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[3] Details
of the
ratchet stop.
Exercise 2. Ratchet Stop 29
[2] Double-click
<Geometry> cell to start
up the DesignModeler.
Select <Inch> as the length
unit (1-2[9, 10]).
[1] Launch ANSYS
Workbench and create a
<Geometry> system
(1-2[1-5]).
2-2 Start Up DesignModeler
2-3 Draw a Circle on XYPlane
[1] Switch to
<Sketching
Mode> (1-3[2]).
[2] Rotate to
XYPlane view
(1-3[3])
[3] Draw a
circle centered at
the plane origin
(1-4[1-5]).
[4] Select <Dimension/Radius> tool and
specify a radius of 0.188 (in.) for the circle.
Remember to turn on the display of dimension
value (1-4[15-17]). Also remember to use
<Dimension/Move> to move the dimension to
a suitable position (1-4[12, 13]).
30 Exercise 2. Ratchet Stop
2-4 Draw a Line
[1] Select <Draw/
Line> tool and
draw a line
roughly like this.
[2] Select <Dimension/General>
tool and create a length
dimension by simply selecting
the line segment and move the
mouse upward. Specify a
dimension value of 0.16 (in.).
[3] Select <Dimension/Horizontal>
tool and specify a horizontal
dimension of 0.57 (in.) (1-5[7-11]).
[4] Select <Dimension/
Vertical> tool and specify
a vertical dimension of
0.125 (in.) (1-5[13-15]).
[5] The line is not blue-
colored, meaning it isn't fully
dened in the space yet. We
now specify an angle dimension
for the line.
2-5 Specify an Angle Dimension
[1] To specify an angle dimension, you need to select two lines (or axes).
When you select a line (or axis), the end near where you click become
the "arrow end" of the line. The angle is then measured from the rst
line to the second line in a counter-clockwise fashion.
[2] Select <Dimension/
Angle> tool and then
click the X-axis on the
positive side.
[3] Click the line
here near the
upper-right end.
[4] Click here to create
an angle dimension.
Type 40 (degrees) in the
<Details View>. Note
that the angle is
measured counter-
clockwise from the rst
line to the second. Also
note that the line is
blue-colored now.
[5] If you made mistakes (click on wrong ends or in a wrong order) and the
angle is not what you meant, right-click anywhere in the graphics window to
bring up a <Context Menu> and choose <Alternate Angle>. Repeat this before
you click to locate the angle dimension until the correct angle appears.
Exercise 2. Ratchet Stop 31
2-6 Draw Arcs
[1] Select <Draw/Arc by
Center> tool and then
click roughly here to
dene the center.
[3] Click to dene
another end roughly
here on the circle.
[2] Click the upper-
right end of the line
to dene an end of
the arc.
[4] An arc is created.
[5] Select <Dimension/
Radius> tool and
specify a radius
dimension of 0.56 in.
[6] Select <Constraints/
Tangent> tool and then select
the arc and the circle. A
<Tangent> constraint is
imposed between the arc and
the circle. Note that the arc
turns blue.
[7] Also note that the center of the
arc moves to a new location to
accommodate the constraint.
32 Exercise 2. Ratchet Stop
[8] Select <Draw/Arc by
Center> tool again and
dene the center roughly
here.
[9] Click the lower-
left end of the line to
dene an end of the
arc.
[10] Click to dene
another end roughly
here on the circle.
[11] Select <Dimension/
Radius> tool and specify
a radius dimension of
0.34 in.
[12] Select <Constraints/
Tangent> tool and impose a
<Tangent> constraint
between the newly created
arc and the circle.
Exercise 2. Ratchet Stop 33
2-7 Trim Away Unwanted Segments
[1] Select <Modify/Trim> tool
and make sure <Ignore Axis> is
turned on (1-9[1]). Click here
to trim away the arc segment.
[2] The nished sketch.
2-8 Extrude the Sketch to Create the Ratchet Stop
[1] Extrude the sketch
0.125 in. to create the
ratchet stop (1-10[1-6]).
Wrap Up
Close DesignModeler, save the project as "Stop," and exit the
Workbench (1-11[1-3]).
34 Exercise 2. Ratchet Stop
Context Menu
When you right-click the mouse, a menu pops up. The contents of the menu
depends on when and where you right-click the mouse. The menu is thus
called the <Context Menu> (2-5[5]). Try to right-click anywhere in the
graphics area, <Details View>, or <Tree Outline> (1-10[2]), to see the
contents of the <Context Menu>.
<Dimension/General> Tool
This tool can be used for any type of dimension. For a line, the default is to
create a <Length> dimension (2-4[2]). For a circle or arc, the default is to
create a diameter dimension. If the default is not what you want, right-click
anywhere in the graphics window to bring up the <Context Menu> [1] and
choose a dimension type.
<Dimension/Angle> Tool
To specify an angle dimension, you need to select two lines (or axes). When
you select a line (or axis), the end near where you click become the "arrow
end" of the line. The angle is then measured from the rst line to the second
line in a counter-clockwise fashion (2-5[1-4]).
If you made mistakes (click on wrong ends or in a wrong order) and
the angle is not what you meant, right-click anywhere in the graphics window
to bring up the <Context Menu> [2] and choose <Alternate Angle>. Repeat
this until the correct angle appears before you click to locate the angle
dimension (2-5[5]).
<Draw/Line> Tool
This tool draws a line by dening two end points (2-4[1])).
<Draw/Arc By Center> Tool
This tool draws an arc by dening its center and two end points (2-6[1-4]).
<Constraints/Tangent> Tool
This tool impose a <Tangent> constraint between two curves or between a
line and a curve (2-6[6, 12]).
2-9 Review
[1] This is the
<Context Menu> when
<Dimension/General> is
activated.
[1] This is the <Context
Menu> after you select
two lines (or axes) and
before you click to create
an angle dimension.
