Part names and location

@ @ @ @ @ @ @ RIGHT (Operator side) @ @ @ @ @ @ @ @ @ @LEFT (Non-Operator side)

@ @ @ @ @ @ @ @ FRONT (Input)
Elevator Motor
Feed Motor
Feed PCB UNIT
Inter Lock Switch
Upper Limit Switch
Lower Limit Switch
Blow Fan Motor
Vacuum Fan Motor
Paper Level Sensor
Photo-receiving sensor
Photo-emitting sensor
Adjustment/Check
Inter Lock Switch adjustment
This is necessary after the Inter Lock Switch (N4-W2070) is replaced.
1. Access HELP08.
2. Press <+> key to adjust the movement of Interlock switch(N4-W2070) within the range shown below.
@ @ @ @ @ Fig.1
Paper Sensor check
This is necessary after either/both of Photo-emitting Sensor (N4-W1091) and/or Photo-receiving Sensor (N4-W2061)
are replaced.
1. Access HELP-08.
2. Check that Paper sensors (N4-W1091 & N4-W2061) work properly.
Paper Level Sensor check
This is necessary after Paper Level Sensor (CA021) is replaced.
1. Access HELP-08.
2. Check that Level Sensor(CA021) works properly.
6 - 10mm
Upper Limit Switch check
This is necessary after Upper Limit Switch(LA028) is replaced.
@1. Access HELP-29.
2. Press <+> key to adjust the movement of Upper Limit Switch(LA028) within the range shown below.
@ @ @ Fig.2
Lower Limit Switch adjustment
This is necessary when Lower Limit Switch (LA028) is replaced.
1. Access HELP-29.
2. Press <+> key to adjust the movement of Lower Limit Switch (LA028) within the range shown below.
@ @ @ Fig.3
T
4mm
Elevator Motor Check
This is necessary when Elevator Motor (N4-X1060) is replaced.
1. Access H-29.
2. Press <+>< - >key to check the movement of Elevator Motor (N4-X1060).
Vacuum Fan Motor check
This is necessary when Vacuum Fan Motor (N4-X1050) is replaced.
@1. Access HELP-30.
2. Press<+> key to check the movement of Vacuum Fan Motor (N4-X1050).
Blow Fan Motor Check
This is necessary when Blow Fan Motor (N4-X1050) is replaced.
@1. Access HELP-30.
2. Press<-> to check the movement of Blow Fan Motor (N4-X1050).
Feed Motor check
This is necessary when Feed Motor (N4-X1040) is replaced.
@1. Access H-31.
2. Press <-> to check that Feed Motor (N4-X1040) moves properly.
Solenoid adjustment
This adjustment is necessary when Solenoid (N4-X1010) is replaced.
1. Fix the Wire UNIT (N4-K1631) as shown below.
@2. Access HELP-31.
3. Press <+> key to check that Solenoid (N4-X1010) works properly.
Note: Do not keep pressing <+> button for more than 2 seconds. Doing so may cause damages on the solenoid.
Fig.4
@ @ @ Fig.5
Feed PCB UNIT check
This is necessary when Feed PCB UNIT (N4-V3030) is replaced.
1. Access HELP-08, HELP-29, HELP-30, HELP-31, HELP-32 and check.
50mm
AF-100 HELP mode Ver.2.02T5 i020206 j
Access
Turn ON the power while pressing STOP key. The machine goes into HELP MODE and following items can be
checked. Choose an item with <+>/<-> key and then press START.
The items related to AF-100 are in white back ground in the list below.
HELP MODE
No. Description
H-00 ROM version info
H-01 Total Cut counter
H-02 Total Feed counter
H-03 P.P.S.1 check
H-04 P.P.S.2 check
H-05 P.P.S.3 check
H-06 P.P.S.4 check
H-07 P.P.S.5 check
H-08 Sensor & switch check
H-09 DIP switch status check
H-10 Feed motor check
H-11 Feed solenoid check
H-12 Left margin slitter check
H-13 Right margin slitter check
H-14 Left center check
H-15 Right center slitter check
H-16 Middle Center slitter check
H-17 Main motor check
H-18 Score check
H-19 Cutter check
H-20 Slitter blade drive check
H-21 LED check
H-22 CCD movement check
H-23 Total score counter
H-24 Slitter position adjustment
H-25 RAM Initialization
H-26 Cutter Scorer distance adjustment
H-27 P.P.S.2 CCD distance adjustment
H-28 Option slitter check ( when installed)
H-29 Elevator check
H-30 Fan check
H-31 Solenoid & feed check
H-32 Total feeder check
AF-100 HELP MODE
H-00:
00:ROM VERSION
Ver.-*.**
The ROM version installed is indicated.
H-08:
abcdefghijklmnop
****************
*******
qrstuvw
The status of following sensors/switches can be checked.
0 1
a PPS1 Paper NO Yes
b PPS2 NO Yes
c PPS3 NO Yes
d PPS4 NO Yes
e Unused -- --
f Home sensor (Left margin) Photo-passing Photo-interrupting
g Home sensor (Right margin) Photo-passing Photo-interrupting
h Home sensor (Left center) Photo-passing Photo-interrupting
i Home sensor (Right center) Photo-passing Photo-interrupting
j Home sensor ( Middle center) Photo-passing Photo-interrupting
k Score position sensor Photo-passing Photo-interrupting
l Cutter position switch ON OFF
m Cover switch OPEN CLOSE
n Unused -- --
o Home sensor ( option slitter) Photo-passing Photo-interrupting
p unused -- --
q Connection check Connected Disconnected
r Elevator upper limit switch ON OFF
s Elevator lower limit switch ON OFF
t Unused -- --
u Feed tray PPS NO YES
v Elevator level sensor Photo-interrupting Photo-passing
w Feeder cover switch CLOSE OPEN
H-25:
ALL : MODE,SET
excpt.P.set : +,-
RAM can be initialized.
