inches x 35 inches)

Injector Cylinder #1

0002

Schematic
Location

Component

42 Page,

Component

0001

Machine
Location

Component

RENR7387-05 VOL 1 of 2

CID

Component Location - Volume 1


Schematic
Location

GG-C3
1552269
1
K862-GG6 GY-18
2
K869-GG17 BU-18
GG-C2
1552269
1
K858-GG5 YL-18
2
K869-GG18 BU-18

16

1
2

ATCH TRAVEL ALARM


2139100
(Max 1A)

763-C75 BU-18
A588-C167 GN-18
G723-C92 YL-18
K906-C62 GN-18
M740-C74 PK-18
200-C171 BK-18
235-C170 BK-18
235-C170 BK-18
235-C197 BK-18
235-C198 BK-18
235-C199 BK-18
235-C200 BK-18

FUEL LEVEL SENDER


3411842
C-C52
WJ-C1
C-C51
2304011
2434505
2304011
1
1
325-C174 PK-18
2
2 CONN 77
325-WJ1 PK-18

235-C178 BK-18

491-C20 PK-18

ATCH REFUELING LEVEL SW


3122645
WJ-C2
2304011
1
2

T
HYD TEMP SENDER
4I5394

235-C178 BK-18
C-C56
1552269
1
235-C178 BK-18
2
487-C19 OR-18

GROUND
SIGNAL

A588-GU3 GN-18
GU-C4
3E3364
1
A588-GU7 GN-18
2
200-GU9 BK-18

CONN 17
325-WJ1 PK-18
200-WJ2 BK-18

GU-C5
1552269
1
A588-GU8 GN-18
2

200-WJ2 BK-18

C-C48
1552269
1
K906-C62 GN-18
2
235-C197 BK-18

CONN 17

INJECTOR 2 COMMON

INJECTOR 3+4 HIGH SIDE


INJECTOR 1 COMMON

INJECTOR 1+2 HIGH SIDE


INJECTOR 5 COMMON
INJECTOR 3 COMMON
INJECTOR 6 COMMON
INJECTOR 4 COMMON

1
2

GF-C11
GF-C18
1552269
3E3364
1
1
K876-GF7 BR-18
2
2
235-GF20 BK-18

SWING BRAKE SOL


1211491
(32.0OHM)

GF-C5
GF-C20
1552267
3E3370
A
308-GF24 YL-18
B
A209-GF19 BK-18
C
M906-GF12 BU-18

HYD LOCK SOL


1211491
(32.0OHM)

PILOT MANIFOLD
CONTROL VALVE

GF-C9
GF-C17
1552269
3E3364
1
1
K866-GF9 WH-18
2
2
235-GF18 BK-18
GF-C8
GF-C16
1552269
3E3364
1
1
K865-GF11 PU-18
2
2
M739-GF21 YL-18
GF-C7
GF-C15
1552269
3E3364
1
1
K877-GF8 BU-18
2
2
235-GF17 BK-18

GC-C6
1552269
1
G973-GC7 OR-18
2
235-GC10 BK-18

ATCH BOOM UP/DOWN PRESS SW


2029002
K-C4
1552269
1
H792-K1 BR-18
2
M749-K10 PK-18

11

1
3

BACKUP EPR VALVE SW


1636710
K906-G5 GN-18

A768-G6 BU-18

235-G38 BK-18

A769-G7 GY-18

11

3
1
6
4
9
7
12
10

CONN 49

MAIN RELAY
2130772
177-FA1 RD-4

AC-C1
2434505
1
616-AC1 BU-16
2
200-AC2 BK-16

616-AE1
616-AC1
200-AC2
200-AE2

CONN 32
ATCH SINGLE ACTION SOL 2
2154890
(Max 1A)
(NOTE G,H)

ATCH SQUEEZE PRESS SENSOR


2218859
(NOTE L,M)
(Max 50mA)

168-C51 RD-10
322-C6 GY-16
325-C174 PK-18
607-C7 PK-16
616-C9 BU-16
L973-C80 GN-16
200-C169 BK-16

ATCH 1WAY/2WAY CHANGE SOL


2154890
(NOTE L,M)

AR-C1
2434505
1
616-AR1 BU-16
2
200-AR2 BK-16

CONN 28

616-AV1
616-AR1
200-AR2
200-AV2

CONN 32

616-AE1 BU-16
200-AE2 BK-16
C-C37
C-C36
2304011
2434505
1
L973-C80 GN-16
2
200-C169 BK-16

E-C1
C-C39
2304011
2434505
1
322-E1 GY-16
322-C6 GY-16
2
200-E3 BK-16
200-C194 BK-16

322-E2
322-E1
200-E3
200-E4

GY-16
GY-16
BK-16
BK-16

ATCH-FINE SWING SOL


2344460
(34OHM)
FORWARD WARNING HORN LH(LOW)
7Y3919
(M4)(Max 2A)

P-C1
2434505
1
616-P1 BU-16
2
200-P4 BK-16

616-P2 BU-16
200-P5 BK-16

CONN 32
616-P3 BU-16
200-P6 BK-16

FORWARD WARNING HORN RH(HIGH)


7Y3920
(M4)(Max 2A)

(NOTE D)
(NOTE E)

C-C38
2304011
1
616-C9 BU-16
2
200-C193 BK-16

GU-C2
1552269
1
780-GU1 PU-16
2
200-GU5 BK-18
GU-C3
1552269
1
779-GU2 WH-16
2
200-GU6 BK-18

322-C6 GY-16
616-C9 BU-16
L973-C80 GN-16
200-C169 BK-16
200-C193 BK-16
200-C194 BK-16
168-C51 RD-10
325-C174 PK-18
607-C7 PK-16
200-C195 BK-16
200-C196 BK-10

ATCH BOOM RAISE PRESS SW


1673466
(10mA)
(NOTE G,H)

N-C1
2434505
1
616-N1 BU-16
2
200-N4 BK-16

CONN 32
ATCH BOOM LAMP(RH)
1532521
(M4)(24V,70W)

ATCH UNIVERSAL QU SOL HIGH


1211491

616-N3 BU-16
200-N6 BK-16

C-C43
C-C42
2304011
2434505
1
325-C174 PK-18
CONN
2

X-C2
1211038
168-X1 RD-10
200-X2 BK-10

33

1
2

34

X-C1
2304011
1
325-X3 PK-18
2

CHASSIS LAMP
1532523
(M4)(24V,70W)

168-X1 RD-10
365-X6 YL-18
L976-X9 GN-18
200-X4 BK-18
200-X5 BK-10
168-X13 RD-18
168-X15 RD-18
168-X15 RD-18
365-X7 YL-18
L976-X10 GN-18
325-X3 PK-18
365-X8 YL-18
168-X13 RD-18
L976-X11 GN-18

168-X1 RD-10
325-X3 PK-18
365-X6 YL-18
365-X8 YL-18
365-X7 YL-18
L976-X9 GN-18
L976-X10 GN-18
L976-X11 GN-18
200-X2 BK-10
200-X2 BK-10
200-X4 BK-18
200-X5 BK-10

252-A49 YL-18
262-A128 GN-18

262-A121 GN-18
262-A127 GN-18
262-A128 GN-18
252-A120 YL-18
252-A126 YL-18
252-A49 YL-18

PU-18
WH-18
BR-18
GN-18
BK-14
YL-18
GN-18
508-A68
509-A69
511-A66
512-A67
200-A51
251-A47
261-A48

495-A54 GN-18
496-A61 WH-18
C468-A62 BU-18

147-A58 PU-16
L973-A161 GN-16
235-A33 BK-18
200-A29 BK-14
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
491-A56 PK-18

1
2

508-F120 PU-18
509-F121 WH-18
511-F118 BR-18
512-F119 GN-18
200-F116 BK-14
251-F23 YL-18
261-F152 GN-18

GY-18
BR-18
BU-18
GN-18

508-F120
509-F121
511-F118
512-F119
200-F116

PU-18
WH-18
BR-18
GN-18
BK-14

200-F116
200-F149
200-F160
200-F157
200-F162

BK-14
BK-16
BK-16
BK-18
BK-16

607-EM5 PK-16
200-EM10 BK-18
173-EM9 YL-18
153-EM13 RD-16

511-EM8 BR-18
508-EM7 PU-18
512-EM4 GN-18
509-EM3 WH-18
200-EM37 BK-18
200-EM19 BK-18
200-EM10 BK-18
200-EM2 BK-18
200-EM2 BK-18
103-EM6 RD-16
113-EM1 OR-18
607-EM5 PK-16

495-F1 GN-18
496-F5 WH-18
C468-F9 BU-18

615-F129 YL-16
615-F129 YL-16
615-F163 YL-16
615-F164 YL-16
200-F161 BK-16
200-F155 BK-16
200-F149 BK-16
200-F149 BK-16
103-F96 RD-16
A584-F169 BU-18
200-F157 BK-18
200-F162 BK-16

1
1

T-C3
7Y3967

615-T1 YL-16

CONN 71

U-C2
7Y3967

CONN 72

V-C1
7Y3966

CONN 73

V-C2
7Y3967

CONN 74

U-C3
7Y3967

616-U1 YL-16

U-C4
7Y3966

200-U2 BK-16

V-C3
7Y3967

616-V1 YL-16

V-C4
7Y3966

200-V2 BK-16

F-C36
7Y3967
L886-F13 BU-18

CONN 64

F-C19
7Y3967
L885-F39 BU-18

CONN 67

ATCH REFUELING PUMP


2291859

F-C13
1636803

ATCH POWER RELAY DIODE


1974385 RE01

F-C18
1636803

F-C16
1636803

430-F33 BU-18
487-F34 OR-18
X738-F35 PK-18
G976-F36 BU-18
T725-F37 WH-18

F-C15
1636803

A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12

780-F30 PU-18
L885-F39 BU-18
530-F29 OR-18
590-F67 GY-18
A586-F26 OR-18
501-F28 GN-18
646-F32 RD-18
645-F88 RD-18
331-F187 OR-18
165-F110 YL-18
F-C2
1636699

ATCH CAB LAMP(RH)


1673441
(24V,70W)

WH-16

1
1
1
1

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

DOME LAMP
1761986

200-F157 BK-18
A584-F169 BU-18
MONITOR
F-C22
2218941
2397356
1
FUEL LEVEL
495-F1 GN-18
2
COOLANT TEMP
3
HYD OIL TEMP
491-F3 PK-18
4
ALT R-TERM.
403-F4 GN-18
5
6
7
8
ENG OIL PRESS.
405-F62 GY-18
9
ENG OIL LEVEL
C468-F9 BU-18
10
COOLANT LEVEL
412-F2 BU-18
11
HYD OIL LEVEL
496-F5 WH-18
12
AIH CONT STATUS
F-C23
2304009
1
+ BATTERY
103-F24 RD-18
3
ACC
308-F144 YL-16
7
CDL +
893-F11 GN-18
8
CDL 892-F12 BR-18
2
GND
200-F8 BK-18
4
5
CAN1 +
251-F147 YL-18
6
CAN1 261-F51 GN-18
9
J1939 SHIELD
10
J1939 +
11
J1939 12
ALARM
410-F89 WH-18
HARNESS AS
3068590 P2
VIDEO (NTSC/PAL)
A571 PU-18
1 1
GND
235 BK-18
2 2
RCA JACK(VIDEO)
F-C33
1552269
199-F165 OR-18
410-F89 WH-18
F-C30
3495085
103-F27 RD-18
F-C31
3495085
200-F166 BK-18
F-C32
3495085
403-F76 GN-18

CIGAR LIGHTER
9W0335

1
2

ACTION ALARM
1321829

1 +B

SWITCH PANEL
2277575

ACC
GND
CAN1 +
CAN1 CAN1 S
AIR CLEANER SW
CAPSULE FILTER SW
SP FILTER SW
WTR SPR LEVEL SW
FUEL FILTER SW
DIGITAL GND
DIGITAL GND

152-F59 BU-16

535-F148 BU-16

535-F151 BU-16
535-F124 BU-16
535-F117 BU-16

535-F148 BU-16

WIPER MOTOR
1893424
MOTOR

2ND FILTER SW
OLWD CANCEL SW
AUTO LUB FAILURE
FINE SWING SW
SM BM UP/DOWN
SM BM DOWN
QUICK COUPLER SW
STB SPARE
WASHER
WIPER INT-3
WIPER INT-6
WIPER LOW
CAB LAMP RELAY
BOOM LAMP RELAY
TRAVEL ALARM
CAUTION LAMP(FOR CRANE)
DIGITAL GND
DIGITAL GND

BU/BK
BU/RD
GN
BU
BK
WIPER CONT
1557042
W. CCW
W. CW
REV
STOP
INT-6
INT-3
LOW
WASH
GND
RAISE-S
WA+
ACC
WIPER CUT

1
3
6
4
5
2

1
2
13
12
4
9
8
7
10
11
5
6
3

F-C25
7Y3958
A579-F176 OR-16
A580-F177 BR-16
A581-F178 GN-16
A582-F179 PU-16
200-F168 BK-16
200-F168 BK-16
F-C26
1114816
A579-F176 OR-16
A580-F177 BR-16
A581-F178 GN-16
A582-F179 PU-16
A586-F26 OR-18
590-F67 GY-18
501-F28 GN-18
530-F29 OR-18
200-F180 BK-18
506-F103 PU-18
118-F90 GY-16
A584-F169 BU-18

200-F168 BK-16

F-C40
1636803

GV-C1
GT-C7
1673542
1636803
1
147-GT17 PU-16
147-GV1 PU-16
2
E562-GT21 PU-16
E562-GV3 PU-16
3
E565-GT20 BU-16
E565-GV4 BU-16
4
5

ATCH UNIVERSAL QC SW
1055175
1
2
3
147-GV2 PU-16
4
5
6

147-GT17 PU-16
E562-GT22 PU-16

E565-GV4 BU-16
E562-GV3 PU-16

CONN 75

F-C20
1636803

F-C17
1636803

CONN 76
F-C50
7Y3952

CONN 76
GT-C1
7Y3953

780-AW2 PU-16

ATCH OVER LOAD WARNING SW


ATCH LOWER WASHER SW
3280028
ATCH SMART BOOM SELECT SW 2382210
2382214

ATCH RADIO MUTE SW ATCH LOWER WIPER SW


2382209
2382216

WIRE GROUP COLOR DESCRIPTIONS

1
2
3
4
5

GROUND CIRCUIT
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON

ATCH REFUELING STOP RELAY


1495050

VOLTAGE CONVERTER OUTPUT CIRCUIT


STARTING CIRCUIT

IDENT
PART NO.
HARNESS AS.

LOC

IDENT
PART NO.
HARNESS AS.

LOC

GK
GL
GN
GP
GR
GT
GU
GV
GX
WJ

H-16
I-15
I-15
G-10
H-10
B-1
G-10
C-2
D-7 (NOTE X)
B-13

A
C
E
F
G
H
J
K
M
N
P
R
T
U
V
X
Y
AA
AC
AE
AG
AJ
AK
AL
AM
AP
AR
AT
AU
AV
AW
EK
EM
GA
GC
GE
GF
GG
GH

H-10
J-10
B-8
D-2
H-4
J-4
G-10
G-10
H-2
B-7
B-7
F-2
F-2
F-2
F-2
A-7
A-5
A-5
B-8
B-7
F-8
G-4
H-14
H-14
B-8
D-13
B-7
J-15
J-16
B-6
B-1
F-16
G-4
G-10
B-16
C-14
C-16
C-13
C-6

267-7790
259-4940
259-4887
267-7967
259-5119
267-7644
267-7645
267-7672
327-9998
319-1335

START AID CIRCUIT


1
2
3
4
5

MACHINE CONTROL CIRCUIT


MONITOR CIRCUIT
MACHINE SECURITY CONTROL CIRCUIT
ENGINE CONTROL CIRCUIT
HEATER AND AIR CONDITIONER CIRCUIT

ATCH REFUELING START RELAY


1495050

TURN SIGNAL / WIPER WASHER CIRCUIT


CAT DATA LINK

AA-C1
X-C6
2304011
2434505
1
365-X8 YL-18
365-AA1 YL-18
2
325-X3 PK-18
325-AA2 PK-18

CAN 1 DATA LINK


RS-232 / RS-485 DATA LINK

ATCH REFUELING STOP SW(NC)


9X4184

IDENT
PART NO.
CABLE AS.

LOC

CA
CC
CE
CF
CG
CH
CJ
CL
CM
CP
CR
FA
FC

F-11
F-11
F-11
F-12
F-11
F-11
G-10
G-10
G-10
F-12
F-12
C-8
C-8

251-0451
170-6929
231-1827
251-0454
170-6929
193-3515
251-0303
251-0304
234-1035
251-0455
251-0456
238-2390
238-2391

CAN 2 DATA LINK

OTHER COLOR DESCRIPTIONS

Y-C1
X-C7
2434505
2304011
1
168-X13 RD-18
168-Y1 RD-18
2
L976-X11 GN-18
L976-Y2 GN-18

HIGHWAYS
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE
NOTE

A:
B:
C:
D:
E:
F:
G:
H:
J:
K:
L:
M:

USE
USE
USE
USE
USE
USE
USE
USE
USE
USE
USE
USE

WITH
WITH
WITH
WITH
WITH
WITH
WITH
WITH
WITH
WITH
WITH
WITH

COLD WEATHER.
JUMP START.
SHORT BOOM FOR 324D.
LONG BOOM FOR 329D.
SHORT BOOM FOR 329D.
LAMP DELAY TIMER.
CONFIG.2.
CONFIG.11.
SYSTEM 3.
SYSTEM 16.
SYSTEM 14.
SYSTEM 17.

NOTE
NOTE
NOTE
NOTE
NOTE
NOTE

N:
P:
R:
S:
T:
U:

IDENT
PART NO.
WIRE AS.

LOC

WA
WC
WE
WH

G-10
G-10
G-10
C-8

USE WITH MEDDIUM CIRCUIT.


USE WITH LONG BOOM FOR 324D.
USE WITH SYSTEM 5.
USE WITH CONFIG.1,3'.
USE WITH FRONT GUARD CAB LIGHT.
FIELD INSTALLATION 12V POWER SUPPLY READY
FOR REAR LOCATION.
NOTE V: EXCHANGE TO 5A FUSE AT INSTALL GH HARNESS.