Exercise 3. Ratchet 35
Exercise 3
Ratchet Wheel
In this exercise, we'll create a 3D
solid model for the ratchet wheel
mentioned in Exercise 2 [1]. The
details of the ratchet wheel are
shown in the gure below [2].
3-1 Introduction
[1] The ratchet
wheel.
Y
X
Unit: in.
Thickness: 0.25 in.
D0.25
1
.
0
0
15
6
0
[2] Details of
the ratchet
wheel.
36 Exercise 3. Ratchet
[2] Double-click
<Geometry> cell to start
up the DesignModeler.
Select <Inch> as the length
unit.
[1] Launch ANSYS
Workbench and create a
<Geometry> system.
3-2 Start Up DesignModeler
3-3 Draw Two Concentric Circles
[1] On XYPlane, draw two
concentric circles with
diameters of 0.25 in. and
1.00 in. respectively.
Exercise 3. Ratchet 37
3-4 Draw Lines with Angle Dimensions
[1] Draw a line passing
the origin like this.
[2] Specify an angle dimension
of 15 degrees. Remember to
select the line rst and then
the axis. Clicking positions are
also important (2-5[1-5]).
[3] Draw
another line like
this.
[4] Specify an angle
dimension of 60
degrees.
38 Exercise 3. Ratchet
3-5 Trim Away Unwanted Segments
[1] Draw a circle which passes
through an end point of the line.
When you dene the radius,
remember to snap (with a <P>
constraint) the end point of the line.
The circle serves as a construction
(temporary) circle.
[2] Trim away
unwanted segments.
Remember to turn on
<Ignore Axis> (1-9[1]).
[3] After
trimming, a single
tooth remains.
Exercise 3. Ratchet 39
3-6 Duplicate Teeth
[1] Select
<Modify/Copy>.
[2] Select these two lines. To
select multiple entities, hold
Control key while click the
entities sequentially. You also can
"sweep select" multiple entities,
i.e., holding left mouse button
while sweep through the entities.
After the selection, the entities
are highlighted with yellow color.
[3] Right-click
anywhere in the
graphics window to
bring up the
<Context Menu>, and
select <End/Use Plane
Origin as Handle>.
Now the tooth has
been copied to a
"clipboard."
[4] The <Modify/Paste>
tool is automatically
activated. Type 15
(degrees) for the <r>,
meaning that the rotating
angle is 15 degrees.
40 Exercise 3. Ratchet
[5] Bring up the
<Context Menu>,
and select <Rotate by
-r Degrees>. Note
that a negative angle
is to rotate
clockwise.
[6] Bring up the
<Context Menu>
again, and select
<Paste at Plane
Origin>.
[7] The tooth is
rotated 15 degree
clockwise (using
plane origin as
center of
rotation) and
pasted.
[8] Repeat steps [5, 6]
four more times. Press
<Esc> to end the tool
or choose <End> from
the <Context Menu>.
Exercise 3. Ratchet 41
[9] Select <Modify/
Copy> again, and
select all the teeth,
using "sweep
select" [2]. From the
<Context Menu>,
select <End/Use
Plane Origin as
Handle> [3].
[10] Type 90
(degrees) for the
rotating angle.
[11] Repeat
steps [5, 6].
[12] Repeat steps [5, 6] two
more times. Press <Esc> to
end the tool or choose <End>
from the <Context Menu>.
42 Exercise 3. Ratchet
3-7 Extrude the Sketch to Create the Ratchet Wheel
Wrap Up
Close DesignModeler, save the project as "Ratchet," and exit
the Workbench.
[1] Extrude the sketch 0.25
in. to create the ratchet
wheel.
Exercise 3. Ratchet 43
Selection of Multiple Entities
There are several ways to select multiple entities. Two of them are <Control-Select> and <Sweep Select>.
Control-Select -- Click the entities sequentially while holding the Control key.
Sweep Select -- Hold the left mouse button and sweep through the entities.
Box Select -- Select <Select Mode/Box Select> [1], and use mouse to dene a box.
All entities inside the box are selected.
3-8 Review
<Modify/Copy> and <Modify/Paste> Tools
<Modify/Copy> copies the selected entities to a "clipboard." A <Paste Handle> must be specied using one of the
methods in the <Context Menu> (3-6[3]). After completing the <Copy> tool, the <Paste> tool is automatically
activated.
<Modify/Paste> pastes the entities in the "clipboard" to the graphics window. The pasting location corresponds
to the <Paste Handle> specied in the <Copy> tool. To dene the pasting location, you either click on the graphics
window or choose from the <Context Menu> (3-6[6]). Many options also can be chosen from the <Context Menu>
(3-6[5]), where the rotating angle <r> and the scaling factor <f> can be specied with the tool (3-6[4]). A positive
rotating angle is to rotate counter-clockwise.
<Modify/Replicate> Tool
<Replicate> is equivalent to a <Copy> followed by a <Paste>.
Ending a Tool
You can press <Esc> to end a tool (3-6[8, 12]). Besides, the <Context Menu> often provides an <End> option to end
a tool (3-6[5, 6]).
[1] One way to select
multiple entities is to
turn on <Select Model/
Box Select>.
44 Exercise 4. Cover Plate
Exercise 4
Cover Plate
In this exercise, we'll create a 3D solid model
for a cover plate, of which the details are
shown in the gure below [2].
4-1 Introduction
Y
X
Unit: in.
Thickness: 0.046 in.
8 R0.15
2
.
0
0
[1] Details of
the cover plate.
0.376
1
.
2
5
0
.
7
5
0
.
2
5
0
.
2
5
0.562
1.50
6 R0.06
0.312
0.312
2 R0.188
2 D0.201
Exercise 4. Cover Plate 45
[2] Double-click
<Geometry> cell to start
up the DesignModeler.
Select <Inch> as the length
unit.
[1] Launch ANSYS
Workbench and create a
<Geometry> system.