To initialize all RAM area including pre-set data Press MODE key and SET key. ( 10sec)
To initialize RAM area excepting pre-set data Press + key and key.(2sec)
*DO NOT touch any keys on the control panel or turn off the power until FINISH!! is indicated on LCD.
H-29:
+KEY : ELEV. UP
-KEY : ELEV. DWN
The movement of elevator can be checked.
Press + key to raise the elevator ( stops at the upper limit switch.)
Press - key to lower the elevator (stops at the lower limit switch.)
H-30:
+KEY : FAN1 ON
- KEY : FAN2 ON
The movement of fan motor can be checked.
Press + key to move suction fan
Press key to move blower fan
H-31:
+KEY : SOL. ON
-KEY : FEED ON
The movement of Bulb Solenoid and Feed Motor can be checked.
Press + key to move the Bulb solenoid.
Press key to move the feed motor.
*DO NOT keep pressing + key for more than 2 seconds. Doing so may cause damages on the solenoid.
H-32:
+KEY : ELEV. UP
-KEY : ELEV. DWN
The movement of option feeder can be checked.
Press + key to raise the elevator ( stops at the upper limit switch.)
Press key to lower the elevator ( stops at the lower limit switch.)
1 To remove AF-100
i. Take off 2 screws fixing AF-100.
ii. Take off AD-100 from the hook on DC-545 and
remove the connector.
iii. Remove AF-100.
2 Cover
The screws fixing Cover R(N4-G2140) and Cover L
(N4-G2140) are as shown below. ( 4 screws for each
cover.)
3 Suction unit
1) To remove the suction unit
@i. Take out 2 screws on Joint (G6-11060).
ii. Take off a Knob (90-52391) fixing the suction unit
and a Connector.
iii. Slide the suction unit to the direction indicated
below and remove it.
iv. suction unit
2) To replace the belt
i. @Slide the belts (N4-K1021) to the direction indicated
below and remove them. Then attach new belts.
3) To replace photo-receiving sensor
i. Remove the belt (N4-K1021) from the suction unit.
ii. Take off 8 screws and remove the Lid (N4-K1043).
iii. Take 2 screws (A) on the Lid (N4-K1532) of the
suction unit, and remove the connector B.
A
iv. Take off 2 screws (C) fixing the sensor and remove
the connector D, and then replace the sensor (N4-
W2061).
4) To change Solenoid
i. Remove the Cover (N4-K1532) on the suction unit.(2
screws)
ii. Remove the solenoid unit (N4-X1010).
(1) Remove setscrew A.
(2) Remove the spring B (D5-10220) and pull the
wire (N4-K1631) out of the shaft (N4-K1542.)
(3) Take off screw C and remove the solenoid unit
(n4-X1010).
A
B
A
B
C
C D
iii. Take off 3 screws to change the solenoid. (N4-
X1010).
5) To change shutter
i. Take off 2 screws and remove the cover (N4-K1532)
on the suction unit.
ii. Take off setscrew A and pull out the Wire unit (N4-
K1631) from the shaft.
iii. Remove the Lid (N4-K1043). ( 8 screws)
iv. Remove the shaft (N4-K2252-01) with the shutter
(N4-K2281) attached, then take off 2 screws.
4 Level sensor
i. @Take off 3 screws, disconnect the connector and
remove the unit.
ii. To replace the sensor(CA021)
5 To replace Photo-receiving sensor
i. Remove the Level Sensor Unit and the Suction unit.
ii. Remove the spring A (E1-21580), and remove the
elevator angle (N4-K4192 & N4-K4241.) (4screws)
iii. Take off 6 screws (C) fixing the rail (N4-K4203) and
remove the rail. ( 3 screws for each side(L&R).)
C
C
A
B
A
B
iv. Remove the feed tray.
v. Take off cable bands D (3) and the connector E. Take
off 2 screws fixing Sensor F (N4-W1091) and change
the sensor.
6 @To replace Feed Motor
i. Take off the connector A and 4 screws (B), and
remove the motor unit.
ii. Remove the pulley C, take off 3 screws (D) fixing
the motor (N4-X1040), and then replace the motor.
D
E F
A
B
D
C
7 To replace Fan Motor (suction).
i. Take off the connector A and 3 screws (B), and then
replace the motor (N4-X1050.)
8. To replace Fan Motor ( blower)
i. Remove the cable band A.
ii. Take off the spring (D5-10220) on the Shutter B.
iii. Take off 2 screws and remove the Shutters C (N4-
K2281&N4-K2290.)
iv. Take off 3 screws (D) and replace the motor. (N4-
X1050.)
9. To replace PCB unit
i. Disconnect all connectors.
ii. Take out 4 screws and replace the PCB unit (N4-
V3030.)
A
B
A
C
B
D
10. To replace Separator
i. Remove the suction unit.
ii. Take off 2 screws fixing the Separator (N4-K2122.)
iii. Replace the separator (N4-K2122.)
11. To replace Upper Limit Switch/ Lower Limit
Switch.
1) Upper Limit Switch
i. Take off a screw fixing the Upper Limit Switch
(LA028).
ii. Replace the switch.( Please be sure to set it in right
direction.)
B
A
2) Lower limit switch
i. Take off a screw (B) fixing the Lower Limit Switch
(LA028).
ii. Replace the switch.( Be sure to set it in right
direction.)
20/02/2002