ELECTRIC BICYCLE OWNERS MANUAL

For Owners of EG Monte Carlo 500 E Ele!tr"! B"!#!le

Ta$le of Contents
Descriptions: Page
Installation Instructions 2
How to install the bicycle out of the box 2
Operation Instructions 3
How to operate the Electric Bicycle 3
About the Brake Safety Feature on all our Electric Bikes 5
How to rea the Battery !eters an about the "i#on Battery 5
$are Instructions %
Battery %
Stora&e' !aintenance an (ransport %
Battery %
$har&er %
$har&er )
Accessories )
Electric !otor an Battery Features )
$har&in& the Battery )
*epair an Ser+ice ,
Inspection of the Bearin&s an !aintenance ,
Serial -u.bers to your E/ Electric Bike ,
How to etach the rear wheel of the Electric bike ,
1
(his portion of owners .anual is a supple.ent to the Bicycle owner0s .anual1 (his section pertains
to the features in the electric bicycle an how to care for the.1
INSTALLATION INSTRUCTIONS
%ow to "nstall t&e $"!#!le o't of t&e $o(
21 3npack the bicycle fro. the box an cut all the ties that hel the bicycle to&ether urin&
shippin&1
21 (urn the Hanlebar ste. 2,4 e&rees by loosenin& the screws that is holin& it1 *e.o+e the
hanlebar ste. an turn it upsie own such that the ste. protrues upwar1 (i&hten the
hanlebar ste. screws an the sie screws1
31 5 -O(E6 Ensure that the front +#brake cables are not entan&le or ha.perin& the brake1
71 Install the hanle bar onto the hanlebar ste.1 An Allen key is supplie to install the hanle
bar1
51 *e.o+e the battery fro. the rack' so that it is easier to turn the bicycle upsie own to install
the front wheel1 (o re.o+e the battery' slie the switch uner the seat to tilt the seat forwar'
an then use the key an turn the lock anti#clockwise to the left .ost click1 3nplu& the
attache power cable' an then pull out the battery1 *eplace the seat back to its ori&inal
position when one1
%1 5 8A*-I-/6 9lease .ake sure that the sale an the hanle bar are installe properly
before turnin& the bicycle upsie own to install the front wheel1 Ensure the wei&ht of the bike
oes not ben the rear .u&uar1
)1 (urn the bicycle upsie own such that the fork is facin& upwar1
2
,1 $heck the pattern of the tire such that when installe they will .atch the irection of the rear
tires1
:1 Install the ;uick *elease le+er onto the front wheel1
241 Install the front wheel by placin& the wheel between the forks1 9lease .ake sure that the isk
rotor slies in between the isk brake caliper1 "oosen the brake caliper cable usin& the
supplie Allen key as necessary1 "ock in the axle by ti&htenin& the nut opposite to the <uick
release le+er an then lockin& in the <uick release le+er1
221 5 8A*-I-/6 =o -O( o+er ti&hten the <uick release nut a&ainst the fork> for you will risk
benin& this <uick release1
221 (urn the bicycle back aroun on its wheels' an lower the kick#stan1
231 Install the "i#on battery pack back onto the bike' an lockin& it back in1 9lu& the power cable
back into the Battery pack1
271 Install the peals to the bike1 Each of the peals has a letter inicatin& which sie it nees to
be installe to1 *?*i&ht an "?"eft1 Install the. usin& the pro+ie wrench1
251 Install the Front "E= behin the front Suspension fork arc of your bike1 Install the front
.u&uar han&er onto the sa.e screw1
2%1 Install the .u&uar stays a&ainst the bracket pro+ie on the fork@suspension1 9lace the
stays between the clip brackets an ti&hten the screw a&ainst the suspension fork1
2)1 9lace the s.all black plastic co+er o+er the ste. screw of the bike1