4-2 Start Up DesignModeler
4-3 Draw Circles
[1] On XYPlane, draw a
circle centered at the
origin and with a diameter
of 0.201 in.
[2] Draw another circle
with the same diameter.
Make sure an <R> appears
when you dene the radius
(1-5[5]).
[3] Use <Dimension/
Horizontal> to specify a
dimension of 0.376 in.
[4] Use <Dimension/
Vertical> to specify a
dimension of 2 in.
46 Exercise 4. Cover Plate
[5] Draw a concentric
circle with a radius of
0.188 in.
[6] Draw a concentric
circle with the same radius.
Make sure an <R> appears
when you dene the radius.
4-4 Draw Rectangles and Lines
[1] Select <Draw/
Rectangle> and draw a
rectangle with
dimensions a shown.
Exercise 4. Cover Plate 47
[2] Select <Draw/Polyline> and
draw three segments like this.
Select <Open End> from the
<Context Menu> after you
dene the fourth point. Note
that the three segments are
either horizontal or vertical,
therefore make sure an <H> or
a <V> appears before clicking.
Specify the dimensions as
shown.
[3] Select <Draw/Line>
again and draw a line like
this. Note that the two
end points coincide with
the Y-axis.
[4] Trim away this
extra segment.
[5] Trim away this
extra segment.
48 Exercise 4. Cover Plate
[6] Use <Draw/Line>
again to draw a vertical
line and specify a
horizontal dimension as
shown.
[7] Trim away this
segment.
[8] Trim away this
segment.
[9] Trim away this
segment.
Exercise 4. Cover Plate 49
4-5 Draw Fillets
[1] Select
<Modify/Fillet>
and type 0.06 (in.)
for the <Radius>.
[2] Create 6 llets
with the same radius
(1-8 [2]).
[3] Create a radius
dimension for
anyone of the llets
(1-8[3]).
[4] Select
<Modify/Fillet>
again and type 0.15
(in.) for the
<Radius>.
[5] Create 4 llets
with the same
radius.
50 Exercise 4. Cover Plate
[6] With <Modify/Fillet>
tool still activated, create
this llet by clicking the
horizontal line and the
circle. Note that the
horizontal line is
automatically trimmed.
[7] Repeat the last step
to create this llet.
[8] Use <Draw/Line>
to re-create the
trimmed segment.
[9] Repeat the last step
to re-create this line.
Exercise 4. Cover Plate 51
4-6 Trim Away Unwanted Segments
[10] Use <Modify/
Fillet> to create this
llet (with the same
radius as before) by
clicking the horizontal
line and the circle.
[11] Repeat the last step
to create this llet.
[1] Select <Modify/
Trim> and turn on
<Ignore Axis>, then
trim away this segment.
[2] And this
segment.
[12] Create a radius
dimension for anyone
of the 8 llets.
52 Exercise 4. Cover Plate
4-7 Extrude the Sketch to Create the Cover Plate
Wrap Up
Close DesignModeler, save the project as "Cover," and exit the
Workbench.
[3] The nal
sketch.
[1] Extrude the sketch
0.046 in. to create the
cover plate.
Exercise 4. Cover Plate 53
<Draw/Rectangle>
Draws a rectangle by dening two diagonally opposite points. The edges of the rectangle are either horizontal or
vertical. To draw a rectangle at an arbitrary orientation, please use <Draw/Rectangle by 3 Points>.
<Draw/Polyline>
This tool allows you to draw a series of connected lines, called a polyline. The polyline can be closed or open. After
dening the last point, choose <Open End> or <Closed End> from the <Context Menu>.
Auto Constraints
H -- Horizontal
V -- Vertical
4-8 Review
Note:
For a comprehensive description of sketching tools, please refer to the following ANSYS on-line reference:
ANSYS Help System//DesignModeler User Guide//2D Sketching
54 Section B. Part Modeling
Section B
Part Modeling
As mentioned in the opening of Section A, many parts can be created by a two-step operation: drawing a 2D sketch on
a plane and then generate a 3D body by extrusion, revolution, sweeping, or skin/lofting.
A more complicated part often can be viewed as a series of the two-step operations; each two-step operation
either add material to the existing body or cut material from the existing body. The exercises in Section B are
designed to introduce the 3D modeling techniques for more complicated parts.
Exercise 5. Crank 55
Exercise 5
Crank
In this exercise, we'll create a 3D solid model for a crank, of which the details are shown in the gure below. Note
that a global coordinate system is set up and shown in the gure.
The crank model can be viewed as a series of three two-step operations; each involves drawing a sketch on
XYPlane and then extrude the sketch to generate a material. The materials are either add to the existing body or cut
from the existing body.
5-1 Introduction
Y
X
Unit: mm.
7
5
65
Y
Z
20
8
R22
D30
D20
R10
2 R10
2 D10
56 Exercise 5. Crank
[2] Double-click
<Geometry> cell to start
up DesignModeler.
[1] Launch ANSYS
Workbench and create a
<Geometry> system.
5-2 Start Up DesignModeler
5-3 Draw a Sketch on XYPlane
[1] On XYPlane, draw 5
circles and 4 tangent lines
(using <Draw/Line by 2
Tangents>) like this.
Specify the dimensions.
[3] Select
<Millimeter> as the
length unit.
Exercise 5. Crank 57
[2] Use <Modify/
Fillet> to draw a llet
with a radius of 10
mm.
[3] Trim away these
three arc segments.
58 Exercise 5. Crank
5-4 Extrude to Create a Solid Body
[3] Click
<Extrude>.
[4] It automatically
switches to
<Modeling Mode>.
[1] The active
plane.
[2] The active
sketch.
[6] Click <Apply>.
The active sketch is
automatically taken
for <Geometry>.
[7] Type 8 (mm) for
<Depth>.
[9] Click
<Generate>.
[8] Click the
small cyan
sphere to rotate
the view into an
isometric view.
[10] Click
<Display Plane>
to turn off the
plane display.