234-1037
234-1038
238-2280
163-6758

(NOTE A)
(NOTE A)
(NOTE A)
(NOTE B)
(NOTE B)

267-7592
366-9320
291-7560
350-8251
373-8980
251-0580
251-0614
267-7964
328-0021
238-2302
238-2303
167-3456
167-3456
170-9295
170-9295
238-1579
238-1595
238-1597
238-2347
259-5324
251-0299
234-1124
251-0457
267-7961
291-7551
364-0344
238-2347
275-6911
267-8020
259-5323
238-2479
381-7395
283-2914
251-0598
267-7968
267-8018
267-7882
267-8019
259-5254

ATCH FINE SWING CONT SW


2382212

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED

(NOTE D)
(NOTE E)

CIRCUIT NOT CONNECTED

(NOTE T)
(NOTE T)

ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT

(NOTE P)
(NOTE C)

CONNECTOR
H#

(NOTE P)

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

(NOTE P)

SPLICE

(NOTE
(NOTE
(NOTE
(NOTE
(NOTE
(NOTE
(NOTE
(NOTE

BLADE, SPADE, RING OR SCREW


TERMINAL

Y)
W)
G,H)
G,H)
K)
J,L,M,R)
N)
U)

2
3

ATCH QUICK COUPLER SW


7N2353
(No.6)
(Resis:20A,Induc:15A)

CAB
OPERATOR STATION

1 SIGNAL

AW-C1
7Y3953

ATCH SEAT HEATER SW


2382211

X-C5
1495051
L976-X19 GN-18
365-X7 YL-18
168-X15 RD-18

SERVICE METER
3660367

1 GROUND

147-AW1 PU-16

X-C4
1495051
L976-X9 GN-18
365-X6 YL-18
200-X4 BK-18

ATCH UNDER WINDOW LIMIT SW


1296466

RESISTOR CAN 1-1 F-C48


1743016
3E3370
A
251-F100 YL-18
B
261-F48 GN-18
C

F-C21
1636803

RD-16

WINDOW LIMIT SW
1176306

261-F48 GN-18
251-F100 YL-18

F-C59
7Y3967
165-F110 YL-18

F-C4
1532602

R725-F38 WH-18
E480-F43 PK-18
L886-F13 BU-18
L973-F196 GN-18

F-C11
7Y3967
1
T725-F37 WH-18

ATCH SPEAKER EXCHANGE SW


1702512 (NOTE W)

F-C1
1636659
113-F81 OR-18
200-F25 BK-18
251-F109 YL-18
261-F50 GN-18

F-C14
7Y3967
1
R725-F38 WH-18

WH-16

F-C37
1673630
1
103-F96 RD-16
3
200-F162 BK-16
2
4

405-F62 GY-18
412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
C468-F9 BU-18
403-F115 GN-18
403-F76 GN-18
403-F4 GN-18
403-F4 GN-18
308-F144 YL-16
892-F12 BR-18
893-F11 GN-18
251-F23 YL-18
251-F189 YL-18
251-F147 YL-18
251-F147 YL-18
261-F152 GN-18
261-F52 GN-18
261-F51 GN-18
261-F51 GN-18
410-F89 WH-18
200-F8 BK-18
200-F8 BK-18
103-F7 RD-18
103-F7 RD-18
103-F24 RD-18
103-F27 RD-18
410-F89 WH-18
403-F76 GN-18
152-F59 BU-16
535-F117 BU-16
535-F124 BU-16
535-F151 BU-16
200-F166 BK-18
199-F165 OR-18
118-F90 GY-16
506-F103 PU-18
A584-F169 BU-18
199-F165 OR-18
199-F165 OR-18
501-F28 GN-18
530-F29 OR-18
590-F67 GY-18
A586-F26 OR-18
200-F166 BK-18
200-F166 BK-18
200-F8 BK-18
200-F168 BK-16
200-F180 BK-18

A513-EM16 RD-18
592-EM17 BU-18
200-EM18 BK-18
200-EM19 BK-18
163-EM20 RD-16
183-EM21 GY-18

A513-EM16 RD-18
592-EM17 BU-18
C567-EM24 PU-18
C561-EM25 YL-18

163-EM20 RD-16
183-EM38 GY-18
183-EM38 GY-18
183-EM21 GY-18
183-EM36 GY-18
C566-EM22 PK-18
C560-EM23 OR-18
200-EM18 BK-18

615-F129 YL-16
103-F96 RD-16
A584-F169 BU-18
200-F160 BK-16
251-F23 YL-18
261-F152 GN-18
103-F7 RD-18
251-F189 YL-18
261-F52 GN-18
308-F144 YL-16
892-F12 BR-18
893-F11 GN-18

CONN 63

ATCH CAB LAMP(LH)


1673441
(24V,70W)

(NOTE T)

EM-C4
2305010

EM-C20
2434509

RD-16
1

T-C4
7Y3966

200-T2 BK-16

U-C1
7Y3966

1
2
3
4
5
6

147-F22 PU-16
L973-F197 GN-16
235-F114 BK-18
200-F113 BK-14
403-F115 GN-18
405-F62 GY-18
412-F2 BU-18
491-F3 PK-18

252-F190 YL-18
262-F191 GN-18

C565-EM12
C563-EM11
C562-EM14
C564-EM15

200-F160 BK-16
103-F96 RD-16
615-F129 YL-16
A584-F169 BU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

200-F68 BK-14
103-F70 RD-16
135-F95 BU-14
147-F22 PU-16
251-F23 YL-18
252-F190 YL-18
261-F152 GN-18
262-F191 GN-18
430-F33 BU-18
487-F34 OR-18
506-F103 PU-18
535-F117 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
780-F21 PU-16
892-F98 BR-18
893-F111 GN-18
A537-F108 PK-18
G976-F36 BU-18
L973-F197 GN-16
X738-F35 PK-18
200-F113 BK-14
210-F47 BK-14
235-F114 BK-18
113-F101 OR-18
403-F115 GN-18
405-F62 GY-18
412-F2 BU-18
491-F3 PK-18
495-F1 GN-18
496-F5 WH-18
C468-F9 BU-18

SPEAKER (L)
7Y5505

113-F81 OR-18
251-F189 YL-18
251-F189 YL-18
251-F109 YL-18
251-F100 YL-18
261-F52 GN-18
261-F52 GN-18
261-F50 GN-18
261-F48 GN-18
331-F187 OR-18
430-F33 BU-18
487-F34 OR-18
501-F28 GN-18
530-F29 OR-18
590-F67 GY-18
645-F88 RD-18
646-F32 RD-18
780-F30 PU-18
A586-F26 OR-18
G976-F36 BU-18
X738-F35 PK-18
200-F25 BK-18
L973-F196 GN-18
E480-F43 PK-18

CONN 66

PU-16
PU-16
PU-16
PU-16
PU-16
PU-16
BU-16

ATCH REFUELING START SW(NO)


6T9442

200-R2 BK-16

F-C44
T-C2
CONN 74 7Y3966
7Y3967
1
200-F155 BK-16

R-C4
7Y3966

ATCH REFUELING POWER RELAY


2130772

168-X15 RD-18
168-X14 RD-18
168-X14 RD-18
168-X13 RD-18
168-X1 RD-10
323-X12 WH-10
329-X18 YL-18

L976-X19 GN-18
L976-X10 GN-18

C-C41
C-C40
1211038
1160126
1
168-C51 RD-10
CONN
2
200-C196 BK-10

R-C3
7Y3967

615-R1 YL-16

ATCH-BEACON SW

329-X18 YL-18

ATCH-UNIVERSAL QC SOL LOW


1211491

607-C7 PK-16
200-C195 BK-16

329-X17 YL-18
168-X16 RD-18

ATCH BOOM LAMP(LH)


1532521
(M4)(24V,70W)
616-N2 BU-16
200-N5 BK-16

1
2

X-C8
1552269
1
168-X16 RD-18
2
329-X17 YL-18

(NOTE C)

AM-C2
AM-C1
2304011
1552269
1
1
L973-AM1 GN-16
2
2
200-AM2 BK-16
322-E2 GY-16
200-E4 BK-16

CONN 28

BU-16
BU-16
BK-16
BK-16

616-AV1 BU-16
200-AV2 BK-16

(NOTE P)

616-C9 BU-16
200-C193 BK-16

ATCH RELIEF-1 CHECK SOL


2154890
(NOTE L,M)

BU-16
BU-16
BK-16
BK-16

+
-

200-F122 BK-16

CONN 65

F-C49
2304011
1
113-F185 OR-18
2
139-F186 OR-18

ST

M-C7
7Y3966
C566-M22 PK-18

F-C43
T-C1
CONN 73 7Y3967
7Y3966
1
615-F164 YL-16

F-C3
9G1906
1
129-F57 BU-16

262-F150 GN-18
252-F153 YL-18

X-C3
1160126
323-X12 WH-10
200-X5 BK-10

F-C42
R-C2
7Y3966
7Y3967
1
200-F161 BK-16

EM-C3
1552273

E562-GT16
E562-GT18
E562-GT18
E562-GT16
E562-GT22
E562-GT21
E565-GT20

KEY SWITCH
9G7641

OFF
ON

CONN 72

EM-C19
2312295

RESISTOR CAN 2-1


1743016
A
252-F20 YL-18
B
262-F19 GN-18
C F-C54
3E3370

CONN 50

C
S
B

GND-CAB-3

F-C27
9W1951
235-F112 BK-18
893-F142 GN-18
892-F143 BR-18
105-F40 RD-16

F-C51
2434505

M-C8
7Y3967
C560-M21 OR-18

R-C1
F-C41
7Y3967
7Y3966
1
615-F163 YL-16

SPEAKER (R)
7Y5505

1
2
3
4
5
6
7
8

ET CONN

GH-C2
2434505
1
188-GH5 WH-16
2
139-GH6 OR-16
12V POWER CONVERTER
3245770
AJ-C3
2434505
1
113-AJ1 OR-18
2
139-AJ9 OR-18

RADIO CONVERTER
3245770

112-FC1 PU-4

CONN 47

THROTTLE POS SW
1060107
BK COM
PK S1
BU S2
GN S3
BR S4

1
2

CONN 35

CONN 48

CONN 71
+
-

210-F97 BK-14
135-F56 BU-14

GH-C4
2434506

1
2
3
4
5
6

IND UNIT
1709324

GND
+B

E562-GT22 PU-16
147-GT17 PU-16

AJ-C5
2434509

F-C34
7Y3955
1
508-F120 PU-18
2
509-F121 WH-18
3
200-F116 BK-14

GND-CAB-1

B
D
E
A
C
F
G
H
J

M-C3
1552273

147-F17 PU-16
780-F31 PU-16

AJ-C4
2312295

F-C35
7Y3955
1
511-F118 BR-18
2
512-F119 GN-18
3

F-C46
1532602

GH-C3
2304013

1
2

1
2

RD-16
BK-16
YL-16
YL-16
YL-16
YL-16

GH-C1
2305010

M-C2
7Y3952

M-C1
1211168
T902-M12 PK-18
T901-M11 YL-18
607-M1 PK-16
200-M2 BK-18
235-M3 BK-18
A755-M4 PK-18
A756-M5 BU-18
A757-M6 GY-18
A758-M7 BR-18
308-M8 YL-16
326-M23 RD-16
307-M9 OR-16
105-M10 RD-16
113-M13 OR-18
200-M14 BK-18
509-M15 WH-18
512-M16 GN-18
607-M17 PK-16
103-M18 RD-16
508-M19 PU-18
511-M20 BR-18

200-F168 BK-16

AJ-C2
2305010

ATCH EXCITER COIL


2065208

2
1

CAB

ATCH 12V RADIO CONVERTER


3245770 (NOTE W)

210-F200 BK-14
135-F45 BU-14

CONSOLE(RH)

ATCH 12/10A SOCKET B ATCH 12V/10A SOCKET A


3245771
3245771

F-C47
1532602

CONN 69
CONN 70

CONN 62

GND-CAB-2

M-C4
1552269

147-F188 PU-16
200-F156 BK-18
200-F181 BK-18

CONN 37

GX-C4
HARNESS AS
7Y3967
3068590
1
161 PK-18
180-GX5 GRN-18
P1
GX-C5
7Y3967
1
180-GX6 GRN-18
CONN 36

235-G37 BK-18
L968-G13 OR-18
F889-G16 WH-18
M736-G11 BU-18
A770-G15 PK-18
L969-G12 WH-18
169-G31 PK-18
K907-G10 BU-18

CONN 38

117-GH4 RD-18

ATCH JOYSTICK RH
2277616

M-C6
1532541
113-M13 OR-18
200-M14 BK-18
509-M15 WH-18
C566-M22 PK-18
512-M16 GN-18
607-M17 PK-16
103-M18 RD-16
508-M19 PU-18
C560-M21 OR-18
511-M20 BR-18

ACC 1
GND 2
SPKR LH(-) 3
AUX-SPKR(-) 4
SPKR RH(-) 5
ILLUM 6
BACKUP 7
SPKR LH(+) 8
AUX-SPKR(+) 9
SPKR RH(+) 10

ANTENNA

PK-18
PK-18
BU-16
YL-18
PK-18
BK-18
BK-18

F-C38
7Y3967
1

12
11
1
2
3
4
5
6
7
8
21
9
10
13
14
15
16
17
18
19
20

607-F159
607-F154
535-F151
575-F106
576-F107
200-F158
200-F156

CONN 39

ATCH JOYSTICK RH (3 SW)


247-5185

4
3
1
2
5

F-C45
7Y3967
1

SW-3
1

G-C11
7Y3967

OR-18
OR-18
BK-18
BK-18

117-GH4 RD-18
T776-GR5 RD-16

ATCH RADIO
1636706

+12 V MEMORY OUT


+12 V SWITCHED OUT
GROUND
GROUND
+24 V BATTERY IN
+24 V SWITCHED IN

NOTE V

CONN 51

SW-COM
SW-1
SW-2

SW-3

607-G30 PK-16
200-G33 BK-18
235-G39 BK-18
A755-G23 PK-18
A756-G24 BU-18
A757-G25 GY-18
A758-G26 BR-18
308-G18 YL-16
326-G54 RD-16
307-G20 OR-16
105-G8 RD-16
113-G44 OR-18
200-G45 BK-18
509-G46 WH-18
512-G47 GN-18
607-G48 PK-16
103-G49 RD-16
508-G50 PU-18
511-G51 BR-18

2
1

161 PK-18
200 BK-18
A571 PU-18
235 BK-18

175-F72 RD-14
172-F10 RD-18
149-F80 RD-16
125-F71 RD-16
115-F78 RD-16
103-F6 RD-16
105-F77 RD-16
114-F79 RD-16
184-F74 RD-14
130-F75 RD-14
141-F16 RD-16
142-F15 RD-16
168-F73 RD-10

200-F140 BK-16

ATCH SINGLE ACTION SOL 1


2154890
(Max 1A)
(NOTE G,H)

K872-GC12 OR-18
K872-GC11 OR-18
200-GC14 BK-18
200-GC19 BK-18
200-GC13 BK-18
200-GC15 BK-18
200-GC2 BK-18
200-GC2 BK-18
200-GC15 BK-18
200-GC13 BK-18

ATCH RELIEF-1 SOL


2448506
(NOTE L,M)

ATCH SEAT HEATER


2299093
2359027(UN TILT)

F774-G28 WH-18
F773-G29 OR-18

OR-18
BK-18
WH-18
GN-18

+B
GND
PWM OUT

1
2
3
4
5
6

SW-4
SW-COM
SW-1
SW-2

CONN 68

998-G14 BR-18

103-AJ6 RD-16
508-AJ7 PU-18
511-AJ8 BR-18

118-F90 GY-16
152-F59 BU-16
615-F129 YL-16

F-C55 J-C6
7Y3967 7Y3966
1 1
143-J13 BR-18

1
2
3
4
5
6
7
8

ATCH TRAVEL STRAIGHT PRESS SW


1673466
(10mA)

G-C13
1027964

BACKUP GOV SW
1636711

CONN 59B

AJ-C1
2312295
113-AJ1
200-AJ3
509-AJ4
512-AJ5

ATCH HIGH PRESS SW(STEM1)


1673466
(NOTE G,H)
(10mA)

7
8

200-G35 BK-18
A537-G9 PK-18

OR-18
BK-18
WH-18
GN-18
PK-16
RD-16
PU-18
BR-18

1
2
3
4
5
6

607-F154 PK-18
L973-F198 GN-16

638-A19 WH-16
200-A53 BK-16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
200-F68 BK-14
892-F98 BR-18
893-F111 GN-18
103-F70 RD-16
113-F101 OR-18
430-F33 BU-18
487-F34 OR-18
506-F103 PU-18
780-F21 PU-16
A537-F108 PK-18
578-F105 BU-16
535-F117 BU-16
575-F106 YL-18
576-F107 PK-18
G976-F36 BU-18
X738-F35 PK-18
135-F95 BU-14
210-F47 BK-14

CONN 40

188-GH5 WH-16

180-GX7 GRN-16

317-F82 YL-18
200-F123 BK-18
147-F14 PU-16
147-F83 PU-16
310-F99 PU-16

F-C28
1552267
A
105-F137
B
200-F138
C
308-F141
308-F141
308-F104
308-F144

200-A7 BK-14
892-A31 BR-18
893-A32 GN-18
103-A63 RD-16
113-A117 OR-18
430-A42 BU-18
487-A43 OR-18
506-A35 PU-18
780-A83 PU-16
A537-A41 PK-18
578-A34 BU-16
535-A65 BU-16
575-A39 YL-18
576-A40 PK-18
G976-A45 BU-18
X738-A44 PK-18
135-A25 BU-16
210-A26 BK-16
C569-A27 YL-16
229-A28 BK-16

321-A122 BR-18

A770-A141 PK-18

317-A59 YL-18

321-F44 BR-18

A770-F66 PK-18

GX-C6
7Y3966

YL-16
GN-14
RD-16
OR-16
RD-14
RD-18
RD-10
PK-18
RD-18
RD-14

GND-CHASSIS-3

10

BK-18
BK-18
BK-18
BK-18
BK-18
BK-18
BK-18

200 BK-18

147-F58 PU-18
331-F187 OR-18
147-F58 PU-18
147-F14 PU-16
321-F44 BR-18

A
B
C

177-A71 RD-6
177-FA1 RD-4

GC-C5
1552269
1
K872-GC11 OR-18
2
200-GC14 BK-18

ATCH RELIEF-2 CHECK SOL


2154890
(NOTE L)

1
2
3
4
5
6
7
8

TRAVEL R PRESS SW
1673466
(10mA)

G-C12 ATCH MSS KEYREADER


2180404
1552264
308-G19 YL-16
1
KEY ON
200-G34 BK-18
2
GND
252-G21 YL-18
3
CAN +
262-G22 GN-18
4
CAN T901-G52 YL-18
5
COIL SIG
T902-G53 PK-18
6
COIL RET

G-C6
2304011

200-F122 BK-16
200-F182 BK-18
200-F139 BK-16
200-F113 BK-14
200-F160 BK-16
200-F168 BK-16
200-F8 BK-18
200-F166 BK-18
200-F180 BK-18

1
2
3
4
5

F-C24
3E3370

308-F144 YL-16
308-F104 YL-16
308-F141 YL-16

780-GT1 PU-16

ATCH RELIEF-2 SOL


2448506
(NOTE L)

G-C5
2312295
113-G44
200-G45
509-G46
512-G47
607-G48
103-G49
508-G50
511-G51

GN-18
BK-18
GY-18
BK-18
GN-18
PU-18

235-G40 BK-18
235-G39 BK-18

200-F113 BK-14
200-F139 BK-16
200-F160 BK-16
535-F151 BU-16
535-F124 BU-16
118-F90 GY-16
506-F103 PU-18
535-F117 BU-16
A584-F169 BU-18
152-F59 BU-16