2,1 5 8A*-I-/6 Before riin& the bicycle ensure the .ain "i#on battery is properly installe an
locke in before riin& the bicycle1 *e.e.ber to also plu& in the power cable or the bike will
&et no power1
2:1 (o turn on@off the electrical syste. on this bike first switch on the battery by turnin& the key on
the battery an then click on the re AO-@OFFB button on the hanlebar .eter1
O)ERATION INSTRUCTIONS
%ow to o*erate t&e Ele!tr"! B"!#!le
(he Electric bicycle can be operate in 3 ifferent .oes6
1. Manual Mode
!ake sure the i&ital speeo.eter is AOFFB an then' pele the bicycle nor.ally as you
woul any bicycle1
In this .oe of operation it is not necessary to turn on the bike0s electrical syste.1
2a. Peddle Assist Mode (1 or 2)
9ress an hol the A!oeB button on control switch until the i&ital .eter locate on the
hanlebar to turn AO-B the syste.1 9ele the bicycle nor.ally as you woul any bicycle1
(he .otor will stop if the brake le+er is epresse e+en if you are still pelin& the bicycle1
(he .otor will stop when you stop pelin& in this .oe1
8hen first switche AO-B the .otor starts off in the A2 or "O8B power .oe1
In this .oe the .otor is +ery power efficient' an will assist you with the least power as
you pele1
In A"O8B .oe' the syste. pro+ies you with the .ost A.iles per char&eB of battery power
use a.on& the pele assist .oes1
2b. Peddle Assist Mode (3)
(o put the bike in A3 or !eiu.B pele assist .oe' switch on the bike as you woul on
the abo+e A2B .oe an then press the AupB switch on the left of hanlebar button to li&ht
3
up the A3B .oe an pele the bicycle nor.ally as you woul any bicycle1
In this .oe' the .otor will assist you with a .oerate a.ount of power as you pele the
bicycle1
(he .otor will stop if the brake le+er is epresse e+en if you are still pelin& the bicycle1
(he .otor will stop when you stop pelin& in this .oe1
(his .oe will &i+e you a balance A.iles per char&eB of battery power use a.on& the
pele assist .oes1
2c. Peddle Assist Mode (4 or 5)
(o put the bike in A7 or 5 or HI/HB pele assist .oe' switch on the bike as you woul on
the abo+e A2B .oe an then press the A3pB button to li&ht up the A7 or 5 or HI/HB .oe
an pele the bicycle nor.ally as you woul any bicycle1
In this .oe' the .otor will assist you with a hi&h a.ount of power as you pele the
bicycle1
5 $A3(IO-6 (his .oe is esi&ne to achie+e a spee of 24 !9H1 3ser iscretion is
a+ise
(he .otor will stop if the brake le+er is epresse e+en if you are still pelin& the bicycle1
(he .otor will stop when you stop pelin& in this .oe1
(his .oe will &i+e you a low A.iles per char&eB of battery power use a.on& the pele
assist .oes1
3. Full !lectric Mode
9ress an hol the i&ital .eter A!O=EB button on the hanlebar .eter to turn AO-B the
syste.1
9lace the A!O=EB switch to the left of the hanle bar in any position you esire' because
while en&a&in& the thu.b throttle' the pele assist .oe is in#acti+e an oes not ha+e
any effect on the spee or power of the electric .otor1
(wist the thu.b throttle in any incre.ents of power you esire to power the .otor of the
bicycle an it will take off1
(his .oe can be use in conCunction with any of the abo+e .oes as the a.ount of .otor
power supplie while epressin& the thu.b throttle o+erries whate+er .oe the A!O=EB
the bikeDs peal assist syste. is en&a&e in1
Eou can en&a&e this .oe whene+er you want as lon& as the syste. is turne AO-B1
8hile pelin& will li&hten the loa e.an on the electric .otor' you o -O( nee to