[12] Click all the
plus signs <+> to
expand the model
tree.
[11] The <Tree
Outline> displays a
tree structure for the
geometry model,
called <Model Tree>.
[13] Under the
XYPlane, we've
created a sketch
(Sketch1)
[14] The
<Extrude1> uses
<Sketch1> as the
base geometry.
[5] An <Extrude1>
object is inserted in
the model tree.
[15] This is the
body we've
created so far.
Exercise 5. Crank 59
5-5 Create a New Sketch on XYPlane
[3] Click to switch
to <Sketching
Mode>.
[2] A new sketch (Sketch2) is created. Note that, for the rst
sketch of a plane, you don't need to explicitly click <New
Sketch>. However, for additional sketches on the same plane,
you need to click <New Sketch>. Remember that the
drawing entities always belong to the active sketch.
[4] Click <Look At
Face/Plane/
Sketch>.
[5] Click <Display
Model> to turn off
the solid model
display.
[6] Draw a circle with a diameter
of 30 mm. This is the only entity
in <Sketch2>. Note that both
Sketch1 and Sketch2 are on the
same plane (XYPlane).
[1] Click <New
Sketch>.
60 Exercise 5. Crank
5-6 Add Material to the Existing Body
[1] Click
<Extrude>.
[2] Click
<Apply>.
[3] Type 20
(mm).
[5] Click
<Generate>.
[6] The newly created
material is simply a
cylinder; it adds to the
existing body to form a
single body.
[4] The default
<Operation> is <Add
Material>.
[8] Click the
plus sign <+> to
expand
<Extrude2>.
[9] <Extrude2>
uses <Sketch2> as
the base
geometry. The
<Extrude2> is
simply a cylinder.
[10] The body
after adding
material.
[7] <Sketch2> is
added under
XYPlane.
Exercise 5. Crank 61
5-7 Create Another New Sketch on XYPlane
[3] Click to switch
to <Sketching
Mode>.
[2] A new sketch
(Sketch3) is created.
[4] Click <Look At
Face/Plane/
Sketch>.
[5] Click <Display
Model> to turn off
the solid model
display.
[6] Draw a circle with a
diameter of 20 mm. This is the
only entity in <Sketch3>. Note
that all three sketches are on
the same plane (XYPlane).
[1] Click <New
Sketch>.
62 Exercise 5. Crank
5-8 Extrude to Create a Third Simple Body
Wrap Up
Close DesignModeler, save the project as "Crank," and exit the
Workbench.
[1] Click
<Extrude>.
[2] Click
<Apply>.
[4] Select
<Through All>.
[5] Click
<Generate>.
[6] The newly created
material is simply a
cylinder; The material
is cut from the
existing body.
[3] Select <Cut
Material>.
[10] The body
after cutting
material.
[7] <Sketch3> is
added under
XYPlane.
[9] <Extrude3>
uses <Sketch3> as
the base
geometry. The
<Extrude3> is
simply a cylinder.
[8] Click the
plus sign <+> to
expand
<Extrude3>.
Exercise 5. Crank 63
<Plane> and <Sketch>
A sketch must be created on a plane; each plane, however, may contain multiple sketches. In the beginning of a
DesignModeler session, three planes are automatically created: XYPlane, YZPlane, and ZXPlane. You can create new
planes and new sketches as many as needed.
<Active Plane> and <Active Sketch>
The currently active plane and active sketch are shown in the toolbar (5-4[1, 2]). New sketches are created on the
active plane, and new drawing entities are created on the active sketch. You may change the active plane or active
sketch by selection from the pull-down list, or simply clicking the names on the model tree.
Modeling Mode
In the modeling mode (5-4[4]), several modeling tools become available, including Extrude, Revolve, Sweep, Skin/Loft,
Thin/Surface, Blend, Chamfer, Point, etc. In addition, a <Tree Outline> is displayed.
Model Tree
<Tree Outline> (5-4[11]) contains an outline of the model tree, the data structure of the geometric model. Each branch
of the tree is called an object, which may contain one or more objects. At the bottom of the model tree is a part
branch, which is the only object that will be exported to <Mechanical>. By right-clicking an object and selecting a tool
from the context menu, you can operate on the object, such as delete, rename, duplicate, etc.
The order of the objects is relevant. <DesignModeler> renders the geometry according to the order of objects
in the model tree. New objects are normally added one after another. If you want to insert a new object BEFORE an
existing object, right-click the existing object and select <Insert/...> from the context menu. After insertion,
<DesignModeler> will re-render the geometry.
<Add Material> and <Cut Material>
With <Add Material> operation mode, the created material adds to the existing active body (i.e., they form a union).
With <Cut Material> operation mode, the material is cut from the existing active body. An active body is one that is
not frozen (to be dened later).
5-9 Review
64 Exercise 6. Geneva Gear Index
Exercise 6
Geneva Gear Index
In this exercise, we'll create a 3D solid model for a Geneva gear index, of which the details are shown in the gure
below. Note that a global coordinate system is set up and shown in the gure.
6-1 Introduction
Y
X
Unit: in.
Y
Z
0.25
D0.5
0.44
D0.25
D1.25
D2.47
5
0
.2
5 R0.63
1
.
5
2
9
Exercise 6. Geneva Gear Index 65
[2] Double-click <Geometry>
cell to start up the
DesignModeler. Select <Inch> as
the length unit.
[1] Launch ANSYS
Workbench and create a
<Geometry> system.
6-2 Start Up DesignModeler
6-3 Draw a Sketch on XYPlane
[1] On XYPlane, use
<Draw/Arc by Center> to
draw an arc centered at
the origin and with a radius
of 1.235 (in.) like this.
[2] draw two lines, each
connects the origin to an
end point of the arc.
[3] Specify an angle
dimension of 72
(degrees) for the
sector.
[4] Use <Draw/Arc by
Center> to draw another
arc with a radius of 0.625
(in.) like this.