603-F133 PK-18
200-F134 BK-18
199-F69 OR-18
199-F135 OR-16
638-F91 WH-16

F-C5 MAIN RELAY DIODE


7Y3952
1211022
1
200-F146 BK-18
2
308-F145 YL-18

779-GT6 WH-16
200-GT12 BK-18
E565-GT20 BU-16

F-C39
7Y3967

F-C29
WH-C1
1552269
3E3364
1
684-WH1 RD-18
684-F130 RD-18
2
646-F32 RD-18

779-GT5 WH-16

GC-C4
1552269
1
K872-GC12 OR-18
2
200-GC19 BK-18

+B
GROUND
SIGNAL

200-G33
200-G34
235-G41
235-G42
235-G43
235-G40
235-G36

169-G31 PK-18
200-G32 BK-16
235-G36 BK-18

CONN 59A

A-C26
2434509
113-A155 OR-18
200-A102 BK-18
509-A69 WH-18
512-A67 GN-18
607-A103 PK-16
103-A63 RD-16
508-A68 PU-18
511-A66 BR-18

YL-16
RD-16
OR-16
YL-18
GN-18

G-C4
2304009
A755-G23 PK-18
A756-G24 BU-18
A757-G25 GY-18
A758-G26 BR-18
L972-G27 BU-18
F774-G28 WH-18
F773-G29 OR-18
607-G30 PK-16

1
2
3
4
5
6
7
8
9
10
11
12

CONN 61

CAB
OPERATOR STATION

A209-K15 BK-18
308-K14 YL-18
H446-K16 PK-18
M745-K5 GY-18
M749-K10 PK-18
200-K9 BK-18
200-K9 BK-18
200-K11 BK-18
200-K12 BK-18
200-K13 BK-18
200-K4 BK-18
200-K4 BK-18
200-K13 BK-18

GF-C12
GF-C19
1552269
3E3364
1
1
K864-GF10 PK-18
2
2
M739-GF22 YL-18

CONN 59B

1
2
3
4
5
6

TRAVEL L PRESS SW
1673466
(10mA)

A-C13
A-C14
1552269
3E3364
1
1
H473-A38 BR-18
2
2
235-A118 BK-18

139-F186
113-F185
200-F170
200-F158

E564-GT13 PK-18
200-GT11 BK-18
E562-GT16 PU-16

200-WJ2 BK-18

12

+B
GND
KEY OFF

CONN 41

+1

ONE TOUCH LOW IDLE SW


2220225

607-F193 PK-18
607-F159 PK-18

E564-GT14 PK-18
E564-GT15 PK-18

113-F61 OR-18
147-F63 PU-16
123-F64 WH-18
152-F59 BU-16
118-F90 GY-16
127-F60 OR-16
120-F55 YL-16
199-F135 OR-16
180-F54 GN-16
143-F41 BR-18

A-C12
A-C44
1552269
3E3364
1
1
K849-A150 YL-18
2
2
235-A151 BK-18

L972-G27 BU-18

4
3
1
2
5

ATCH BOOM CHECK SOL 1


2154919

ATCH BOOM DOWN PRESS SW


1673466
K-C3
1552269
1
M748-K7 BR-18
2
M745-K6 GY-18

ENG CONT
2267475

ATCH-OLWD PRESS. SENSOR


2218859 (Max 50mA)

K-C6
1552269
1
M745-K5 GY-18
2
200-K12 BK-18

TRAVEL SPEED SOL


1211491
(32.0OHM)

1
2
3
4
5

1
2
3
4
5

ATCH LAMP DELAY TIMER


1636704
(NOTE F)
RELAY
1
LAMP SW
2

ATCH QC HYD LOCK RELAY 1


1495050
GT-C4
1495051

ATCH BOOM CHECK SOL 2


2154890

ATCH BOOM DOWN LINE CUTOFF SOL


1850472
K-C2
1552269
1
M748-K8 BR-18
2
200-K9 BK-18

100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

INJECTOR 5+6 HIGH SIDE

INPUT SW RETURN

INJECTION ACTUATION PRESS.

ACTUATOR RETURN
UNDER COVER SENSOR +5V

PRESS. SENSOR +5V

DIFF FUEL PRESS. SW

FUEL TEMPERATURE

INTAKE MANIFOLD TEMP


ATMOSPHERIC PRESS.

UNDER COVER SENSOR COMMON

FUEL PRESS.

LUBE OIL PRESS.

TEMPERATURE SENSOR COMMON

CAM S/T ATDC SERVICE PROBE +

PRESS. SENSOR COMMON

TOP CAM S/T B +


TOP CAM S/T B -

13

1
2

C-C49
1552269
1
A588-C167 GN-18
2
200-C171 BK-18

HYD OIL FILTER SW


1733518
SEE VOLUME 2
ENGINE ELECTRICAL SYSTEM

14

763-C75 BU-18
235-C198 BK-18

E564-GT14 PK-18
200-GT10 BK-18
A588-GT8 GN-18

TRAVEL STRAIGHT SOL


1211491
(32.0OHM)

C-C47
1552269

306-F92 GN-16

ATCH QC HYD LOCK ON RELAY


1495050
GT-C3
1495051

ATCH HEAVY LIFT SOL


1216303

C-C46
1552269
1
M740-C74 PK-18
2
235-C200 BK-18

CONN 17

E562-GT18 PU-16
E562-GT16 PU-16
E565-GT20 BU-16

ATCH QC HYD LOCK RELAY 2


1495050
GT-C5
1495051

+B
GROUND
SIGNAL

G-C3
2305010
308-G17
326-G54
307-G20
252-G21
262-G22

F-C53
2434505

184-F74 RD-14
306-F92 GN-16
307-F94 OR-16
310-F99 PU-16
317-F82 YL-18
320-F85 RD-18
321-F44 BR-18
322-F86 GY-16
607-F87 PK-16
616-F84 BU-16
638-F91 WH-16
A770-F66 PK-18
308-F104 YL-16
105-F102 RD-16
200-F68 BK-14
118-F90 GY-16
152-F59 BU-16
615-F129 YL-16
105-F102 RD-16
308-F104 YL-16
103-F6 RD-16
105-F77 RD-16
113-F61 OR-18
129-F57 BU-16
123-F64 WH-18
147-F63 PU-16
147-F83 PU-16
199-F69 OR-18
331-F187 OR-18
603-F133 PK-18
607-F49 PK-18
645-F88 RD-18
684-F130 RD-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16

160-F53 PU-16
199-F135 OR-16
103-F6 RD-16
105-F77 RD-16
125-F71 RD-16
130-F75 RD-14
168-F73 RD-10
172-F10 RD-18
175-F72 RD-14
184-F74 RD-14
114-F79 RD-16
115-F78 RD-16
149-F80 RD-16
149-F80 RD-16
115-F78 RD-16
114-F79 RD-16
199-F135 OR-16
160-F53 PU-16
147-F83 PU-16
154-F93 RD-18
199-F69 OR-18
306-F92 GN-16
307-F94 OR-16
310-F99 PU-16
317-F82 YL-18
320-F85 RD-18
321-F44 BR-18
322-F86 GY-16
331-F187 OR-18
603-F133 PK-18
607-F49 PK-18
607-F87 PK-16
615-F129 YL-16
616-F84 BU-16
638-F91 WH-16
645-F88 RD-18
684-F130 RD-18
200-F123 BK-18
200-F134 BK-18
200-F136 BK-18
200-F136 BK-18
200-F134 BK-18
200-F123 BK-18
200-F68 BK-14
200-F139 BK-16
200-F138 BK-16
200-F140 BK-16

124-F65 GN-14
169-F175 PK-18
160-F53 PU-16
129-F57 BU-16

15A
5A
10A
10A
10A
10A
10A
10A
25A
15A
10A
10A
30A
5A
25A
25A
10A
10A
15A
30A

1
2
3
4
5

ATCH QC HYD LOCK PRIORITY RELAY


1495050
GT-C2
1495051
1
E562-GT18 PU-16
2
200-GT9 BK-18
3
E564-GT13 PK-18
4
E564-GT15 PK-18
5
A588-GT7 GN-18

15A
5A
10A
10A
10A
5A
10A
5A
10A
10A
10A
10A
10A
10A
5A
5A
5A
10A
10A
15A

F-C57
1532602
A770-F66 PK-18
169-F18 PK-18
169-F175 PK-18
F-C52
1532602

188-GH5 WH-16

154-F93 RD-18
200-F136 BK-18
307-F94 OR-16

1
2
3
4
5

ATCH START AID RELAY


1613128

ATCH PRIMING PUMP


1495050
GR-C3
1495051
1
A893-GR2 OR-16
2
200-GR4 BK-18
3
T776-GR5 RD-16
4
5
T788-GR3 GN-16

K-C5
1552269
1
M749-K10 PK-18
2
200-K11 BK-18

C-C45
C-C44
3E3364
1552269
1
1
G723-C92 YL-18
2
2
235-C199 BK-18

TRAVEL ALARM RELAY


1613128

1
1

F-C56
2434506
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18

ATCH LOWER WIPER MOTOR


1677079

A-C35
1552269
1
H474-A147 GN-18
2
235-A149 BK-18

G-C10
7Y3967

A-C2
2304011

120-F55
124-F65
125-F71
127-F60
130-F75
154-F93
168-F73
169-F18
172-F10
175-F72

A-C8
3E3376
3
1
4
2

A-C40
1552269
1
H475-A146 BU-18
2
235-A148 BK-18

235-G43 BK-18

535-F124 BU-16
200-F194 BK-18
200-F170 BK-18

C-C34
3E3370
A
251-C133 YL-18
B
261-C132 GN-18
C

ATCH BEACON RELAY


1613128

CONN 42

1
2
3

114-F126 RD-18
320-F85 RD-18
114-F126 RD-18
114-F79 RD-16
322-F86 GY-16

1
2
3
4
5

NEUTRAL START RELAY


1613128

ATCH SINGLE RELAY (NOTE G,H)


1495050
GA-C2
1495051
1
K866-GA1 WH-18
2
200-GA2 BK-18
3
147-GA3 PU-16
4
K879-GA4 GN-18
5
K872-GA5 OR-18

115-F127 RD-18
684-F128 RD-18
115-F127 RD-18
115-F78 RD-16
615-F129 YL-16

1
2
3
4
5

HORN RELAY
1613128

ATCH BOOM FLOAT DISABLE RELAY


1495050
J-C4
1495051
1
143-J11 BR-18
2
M743-J12 GN-18
3
143-J11 BR-18
4
143-J13 BR-18
5
M744-J14 PK-18

1
2
3
4
5

169-A140 PK-18
200-A94 BK-16
235-A88 BK-18

EM-C1
2434509
1
173-EM9 YL-18
2
200-EM10 BK-18
3
C563-EM11 BR-18
4
C565-EM12 GY-18
5
607-EM5 PK-16
6
153-EM13 RD-16
7
C562-EM14 BU-18
8
C564-EM15 GN-18
(CONN TO G-C5)

F-C9
1211168

169-F18 PK-18
A770-F66 PK-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
113-F61 OR-18
118-F90 GY-16
120-F55 YL-16
123-F64 WH-18
124-F65 GN-14
127-F60 OR-16
129-F57 BU-16
147-F63 PU-16
152-F59 BU-16

ATCH MEDIUM PRESS SW(STEM3)


1673466
(NOTE H)
(10mA)

G-C8
2397352

607-F171 PK-18
607-F193 PK-18
578-F105 BU-16

K-C8
1552267
A
308-K14 YL-18
B
A209-K15 BK-18
C
H446-K16 PK-18

CAN 2-2 RESISTOR


1743016

M745-J2 GY-18
200-J5 BK-18
M746-J7 YL-18
M746-J8 YL-18
H792-J1 BR-18

F-C58
2304013

1
2
3

BACKUP RESISTOR
1028016

160-F132 PU-18
A623-F131 BU-18
160-F132 PU-18
160-F53 PU-16
607-F49 PK-18
607-F87 PK-16

1
2
3
4
5

F-C8
1027964

3
1
4
2

ATCH AUX PUMP PRESS SW(STEM4)


1673466
(10mA)

E472-G1
235-G42
E473-G2
235-G41
K843-G3
K847-G4

4
1
3
2
5

C-C35
3E3370
A
252-C131 YL-18
B
262-C130 GN-18
C

149-F125 RD-18
645-F88 RD-18
149-F125 RD-18
149-F80 RD-16
616-F84 BU-16

1
2
3
4
5

CHAS LAMP RELAY


1613128

ATCH SMART BOOM DOWN RELAY


1495050
J-C3
1495051
1
M746-J9 YL-18
2
200-J6 BK-18
3
M748-J3 BR-18
4
M747-J10 PU-18
5
M746-J9 YL-18
M746-J8 YL-18

AP-C2
1552267
A
308-AP1 YL-18
B
A209-AP2 BK-18
C
H446-AP3 PK-18

A-C7
1552272
576-A40 PK-18
535-A65 BU-16
575-A39 YL-18
200-A110 BK-18

308-G18 YL-16
308-G19 YL-16
326-G54 RD-16
508-G50 PU-18
509-G46 WH-18
511-G51 BR-18
512-G47 GN-18
607-G30 PK-16
607-G48 PK-16
A755-G23 PK-18
A756-G24 BU-18
A757-G25 GY-18
A758-G26 BR-18
E472-G1 GN-18
E473-G2 GY-18
K843-G3 GN-18
K847-G4 PU-18
L972-G27 BU-18
200-G45 BK-18
200-G32 BK-16

4
3
1
2
5

C-C27
1532620

A-C24
2304009
K906-A73 GN-18
A768-A77 BU-18
A769-A78 GY-18
105-A37 RD-16
A537-A41 PK-18
K907-A74 BU-18

105-F137 RD-16
105-F137 RD-16
105-F77 RD-16
105-F102 RD-16
105-F40 RD-16
105-F40 RD-16
123-F64 WH-18
129-F57 BU-16
147-F63 PU-16
147-F83 PU-16
199-F69 OR-18
308-F104 YL-16
331-F187 OR-18
603-F133 PK-18
607-F49 PK-18
645-F88 RD-18
684-F130 RD-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
200-F138 BK-16
200-F139 BK-16
200-F140 BK-16
113-F81 OR-18
113-F81 OR-18
113-F61 OR-18
103-F6 RD-16
103-F70 RD-16
135-F95 BU-14
113-F101 OR-18
147-F22 PU-16
252-F190 YL-18
262-F191 GN-18
430-F33 BU-18
487-F34 OR-18
506-F103 PU-18
535-F117 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
892-F98 BR-18
893-F111 GN-18
A537-F108 PK-18
780-F21 PU-16
G976-F36 BU-18
L973-F197 GN-16
X738-F35 PK-18
200-F113 BK-14
210-F47 BK-14
235-F114 BK-18
261-F152 GN-18
251-F23 YL-18

101-C139 RD-4
108-C136 RD-4
109-C138 RD-4
304-C137 WH-8
578-C46 BU-16
506-C45 PU-18
200-C163 BK-18

N794-C58 GY-18
N795-C59 WH-18

J-C5
2304013
M744-J14 PK-18
M746-J7 YL-18
M747-J10 PU-18

F-C12
7Y3952
A623-F131 BU-18
684-F130 RD-18
684-F128 RD-18

FUSE BASE
2382319

ATCH SMART BOOM UP/DOWN RELAY


1495050
J-C2
1495051

1
2
3
4
5

1
2
3
4
5
6
7
8
9
10
11
12

G-C2
2434510
K906-G5 GN-18
A768-G6 BU-18
A769-G7 GY-18
105-G8 RD-16
A537-G9 PK-18
K907-G10 BU-18
M736-G11 BU-18
L969-G12 WH-18
L968-G13 OR-18
998-G14 BR-18
A770-G15 PK-18
F889-G16 WH-18

CONN 56

GN-18
GY-18
GN-18
PU-18

607-F172 PK-18
607-F171 PK-18
M747-F42 BU-18
M746-F192 YL-18
M744-F195 WH-18
200-F167 BK-18
200-F194 BK-18

N793-C202 GN-18
G973-C203 OR-18

1
2
1
2
3
4
5

BOOM LAMP RELAY


1613128

CAB LAMP RELAY


1613128

1
2
3
4
5

1
2
3
4

183-EM38 GY-18
173-EM9 YL-18
163-EM20 RD-16
153-EM13 RD-16
103-EM6 RD-16
113-EM1 OR-18

H446-C119 PK-18
E474-C52 OR-18
H473-C31 BR-18
H474-C34 GN-18
K850-C120 BR-18
K851-C37 BU-18
892-C121 BR-18
E473-C55 GY-18

SW-3

103-G49 RD-16
105-G8 RD-16
113-G44 OR-18
252-G21 YL-18
262-G22 GN-18
307-G20 OR-16
308-G17 YL-16

1
3
4
6
5
2

E472-C204 GN-18
F889-C115 WH-18
K847-C57 PU-18
K843-C56 GN-18
H475-C35 BU-18
K849-C36 YL-18
893-C116 GN-18
K904-C117 GN-18
T967-C118 YL-18

LAMP DIODE
1211022 84RE01

F-C7
1288950

ATCH AUX PEDAL LH


2277597
CALIBRATION (Max 100mA)
CALIBRATION

CONSOLE(RH)

E480-F43 PK-18
200-F183 BK-18
200-F167 BK-18

A209-C112 BK-18
A756-C25 BU-18
A757-C26 GY-18
K848-C54 WH-18
K844-C53 GY-18
308-C113 YL-16

A-C45
A-C25
3E3364
1552269
1
1
K851-A142 BU-18
2
2
235-A144 BK-18

535-A65 BU-16
575-A39 YL-18
576-A40 PK-18
E472-A133 GN-18
H473-A38 BR-18
H474-A147 GN-18
H475-A146 BU-18
K849-A150 YL-18
K851-A142 BU-18
K852-A105 GN-18
N793-A160 GN-18
N794-A129 GY-18
200-A110 BK-18
235-A143 BK-18
235-A143 BK-18
235-A144 BK-18
235-A148 BK-18
235-A163 BK-18
235-A163 BK-18
235-A104 BK-18
235-A149 BK-18
235-A132 BK-18
235-A137 BK-18
235-A137 BK-18
235-A132 BK-18
235-A136 BK-18
235-A151 BK-18
235-A162 BK-18
235-A162 BK-18
235-A118 BK-18
235-A152 BK-18

CONN 54

4
3
2
1
5

M906-C111 BU-18

L969-C66 WH-18
L972-C33 BU-18
M737-C77 WH-18
M739-C94 YL-18
M740-C74 PK-18
M906-C111 BU-18
N789-C107 BU-18
N793-C202 GN-18
N794-C58 GY-18
N795-C59 WH-18
T967-C118 YL-18
235-C166 BK-14
235-C166 BK-14
235-C106 BK-14
235-C110 BK-14
251-C49 YL-18
251-C49 YL-18
251-C103 YL-18
261-C50 GN-18
261-C50 GN-18
261-C104 GN-18
252-C60 YL-18
252-C60 YL-18
252-C101 YL-18
262-C61 GN-18
262-C61 GN-18
262-C102 GN-18
262-C130 GN-18
252-C131 YL-18
261-C132 GN-18
251-C133 YL-18