pele in this .oe of operation1
5 $A3(IO-6 (his .oe is esi&ne to achie+e a spee of 24 !9H1 3ser iscretion is
a+ise
(he .otor will -O( stop when you stop pelin& while the thu.b throttle is en&a&e1
(he .otor will stop if the brake le+er is epresse e+en if the thu.b throttle is en&a&e1
5 $A3(IO-6 *e.e.ber to let &o of the thu.b throttle when &ettin& on or off the bike
weather or not the brake le+ers are en&a&e1
In this .oe' the electric bike will use the .ost a.ount of battery power it will use e+en
.ore battery power than in any of the pele assist .oes1
(his .oe will &i+e you the least A.iles per char&eB co.pare to any of the abo+e .oes
of operation
About the Brake Safety Feature on all our Electric Bikes1
4
A"" our electric bikes .ake use of a wire brake le+er kill switch for safety purposes1 8hen
the brake le+er is en&a&e' it sens a kill si&nal to the controller to isable the .otor uner
all circu.stances an conition1 (his will ensure the .otor oes not continue to spin when
you nee the bicycle to stop1
%ow to rea+ t&e Batter# Meters an+ a$o't t&e L",on $atter#
(here are 2 Battery .eters on your bike1 2 is locate con+eniently on the i&ital Speeo.eter on the
hanle bar1 (he 7 re "E= bars inicate the state of the battery ischar&e1 (he other Battery .eter is
locate on to the top of battery with 3 &reen an 2 re "E=s showin& the current capacity of the
battery in +arious states of ischar&e1
As with any "ithiu.#ion batteries' there are a li.ite nu.ber of ti.es a battery can be char&e1 8hile
pri.in& "ithiu.#ion batteries are not necessary Fwhich .eans it .ay be char&e whene+er you want
without affectin& its char&e capacityG' the nu.ber of ti.es it is char&e oes affect the o+erall
lon&e+ity of the battery life1
(o conser+e battery power' switch off the electrical syste. by pressin& an holin& the A!oeB button
on the left hanlebar control until the syste. turns off' when electric power is not neee1
5 -O(E6 (he sole purpose of the keys that lock in your battery is to lock@unlock the battery pack1 Eou
o not nee to insert this key to operate the electrical syste. of the bicycle1
5 8A*-I-/6 9lease keep your keys to your electric bicycle in a safe place1 Each set of keys are
uni<ue to your particular electric bicycle an unfortunately we o not keep a copy of your keys on file1
-or woul we ha+e a way of reproucin& the.1
CARE INSTRUCTIONS
Batter#
8A*-I-/6
-e+er short circuit the char&e or ischar&e battery ter.inals1
-e+er char&e the battery by the ischar&e ter.inals or ischar&e the battery by the char&e
ter.inals1
Heep the battery away fro. excessi+e heat an or open fla.es1
-e+er pour on or sub.er&e the battery in water1
(o a+oi a.a&e to the battery' ne+er subCect the battery to intense physical i.pact' shock or
se+ere +ibration1
9rotect the battery fro. water or .oisture at all ti.es1
9rotect the ischar&e an char&e ter.inals of the battery fro. rain or water lo&&in&1
Heep the battery away fro. chilren1
8hen the battery is not in use for an extene perio of ti.e' re.o+e the battery fro. the
battery holer for stora&e1
-e+er isasse.ble the battery1 (he battery oes not contain ser+iceable parts1
=o not sit on or place any obCect on or o+er the battery1
3se only the supplie char&er to char&e the battery1
Battery capacity6 24Ah
Battery an !otor Iolta&e6 7,I
5
$har&e te.perature ran&e 4J75
=ischar&e te.perature ran&e K24J55
(otal $har&e ti.e fro. total ischar&e6 7#% hours
(otal $har&e ti.e for the initial first 3 char&es6 22 hours