[5] draw two circles
centered at end points
of the new arc and
with the same radius
of 0.1 (in.).
66 Exercise 6. Geneva Gear Index
[8] Apply a
<Constraints/Tangent>
on the lower circle and
the horizontal line.
[7] Draw a line connecting the upper
circle to the outer arc like this. The
line is parallel to the adjacent line,
therefore make sure a <//>
(indicating parallel auto constraint)
appears before clicking.
[9] Apply a <Constraints/
Tangent> on the upper
circle and the parallel line.
[6] Draw a line connecting the lower
circle to the outer arc like this. The
line is horizontal, therefore make
sure an <H> appears before clicking.
Exercise 6. Geneva Gear Index 67
[10] Draw a line starting from
the origin like this. Then, make
the outer arc symmetric about
the newly created line. To do
this, select <Constraints/
Symmetric>, and then
subsequently click the line and
the two end points of the arc.
[11] Use <Dimension/
General> to specify a
length dimension of
1.529 (in.).
[12] Use <Draw/Arc by
Center> to draw an arc
centered at one end of the
new line. Specify the radius
dimension of 0.63 (in.).
68 Exercise 6. Geneva Gear Index
6-4 Extrude to Generate 1/5 of the Gear Index
[1] Extrude the
sketch 0.25 in.
[13] Trim away unwanted
segments. This is the sketch
after trimming. Note that,
although the the sketch is no
more blue-colored, all the
dimensions are not changed.
Exercise 6. Geneva Gear Index 69
6-5 Duplicate the Body Circularly
[1] Select <Create/
Pattern> from the
pull-down menu.
[2] In the <Details
View>, select
<Circular> for
<Pattern Type>.
[3] Click the yellow area
to bring up <Apply/
Cancel> buttons.
[4] Select the
body.
[5] And click
<Apply>.
[6] Click the yellow area
to bring up <Apply/
Cancel> buttons.
[7] Select this
edge.
[8] And click
<Apply>.
[9] Type 4 for
<Copies>.
[10] Click
<Generate>.
70 Exercise 6. Geneva Gear Index
6-6 Create the Hub
[1] Select <Create/
Primitive/Cylinder> from
the pull-down menu.
[4] Click
<Generate>.
[2] Type 0.44 (in.) for
the <Axis Z
Component>.
[3] Type 0.25 (in.) for
the <Radius>.
[5] Select <Create/
Primitive/Cylinder> again.
[7] Type 0.44 (in.) for
the <Axis Z
Component>.
[8] Type 0.125
(in.) for the
<Radius>.
[6] Select <Cut
Material> for
<Operation>.
[9] Click
<Generate>.
Wrap Up
Close DesignModeler, save the project as
"Geneva," and exit the Workbench.
Exercise 6. Geneva Gear Index 71
Auto Constraints: <//>
It is applicable to a line, indicating that the line is parallel to another line in the same plane (6-3[7]).
Sketching Tools: <Constraints/Tangent>
It can be applied on two edges (lines or curves), one of them must be a curve, to make them tangent to each other
(6-3[8, 9]).
<Create/Pattern>
This tool allows you to create copies bodies in three types of pattern: Linear, Circular, and Rectangular (6-5).
<Create/Primitive/Cylinder>
This tool creates a cylinder by specifying its origin, axis, and radius (6-6). The origin and axis are dened by referring to
the active plane coordinate system (1-12).
6-7 Review
72 Exercise 7. Yoke
Exercise 7
Yoke
The yoke is a part of a universal joint [1]. In this exercise, we'll create a 3D
solid model for the yoke, of which the details are shown in the multiview
drawings below. Note that a global coordinate system is also shown in the
gure.
7-1 Introduction
Y
X
Unit: in.
Y
Z
R1.00
X
Z
D0.75
D1.20
2 0.75
R1.00
1
.
5
0
3
.
5
5
[1] The yoke is a part
of a universal joint.
Exercise 7. Yoke 73
[2] Double-click <Geometry>
cell to start up the
DesignModeler. Select <Inch> as
the length unit.
[1] Launch ANSYS
Workbench and create a
<Geometry> system.
7-2 Start Up DesignModeler
7-3 Create a U-Shape Body
[1] On XYPlane, use <Draw/
Arc by Center> tool to draw
two concentric arcs. Specify
the radius dimensions (1.00 in.
and 1.75 in. respectively).
[2] Use <Draw/
Polyline> tool to draw
a 3-segment polyline,
starting from this
point.
[5] Click the last point and
then select <Open End> from
the <Context Menu>. If the
last segment is not vertical,
use <Constraints/Vertical> to
make it vertical.
[3] Click the second
point. Make sure the
rst segment is vertical.
[4] Click the third
point. Make sure the
second segment is
horizontal.
[6] Use
<Dimensions/
General> to
specify a length of
2.50 (in.).
74 Exercise 7. Yoke
[7] Draw two
vertical lines.
[8] Trim away this
segment.
[9] Click
<Extrude>.
[12] Click
<Generate>.
[10] Select <Both
- Symmetric>.
[11] Type 1 (in.) for
<Depth>. Note that,
the sketch is extruded
by 1.0 in. for both
sides of XYPlane,
therefore the total
depth is 2.0 in.
Exercise 7. Yoke 75
7-4 Create Rounds
7-5 Create Holes
[1] Select <Blend/
Fixed Radius>
from the toolbar.
[2] Control-
select these 4
edges.
[3] Click
<Apply>.
[4] Type 1 (in.)
for <Radius>.
[5] Click
<Generate>.
[1] Select <Create/
Primitive/Cylinder> from
the pull-down menu.
[3] Click
<Generate>.
[2] Click to bring up
<Apply/Cancel> buttons,
then select <YZPlane>
from the model tree and
click <Apply>. Now the
global Y-axis becomes local
X-axis, and the global Z-
axis becomes local Y-axis.