E472-A84
E473-A50
K843-A57
K847-A22

607-F184 PK-18
607-F172 PK-18
235-F46 BK-18

K852-C38 GN-18
A760-C108 GY-18
H476-C30 WH-18
A755-C24 PK-18
A758-C27 BR-18
L972-C33 BU-18
184-C109 RD-14
235-C110 BK-14

+B
GND
RS422 WITH REMOTE CONTROL EQUIPMENT
AMBIENT TEMP (BOOM ANGLE SENSOR)
(STICK ANGLE SENSOR)
(OFFSET ANGLE SENSOR)
ATT STEM-4 STATUS
POWER SUPPLY FOR POTENTIO (+5V)
IMPLEMENT PRESS.
THROTTLE-1
THROTTLE-4
ONE TOUCH LOW IDLE SW
+B
GND
RS422 WITH REMOTE CONTROL EQUIPMENT
SQUEEZE PRESS SENSOR
SPARE (PWM IN)
ANALOG RETURN
THROTTLE-2
THROTTLE-3
LH HANDLE FORE SW
LH HANDLE UPPER SW
KEY SW
RS422 WITH REMOTE CONTROL EQUIPMENT
RS422 WITH REMOTE CONTROL EQUIPMENT
SPARE (PWM IN)
POWER SUPPLY FOR SENSOR (+8V)
BACKUP SW
RH HANDLE FORE SW (FOR SMART BOOM)
RH HANDLE UPPER SW (INSTEAD OF FOOT PEDAL)
TRAVEL-L PRESS
ATT STEM-1 STATUS
CDL +
PUMP PRESS. SNSR-1
PUMP PRESS. SNSR-2
BOOM CYL ROD PRESS. (FOR CRANE)
BOOM CYL HEAD PRESS. (FOR OL& CRANE)
THUMB WHEEL-LH
TRAVEL STRAIGHT PRESS
TRAVEL-R PRESS
ATT STEM-2 STATUS
ATT STEM-3 STATUS
CDL THUMB WHEEL-RH
CANCEL SW (FOR CRANE)
SPARE (PWM IN/STG)
FOOT SW
BOOM UP PRESS. SW
SPARE (PWM IN/STG)
SPARE (PWM IN/STG)
SPARE (PWM IN/STG)
SPARE (PWM IN/STG)
AUX PEDAL LH
AUX PEDAL RH (STRAIGHT TRAVEL)

1
2
3
4

123-F64 WH-18
200-F173 BK-18
200-F183 BK-18

N789-C107 BU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

M743-J12 GN-18

1
2
3
4
5
6

G-C1
2305008
E472-G1
E473-G2
K843-G3
K847-G4

A-C33
2434507
GN-18
GY-18
GN-18
PU-18

CONN 55A

607-F174 PK-18
607-F184 PK-18
A537-F108 PK-18

184-C105 RD-14
235-C106 BK-14

J-C7
2434507
E472-J15 GN-18
E473-J16 GY-18

4
3
2
1
5

E997-C201 RD-18

1
2
3
4

CONN 55B

607-F49 PK-18
607-F174 PK-18
199-F69 OR-18
199-F165 OR-18
603-F133 PK-18
200-F173 BK-18

251-C103 YL-18
261-C104 GN-18

HORN SW
2220225

A-C5
2434508

139-F186 OR-18
113-F185 OR-18
123-F64 WH-18
147-F17 PU-16
147-F188 PU-16
199-F69 OR-18
199-F165 OR-18
535-F124 BU-16
535-F151 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
603-F133 PK-18
607-F49 PK-18
780-F31 PU-16
A537-F108 PK-18
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
200-F181 BK-18
235-F46 BK-18
L973-F197 GN-16
L973-F196 GN-18
L973-F198 GN-16
L973-F198 GN-16
E480-F43 PK-18

252-C101 YL-18
262-C102 GN-18

SW-COM
SW-1
SW-2

ATCH JOYSTICK LH
2277617

CONN 55B

105-F137 RD-16
308-F104 YL-16
308-F144 YL-16
200-F138 BK-16
684-F130 RD-18
200-F140 BK-16
646-F32 RD-18
646-F32 RD-18
105-F40 RD-16
113-F81 OR-18
123-F64 WH-18
129-F57 BU-16
147-F22 PU-16
147-F63 PU-16
147-F83 PU-16
199-F69 OR-18
251-F189 YL-18
252-F190 YL-18
261-F52 GN-18
262-F191 GN-18
331-F187 OR-18
430-F33 BU-18
487-F34 OR-18
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
603-F133 PK-18
607-F49 PK-18
645-F88 RD-18
780-F21 PU-16
892-F12 BR-18
892-F98 BR-18
893-F11 GN-18
893-F111 GN-18
A537-F108 PK-18
G976-F36 BU-18
L973-F197 GN-16
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
X738-F35 PK-18
210-F47 BK-14
210-F200 BK-14
210-F97 BK-14
210-F97 BK-14
210-F200 BK-14
135-F95 BU-14
135-F45 BU-14
135-F56 BU-14
135-F56 BU-14
135-F45 BU-14
235-F114 BK-18
535-F124 BU-16
535-F151 BU-16

F889-C100 WH-18

IMPLEMENT PRESS SW
1673466
(10mA)

210-F97 BK-14
135-F56 BU-14
210-F200 BK-14
135-F45 BU-14
105-F40 RD-16
252-F20 YL-18
252-F20 YL-18
252-F190 YL-18
252-F153 YL-18
252-F153 YL-18
262-F19 GN-18
262-F19 GN-18
262-F191 GN-18
262-F150 GN-18
262-F150 GN-18
892-F12 BR-18
892-F98 BR-18
892-F143 BR-18
892-F143 BR-18
893-F11 GN-18
893-F111 GN-18
893-F142 GN-18
893-F142 GN-18
235-F112 BK-18
123-F64 WH-18
147-F22 PU-16
147-F63 PU-16
147-F83 PU-16
147-F83 PU-16
147-F63 PU-16
147-F22 PU-16
147-F17 PU-16
147-F188 PU-16
199-F69 OR-18
535-F124 BU-16
535-F151 BU-16
575-F106 YL-18
576-F107 PK-18
578-F105 BU-16
603-F133 PK-18
607-F49 PK-18
A537-F108 PK-18
L973-F197 GN-16
M744-F195 WH-18
M746-F192 YL-18
M747-F42 BU-18
235-F112 BK-18
235-F114 BK-18
235-F46 BK-18
235-F46 BK-18
780-F21 PU-16
780-F21 PU-16
780-F31 PU-16
200-F181 BK-18
199-F165 OR-18
780-F30 PU-18
113-F81 OR-18
129-F57 BU-16
251-F189 YL-18
261-F52 GN-18
331-F187 OR-18
430-F33 BU-18
487-F34 OR-18
645-F88 RD-18
646-F32 RD-18
G976-F36 BU-18
X738-F35 PK-18
199-F165 OR-18
199-F165 OR-18
501-F28 GN-18
530-F29 OR-18
590-F67 GY-18
A586-F26 OR-18
200-F25 BK-18
200-F122 BK-16

PU-18
GN-18
WH-18
GY-18
YL-18

200-F140 BK-16
200-F139 BK-16

K856-C95
K861-C96
K857-C97
K862-C98
K858-C99

J-C8
2305008

A-C43
1552269
1
H476-A145 WH-18
2
235-A137 BK-18

M739-C94 YL-18

F716-AG2 WH-18

ATCH LH-SPEAKER(-) RELAY


1495050
(NOTE W)
EM-C8
1495051
1
183-EM29 GY-18
2
200-EM33 BK-18
3
509-EM3 WH-18
4
C563-EM11 BR-18
5
C566-EM22 PK-18

1
2
3
4
5

CONN 55A

A-C23
1027964

200-F123 BK-18
200-F136 BK-18
200-F134 BK-18
200-F68 BK-14
200-F138 BK-16

GN-18
PU-18
BR-18
BU-18
YL-18
BU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

MACHINE ECM
2218874
TRAVEL STRAIGHT SOL
ATT STEM-4 RETRACT PRV
TRAVEL SPEED SOL
PS PRESS. PRV
ATT STEM-4 EXTEND PRV
SPARE (STB)
VALIABLE FAN MOTOR PRV
SPARE(PRV)
FLOW LIMIT PRESS. PRV
2 PUMP FLOW COMBINE SOL
1WAY/2WAY CHANGE SOL
BOOM UP LIMIT PRV (for CRANE)
FINE SWING SOL
SPARE (OC)
CAN-3 (S) WITH VALVE ECM-1
ENG SPEED SLIDE ARM POSITION SENSOR
VARIABLE RELIEF-1 PRV
PRV RETURN
PRV RETURN
PRV RETURN
PRV RETURN
SWING BRAKE SOL
FAN SPEED
ENG SPEED +
CAN-4 (S) WITH VALVE ECM-2
HYD LOCK SW
VARIABLE RELIEF-2 PRV
VARIABLE RELIEF-1 CHECK SOL
VARIABLE RELIEF-2 CHECK SOL
HEAVY LIFT SOL
ATT STEM-1 RETRACT PRV
STK OUT LIMIT SOL (for CRANE)
BKT LOCK SOL (for CRANE)
PRV RETURN
CAN-4 (+) WITH VALVE ECM-2
CAN-4 (-) WITH VALVE ECM-2
ATT STEM-1 EXTEND PRV
ATT STEM-2 RETRACT PRV
ATT STEM-2 EXTEND PRV
ATT STEM-3 RETRACT PRV
ATT STEM-3 EXTEND PRV
SPARE (PRV)
ENG SPEED COMMAND
CAN-3 (+) WITH VALVE ECM-1
CAN-3 (-) WITH VALVE ECM-1
CAN-2 (+) WITH MSS
CAN-2 (-) WITH MSS
CAN-2 (S) WITH MSS
CAN-1 (+) WITH MONITOR& SW PANEL
CAN-1 (-) WITH MONITOR& SW PANEL
CAN-1 (S) WITH MONITOR& SW PANEL
HYD LOCK SOL
SPARE (FREQ IN)

F-C6
1027964

CONN 46

A-C27
1211168

200-GH7 BK-18

A588-C88
K865-C89
K876-C90
K877-C91
G723-C92
K860-C93

ATCH LH-SPEAKER(+) RELAY


1495050
(NOTE W)
EM-C7
1495051
1
183-EM28 GY-18
2
200-EM32 BK-18
3
508-EM7 PU-18
4
C562-EM14 BU-18
5
C560-EM23 OR-18

ATCH LOWER WASHER MOTOR


7T8890(Max 3.5A)

AK-C2
2304011
X738-AK1 PK-18
235-AK2 BK-18

235-C175 BK-18

KEY ON

-B DIRECT(14 AWG)
HEDC THROTTLE

-B DIRECT(14 AWG)

-B DIRECT(14 AWG)

USER DEFINED SHUTDOWN

+B DIRECT(14 AWG)
+B DIRECT(14 AWG)

+B DIRECT(14 AWG)

(ALSO ON J2-5)

THROTTLE BACKUP (ACCEL)


THROTTLE BACKUP (DECEL)

LOW OIL PRESS. OUTPUT

15

PK-18
BR-18
OR-18
BU-18
BR-18
BU-18
PU-18
PU-18

MOTOR

WASHER MOTOR
7T8890(Max 3.5A)

F-C10
1343296

SECONDARY SHUTDOWN SW
4D1836
2
1
235-AG1 BK-18

A-C22
1254766

200-GH7 BK-18

788-C81 YL-18
K864-C82
K868-C83
L968-C67
K869-C84
H747-C85
K907-C63
G834-C86
A762-C87

MOTOR

A-C20
1211168

CONN 44

M737-C77 WH-18
K871-C78 WH-18
K866-C79 WH-18

AG-C1
2434505

CONN 43

200-GH7 BK-18
117-GH4 RD-18
188-GH5 WH-16

H746-C76 YL-18

E472-C29 GN-18
E472-C205 GN-18
E473-C55 GY-18
E474-C52 OR-18
E997-C201 RD-18
F889-C129 WH-18
F889-C68 WH-18
F889-C100 WH-18
F889-C115 WH-18
F889-C115 WH-18
F889-C100 WH-18
G723-C92 YL-18
G834-C86 PU-18
G973-C203 OR-18
H446-C119 PK-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
H746-C76 YL-18
H747-C85 BR-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K850-C120 BR-18
K851-C37 BU-18
K852-C38 GN-18
K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
K904-C117 GN-18
K907-C63 BU-18

C-C50
1552269
1
495-C22 GN-18
2
235-C173 BK-18

HYD OIL LEVEL SW


2130677
(Max 0.25A)

1
2
3
4
5
6
7
8
405-C16 GY-18

317-C15 YL-18

F773-C69 OR-18
F774-C70 WH-18

1
2
3
4
5
6
7
8
9
10
11
12

C-C30
2304009
147-C73 PU-16
K871-C78 WH-18
K866-C79 WH-18
K864-C82 PK-18
M739-C134 YL-18
K876-C90 BR-18
K865-C89 PU-18
K877-C91 BU-18
G973-C203 OR-18
K850-C120 BR-18
E472-C205 GN-18
N795-C59 WH-18

C-C26
1532630
M740-C74 PK-18
K863-C207 OR-18
763-C75 BU-18
L969-C66 WH-18
K859-C208 BR-18

C-C58
1607689
CAT DATA LINK +
CAT DATA LINK -

C-C59
1552269
1
1
M737-C77 WH-18
2
2
M739-C135 YL-18
ATCH FLOW LIMIT SOL
1119916
(NOTE G,H,J,K,L,M,S)
C-C60
3E3364

C-C55
1552269
1
496-C23 WH-18
2
235-C176 BK-18

SEE VOLUME 2
LOCATION D-2

ANALOG SENSOR POWER


ANALOG SENSOR RETURN
THROTTLE POWER
THROTTLE RETURN

C-C61
1552269
1
A768-C64 BU-18
2
A769-C65 GY-18
POWER SHIFT PRESS. SOL
1119916

CONN 13

ATCH HAMMER RETURN FILTER SW


2344515

C-C54
C-C53
3E3364
1552269
1
1
321-C40 BR-18
2
2
235-C177 BK-18

CONN 12

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

C C63
2304013
1
+B
308-C187 YL-18
2
GROUND
A209-C189 BK-18
3
SIGNAL
T967-C118 YL-18
PUMP 2 PRESS. SENSOR
3669312

K866-GF9 WH-18
K864-GF10 PK-18
M739-GF6 YL-18
K876-GF7 BR-18
K865-GF11 PU-18
K877-GF8 BU-18

321-C40 BR-18
487-C19 OR-18
491-C20 PK-18
496-C23 WH-18
235-C173 BK-18
235-C172 BK-18
235-C172 BK-18
235-C173 BK-18
235-C176 BK-18
235-C177 BK-18
235-C175 BK-18

C-C57
3E3388

893-C153 GN-18
892-C152 BR-18

C C62
2304013
1
+B
308-C186 YL-18
2
GROUND
A209-C188 BK-18
3
SIGNAL
K904-C117 GN-18
PUMP 1 PRESS. SENSOR
3669312

1
2
3
4
5
6
7
8
9
10
11
12

C-C67
2305010 84RE01
1
K858-C99 YL-18
2
K862-C98 GY-18
3
K869-C84 BU-18
4
5
6
C-C32
2312295
K856-C95 PU-18
K860-C93 BU-18
K857-C97 WH-18
K861-C96 GN-18
K868-C83 BR-18
308-C127 YL-18
A209-C124 BK-18
M906-C111 BU-18

L968-C67 OR-18
K859-C208 BR-18
K863-C207 OR-18
184-C5 RD-14
184-C5 RD-14
184-C105 RD-14
184-C109 RD-14
308-C113 YL-16
763-C75 BU-18
788-C81 YL-18
892-C121 BR-18
893-C116 GN-18
A209-C112 BK-18
A209-C112 BK-18
A209-C123 BK-18
A209-C206 BK-18
A209-C206 BK-18
A209-C122 BK-18
A209-C124 BK-18
A209-C125 BK-18
A588-C88 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A760-C108 GY-18
A762-C87 PU-18
E472-C204 GN-18

1
2

235-GF23 BK-18

K869-GG27 BU-18
K869-GG27 BU-18

(MEDIUM CIRCUIT)

CAP12 7
3422976

C-C28
2304013
1
308-C128 YL-18
2
A209-C125 BK-18
3
H446-C119 PK-18

1
2
3
4
5
6
7
8

C-C25
7T5957 84RE01
200-C164 BK-18
578-C46 BU-16

CAN 1-2 RESISTOR


1743016

GC-C1
1552269
1
K879-GC5 GN-18
2
200-GC15 BK-18

998-C71 BR-18

ATCH STEM-3 EXTEND SOL


1119916
(NOTE N)

CONN 14

235-GF23 BK-18

GC-C2
1552269
1
K871-GC9 WH-18
2
235-GC16 BK-18

(CONFIG.2,11)

ATCH STEM-3 RETRACT SOL


1119916
(NOTE N)

CAP8 6
3422975

GND-CHASSIS-6

1
2

A-C46 HYD LOCK DIODE


1552269 1974385
1
789-A158 RD-18
2
E997-A154 RD-18

4
3
1
2
5

GC-C3
1552269
1
K871-GC8 WH-18
2
235-GC17 BK-18

(RESERVED-ETHER ON J1-21)

ATCH DOUBLE ACTION SOL


1211491
(NOTE G,H)

C-C24
7T5957 84RE01
200-C165 BK-18
506-C45 PU-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99

ATCH 1P 2P CHANGE SOL 1


1211491
(NOTE G,H)

ATCH BATTERY FRONT


3T5760
(NOTE A)

CONN 31

A-C3
1343295

A-C15
2304011

YL-18
PU-18
OR-18
PK-18

ATCH RH-SPEAKER(-) RELAY


1495050
(NOTE W)
EM-C6
1495051
1
183-EM27 GY-18
2
200-EM31 BK-18
3
512-EM4 GN-18
4
C565-EM12 GY-18
5
C567-EM24 PU-18

POS NEG

ATCH BATTERY REAR


3T5760
(NOTE A)

K859-C208 BR-18
K863-C207 OR-18
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
892-C121 BR-18
893-C116 GN-18
A209-C123 BK-18
A588-C88 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A760-C108 GY-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E997-C201 RD-18
F889-C68 WH-18
G834-C86 PU-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
H746-C76 YL-18
H747-C85 BR-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K907-C63 BU-18
L968-C67 OR-18
L969-C66 WH-18
L972-C33 BU-18
N789-C107 BU-18
N793-C202 GN-18
N794-C58 GY-18
147-C73 PU-16
308-C113 YL-16
763-C75 BU-18
788-C81 YL-18
A209-C122 BK-18
A762-C87 PU-18
F889-C129 WH-18
G723-C92 YL-18
K904-C117 GN-18
M737-C77 WH-18
M740-C74 PK-18
T967-C118 YL-18
235-C166 BK-14
308-C126 YL-18
M739-C94 YL-18
M739-C94 YL-18
M739-C135 YL-18
M739-C134 YL-18
308-C128 YL-18
308-C127 YL-18
147-C73 PU-16
A209-C124 BK-18
A209-C125 BK-18
E472-C205 GN-18
G973-C203 OR-18
H446-C119 PK-18
K850-C120 BR-18
K856-C95 PU-18
K857-C97 WH-18
K858-C99 YL-18
K860-C93 BU-18
K861-C96 GN-18
K862-C98 GY-18
K864-C82 PK-18
K865-C89 PU-18
K866-C79 WH-18
K868-C83 BR-18
K869-C84 BU-18
K871-C78 WH-18
K876-C90 BR-18
K877-C91 BU-18
M906-C111 BU-18
N795-C59 WH-18

CONN 13

147-GC3 PU-16
K866-GC1 WH-18
K871-GC6 WH-18
G973-GC7 OR-18
G973-GC7 OR-18
235-GC10 BK-18

130-C179 RD-14
130-C180 RD-14
130-C181 RD-14
130-C1 RD-14
130-C1 RD-14
308-C168 YL-16
317-C15 YL-18
405-C16 GY-18
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C129 WH-18
229-C183 BK-14
229-C184 BK-14
229-C185 BK-14
229-C182 BK-14
229-C182 BK-14

ATCH 1P 2P CHANGE SOL 2


1211491
(NOTE G,H)

POS NEG

CONN 30

329-X18 YL-18

K868-GE3 BR-18
K868-GE3 BR-18

(SYSTEM 16)

200-CH1 BK-00

CONN 29

200-X5 BK-10
323-X12 WH-10

GE-C2
1552269
K856-GE1 PU-18
K868-GE4 BR-18

1
2

CONN 15

GF-C6
2434510

GC-C8
2434510
1
147-GC3 PU-16
2
K871-GC6 WH-18
3
K866-GC1 WH-18
4
5
6
7
8
9
G973-GC7 OR-18
10
11
12

COOLANT TEMPERATURE

ATCH STEM1 EXTEND SOL(SYS 16)


1119916
(NOTE K)

GE-C3
1552269
1
K857-GE2 WH-18
2
K868-GE5 BR-18

TNTAKE MANIFOLD AIR PRESS.