If you ha+e any <uestions about this battery or its usa&e' please o not hesitate to contact us
Stora-e. Ma"ntenan!e an+ trans*ort
"atter
If the battery nees to be store for an extene perio of ti.e' it shoul be kept at aroun
54L char&e capacity For char&e the battery for about 2#3hours fro. e.ptyG an shoul be
place in a ry an well +entilate place1
(o .aintain battery life expectancy' the battery nees to be char&e at least once for 2#3 hours
e+ery two .onths1
(he battery an char&er shoul be kept in stora&e in a clean' ry an well +entilate place1
A+oi contact with corrosi+e substances an keep the battery away fro. excessi+e heat an
or open fla.es1
Shoul the battery nee to be transporte' pack it in a box' an ensure that it is always
protecte fro. intense physical i.pact' shock' se+ere +ibrations' irect sunli&ht' or water
lo&&in&1 (he battery .ay be transporte in a +ehicle such as an auto.obile' train' ship'
airplane an etc1 9lease check your local rules an re&ulations re&arin& such transportation1
Battery Stora&e conitions6 *oo. te.perature #2435'
Battery Stora&e relati+e hu.iity6 5%5*H
#$arger
(he char&er shoul be isconnecte fro. the battery when it is kept in stora&e1
Shoul the char&er nee to be transporte' pack it into a box an ensure that it is always
protecte fro. intense physical shock' se+ere +ibrations' i.pact' irect sunli&ht' or water
lo&&in&1 (he battery .ay be transporte in a +ehicle such as an auto.obile' train' ship'
airplane an etc1 9lease check your local rules an re&ulations re&arin& such transportation1
$har&er Stora&e conitions6 *oo. te.perature #24 35'
$har&er relati+e hu.iity6 5%5*H
C&ar-er
8A*-I-/6
-e+er place any obCect on the char&er1
-e+er pour any li<ui on or insert any .etal into the char&er1
-e+er isasse.ble or .oify the char&er in anyway1
-e+er plu& or un#plu& the char&er with a wet han
=o not use the char&er urin& a li&htnin& stor.1
3se only the supplie char&er to re#char&e the battery1
=o not operate the char&er in an unstable' usty or an excessi+ely a.p en+iron.ent1
A+oi usin& the char&er uner irect sunli&ht1
Operate the char&er in a well +entilation en+iron.ent1
3nplu& the char&er fro. the wall outlet when not in use1
6
A!!essor"es
8A*-I-/ 6
Ensure you o -O( raise the seat post pass the safety .ark etche on the seat posts1
Ensure that your asse.ble accessory oes not interfere with the steerin&' brakin& or the
natural .o+e.ent of the bicycle1
Ele!tr"! Motor an+ Batter# Feat'res
%ig$ e&&icienc and po'er sa(ing !lectric Motor
A Brushe !otor with /ears
Hi&h efficiency of up to ,5L1
EfficiencyM,4L1 7,I battery for a continuous run ran&e of .ore than 74 .iles on a sin&le
char&e in peal assist .oe1
9rouces a continuous an sustaine power of 544 8att power with a peak of up to )44
8atts1
%ig$ po'er and $ig$ tor)ue
Fast pick up e+en uner hea+y loa1 Easily cli.b an ascen sloppy terrains1
"ow power consu.ption' "on&#battery life an a $o.pact esi&n1
(he 7, Iolt Battery pack wei&hs 24 "bs1
*rouble+&ree, -o' .aintenance, -ong li&e span and !as to .aintain electric .otor
Hi&h ;uality Brushless Electric =isc .otor with an a+ance spee sensor an &ears1
$lose syste. .otor re<uires only surface cleanin& an ry stora&e1
C&ar-"n- t&e Batter#
$onnect the battery to the char&er> ensure the output ter.inal of the char&er an the input
ter.inal of the battery are fir.ly connecte1
8hen the char&er is plu&&e into a wall outlet' the char&er "E= inicator will turn *E= to
inicate that the battery is char&in&