The origin and the axis are
dened using the local
(plane) coordinate system.
76 Exercise 7. Yoke
7-6 Create Shaft
[1] Click <New Plane>
to create a new plane.
[2] A new plane
(Plane4) is inserted into
the model tree.
[3] Click to bring up <Apply/Cancel>
buttons, then select <ZXPlane> from the
model tree and click <Apply>. Now the
global Z-axis becomes local X-axis, and the
global X-axis becomes local Y-axis.
[4] Select <Offset Z> for
<Transform 1>. Note that
it refers to the local Z-axis.
[5] Type 3.55 (in.)
for <Value>.
[6] Click
<Generate>.
[7] The new plane
become active plane.
[8] The global
coordinate system.
Note that the
Workbench uses RGB
colors to represent
XYZ axes respectively.
[9] The local coordinate
system of the new plane.
Note that, in a local
coordinate system, the
Workbench also uses
RGB colors to represent
XYZ axes respectively.
Exercise 7. Yoke 77
[1] Click to switch
to the <Sketching
Mode>.
[2] Click to look at
<Plane4>.
[3] Click to turn off
model display.
[4] Draw a circle
with a diameter of
1.2 (in.).
[5] Click
<Extrude>.
[8] Click
<Generate>.
[6] Select
<Reversed> for
<Direction>. Now,
the extrusion
direction is the -Z
direction.
[7] Select <To
Next>. Now the
sketch will be
extruded up to the
next face.
Wrap Up
Close DesignModeler, save the project as "Yoke," and exit the Workbench.
78 Exercise 7. Yoke
Extrude Direction
There are four options you can choose for the extrusion direction: <Normal>, <Reversed>, <Both -- Symmetric>, and
<Both -- Asymmetric>. In <Normal> case, the extrusion direction is the Z-direction of the sketching plane. When
<Reversed> is selected, the extrusion direction reverses to the -Z-direction (7-6[6]). For <Both -- Symmetric>, the
extrusion is along both +Z and -Z directions with the same depth (dened by <Depth>) (7-3[10]). For <Both --
Asymmetric>, the extrusion is along both +Z and -Z directions with the different depths (dened by <Depth> and
<Depth 2>).
<Blend/Fixed Radius>
This tool can be used to place rounds or llets on a body (7-4). The llets are specied on edges, while the rounds
can be specied on edges or faces. When faces are specied for rounds, the rounds are placed on the enclosing edges.
Create New Planes from Existing Planes
There are many ways to create a new plane [1]. Creating new plane from an existing plane (7-6[1-9]) involves
selecting the existing plane and then transforming the existing plane to a new position and orientation.
7-7 Review
[1] There are
many ways to
create a plane.
Exercise 8. Support 79
0.375
[1] The support is a
part of a clamping
mechanism.
Exercise 8
Support
The support is a part of the clamping
mechanism mentioned in Exercise 1 [1]. In
this exercise, we'll create a 3D solid model
for the support, of which the details are
shown in the multiview drawings below.
Note that a global coordinate system is also
shown in the gure.
8-1 Introduction
Y
X
Unit: in.
Y
Z
X
Z
6 D0.25
2.500
R0.313
0
.
8
7
5
1.250
2 R0.100
1
.
2
5
0
0
.
7
5
0
R0.100
0
.
6
2
5
0.125
0.375
0.125
0.250 0.219
1.250
0.375
0.250
0.375
S
l
o
p
e
:
4
5
R0.156
1.000
80 Exercise 8. Support
[2] Double-click <Geometry>
cell to start up the
DesignModeler. Select <Inch> as
the length unit.
[1] Launch ANSYS
Workbench and create a
<Geometry> system.
8-2 Start Up DesignModeler
8-3 Create Vertical Plate
[1] On XYPlane, draw
three circles of the same
radius. Specify their
locations (two horizontal
dimension of 1.25 and one
vertical dimension of 1.25)
[2] Specify a
diameter of 0.25
in. for any one of
the circles.
[3] Use <Draw/
Polyline> to draw a
polyline starting
from roughly here.
[4] Click the second
point, making sure
the last segment is
vertical.
[5] Click the third
point, making sure
the last segment is
horizontal.
[6] Click the fourth
point, making sure the
last segment is vertical.
Then select <Closed
End> from the
<Context Menu>.
[7] Specify all dimensions so that all entities
become blue-colored: length dimensions of
2.50 and 0.625; a horizontal dimension of
0.375, a vertical dimension of 0.875, and an
angle dimension of 45 degrees.
Exercise 8. Support 81
[8] Draw two more circles,
specify their radii (0.156 and
0.313) and locations
(horizontal dimensions of
0.219 and 0.250; vertical
dimensions of 0.25 and 0.75)
[9] Trim away
unwanted
segments.
82 Exercise 8. Support
[10] Draw two
llets with the
same radius of
0.1 in.
[13] Click
<Generate>.
[11] Click
<Extrude>.
[12] Type 0.125 (in.)
for <Depth>.
Exercise 8. Support 83
8-4 Create Horizontal Plate
[1] Click <New
Plane>.
[4] Click the
yellow area to
bring up <Apply/
Cancel> buttons.
[2] Select
<From Face>.
[6] Click <Apply>.
[7] Click <Generate>;
a <Plane4> is created.
[5] Click this face at a
location near this circle. A
plane coordinate system
shows up like this (the X
axis points to global -X
axis). Note that the
location you click
determines the origin and
the axes of the plane
coordinate system. If the
coordinate system is not
like this, simply re-click
again until it is correct.
[8] Click to switch to
<Sketching Mode>.
[9] Click to look at
<Plane4>.
[10] Click to turn
of the model
display.
[11] This is <Plane4>; it
is called an <Outline
Plane> since it includes
an outline. The outline
is not part of a sketch
but can be used as
references.
[12] Draw a rectangle like this. Note that
three sides of the rectangle coincide with plane's
outline. Specify a length dimension of 0.125 in.
so that the rectangle become blue-colored.