ATCH STEM2 EXTEND SOL(SYS 16)


1119916
(NOTE K)

GND-CHASSIS-2

+B
GND
PWM OUT

1
2
3
4
5
6

326-GR1 RD-16

ATCH RH-SPEAKER(+) RELAY


1495050
(NOTE W)
EM-C5
1495051
1
183-EM26 GY-18
2
200-EM30 BK-18
3
511-EM8 BR-18
4
C564-EM15 GN-18
5
C561-EM25 YL-18

DISC BOX

1
2
3
4
5
6

+8V
GND
PWM OUT

A-C32
A-C31
3E3364
1552269
1
1
K852-A105 GN-18
2
2
235-A104 BK-18

ATCH JOYSTICK LH(3 SW)


2475185

H-C7
2472693

ATCH FOOT SW
2051339

A-C36
A-C37
2397352
2472693
1
1
E472-A133 GN-18
2
2
235-A136 BK-18
3
3
N794-A129 GY-18
4
4
5
5
6
6

SW-3

A-C11
2434508
1 +12V MEMORY OUT
2 +12V SWITCHED OUT ATCH 12V 10A CONVERTER
3 GND (12V)
3245770
4 GND (24V)
(10A)
5 +24V BATTERY IN
6 +24V SWITCHED IN

1
2
3
4
5
6

C569-A27 YL-16
229-A28 BK-16
200-A112 BK-16
179-A17 BU-16
179-A16 BU-16
179-A64 BU-16
179-A64 BU-16

A-C47 ACC DIODE


1552269 1974385
1
789-A157 RD-18
2
113-A156 OR-18

CONN 59A

200-X5 BK-10
168-X1 RD-10
168-X13 RD-18
168-X15 RD-18
365-X6 YL-18
L976-X9 GN-18
200-X4 BK-18

(SYSTEM 3,5,14,17)

CAP6 5
3422974

GF-C10
2434509
1
K856-GF1 PU-18
2
K860-GF2 BU-18
3
K857-GF3 WH-18
4
K861-GF4 GN-18
5
K868-GF5 BR-18
6
308-GF24 YL-18
7
A209-GF19 BK-18
8
M906-GF12 BU-18

GE-C1
2434509
1
K856-GE1 PU-18
2
3
K857-GE2 WH-18
4
5
K868-GE3 BR-18
6
7
8

308-K14 YL-18
A209-K15 BK-18
H446-K16 PK-18
200-K4 BK-18
M745-K2 GY-18
M745-K2 GY-18
M745-K5 GY-18
200-K9 BK-18
M749-K10 PK-18
M749-K10 PK-18
200-K9 BK-18
M745-K6 GY-18
M748-K3 BR-18
M748-K3 BR-18
M748-K7 BR-18
M748-K8 BR-18
H792-K1 BR-18

CONN 16

C561-EM25
C567-EM24
C560-EM23
C566-EM22

DISCONNECT SW
7N0719
PC
DISC-GND STRAP
1321806

BK-00

506-C45 PU-18
578-C46 BU-16
200-C165 BK-18
200-C164 BK-18
200-C163 BK-18
200-C163 BK-18

CONN 16

GG-C1
2434508
1
K858-GG5 YL-18
2
K862-GG6 GY-18
3
K869-GG27 BU-18
4
5
6

CONN 14

GF-C1
1552269
K856-GF1 PU-18
K868-GF16 BR-18

RD-00

101-CP1 RD-00

200-C190 BK-4

CAP3 4
3422973

101-CJ1 RD-4

SW-4
SW-COM
SW-1
SW-2

H-C4
7Y3967
1
320-H8 RD-18
H-C5
7Y3967
1
200-H9 BK-18

A-C4
2305010

EM-C2
2312295
1
113-EM1 OR-18
2
200-EM2 BK-18
3
509-EM3 WH-18
4
512-EM4 GN-18
5
607-EM5 PK-16
6
103-EM6 RD-16
7
508-EM7 PU-18
8
511-EM8 BR-18
(CONN TO A-C26)

A513-GH1 RD-18
592-GH2 BU-18
200-GH3 BK-18

GF-C2
1552269
1
K860-GF2 BU-18
2
K868-GF15 BR-18
1
2

177-WE1 RD-6

1
2
3
4
5
6

NEUTRAL START LIMIT SW


1114799

H-C3
2397352
E472-H1 GN-18
235-H6 BK-18
E474-H2 OR-18
235-H7 BK-18
K844-H3 GY-18
K848-H4 WH-18

135-A25 BU-16
210-A26 BK-16
200-A111 BK-16
120-A119 YL-16
120-A109 YL-16
120-A1 YL-16
120-A1 YL-16

A-C42
CONN 58 2434510
A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
L972-A96 BU-18
F774-A107 WH-18
F773-A106 OR-18
607-A95 PK-16

1
2
3

1
2

308-C168 YL-16

ATCH STEM1 EXTEND SOL


1119916
(NOTE J,L,M,R)

109-C138 RD-4

K-C7
2434506
1
308-K14 YL-18
2
A209-K15 BK-18
3
H446-K16 PK-18

YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

GF-C21
3E3364

B+
B-

AP-C1
2434506
1
308-AP1 YL-18
2
A209-AP2 BK-18
3
H446-AP3 PK-18

A751-C144
G833-C145
T725-C146
N707-C147
G828-C148
G829-C149
C991-C150

ATCH STEM1 RETRACT SOL


1119916
(NOTE L,M,R)

GF-C3
1552269
1
K857-GF3 WH-18
2
K868-GF14 BR-18

229-C185 BK-14
F889-C129 WH-18

GF-C13
3E3364

1
2

229-C184 BK-14

ATCH STEM2 EXTEND SOL


1119916
(NOTE J,L,M)

GF-C4
1552269
1
K861-GF4 GN-18
2
K868-GF13 BR-18

F716-C21 WH-18

GF-C14
3E3364

1
2

308-C114 YL-18
A209-C122 BK-18
A768-C64 BU-18
A769-C65 GY-18
K904-C117 GN-18
M737-C77 WH-18
M739-C135 YL-18
T967-C118 YL-18
229-C182 BK-14
130-C1 RD-14
308-C168 YL-16
317-C15 YL-18
405-C16 GY-18
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
A751-C144 YL-18
C991-C150 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C129 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
N707-C147 PU-18
T725-C146 WH-18

130-C180 RD-14
130-C181 RD-14

ATCH STEM2 RETRACT SOL


1119916
(NOTE L,M)

177-A71 RD-6

+ B
GND
SUSPENSION
(6A)

A-C50
A-C49
2304011
2434505
1
326-A159 RD-16
2
CONN 60 GR-C2
2434505
1
326-GR1 RD-16
2

A513-GH1 RD-18
592-GH2 BU-18
200-GH3 BK-18
200-GH7 BK-18
117-GH4 RD-18
139-GH6 OR-16

101-C139 RD-4

109-WA1 RD-8
109-CL1 RD-4
101-CJ1 RD-4

120A
HEATER BREAKER
2164970

A-C48
A-C28
1552269
3E3364
1
1
N793-A160 GN-18
2
2
235-A152 BK-18

A-C10
2305010

A-C34
2434508
308-A139 YL-16
326-A159 RD-16
307-A24 OR-16
252-A126 YL-18
262-A127 GN-18

1
2
3
4
5
6

235-AK2 BK-18
X738-AK1 PK-18

101-C139 RD-4
108-C136 RD-4
109-C138 RD-4
304-C137 WH-8
403-C151 GN-18
E554-C11 PK-18
A762-C87 PU-18
C468-C28 BU-18
788-C81 YL-18
200-C190 BK-4
200-C191 BK-18
235-C192 BK-18
235-C192 BK-18
200-C191 BK-18
200-C190 BK-4
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
200-C171 BK-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
235-C154 BK-18
235-C160 BK-16
235-C166 BK-14
235-C170 BK-18
235-C172 BK-18
229-C182 BK-14

A768-C64 BU-18
A769-C65 GY-18
A209-C122 BK-18
A209-C122 BK-18
A209-C188 BK-18
A209-C189 BK-18
308-C114 YL-18
308-C114 YL-18
308-C186 YL-18
308-C187 YL-18
K904-C117 GN-18
M737-C77 WH-18
M739-C135 YL-18
T967-C118 YL-18

AL-C2
2304011
780-AL1 PU-16
200-AL2 BK-18

1
2

109-C138 RD-4

108-CM1 RD-4

1
2

200-H14 BK-16
A588-H11 GN-18
154-H10 RD-18
189-H12 RD-18
320-H8 RD-18
E472-H1 GN-18
E474-H2 OR-18
K844-H3 GY-18
K848-H4 WH-18
235-H5 BK-18
235-H5 BK-18
235-H6 BK-18
235-H7 BK-18
200-H13 BK-16
200-H13 BK-16
200-H14 BK-16
200-H9 BK-18

CONN 57

+12V MEMORY OUT


+12V SWITCHED OUT
GROUND
GROUND
+24V BATTERY IN
+24V SWITCHED IN

KEY SWITCH ON
1

GND-CHASSIS-5

ATCH QUICK COUPLER SOL


1528346

403-C151 GN-18

GROUND

200-AL2 BK-18
780-AL1 PU-16

229-C182 BK-14

235-GC18 BK-18
235-GC10 BK-18
235-GF23 BK-18
235-AK2 BK-18

235-C154 BK-18
235-C160 BK-16
235-C41 BK-18
235-C170 BK-18
235-C166 BK-14
235-C172 BK-18
235-C42 BK-18
235-C43 BK-18
235-C192 BK-18

200-C190 BK-4
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
200-C171 BK-18
200-C191 BK-18

235-GC10 BK-18
235-GC18 BK-18
235-GC17 BK-18
235-GC16 BK-18
K879-GC5 GN-18
200-GC15 BK-18
K871-GC8 WH-18
K871-GC9 WH-18
K871-GC6 WH-18
235-GC10 BK-18
147-GC3 PU-16
K866-GC1 WH-18
200-GC15 BK-18
200-GC2 BK-18
K872-GC4 OR-18
K872-GC4 OR-18
K872-GC12 OR-18
K872-GC11 OR-18

780-AL1 PU-16

ALTERNATOR R-TERM

GND-CHASSIS-4

JUMP START CONN


2G1830
(NOTE B)

K856-GF1 PU-18
K857-GF3 WH-18
K860-GF2 BU-18
K861-GF4 GN-18
K868-GF14 BR-18
K868-GF13 BR-18
K868-GF25 BR-18
K868-GF25 BR-18
K868-GF15 BR-18
K868-GF16 BR-18
K868-GF5 BR-18
K868-GF5 BR-18
K865-GF11 PU-18
K866-GF9 WH-18
K877-GF8 BU-18
235-GF18 BK-18
235-GF17 BK-18
M739-GF21 YL-18
M739-GF22 YL-18
M739-GF6 YL-18
235-GF23 BK-18
235-GF23 BK-18
235-GF20 BK-18
M739-GF6 YL-18
308-GF24 YL-18
A209-GF19 BK-18
K864-GF10 PK-18
K876-GF7 BR-18
M906-GF12 BU-18

235-EK8 BK-18

304-WC1 WH-8

BATTERY FRONT
3T5760

101-CG1 RD-00

235-GF23 BK-18
A588-GU3 GN-18
780-GU1 PU-16
200-GU5 BK-18
779-GU2 WH-16
200-GU6 BK-18
235-GF23 BK-18
308-GF24 YL-18
K857-GF3 WH-18
K856-GF1 PU-18
A209-GF19 BK-18
K861-GF4 GN-18
K860-GF2 BU-18
K864-GF10 PK-18
K866-GF9 WH-18
K868-GF5 BR-18
K876-GF7 BR-18
K877-GF8 BU-18
M739-GF6 YL-18
M906-GF12 BU-18
K865-GF11 PU-18

308-EK3 YL-16

304-C137 WH-8

POS NEG

101-CF1 RD-00
101-CR1 RD-00

607-C7 PK-16
616-C9 BU-16
L973-C80 GN-16
K906-C62 GN-18
G723-C92 YL-18
235-C170 BK-18
A588-C167 GN-18
M740-C74 PK-18
763-C75 BU-18
200-C171 BK-18

235-EK7 BK-18

108-CM1 RD-4

200-CE1 BK-00

BATTERY REAR
3T5760

E554-C11 PK-18
200-C191 BK-18

235-C172 BK-18
321-C40 BR-18
487-C19 OR-18
491-C20 PK-18
496-C23 WH-18
235-C173 BK-18
235-C173 BK-18
495-C22 GN-18
325-C174 PK-18
168-C51 RD-10
322-C6 GY-16
325-C174 PK-18

403-EK4 GN-18

UNSWITCHED POWER

START RELAY
1251302

CONSOLE(LH)

235-A137 BK-18
103-A63 RD-16
105-A37 RD-16
169-A140 PK-18
252-A126 YL-18
262-A127 GN-18
307-A24 OR-16
308-A139 YL-16
508-A68 PU-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18
607-A95 PK-16
607-A103 PK-16
998-A138 BR-18
A537-A41 PK-18
A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
A768-A77 BU-18
A769-A78 GY-18
A770-A141 PK-18
E472-A84 GN-18
E473-A50 GY-18
F773-A106 OR-18
F774-A107 WH-18
F889-A101 WH-18
H476-A145 WH-18
K843-A57 GN-18
K847-A22 PU-18
K906-A73 GN-18
K907-A74 BU-18
L968-A90 OR-18
L969-A89 WH-18
L972-A96 BU-18
200-A94 BK-16
200-A102 BK-18
235-A88 BK-18
113-A117 OR-18
113-A117 OR-18
113-A155 OR-18
113-A156 OR-18
789-A123 RD-18
789-A123 RD-18
789-A157 RD-18
789-A158 RD-18
E997-A154 RD-18

A-C17
2304011

509-EM3 WH-18
512-EM4 GN-18
508-EM7 PU-18
511-EM8 BR-18
200-EM37 BK-18
200-EM37 BK-18
200-EM30 BK-18
200-EM35 BK-18
200-EM35 BK-18
200-EM31 BK-18
200-EM32 BK-18
200-EM33 BK-18
C565-EM12 GY-18
C563-EM11 BR-18
C562-EM14 BU-18
C564-EM15 GN-18
183-EM28 GY-18
183-EM29 GY-18
183-EM34 GY-18
183-EM34 GY-18
183-EM26 GY-18
183-EM27 GY-18
183-EM36 GY-18

80A
MAIN BREAKER
1712210

1
2
3
4
5
6

H-C1
2434508
320-H8 RD-18
200-H13 BK-16
154-H10 RD-18
189-H12 RD-18
A588-H11 GN-18
127-H15 OR-16

ATCH-BEACON LAMP
A-C18
2434505

317-F82 YL-18

1
1
172-EK1 RD-18

101-CC1 RD-00
POS NEG

80A
ALT BREAKER
1712210

108-C136 RD-4

BLOCK GP
9W0742(NOTE B)

CAM S/T A+
TDC SERVICE PROBE -

BK-18
BK-18
BK-18
BK-18

TURBO WASTE GATE SOURCE

235-EK8
235-EK7
235-EK7
235-EK8

101-CA1 RD-00

ENG OIL LEVEL SW


2130677
(Max 0.25A)

ALTERNATOR
1779953
(80A)

H-C6
1552267
A
154-H10 RD-18
B
A588-H11 GN-18
C
189-H12 RD-18

H-C8
2434505

1
2
ATCH AIR
2405063

120-A1 YL-16
135-A25 BU-16
179-A64 BU-16
C569-A27 YL-16
200-A111 BK-16
200-A112 BK-16
210-A26 BK-16
229-A28 BK-16

BUS BAR
2382279

177-WE1 RD-6

C468-C28 BU-18
235-C192 BK-18

C-C64
2304011
1
2
A/C CLUTCH SOL
2457779
(Max 1.2A)

109-CL1 RD-4

A-C19
CONN 52 2305010
320-A14 RD-18
200-A82 BK-16
154-A23 RD-18
789-A123 RD-18
A588-A12 GN-18
127-A124 OR-16

1
2
3
4
5
6

H-C9
2304011
127-H15 OR-16
200-H14 BK-16

H-C2
2305010
E472-H1 GN-18
E474-H2 OR-18
K844-H3 GY-18
K848-H4 WH-18
235-H5 BK-18

CONN 45

CAB

START RELAY DIODE


1974385

BLOCK AS.
1211023

101-C139 RD-4
108-C136 RD-4
109-C138 RD-4
130-C1 RD-14
168-C51 RD-10
304-C137 WH-8
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
403-C151 GN-18
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
A588-C167 GN-18
A751-C144 YL-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
C991-C150 PK-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
K906-C62 GN-18
L973-C80 GN-16
N707-C147 PU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
235-C154 BK-18
235-C160 BK-16
308-C168 YL-16
308-C114 YL-18
308-C114 YL-18
308-C168 YL-16
308-C4 YL-16
308-C140 YL-16
308-C113 YL-16
308-C126 YL-18
763-C75 BU-18
788-C81 YL-18
A209-C122 BK-18
A762-C87 PU-18
F889-C129 WH-18
G723-C92 YL-18
K904-C117 GN-18
M737-C77 WH-18
M739-C135 YL-18
M740-C74 PK-18
T967-C118 YL-18
235-C166 BK-14