(he "E= inicator on the char&er will turn /*EE- when the battery is fully char&e1
=isconnect the char&er fro. the wall outlet before isconnectin& the char&er fro. the battery1
(o ensure lon& battery life' fully char&e the battery for at least twel+e F22G hours urin& the first
initial three char&es an char&e the battery at least once for 2#3 hours e+ery 2 .onths
5 -O(E6 Only char&e the battery pack usin& the supplie char&er1
5 -O(E6 Always plu& the char&er onto the Battery pack before plu&&in& the char&er to the wall
socket1
5 8A*-I-/6 =o -O( char&e the battery for .ore than 27hrs for risk of a.a&in& the battery1
Re*a"r an+ Ser/"!e
8A*-I-/6
Inspect the bicycle fre<uently1 Failure to inspect the bicycle an to .ake repairs or
aCust.ents' as necessary' can result in inCury to the rier or to others1 !ake sure all parts are
correctly asse.ble an aCuste as written in the owner0s .anual1
I..eiately replace any a.a&e' .issin&' or worn parts1
!ake sure all fasteners are correctly ti&htene as written in the owner0s .anual
9arts that are not properly ti&htene can be lost or operate poorly1
=o not o+er ti&hten parts' as o+er#ti&htenin& .ay a.a&e the part1
!ake sure any replace.ent fasteners are of the correct type an siNe1
7
Eour bike uses an Alu.inu. Alloy fra.e1 Ensure that the bicycle fra.e is carefully an
fre<uently inspecte> as Alu.inu. fra.es can e+elop .icro fractures fro. stress' se+ere
i.pact an shocks1 If you see these .icro fractures or cracks' stop riin& the bicycle
i..eiately1
In case of .icro fractures' ha+e the bicycle fra.e repaire an inspecte by a <ualifie
professional before riin& the bicycle a&ain1
-O(E6 Ha+e a bicycle ser+ice shop .ake any repairs or aCust.ents for which you o not ha+e the
correct tools to or if you o not sufficiently unerstan the instructions set forth in this electric bicycle0s
.anual supple.ent or the bicycle owner0s .anual1
Ins*e!t"on of t&e Bear"n-s Ma"ntenan!e
21 Fre<uently check the bearin&s of the bicycle1 Ha+e a bicycle ser+ice shop lubricate the bearin&
once a year or any ti.e they o not pass the tests as note in the Bicycle owner0s .anual1
Ser"al N'0$ers to #o'r EG Ele!tr"! B"1e
21 (here are 3 serial nu.bers that are of i.portance on your E/ Electric Bike1 (hey are the
Fra.e serial nu.ber' the !otor serial nu.ber an the Battery pack serial nu.ber1 All the 3
serial nu.bers can be foun on the outsie of the box the bicycle was shippe in1
21 (he Bike Fra.e Serial nu.ber to your E/ Electric Bike is locate ri&ht where the front Fork @
Suspension fork .eets the fra.e of the bike1 It is at the front of the fra.e ri&ht near where you
install the front reflector to the bike1
31 (he !otor serial nu.ber is locate on the sie of the .otor1
71 (he Battery serial nu.ber is locate at the botto. of the Battery pack1
%ow to +eta!& t&e rear w&eel of t&e Ele!tr"! $"1e
21 5 8A*-I-/6 8e o not conone .oifyin& the E/ Electric Bicycle in any way shape or for.1
!oifyin& the bike in any way' will +oi your 8arranty1 (he instructions below are written only
for the .aintenance or repair of the bike1
21 (o etach the rear wheel' first unhook the connector near the rear wheel on the ri&ht han sie
of the bike1
31 *e.o+e the plastic co+ers o+er the screws on the rear axle1
71 3nscrew the nuts on both sies of the rear axle an the wheel shoul co.e ri&ht off1
51 3nhook the chains fro. the rear freewheel F&earsG
%1 (o install it back on' please note an re+erse all the etach.ent instructions1
8