[3] The default
<Subtype> is
<Outline Plane>.
X
Y
Z
84 Exercise 8. Support
[15] Click
<Generate>.
[13] Click
<Extrude>.
[14] Type 1 (in.)
for <Depth>.
[1] Click <New
Plane>.
8-5 Create Holes on the Horizontal Plate
[6] Click <Generate>; a
<Plane5> is created.
[3] Click the
yellow area to
bring up <Apply/
Cancel> buttons.
[2] Select
<From Face>.
[5] Click <Apply>.
[4] Click this face at a location
near this corner so that the plane
coordinate system is like this (the
X axis points to global X axis).
Remember, if the coordinate
system is not like this, simply re-
click again until it is correct.
X
Y
Z
Exercise 8. Support 85
[7] Click to switch
to <Sketching
Mode>.
[8] Click to look at
<Plane5>.
[9] Click to turn
of the model
display.
[10] This is
<Plane5>; it
includes an
outline.
[11] Draw three circles of the same
diameter (0.25 in.) and specify their
positions (horizontal dimensions of
0375, 0.375, and 1.25; vertical
dimensions of 0.375, 0.375, and 0.125)
[16] Click
<Generate>.
[12] Click
<Extrude>.
[13] Select <Cut
Material>.
[15] Select
<Through All>.
[14] The
<Direction>
automatically
becomes
<Reversed>.
86 Exercise 8. Support
8-6 Create the Round
[1] Select <Blend/
Fixed Radius>
from the toolbar.
[5] Click
<Generate>.
[2] Click this
edge.
[3] Click <Apply>.
[4] Type 0.1 (in.)
for <Radius>.
Wrap Up
Close DesignModeler, save the project as "Support,"
and exit the Workbench.
Exercise 8. Support 87
Create New Planes From Faces
You can create a new plane from an existing face (8-4[1-7]). There are subtypes to choose: <Outline Plane> and
<Tangent Plane>. The only difference is that a <Tangent Plane> doesn't include the outline of the face. In either
subtype, the plane coordinate system is determined according to how you click the face. The origin is usually located
at the closest corner point or the center of a circle (or an arc); The Z-axis always points out of the face; The X-axis is
usually parallel to the closest edge.
An outline plane include the outline of the face (8-4[11]). The outline is not part of a sketch but can be used as
references (datum). Without the outline, the only references are two exes (X-axis and Y-axis of the plane). However,
you can copy the outline (or part of the outline) into a sketch, using the sketching tool <Modify/Duplicate>.
8-7 Review
88 Exercise 8a. Structural Analysis of the Support
[2] This is the deformed
structure under the design
loads. The wireframe is the
underformed conguration.
Appendix:
Exercise 8a
Structural Analysis of the Support
In this exercise, we will perform a static
structural analysis for the support created
in Exercise 8. The objective is to nd the
deformation and the stresses under the
working loads, and make sure the stresses
are within the allowable level (30,000 psi).
As mentioned in Exercise 1a, the
clamping mechanism is entirely made of
steel and is designed to withstand a
clamping force of 450 lbf [1]. After a
structural analysis of the entire
mechanism [2] (which is performed in
Exercise 17a), the results show shows
that, to withstand a clamping force of 450
lbf, the support is subject to external
forces as shown [3] (also see 17a-4).
Note that the holes on the horizontal
plates are xed to the ground [4].
The analysis task will be carried out
with <Mechanical>.
8a-1 Introduction
[1] The clamping mechanism
is designed to withstand a
clamping force of 450 lbf.
62 lbf
163 lbf
380 lbf
[3] The external
force on the arm.
See 17a-14.
380 lbf
[4] The horizontal
plates are xed to
the ground.
Exercise 8a. Structural Analysis of the Support 89
[2] Open the project
"Support," which was saved in
Exercise 8.
[1] Launch ANSYS
Workbench.
8a-2 Start Up <Mechanical>
[3] Double-click to create
a <Static Structural>
analysis system.
[4] Drag <Geometry>...
[5] And drop here. A link
is created, indicating that
both <Geometry> share
the same data.
[6] Double-click to
start up the
<Mechanical>.
90 Exercise 8a. Structural Analysis of the Support
[7] Make sure the length
unit is <in.> (1a-2[8, 9]).
8a-3 Specify Loads
[1] Click to highlight
<Static Structural>.
[2] Select <Loads/
Force>.
[3] Select this
cylindrical face.
[4] Click <Apply>.
[5] Select <Components>.
[6] Type -380 (lbf) for <X
Component>, and 62 (lbf)
for <Y Component>.
Exercise 8a. Structural Analysis of the Support 91
[7] Select <Loads/
Force> again.
[8] Select this
cylindrical face.
[9] Click
<Apply>.
[10] Select <Components>.
[11] Type 380 (lbf) for <X
Component>, and 163 (lbf)
for <Y Component>.
[1] Select <Supports/
Frictionless Support>.
[2] Control-select
the three cylindrical
faces on the
horizontal plate.
8a-4 Specify Supports
[3] And
control-select
this face.
92 Exercise 8a. Structural Analysis of the Support
8a-5 Insert Result Objects
[1] Click to highlight
<Solution>.
[3] A solution object is
inserted under the
<Solution> branch.
[2] Select <Stress/
Equivalent (von-Mises)>.
[4] Click <Apply>.
Totally 5 faces are set to
<Frictionless Support>.
[5] Select <Supports/
Displacement.
[6] Control-select the
four cylindrical faces on
the vertical plate.
[7] Click
<Apply>.
[8] Type 0
(in.) for <Z
Component>.
Exercise 8a. Structural Analysis of the Support 93
8a-6 Solve the Model
[1] Click <Solve>.
[4] Click <Play> to
animate the
deformation.
[5] Click <Stop> to
stop the animation.
[3] The maximum
stress is 20,608 psi,
well below the
allowable stress
(30,000 psi).