RD-18
YL-16
GN-18
BR-18
GN-18
BK-18

1
2

200-GT9 BK-18
200-GT10 BK-18
200-GT11 BK-18

GT-C6
2305008
780-GT1 PU-16
779-GT2 WH-16
A588-GT3 GN-18
200-GT4 BK-18

200-A30 BK-18
200-A18 BK-18
306-A2 GN-16
306-A3 GN-16
306-A20 GN-16
200-A85 BK-16
177-A71 RD-6
177-A71 RD-6

788-C81 YL-18
A762-C87 PU-18

C-C65
1552269

200-J4 BK-18
200-J4 BK-18
200-J5 BK-18
200-J6 BK-18
H792-J1 BR-18
M743-J12 GN-18
M745-J2 GY-18
M748-J3 BR-18
143-J13 BR-18
M744-J14 PK-18
M746-J7 YL-18
M747-J10 PU-18

A588-GT3 GN-18
A588-GT7 GN-18
A588-GT8 GN-18
200-GT4 BK-18
200-GT4 BK-18
200-GT12 BK-18
200-GT19 BK-18

A-C21
1552269
1
306-A2 GN-16
2
200-A30 BK-18

200-GU4 BK-18
200-GU6 BK-18
200-GU5 BK-18
200-GU5 BK-18
200-GU6 BK-18
779-GU2 WH-16
780-GU1 PU-16
A588-GU3 GN-18

101-C139 RD-4
108-C136 RD-4
109-C138 RD-4
130-C1 RD-14
304-C137 WH-8
308-C114 YL-18
308-C168 YL-16
317-C15 YL-18
403-C151 GN-18
405-C16 GY-18
788-C81 YL-18
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
A209-C122 BK-18
A751-C144 YL-18
A762-C87 PU-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
C991-C150 PK-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C129 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
K904-C117 GN-18
M737-C77 WH-18
M739-C135 YL-18
N707-C147 PU-18
T725-C146 WH-18
T967-C118 YL-18
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
235-C154 BK-18
235-C160 BK-16
235-C166 BK-14
235-C170 BK-18
200-C171 BK-18
235-C172 BK-18

EK-C1
2434508
172-EK1
308-EK3
403-EK4
892-EK5
893-EK6
235-EK2

CAT DATA LINK +


CAT DATA LINK -

779-GT2 WH-16
779-GT5 WH-16
779-GT6 WH-16

M743-J12 GN-18
J-C1
2305008
H792-J1 BR-18
M745-J2 GY-18
M748-J3 BR-18
200-J4 BK-18

A-C9
1552269
1
306-A3 GN-16
2
200-A18 BK-18

PE
ENG-GND STRAP
1400860

C-C66
1552269
1
2
ENG SPEED PICKUP
1895746
(142OHM)

130-C179 RD-14

1
2
3
4
5
6

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

PL-GSM
3402413

780-GT1 PU-16

DISC BOX

308-C140 YL-16
403-C151 GN-18
892-C121 BR-18
892-C152 BR-18
893-C116 GN-18
893-C153 GN-18
A209-C123 BK-18
A751-C144 YL-18
A760-C108 GY-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
G834-C86 PU-18
H746-C76 YL-18
H747-C85 BR-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
235-C154 BK-18
235-C160 BK-16
130-C1 RD-14
147-C73 PU-16
168-C51 RD-10
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
308-C4 YL-16
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
998-C71 BR-18
A588-C167 GN-18
A588-C88 GN-18
A588-C3 GN-18
A588-C3 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
E997-C201 RD-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K906-C62 GN-18
K907-C63 BU-18
L968-C67 OR-18
L969-C66 WH-18
L972-C33 BU-18
L973-C80 GN-16
N793-C202 GN-18
N794-C58 GY-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
K863-C207 OR-18
K859-C208 BR-18
506-C45 PU-18
578-C46 BU-16

1
2
3
4

101-CA1 RD-00
101-CF1 RD-00
101-CP1 RD-00
SEE CONN EN-C2
VOL 2 LOC E-2
108-C136 RD-4

1
2
3
4

GA-C1
2434508
K866-GA1 WH-18
200-GA2 BK-18
147-GA3 PU-16
K872-GA5 OR-18
K879-GA4 GN-18

308-A108 YL-16
310-A55 PU-16

1
2
3
4

GU-C1
2434507
780-GU1 PU-16
779-GU2 WH-16
A588-GU3 GN-18
200-GU4 BK-18

101-C139 RD-4
108-C136 RD-4
109-C138 RD-4
130-C1 RD-14
168-C51 RD-10
304-C137 WH-8
308-C4 YL-16
308-C140 YL-16
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
403-C151 GN-18
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
607-C7 PK-16
616-C9 BU-16
892-C152 BR-18
893-C153 GN-18
998-C71 BR-18
A588-C167 GN-18
A751-C144 YL-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
C991-C150 PK-18
E554-C11 PK-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
K906-C62 GN-18
L973-C80 GN-16
N707-C147 PU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
200-C163 BK-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
235-C154 BK-18
235-C160 BK-16
147-C73 PU-16
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
892-C121 BR-18
893-C116 GN-18
A209-C123 BK-18
A588-C88 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A760-C108 GY-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E997-C201 RD-18
F889-C68 WH-18
G834-C86 PU-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
H746-C76 YL-18
H747-C85 BR-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K907-C63 BU-18
L968-C67 OR-18
L969-C66 WH-18
L972-C33 BU-18
N789-C107 BU-18
N793-C202 GN-18
N794-C58 GY-18
K863-C207 OR-18
K859-C208 BR-18

CONN TO C-C18
(NOTE Y)

200-GU4 BK-18
200-GU5 BK-18
200-GU6 BK-18

K-C1
2434507
H792-K1 BR-18
M745-K2 GY-18
M748-K3 BR-18
200-K4 BK-18

STARTER MOTOR
2071511
(B:1/2,S:No10,GND:1/2)
304-C137 WH-8
G
S
101-C139 RD-4
MTR BAT
101-CA1 RD-00
101-CF1 RD-00
101-CP1 RD-00
MOTOR

CABLE AS
2688643
COAX CORE
COAX SAFEGUARD
RED
WHITE
X738-AK1 PK-18

RS-232
RX-232
RX-232
RX-232

CONN 6

1
2
3
4
5
6

CONN 19

OR-18
GN-18
YL-18
BR-18
RXD
GND
DTR
DCD

1
2
3
4
5
6
7
8
9
10
11
12
BATT +
GND
KEY SW ON
ALT R-TERM
RS-232 TXD

REAR VIEW CAMERA


2864271 (NOTE X)
COAX CORE
COAX SAFEGUARD
CAMERA
RED
WHITE

893-EK6 GN-18
892-EK5 BR-18

L968-C209 OR-18
K859-C208 BR-18
780-C8 PU-16
K863-C207 OR-18
X738-C39 PK-18

CONN 4

EK-C2
1607690

C-C20
2304011
X738-C39 PK-18

HEATER RELAY
2237577

PROD LINK 2ND GENERATION RADIO


2429230

CONN 11

1
2

GC-C7
2305010
K866-GC1 WH-18
200-GC2 BK-18
147-GC3 PU-16
K872-GC4 OR-18
K879-GC5 GN-18

CONN 18

GK-C3
1552252

CAP2 3
3422972

N960-GK6
N979-GK9
N970-GK7
N973-GK8

172-GK1 RD-18
235-GK2 BK-18
308-GK3 YL-16
403-GK4 GN-18
N957-GK5 PK-18

235-GN23 BK-18

1
2

CONN 10

C-C22
2304011
1
780-C8 PU-16
2

CONN 20

326-GR1 RD-16
M743-J12 GN-18

A-C30
2434508
E472-A72 GN-18
E474-A79 OR-18
K844-A46 GY-18
K848-A36 WH-18
235-A76 BK-18

L969-A89 WH-18
L968-A90 OR-18
998-A138 BR-18
A770-A141 PK-18
F889-A101 WH-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

AK-C1
2434505

KEY SWITCH ON

1
2

CAP2 2
3422972

1
2
3
4

CONN 53

M743-J12 GN-18

308-F104 YL-16
310-F99 PU-16

AL-C1
2434505

GP-C1
CONN 21 2434507
326-GP1 RD-16
A893-GP2 OR-16
T788-GP4 GN-16
200-GP3 BK-18

C-C4
A-C41
2304009
2434510
1
K906-A73 GN-18
K906-C62 GN-18
2
K907-A74 BU-18
K907-C63 BU-18
3
A768-A77 BU-18
A768-C64 BU-18
4
A769-A78 GY-18
A769-C65 GY-18
5
L969-C66 WH-18
L969-A89 WH-18
6
L968-A90 OR-18
L968-C210 OR-18
7
F889-C68 WH-18
F889-A101 WH-18
8
F773-C69 OR-18
F773-A106 OR-18
9
F774-A107 WH-18
F774-C70 WH-18
10
998-C71 BR-18
998-A138 BR-18
11
12
177-A71 RD-6
306-A20 GN-16
AS
200-A85 BK-16
CONN 22 CABLE
2688643
C1
COAX CORE
1
A571 PU-18
COAX SAFEGUARD
2
235 BK-18
RED
3
161 PK-18
WHITE
4
200 BK-18
HARNESS AS
GR-C1
3068590
2305008
326-GR1 RD-16
A893-GR2 OR-16
T788-GR3 GN-16
200-GR4 BK-18

1
2
3
4
5
6

172-C2 RD-18
308-C140 YL-16
403-C141 GN-18
892-C143 BR-18
893-C142 GN-18
235-C159 BK-18
A209-C123 BK-18
A760-C108 GY-18
G834-C86 PU-18
H746-C76 YL-18
H747-C85 BR-18
N789-C107 BU-18
235-C154 BK-18
A751-C144 YL-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
N707-C147 PU-18
T725-C146 WH-18
147-C72 PU-16
310-C44 PU-16
412-C17 BU-18
430-C18 BU-18
514-C12 PU-16
C506-C13 WH-16
G976-C32 BU-18
200-C162 BK-18
200-C161 BK-16
235-C159 BK-18
235-C160 BK-16
235-C160 BK-16
235-C159 BK-18
235-C158 BK-18
235-C157 BK-18
235-C157 BK-18
235-C155 BK-18
235-C156 BK-18

N963-GN18 OR-18
N959-GN16 PK-18
N981-GN22 GN-18

RS-232 PORT #3-TXD


RS-232 PORT #3-RXD
RS-232 PORT #3-GND
GROUND

CONN 23

+12V MEMORY OUT


+12V SWITCHED OUT
GROUND
GROUND
+24V BATTERY IN
+24V SWITCHED IN

308-GN9 YL-16

CONN 9

C-C69
2304013
1
K863-C207 OR-18
2
K859-C208 BR-18
3
L968-C209 OR-18

252-A120 YL-18
262-A121 GN-18

638-F91 WH-16
105-F102 RD-16
169-F18 PK-18

N963-GN18 OR-18
N959-GN16 PK-18
N981-GN22 GN-18
235-GN13 BK-18

CONN 3

CAP3 8
3422973

CONSOLE(LH)

535-A65 BU-16
575-A39 YL-18
576-A40 PK-18
E472-A133 GN-18
H473-A38 BR-18
H474-A147 GN-18
H475-A146 BU-18
K849-A150 YL-18
K851-A142 BU-18
K852-A105 GN-18
N793-A160 GN-18
N794-A129 GY-18
200-A110 BK-18
235-A132 BK-18
235-A143 BK-18
235-A137 BK-18

103-A63 RD-16
105-A37 RD-16
113-A117 OR-18
120-A1 YL-16
127-A124 OR-16
135-A25 BU-16
154-A23 RD-18
169-A140 PK-18
179-A64 BU-16
252-A126 YL-18
262-A127 GN-18
308-A139 YL-16
320-A14 RD-18
508-A68 PU-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18
535-A65 BU-16
575-A39 YL-18
576-A40 PK-18
607-A95 PK-16
607-A103 PK-16
A537-A41 PK-18
A770-A141 PK-18
C569-A27 YL-16
210-A26 BK-16
229-A28 BK-16
307-A24 OR-16

A513-AJ10 RD-18
592-AJ11 BU-18
512-AJ5 GN-18
511-AJ8 BR-18
A513-AJ10 RD-18
592-AJ11 BU-18
200-AJ2 BK-18
200-AJ3 BK-18
103-AJ6 RD-16
113-AJ1 OR-18

GN-C4
2434508

ALTERNATOR R-TERM

A-C1
2304009
E474-A79 OR-18
K844-A46 GY-18
K848-A36 WH-18
E473-A50 GY-18
K843-A57 GN-18
K847-A22 PU-18
N793-A160 GN-18
N794-A129 GY-18

A-C6
2304009 84RE01
124-A86 GN-14
200-A8 BK-14
175-A87 RD-14
E554-A4 PK-18
607-A91 PK-16
200-A93 BK-14
514-A5 PU-16
C506-A6 WH-16
125-A92 RD-16

616-A13 BU-16
125-A92 RD-16
322-A15 GY-16
120-A1 YL-16
172-A9 RD-18
179-A64 BU-16
638-A19 WH-16
105-A37 RD-16
169-A140 PK-18

403-GN11 GN-18

252-C60 YL-18
262-C61 GN-18

1
2
3
4
5
6
7
8
9
10
11
12

130-A10 RD-14
147-A58 PU-16
168-A70 RD-10
172-A9 RD-18
177-A71 RD-6
184-A11 RD-14
251-A47 YL-18
252-A120 YL-18
261-A48 GN-18
262-A121 GN-18
306-A20 GN-16
308-A80 YL-16
310-A55 PU-16
317-A59 YL-18
321-A122 BR-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
514-A5 PU-16
578-A34 BU-16
607-A81 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18
C468-A62 BU-18
C506-A6 WH-16
E554-A4 PK-18
G976-A45 BU-18
L973-A161 GN-16
X738-A44 PK-18
200-A7 BK-14
200-A8 BK-14
200-A29 BK-14
200-A51 BK-14
200-A53 BK-16
200-A93 BK-14
235-A33 BK-18
F716-A114 WH-18
235-A115 BK-18

BU-16
RD-16
GY-16
YL-16
RD-18

OR-18
PK-18
GN-18
YL-18
BR-18

UNSWITCHED POWER

C-C3
CONN 24 2434510
E474-C52 OR-18
K844-C53 GY-18
K848-C54 WH-18
E473-C55 GY-18
K843-C56 GN-18
K847-C57 PU-18
N793-C202 GN-18
N794-C58 GY-18

A-C29
1343296
1
168-A70 RD-10

1
2
3
4
5
6
7
8
9
10
11
12

B/R
B/W
R
R/G
P
B
R/W
O/G
R/L

616-F84
125-F71
322-F86
120-F55
172-F10

GK-C2
2305010

N960-GN17
N957-GN15
N979-GN21
N970-GN19
N973-GN20

J1939 HIGH

C-C2
1343295
168-C51 RD-10

A/C UNIT
2299080

509-AJ4 WH-18
508-AJ7 PU-18
200-AJ2 BK-18

1
2
3
4
5
6

OR-18
PK-18
GN-18
YL-18
BR-18

CONN 8

L968-C210 OR-18
K859-C208 BR-18
K863-C207 OR-18
L968-C67 OR-18
147-C72 PU-16
172-C2 RD-18
310-C44 PU-16
403-C14 GN-18
412-C17 BU-18
430-C18 BU-18
514-C12 PU-16
780-C8 PU-16
892-C48 BR-18
893-C47 GN-18
C506-C13 WH-16
G976-C32 BU-18
X738-C39 PK-18
308-C140 YL-16
403-C151 GN-18
892-C121 BR-18
892-C152 BR-18
893-C116 GN-18
893-C153 GN-18
A209-C123 BK-18
A751-C144 YL-18
A760-C108 GY-18
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
G834-C86 PU-18
H746-C76 YL-18
H747-C85 BR-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
235-C154 BK-18
235-C160 BK-16

TURBO WASTE GATE RETURN

N960-GK6
N957-GK5
N979-GK9
N970-GK7
N973-GK8

172-GN7 RD-18

GL-C3
8T8731

229-C183 BK-14

147-C72 PU-16
172-C2 RD-18
308-C140 YL-16
310-C44 PU-16
403-C151 GN-18
403-C14 GN-18
403-C141 GN-18
403-C141 GN-18
412-C17 BU-18
430-C18 BU-18
514-C12 PU-16
892-C143 BR-18
892-C143 BR-18
892-C48 BR-18
892-C121 BR-18
892-C152 BR-18
893-C142 GN-18
893-C142 GN-18
893-C47 GN-18
893-C116 GN-18
893-C153 GN-18
A209-C123 BK-18
A751-C144 YL-18
A760-C108 GY-18
C506-C13 WH-16
C991-C150 PK-18
G828-C148 WH-18
G829-C149 GN-18
G833-C145 PK-18
G834-C86 PU-18
G976-C32 BU-18
H746-C76 YL-18
H747-C85 BR-18
N707-C147 PU-18
N789-C107 BU-18
T725-C146 WH-18
200-C161 BK-16
200-C162 BK-18
235-C154 BK-18
235-C160 BK-16
L968-C67 OR-18
L968-C210 OR-18

CONN 25

GND-PLATFORM

1
2
3
4
5
6
7
8

GN-C3
GK-C1
2305010
2434508
1
172-GN8 RD-18
172-GK1 RD-18
2
308-GK3 YL-16
308-GN10 YL-16
3
403-GN12 GN-18
403-GK4 GN-18
4
5
6
235-GN14 BK-18
235-GK2 BK-18

GN-C5
2305010

GL-C2
8T8732

J1939 LOW

COOLANT LEVEL SW
2459205

317-A59 YL-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
F716-A114 WH-18
495-A54 GN-18
496-A61 WH-18
A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
C468-A62 BU-18
E472-A116 GN-18
H476-A145 WH-18
H473-A38 BR-18
G976-A45 BU-18
L972-A96 BU-18
H474-A147 GN-18
H475-A146 BU-18
K849-A150 YL-18
E997-A154 RD-18
K851-A142 BU-18
K852-A105 GN-18
X738-A44 PK-18
321-A122 BR-18
235-A125 BK-18
235-A113 BK-18
235-A143 BK-18
310-A55 PU-16
506-A35 PU-18
578-A34 BU-16
893-A32 GN-18
892-A31 BR-18
251-A47 YL-18
261-A48 GN-18

127-A124 OR-16
154-A23 RD-18
320-A14 RD-18
A588-A12 GN-18
E472-A72 GN-18
E474-A79 OR-18
K844-A46 GY-18
K848-A36 WH-18
200-A82 BK-16
235-A76 BK-18
789-A123 RD-18

998-A138 BR-18
A588-A12 GN-18
A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
A768-A77 BU-18
A769-A78 GY-18
E472-A72 GN-18
E472-A84 GN-18
E472-A133 GN-18
E473-A50 GY-18
E474-A79 OR-18
E997-A154 RD-18
F773-A106 OR-18
F774-A107 WH-18
F889-A101 WH-18
H473-A38 BR-18
H474-A147 GN-18
H475-A146 BU-18
H476-A145 WH-18
K843-A57 GN-18
K844-A46 GY-18
K847-A22 PU-18
K848-A36 WH-18
K849-A150 YL-18
K851-A142 BU-18
K852-A105 GN-18
K906-A73 GN-18
K907-A74 BU-18
L968-A90 OR-18
L969-A89 WH-18
L972-A96 BU-18
N793-A160 GN-18
N794-A129 GY-18
235-A76 BK-18
235-A88 BK-18
235-A132 BK-18
235-A143 BK-18

177-FA1 RD-4

CONN 2

RS-232 PORT #1-CDC


RS-232 PORT #1-GND

1
2

ATCH START AID SOL


2391134

C-C13
C-C12
3E3376
1552272
1
1
+B
147-C72 PU-16
2
2
GND
235-C155 BK-18
3
3
OUTPUT 1
G976-C32 BU-18
4
4
OUTPUT 2
ATCH WATER SEPARATOR LEVEL SNSR
1782345
C-C14
7Y3967 84RE01
1
430-C18 BU-18
C-C15
7Y3966 84RE01
AIR CLEANER SW
1
235-C158 BK-18
1540498
(1A)

GL-C1
2434508
RS-232 PORT #1-RXD
RS-232 PORT #1-DTR

1
2

GND-CHASSIS-1

998-A138 BR-18
A588-A12 GN-18
A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
A768-A77 BU-18
A769-A78 GY-18
E472-A72 GN-18
E472-A84 GN-18
E472-A133 GN-18
E473-A50 GY-18
E474-A79 OR-18
E997-A154 RD-18
F773-A106 OR-18
F774-A107 WH-18
F889-A101 WH-18
H473-A38 BR-18
H474-A147 GN-18
H475-A146 BU-18
H476-A145 WH-18
K843-A57 GN-18
K844-A46 GY-18
K847-A22 PU-18
K848-A36 WH-18
K849-A150 YL-18
K851-A142 BU-18
K852-A105 GN-18
K906-A73 GN-18
K907-A74 BU-18
L968-A90 OR-18
L969-A89 WH-18
L972-A96 BU-18
N793-A160 GN-18
N794-A129 GY-18
235-A76 BK-18
235-A88 BK-18
235-A132 BK-18
235-A143 BK-18

112-FC1 PU-4

N973-GN20 BR-18
N979-GN21 GN-18

412-C17 BU-18
235-C156 BK-18

1
2

C-C10
3E3364

A/C CONDENSER FAN MOTOR


2276838

200-A7 BK-14
200-A8 BK-14
200-A29 BK-14
200-A51 BK-14
200-A53 BK-16
200-A93 BK-14
200-A85 BK-16
200-A85 BK-16
130-A10 RD-14
147-A58 PU-16
168-A70 RD-10
172-A9 RD-18
177-A71 RD-6
184-A11 RD-14
251-A47 YL-18
252-A120 YL-18
261-A48 GN-18
262-A121 GN-18
306-A20 GN-16
308-A80 YL-16
310-A55 PU-16
317-A59 YL-18
321-A122 BR-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
514-A5 PU-16
578-A34 BU-16
607-A81 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18
998-A138 BR-18
A588-A12 GN-18
A755-A100 PK-18
A756-A99 BU-18
A757-A98 GY-18
A758-A97 BR-18
A768-A77 BU-18
A769-A78 GY-18
C506-A6 WH-16
C468-A62 BU-18
E472-A72 GN-18
E472-A84 GN-18
E472-A133 GN-18
E472-A116 GN-18
E472-A116 GN-18
E474-A79 OR-18
E554-A4 PK-18
E997-A154 RD-18
F716-A114 WH-18
F773-A106 OR-18
F774-A107 WH-18
F889-A101 WH-18
G976-A45 BU-18
H473-A38 BR-18
H474-A147 GN-18
H475-A146 BU-18
H476-A145 WH-18
K843-A57 GN-18
K844-A46 GY-18
K847-A22 PU-18
K848-A36 WH-18
K849-A150 YL-18
K851-A142 BU-18
K852-A105 GN-18
K906-A73 GN-18
K907-A74 BU-18
E473-A50 GY-18
L968-A90 OR-18
L969-A89 WH-18
L972-A96 BU-18
L973-A161 GN-16
N793-A160 GN-18
N794-A129 GY-18
X738-A44 PK-18
235-A33 BK-18
235-A115 BK-18
235-A125 BK-18
235-A125 BK-18
235-A132 BK-18
235-A88 BK-18
235-A76 BK-18
235-A113 BK-18
235-A113 BK-18
235-A143 BK-18
326-GR1 RD-16
M743-J12 GN-18

607-A21 PK-16
154-A23 RD-18
127-A124 OR-16
306-A20 GN-16
124-A86 GN-14
307-A24 OR-16
175-A87 RD-14
320-A14 RD-18
184-A11 RD-14

N960-GN17 OR-18
N970-GN19 YL-18

CONN 7

RS-232 PORT #1-TXD

C-C11
1552269

+B
GND
F/B

A
B
C

K863-C207 OR-18
K859-C208 BR-18
L968-C67 OR-18
147-C73 PU-16
130-C1 RD-14
168-C51 RD-10
184-C5 RD-14
251-C49 YL-18
252-C60 YL-18
261-C50 GN-18
262-C61 GN-18
308-C4 YL-16
317-C15 YL-18
321-C40 BR-18
322-C6 GY-16
405-C16 GY-18
487-C19 OR-18
491-C20 PK-18
495-C22 GN-18
496-C23 WH-18
506-C45 PU-18
578-C46 BU-16
607-C7 PK-16
616-C9 BU-16
998-C71 BR-18
A588-C3 GN-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
A768-C64 BU-18
A769-C65 GY-18
C468-C28 BU-18
E472-C29 GN-18
E473-C55 GY-18
E474-C52 OR-18
E554-C11 PK-18
E997-C201 RD-18
F716-C21 WH-18
F773-C69 OR-18
F774-C70 WH-18
F889-C68 WH-18
H473-C31 BR-18
H474-C34 GN-18
H475-C35 BU-18
H476-C30 WH-18
K843-C56 GN-18
K844-C53 GY-18
K847-C57 PU-18
K848-C54 WH-18
K849-C36 YL-18
K851-C37 BU-18
K852-C38 GN-18
K906-C62 GN-18
K907-C63 BU-18
L969-C66 WH-18
L972-C33 BU-18
L973-C80 GN-16
N793-C202 GN-18
N794-C58 GY-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18

FUEL PRESS. SENSOR


2392396
(Input : Max 20mA)
(Output : Max 1.5mA)

308-A80 YL-16
184-A11 RD-14
322-A15 GY-16
607-A81 PK-16
780-A83 PU-16
616-A13 BU-16
147-A58 PU-16
E554-A4 PK-18
514-A5 PU-16
C506-A6 WH-16
403-A52 GN-18

T776-GR5 RD-16
177-A71 RD-6

N957-GN15 PK-18

CAT DATA LINK +


CAT DATA LINK -

310-C44 PU-16
200-C162 BK-18

1
2
3
4
5
6

893-GN6 GN-18
892-GN5 BR-18

892-GN5 BR-18
893-GN6 GN-18
N959-GN16 PK-18
N963-GN18 OR-18
N981-GN22 GN-18
172-GN1 RD-18
172-GN1 RD-18
172-GN7 RD-18
172-GN8 RD-18
308-GN3 YL-16
308-GN3 YL-16
308-GN9 YL-16
308-GN10 YL-16
403-GN4 GN-18
403-GN4 GN-18
403-GN11 GN-18
403-GN12 GN-18
235-GN2 BK-18
235-GN2 BK-18
235-GN14 BK-18
235-GN13 BK-18
235-GN23 BK-18
235-GN23 BK-18
235-GN14 BK-18
403-GN12 GN-18
308-GN10 YL-16
172-GN8 RD-18
N957-GN15 PK-18
N960-GN17 OR-18
N970-GN19 YL-18
N973-GN20 BR-18
N979-GN21 GN-18

GATEWAY WORLDVIEW MODULE


2399954

N960-GL2 OR-18
N957-GL1 PK-18
N979-GL3 GN-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

B
C
A

GN-C2
1607690

C-C9
1552269

A +B
B GROUND
C SIGNAL

317-C15 YL-18
405-C16 GY-18
412-C17 BU-18
430-C18 BU-18
487-C19 OR-18
491-C20 PK-18
F716-C21 WH-18
495-C22 GN-18
496-C23 WH-18
A755-C24 PK-18
A756-C25 BU-18
A757-C26 GY-18
A758-C27 BR-18
C468-C28 BU-18
E472-C29 GN-18
H476-C30 WH-18
H473-C31 BR-18
G976-C32 BU-18
L972-C33 BU-18
H474-C34 GN-18
H475-C35 BU-18
K849-C36 YL-18
E997-C201 RD-18
K851-C37 BU-18
K852-C38 GN-18
X738-C39 PK-18
321-C40 BR-18
235-C41 BK-18
235-C42 BK-18
235-C43 BK-18
310-C44 PU-16
506-C45 PU-18
578-C46 BU-16
893-C47 GN-18
892-C48 BR-18
251-C49 YL-18
261-C50 GN-18

PA
PLATF-CHASSIS STRAP
7G1060

130-A10 RD-14

N959-GN16 PK-18
N963-GN18 OR-18
N981-GN22 GN-18

FUEL PRESS. SW
2122768

308-C4 YL-16
184-C5 RD-14
322-C6 GY-16
607-C7 PK-16
780-C8 PU-16
616-C9 BU-16
147-C10 PU-16
E554-C11 PK-18
514-C12 PU-16
C506-C13 WH-16
403-C14 GN-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54

A-C16
1532620
130-A10 RD-14
172-A9 RD-18
L973-A161 GN-16
A588-A12 GN-18

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

514-C12 PU-16
C506-C13 WH-16
200-C161 BK-16

172-C2 RD-18
310-C44 PU-16
403-C14 GN-18
412-C17 BU-18
430-C18 BU-18
514-C12 PU-16
780-C8 PU-16
892-C48 BR-18
893-C47 GN-18
C506-C13 WH-16
G976-C32 BU-18
L968-C210 OR-18
X738-C39 PK-18
147-C10 PU-16
147-C10 PU-16
147-C72 PU-16
L968-C67 OR-18
K859-C208 BR-18
K863-C207 OR-18

SIGNAL FUEL TEMP SENSOR


1978391
GND

A
B
C

C-C1
1636637
130-C1 RD-14
172-C2 RD-18
L973-C80 GN-16
A588-C3 GN-18

PK-16
RD-18
OR-16
GN-16
GN-14
OR-16
RD-14
RD-18
RD-14

C-C8
1552267

OPERATOR STATION

607-F87
154-F93
127-F60
306-F92
124-F65
307-F94
175-F72
320-F85
184-F74

CONN 6

C-C18
2305010
172-C2 RD-18
308-C140 YL-16
403-C141 GN-18
892-C143 BR-18
893-C142 GN-18
235-C159 BK-18

200-A82 BK-16
200-A94 BK-16
200-A102 BK-18
200-A110 BK-18
200-A111 BK-16
200-A112 BK-16

130-F75 RD-14

1
2
3
4
5
6

G828-C148 WH-18
G829-C149 GN-18
C991-C150 PK-18

CONN 26

1 MOTOR ATCH-PRIMING PUMP


1886121
2

C-C6
1552269
1
T725-C146 WH-18
2
N707-C147 PU-18
C-C7
3E3370

ATCH-PRIMING PUMP SW
1655970

168-A70 RD-10

CAP6 3
3422974

1
2
3
4
5
6

C-C5
1552269
1
A751-C144 YL-18
2
G833-C145 PK-18

BK-18
WH-18
RD-18

ATCH VISCUS CLUTCH


2181964

AU-C3
1552267
A
+B
A760-AU9 GY-18
B
GND
235-AU7 BK-18
C
SIGNAL
N789-AU6 BU-18
ATCH VISCUS CLUTCH TEMP SENSOR
1078618

GN-C1
2434508
RD-18
YL-16
GN-18
BR-18
GN-18
BK-18

GP-C3
1552269
1
T788-GP4 GN-16
2
200-GP5 BK-16

OPERATOR STATION
A
C
B

168-F73 RD-10

FAN SPEED FEEDBACK


GND
SOL SOL +
+5V

200-A8 BK-14
200-A93 BK-14
200-A53 BK-16
200-A85 BK-16
200-A7 BK-14
200-A29 BK-14
200-A51 BK-14
200-A82 BK-16
200-A94 BK-16
200-A102 BK-18
200-A110 BK-18
200-A111 BK-16
200-A112 BK-16

1
2
3
4
5
6

GP-C2
1552267
A
A893-GP2 OR-16
C
B
326-GP1 RD-16

130-A10 RD-14
147-A58 PU-16
168-A70 RD-10
172-A9 RD-18
177-A71 RD-6
184-A11 RD-14
251-A47 YL-18
252-A120 YL-18
261-A48 GN-18
262-A121 GN-18
306-A20 GN-16
308-A80 YL-16
310-A55 PU-16
317-A59 YL-18
321-A122 BR-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
412-A60 BU-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
578-A34 BU-16
607-A81 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18
C468-A62 BU-18
G976-A45 BU-18
L973-A161 GN-16
X738-A44 PK-18
200-A7 BK-14
200-A29 BK-14
200-A51 BK-14
200-A53 BK-16
235-A33 BK-18
514-A5 PU-16
C506-A6 WH-16
E554-A4 PK-18
200-A8 BK-14
200-A93 BK-14
200-A93 BK-14
200-A8 BK-14
E554-A4 PK-18
C506-A6 WH-16
514-A5 PU-16
124-A86 GN-14
125-A92 RD-16
175-A87 RD-14
607-A91 PK-16
103-A63 RD-16
105-A37 RD-16
113-A117 OR-18
120-A1 YL-16
127-A124 OR-16
135-A25 BU-16
154-A23 RD-18
169-A140 PK-18
179-A64 BU-16
252-A126 YL-18
262-A127 GN-18
307-A24 OR-16
308-A139 YL-16
320-A14 RD-18
508-A68 PU-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18
535-A65 BU-16
575-A39 YL-18
576-A40 PK-18
607-A95 PK-16
607-A103 PK-16
A537-A41 PK-18
A770-A141 PK-18
C569-A27 YL-16
210-A26 BK-16
229-A28 BK-16

A760-AU8 GY-18
A760-AU1 GY-18
A760-AU9 GY-18

PU-18
BK-18
BR-18
YL-18
GY-18

AT-C2
1552273

10

103-A63 RD-16
105-A37 RD-16
113-A117 OR-18
120-A1 YL-16
124-A86 GN-14
125-A92 RD-16
127-A124 OR-16
130-A10 RD-14
135-A25 BU-16
147-A58 PU-16
154-A23 RD-18
168-A70 RD-10
169-A140 PK-18
172-A9 RD-18
175-A87 RD-14
177-A71 RD-6
179-A64 BU-16
184-A11 RD-14
251-A47 YL-18
252-A120 YL-18
252-A126 YL-18
261-A48 GN-18
262-A121 GN-18
262-A127 GN-18
306-A20 GN-16
307-A24 OR-16
308-A80 YL-16
308-A139 YL-16
308-A108 YL-16
308-A108 YL-16
310-A55 PU-16
317-A59 YL-18
320-A14 RD-18
412-A60 BU-18
322-A15 GY-16
403-A52 GN-18
405-A75 GY-18
321-A122 BR-18
430-A42 BU-18
487-A43 OR-18
491-A56 PK-18
495-A54 GN-18
496-A61 WH-18
506-A35 PU-18
508-A68 PU-18
509-A69 WH-18
511-A66 BR-18
512-A67 GN-18
535-A65 BU-16
575-A39 YL-18
576-A40 PK-18
578-A34 BU-16
607-A81 PK-16
607-A95 PK-16
607-A103 PK-16
607-A91 PK-16
607-A21 PK-16
607-A21 PK-16
616-A13 BU-16
780-A83 PU-16
892-A31 BR-18
893-A32 GN-18
A537-A41 PK-18
A770-A141 PK-18
C468-A62 BU-18
C569-A27 YL-16
G976-A45 BU-18
L973-A161 GN-16
X738-A44 PK-18
200-A7 BK-14
200-A29 BK-14
200-A51 BK-14
210-A26 BK-16
229-A28 BK-16
235-A33 BK-18
200-A53 BK-16

CONN 1

1
2
3
4
5
6
7
8

1
2
3
4
5
6

AT-C1
2434508
G834-AT1
A209-AT2
H747-AT3
H746-AT4
A760-AT5

11

177-A71 RD-6

1
2
3
4
5
6
7
8

AU-C1
2434509
A760-AU1 GY-18
A209-AU2 BK-18
G834-AU3 PU-18
H746-AU4 YL-18
H747-AU5 BR-18
N789-AU6 BU-18
235-AU7 BK-18

172-GN1
308-GN3
403-GN4
892-GN5
893-GN6
235-GN2

200-GP3 BK-18
200-GP5 BK-16
200-AL2 BK-18

(Dimensions: 56 inches x 35 inches)

CAP8 9
3422975

G834-AU3
A209-AU2
H747-AU5
H746-AU4
A760-AU8

AU-C2
2305010
PU-18
BK-18
BR-18
YL-18
GY-18

200-GP5 BK-16
200-GP3 BK-18
200-GP3 BK-18
326-GP1 RD-16
A893-GP2 OR-16
T788-GP4 GN-16

C-C16
2312295
A760-C108 GY-18
A209-C123 BK-18
G834-C86 PU-18
H746-C76 YL-18
H747-C85 BR-18
N789-C107 BU-18
235-C154 BK-18

42 Page,

RENR7387-05 VOL 1 of 2

CONN 5

12

4
3
1
2
5

13

235-A115 BK-18
F716-A114 WH-18

14

2
1

15

200-WJ2 BK-18
200-K4 BK-18
200-K13 BK-18
200-GC15 BK-18
200-GC2 BK-18
200-GC13 BK-18
200-C169 BK-16
200-C193 BK-16
200-C194 BK-16
200-C195 BK-16
200-C196 BK-10

16

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

WIRE PAIRS OF 892-BR & 893-GN,251-YL & 261-GN,


252-YL & 262-GN MUST BE TWISTED AT LEAST
1 TURN PER 25mm.

THIS SCHEMATIC IS FOR THE 324D, 325D AND 329D EXCAVATOR ELECTRICAL SYSTEM
VOLUME 1 of 2: MACHINE
MEDIA NUMBER: RENR7387-05
SCHEMATIC PART NUMBER: 251-0506, CHANGE: 06, VERSION: HE

NOTE W: USE WITH 12V RADIO READY.


NOTE X: USE WITH REAR VIEW CAMERA.
NOTE Y: USE WITH PL-GSM.

Components are shown installed on a fully operable machine with the key and engine off.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

Harness And Wire Electrical Schematic Symbols

RENR7387-05
September 2012

Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Circuit Breaker
Symbol

Flow
Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

324D, 325D and 329D Excavator


Electrical System
324D:
TSN1-UP
DFP1-896
JZR1-UP
CJX1-1262

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

329D:
MNB1-762
DJF1-443
WDK1-210
BYS1-1930

325D:
KBE1-244
KDG1-UP
DBH1-430
JCL1-UP
AZP1-UP
SCR1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire,
Cable,
or
Harness
Assembly Identification: Includes
Harness Identification Letters and
Harness Connector Serialization
Codes (see sample).

Harness Identification Letter(s):


(A, B, C, ..., AA, AB, AC, ...)

L-C12
3E-5179

AG-C4
111-7898

L-C12
3E-5179

Part Number: for Connector Plug

Harness Connector Serialization Code:


The "C" stands for "Connector" and the
number indicates which connector in the
harness (C1, C2, C3, ...).

Part Number: for Connector Receptacle

2
Plug

Receptacle
Pin or Socket Number

1
2

Deutsch connector: Typical representation


of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

1
2

Sure-Seal connector: Typical representation


of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.

5A
9X-1123

Fuse (5 Amps)

Component
Part Number

325-AG135 PK-14

Volume 2 of 2: Engine
Printed in U.S.A.

Component Location - Volume 2

212

213

214

Component

215

200

Control - Engine

G-5

200

Control Valve - Injector Actuation Pressure

D-1

201

CID

Sensor - Injector Actuation Pressure

D-1

202

0001

Sensor - Atmospheric Pressure

C-1

203

D-1

204
205

Sensor - Intake Manifold Presure

D-1

206

0006

Injector Cylinder #6

Sensor - Intake Manifold Temperature

E-1

207

0041

8 Volt DC Supply

Sensor - Speed Timing (Crank)

E-1

208

0042

Injector Actuation Valve

Sensor - Speed Timing (Run)

E-1

209

0091

Throttle Position
Fuel Pressure

EN-C7

INTAKE MANIFOLD
AIR TEMPERATURE
SENSOR
CONNECTOR

202
INJECTOR
ACTUATION
PRESSURE
CONTROL VALVE
CONNECTOR

G-3

210

0094

G-2

211

0100

Engine Oil Pressure

0110

Engine Coolant Temperature

Solenoid - Cylinder Head 3

G-2

212

Solenoid - Cylinder Head 4

G-2

213

Solenoid - Cylinder Head 5

G-1

214

Solenoid - Cylinder Head 6

G-1

215

Timing Probe

E-2

216

Schematic
Location

Machine
Location

D-2

217

EN-C13

EN-C11

RAIL PRESS.
SENSOR
CONNECTOR

ATM PRESS.
SENSOR
CONNECTOR

INLET AIR
HEATER RELAY
CONNECTOR

BOOST
PRESSURE
SENSOR
CONNECTOR

EN-C2

SEE VOL 1
LOC G-13

COOLANT
TEMPERATURE
SENSOR
CONNECTOR

Event Code
CHASSIS
HARNESS
INTERFACE
EN-C16

EN-C12

206

EN-C14

CAP

216

EN-C10

TDC PROBE
CONNECTOR

217

EN-C5

208

(RUN - TOP)
PRIMARY
SPEED/TIMING
SENSOR A
CONNECTOR
EN-C4

209

0172

Intake Manifold Air Temperature

0174

Fuel Temperature

0190

Engine Speed Sensor

0253

Personality Module

0261

Engine Timing Calibration

0262

5 Volt DC Sensor Power Supply

0268

Check Programmable Parameters

0274

Atmospheric Pressure

0286

EMS Oil Lamp

0342

Secondary Engine Speed

0617

Air Inlet Heater

1639

Machine Security System

1785

Intake Manifold Pressure Sensor

2417

Ether Injection Control Solenoid

The CID is a diagnostic code that indicates which circuit is faulty.


The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

ENGINE OIL
PRESSURE
SENSOR
CONNECTOR
EN-C15

205

FMI No.

Condition

Failure Description

Data valid but above normal operational range.

Data valid but below normal operational range.

Data erratic, intermittent, or incorrect.

Voltage above normal or shorted high.

E096

High Fuel Pressure

E162

High Boost Pressure

E198

Low Fuel Pressure

Voltage below normal or shorted low.

E265

User Defined Shutdown

Current below normal or open circuit.

E360

Low Engine Oil Pressure

Current above normal or grounded circuit.

E361

High Engine coolant Temperature

Mechanical system not responding properly.

E362

Engine Overspeed

Abnormal frequency, pulse width, or period.

E390

Fuel Filter Restriction

E539

(CRANK - BOTTOM)
SECONDARY
SPEED/TIMING
SENSOR B
CONNECTOR

218

Injector Actuation Pressure


Electrical System Voltage

Failure Mode Identifiers (FMI)

Event Codes
Engine Control

EN-C3

EN-C6

G-3

The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.

0164
0168

203

201
204

Injector Cylinder #4
Injector Cylinder #5

Solenoid - Cylinder Head 2

CONN 100

218

0004
0005

Solenoid - Cylinder Head 1

CONN 12
EN-C9

Injector Cylinder #2
Injector Cylinder #3

D-1

Connector Number

INJECTOR
HARNESS
CONNECTOR

0002
0003

Sensor - Engine Oil Pressure

Connector Location - Volume 2

207

Component
Injector Cylinder #1

Sensor - Coolant Temperature

Machine locations are repeated for components located closer together.

Engine View Harness Connector And Component Locations

Component Identifiers (CID)


Module Identifier (MID)
Engine Control System
(MID No. 036)

Machine
Location

High Intake Manifold Air Temperature

EN-C1

ECM

Related Electrical Service Manuals

Abnormal update.

10

Abnormal rate of change.

11

Failure mode not identifiable.

12

Bad device or component.

13

Out of calibration.

14

Parameter failures.

15

Parameter failures.

16

Parameter not available.

Title

Form Number

17

Module not responding.

Engine Troubleshooting:

RENR5089

18

Sensor supply fault.

19

Condition not met.

20

Parameter failures.

The FMI is a diagnostic code that indicates what type of failure has occurred.

(Dimensions: 18 inches x 24 inches)

211

Schematic
Location

8 Page,

210

Wire Gauge
Wire Color

RENR7387-05 VOL 2 of 2

2012 Caterpillar, All Rights Reserved

Harness identification code:


This example indicates wire group 325,
wire 135 in harness "AG".

3
T957-EN16
T958-EN17
T959-EN18
T960-EN19
T961-EN28
T962-EN29
T860-EN90
T860-EN89
T859-EN88
T859-EN87
T858-EN86
T858-EN85

IAP CONTROL VALVE RETURN


COOLANT TEMPERATURE SENSOR
INTAKE MANIFOLD AIR PRESSURE SENSOR
TRANSMISSION OIL PRESSURE SENSOR
ANALOG RETURN (BOOST,IAP)
STARTER INTERLOCK
IAP CONTROL VALVE

PASSIVE SPD -1: (RUN) TOP SPD/TMG SNSR A


TDC SERVICE PROBE +
TRANSMISSION OIL TEMPERATURE SENSOR
ENGINE OIL PRESSURE SENSOR
+8V DIGITAL POWER (COOLANT LVL,EXHAUST TEMP)
TEMPERATURE SENSOR COMMON
SMART WASTEGATE ACTUATOR (-) (POTENTIAL)
PASSIVE SPD +1: (RUN) TOP SPD/TMG SNSR A
TDC SERVICE PROBE FUEL LEVEL SENSOR
EXHAUST TEMPERATURE SENSOR
FUEL PRESSURE SENSOR

SMART WASTEGATE ACTUATOR (+) (POTENTIAL)


PASSIVE SPD +2: (CRANK) BOTTOM SPD/TMG SNSR B
PASSIVE SPD -2: (CRANK) BOTTOM SPD/TMG SNSR B
COOLANT LEVEL SENSOR

ANALOG RETURN (FUEL,LUBE)

INTAKE MANIFOLD AIR TEMPERATURE SENSOR


ATMOSPHERIC PRESSURE SENSOR

FUEL TEMPERATURE SENSOR


LOAD FEED BACK (+) (FUTURE)
FUEL PRESSURE SWITCH

LOAD FEEDBACK (-) (FUTURE)


PRESSURE SENSOR +5V (BOOST,IAP)

INTAKE AIR HEATER RETURN


PRESSURE SENSOR +5V (FUEL,LUBE)
+5V ANALOG POWER (TRANS TEMP, TRANS PRESS.)
FUEL PRESSURE SWITCH RETURN
INJECTOR ACTION PRESS SENSOR

D
DIGITAL RETURN (COOLANT LEVEL, EXHAUST TEMP)
ANALOG RETURN (TRANS TEMP & PRESS,FUEL LEVEL)

INJECTOR 5&6 HS

INJECTOR 1&2
INJECTOR 6
INJECTOR 3
INJECTOR 5
INJECTOR 4

HS
LS
LS
LS
LS

INJECTOR 3&4 HS
INJECTOR 1 LS

INJECTOR 2 LS

EP-C7
1539693
A
B

EP-C6
1539693
A
B

EP-C5
1539693
A
B

EP-C4
1539693
A
B

EP-C3
1539693
A
B

EP-C2
1539693
A
B

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

C987-EN99 RD-18
CYL HEAD SOL 1

CYL HEAD SOL 2

CYL HEAD SOL 3

CYL HEAD SOL 4

CYL HEAD SOL 5

CYL HEAD SOL 6

G855-EN91 PU-18
995-EN12 BU-18
R746-EN20 PK-18
G829-EN93 GN-18
G854-EN100 PK-18

E963-EN27 BK-18
G856-EN22 WH-18
994-EN10

T957-EN16
T958-EN17
T959-EN18
T960-EN19
T961-EN28
T962-EN29

GY-18

G833-EN47 PK-18

E964-EN26 WH-18
G857-EN30 YL-18

C991-EN33 PK-18

PU-18-XLPE
YL-18-XLPE
BR-18-XLPE
BU-18-XLPE
GN-18-XLPE
WH-18-XLPE

T860-EN34 OR-18-XLPE

T860-EN90 OR-18-XLPE
T860-EN89 OR-18-XLPE

T859-EN37 WH-18-XLPE

T859-EN88 WH-18-XLPE
T859-EN87 WH-18-XLPE

T858-EN23 GY-18-XLPE

T858-EN86 GY-18-XLPE
T858-EN85 GY-18-XLPE

EN-C10 EN-C14
1552269 3E3364
1
+ TIMING PROBE
2
- CONNECTOR

TWISTED PAIR
G856-EN22 WH-18
G857-EN30 YL-18

E966-EN49 YL-18
E965-EN48 BU-18

EN-C2
1552269

C987-EN99 RD-18
G850-EN98 BU-18

C991-EN33 PK-18
G827-EN2

994-EN10 GY-18
995-EN12 BU-18

BU-18

R746-EN20
C967-EN15
E965-EN48
E963-EN27
E964-EN26

C967-EN15 BU-18
R747-EN6 GY-18

A751-EN13 YL-18
T725-EN32 WH-18

G826-EN1 BR-18
G827-EN2 BU-18
G828-EN92 WH-18

G828-EN92 WH-18

G829-EN93 GN-18

N707-EN31 PU-18

SIGNAL
GROUND

1
2

995-EN12 BU-18
G833-EN44 PK-18

COOLANT TEMP SNSR


2345012
SIGNAL
GROUND

1
2

EN-C3
1552269
G854-EN100PK-18
G855-EN91 PU-18

IAP CONTROL VALVE


3190677
BK-18
BK-18

1
2

EN-C15 ENGINE OIL PRESS SENSOR


1552267 2761402
G826-EN38 BR-18
G827-EN43 BU-18
994-EN10 GY-18

ANALOG +5V
GROUND
SIGNAL

A
B
C

EN-C12 INTAKE MANIFOLD PRESSURE SENSOR


1552267 2668650

A751-EN13 YL-18
T725-EN32 WH-18
N707-EN31 PU-18

G849-EN96 BR-18

INTAKE MANIFOLD AIR TEMP SNSR


2345013

EN-C6
1552269

G849-EN96 BR-18
G850-EN98 BU-18
G854-EN100 PK-18
G855-EN91 PU-18
R747-EN6 GY-18

G850-EN98 BU-18
G826-EN1 BR-18

SIG SIG +

A
B

C967-EN15 BU-18
G833-EN45 PK-18

BU-18
BU-18
WH-18
WH-18
WH-18
GN-18
GN-18
GN-18

G828-EN39 WH-18
G829-EN41 GN-18
R746-EN20 PK-18

A
B
C

G828-EN95 WH-18
G829-EN94 GN-18
G849-EN96 BR-18

E966-EN49 YL-18

A
B
C

OR-18
YL-18
GN-18

EN-C16
1552264

T860-EN34 OR-18-XLPE
A751-EN13
G833-EN46
T725-EN32
N707-EN31
G826-EN35
G827-EN36
C991-EN33

GY-18-XLPE
WH-18-XLPE
BR-18-XLPE
GN-18-XLPE
BU-18-XLPE

YL-18
PK-18
WH-18
PU-18
BR-18
BU-18
PK-18

ANALOG +5V
GROUND
SIGNAL

INJECTOR ACTION PRESS SENSOR


2671402

EN-C13
3E3370

T858-EN23
T962-EN29
T959-EN18
T961-EN28
T960-EN19

(RUN) TOP SPD/TMG SNSR A


2366221 (PART # FOR PAIR / CRANK & RUN)

EN-C7
1552269

G826-EN35 BR-18
G826-EN38 BR-18

G833-EN45 PK-18
G833-EN46 PK-18
G833-EN44 PK-18

G833-EN47 PK-18

SIG SIG +

EN-C4
1003320

E963-EN27 BK-18
E964-EN26 WH-18

VOL1 G-13
TO AIR HEATER
RELAY CONNECTOR

(CRANK) BOTTOM SPD/TMG SNSR B


236621 (PART # FOR PAIR / CRANK & RUN)

A
B

TWISTED PAIR

G827-EN36
G827-EN43
G828-EN40
G828-EN95
G828-EN39
G829-EN94
G829-EN42
G829-EN41

+ INLET AIR
HEATER

EN-C5
1112416

E965-EN48 BU-18
E966-EN49 YL-18

PK-18
BU-18
BU-18
BK-18
WH-18

G856-EN22 WH-18
G857-EN30 YL-18
C987-EN99 RD-18

1
2

TWISTED PAIR

1
2
3
4
5
6
7
8

ANALOG +5V
GROUND
SIGNAL

CONN 12
MATE C-C57
VOL1 B-14

EN-C11 ATMOSPHERIC PRESSURE SENSOR


1552267 3033357
G828-EN40 WH-18
G829-EN42 GN-18
R747-EN6 GY-18

T859-EN37 WH-18-XLPE
T957-EN16 PU-18-XLPE

A
B
C

ANALOG +5V
GROUND
SIGNAL

T958-EN17 YL-18-XLPE

5V ANALOG POWER
ANALOG RETURN
8V DIGITAL POWER
HOUR METER (-)

WIRE GROUP COLOR DESCRIPTIONS

SYMBOL

DESCRIPTION
CIRCUIT CONNECTED

ENGINE CONTROL CIRCUIT

CAT DATA LINK (+)


CAT DATA LINK (-)

OTHER COLOR DESCRIPTIONS

CIRCUIT NOT CONNECTED


ELECTRICAL CONNECTION TO
MACHINE STRUCTURE

HIGHWAYS

INTERNAL ELECTRICAL CONNECTION


TO SURFACE OF COMPONENT

HOUR METER (+)

CONNECTOR
H#

DIAGNOSTIC LAMP
WARNING LAMP

SPLICE
BLADE, SPADE, RING OR SCREW
TERMINAL

LOW OIL PRESSURE LAMP


HIGH COOLANT TEMPERATURE LAMP
LOW COOLANT LEVEL LAMP

J1939 DATA LINK (-)


SYNCHRONIZE SWITCH 1

CIRCUIT GROUPING DESIGNATION


ATCH WIRE, CABLE, COMPONENT

REMOTE SHUTDOWN SWITCH


MAINTENANCE CLEAR SWITCH

MATE C-C58
VOLUME 1 A-15
TO CHASSIS HARNESS

TACHOMETER (+)
TACHOMETER (-)
TRIP CLEAR SWITCH
TROLLING MODE SWITCH
J1939 SHIELD

IDENT

PART NO.

LOC

DESCRIPTION

NOTE

HARNESS AS.
EN
EP

198-2713
222-5917

D-10
F-10

ENGINE HARNESS
INJECTOR HARNESS

SYNCHRONIZE SWITCH 2

8 Page,

(Dimensions: 18 inches x 24 inches)

GY-16-NW
PU-16-NW
BR-16-NW
GN-16-NW
BU-16-NW
GY-16-NW
YL-16-NW
YL-16-NW
OR-16-NW
OR-16-NW
WH-16-NW
WH-16-NW

EN-C1
2645732
J2

INTAKE AIR HEATER


MAINTENANCE LAMP

RENR7387-05 VOL 2 of 2

1
2
3
4
5
6
7
8
9
10
11
12

EP-C1
1552252
A701-EP1
A702-EP3
A703-EP5
A704-EP7
A705-EP9
A706-EP11
L985-EP12
L985-EP10
L984-EP8
L984-EP6
L983-EP4
L983-EP2

CONN 100
ENGINE CONTROL MODULE
2417602

EN-C9
3E5179
PU-18-XLPE
YL-18-XLPE
BR-18-XLPE
BU-18-XLPE
GN-18-XLPE
WH-18-XLPE
OR-18-XLPE
OR-18-XLPE
WH-18-XLPE
WH-18-XLPE
GY-18-XLPE
GY-18-XLPE

WIRES (944-OR & 945-BR),(E963-BK & R817-GY),


(E965-BU & E966-YL), (F723-PK & F724-PU)
MUST BE TWISTED TOGETHER AT LEAST 1 TURN PER 25mm

(+) BATTERY UNSWITCHED

UNLESS OTHERWISE SPECIFIED:

J1939 DATA LINK (+)

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

ALL WIRES CONNECTED

TO J2 TO BE 16 OR 18 AWG. ALL OTHER WIRES TO BE 16


AWG OR LARGER SAE J1128 TYPE SXL OR EQUIVALENT.
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES
WITHOUT CATERPILLAR ENGINEERING APPROVAL.

(+) BATTERY UNSWITCHED


(+) BATTERY UNSWITCHED

SLOW VESSEL MODE SWITCH

(-) BATTERY

THIS SCHEMATIC IS FOR THE 324D, 325D AND 329D EXCAVATOR ELECTRICAL SYSTEM
VOLUME 2 of 2: ENGINE
MEDIA NUMBER: RENR7387-05
SCHEMATIC PART NUMBER: 235-9565, CHANGE: 01, VERSION: -

(-) BATTERY
(-) BATTERY
PRIMARY THROTTLE POSITION
(-) BATTERY
SECONDARY THROTTLE POSITION
MULTI-STATION CONTROL SYSTEM RETURN
(+) BATTERY KEYSWITCH

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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