[2] Select <Edges/
Show Undeformed
WireFrame>.
Wrap Up
Close <Mechanical>, save the project as "Support-a," and exit the
Workbench.
94 Exercise 9. Wheel
Exercise 9
Wheel
The main purpose of this exercise is to introduce another modeling tool (than <Extrude>): <Revolve>, which takes a
sketch as the prole and revolves about an axis to create a 3D solid body.
We'll create a 3D solid model for a wheel, of which the details are shown in the multiview drawings below. A
global coordinate system is also shown in the gure.
Note that the wheel is axisymmetric. An axisymmetric body can be created by drawing a prole then revolting
about its axis to generate the 3D solid body.
9-1 Introduction
X
Unit: in.
Y
Z
D4.00
Y
0.25
0.50
0.75
45
D3.50
D1.50
D1.00
Exercise 9. Wheel 95
[2] Double-click <Geometry>
cell to start up the
DesignModeler. Select <Inch> as
the length unit.
[1] Launch ANSYS
Workbench and create a
<Geometry> system.
9-2 Start Up DesignModeler
9-3 Create the Prole
[2] and ending here.
Select <Open End>
from the context
menu. Specify all
dimensions as shown.
[1] On XYPlane, use
<Draw/Polyline> to
draw a polyline starting
from here.
96 Exercise 9. Wheel
[3] Use <Modify/Replicate> to
"mirror copy" everything about the
Y-axis. The procedure is as follows:
(a) select all segments;
(b) select <End/Use Plane Origin as
Handle> from the context menu;
(c) select <Flip Horizontal> from
the context menu;
(d) select <Paste at Plane Origin>
from the context menu;
(e) nally select <End> from the
context menu (or press <Esc>).
Exercise 9. Wheel 97
9-4 Revolve the Sketch about X-Axis
[4] On the graphics
window, select the X-axis
and click <Apply>.
[1] Click <Revolve> in
the toolbar.
[2] Rotate to an
isometric view.
[5] Click
<Generate>.
[6] Click to turn
off the plane
display.
Wrap Up
Close DesignModeler, save the project as "Wheel," and exit the Workbench.
[3] Click <Apply>. The active
sketch is automatically taken
as the prole.
9-5 Review
Modeling Tool <Revolve>
It takes a sketch as the prole and revolves about an axis to create a 3D solid body (9-4[1-5]). The angle of revolution
can be specied.
98 Exercise 10. Transition Pipe
Exercise 10
Transition Pipe
10-1 Introduction
Y
Z
Y
Unit: in.
8 D0.25
2 D2.50
2 D3.50
2 0.25
R2.50
X
D1.00
R3.50
The transition pipe is used to connect two pipe segments. In this exercise, we'll create a 3D solid model for the
transition pipe, of which the details are shown in the multiview drawings below. A global coordinate system is also
shown in the gure.
The main purpose of this exercise is to introduce another modeling tool: <Sweep>, which takes a sketch as the
path and another sketch as the prole; the prole then "sweeps" along the path to create a 3D solid body.
Note that it is possible to create the curved pipe by using of <Revolve> tool (Exercise 9), however, as an
exercise, we decide to create the curved pipe by using <Sweep>.
R1/8"
R1/16"
Exercise 10. Transition Pipe 99
[2] Double-click <Geometry>
cell to start up the
DesignModeler. Select <Inch> as
the length unit.
[1] Launch ANSYS
Workbench and create a
<Geometry> system.
10-2 Start Up DesignModeler
10-3 Create a Sketch for the Path
[1] On the XYPlane, draw an
arc like this . This sketch will
be used as the sweeping path
of the curved pipe.
10-4 Create a Sketch for the Prole
[1] On the ZXPlane, draw two
concentric circles like this. This
sketch will be used as the
prole of the curved pipe.
[1] Select
<ZXPlane> (or
click ZXPlane in
the model tree).
100 Exercise 10. Transition Pipe
10-5 Create a Body Using <Sweep>
[1] Click
<Sweep> on the
<Toolbar>.
[3] Click
<Generate>.
[2] Select <Sketch2>
(from the model tree)
for the <Prole> and
select <Sketch1> (from
the model tree) for the
<Path>.
10-6 Create a Plane on One End of the Pipe
[1] Click <New
Plane>.
[2] Select <From
Face>.
[4] Click this face. Note that
the local Z-axis (blue) points
out of the face, and the local
X-axis (red) points to the
global -Z direction.
[3] Click the yellow
color area to bring
up <Apply/Cancel>
buttons.
[6] Click
<Generate>.
[5] Click
<Apply>
Exercise 10. Transition Pipe 101
10-7 Create an End Plate
[1] On the new plane
(Plane4), create a sketch like
this (see next two steps).
Remember to impose two
<Symmetry> constraints to
make the four small circles
symmetric about X-axis and
about Y-axis.
[2] The sketch
includes a circle
that overlaps with
the inner circle of
the plane outline.
[3] The sketch doesn't
include this circle, which is
the outer circle of the
plane outline.
[6] Click
<Generate>.
[4] Click
<Extrude>.
[5] Select <Add
Frozen>. This
generates a
separate body.
102 Exercise 10. Transition Pipe
10-8 Create Another End Plate by Duplication
[1] Click <New
Plane>.
[2] Select <From
Face>.
[3] Click the yellow
color to bring up
<Apply/Cancel>
buttons.
[4] Click this face.
Note that the local
Z-axis (blue) points
out of the face.
[6] Click
<Generate>.
<Plane5> is
created.
[5] Click
<Apply>.
[7] Select <Create/
Body Operation>.
[12] Click
<Generate>.
[9] Select the
existing end plate.
[10] Select <Plane4>
from the model tree.
[11] Select <Plane5>
from the model tree.
[8] Select
<Move>.
Exercise 10. Transition Pipe 103
10-9 Unite All Bodies into One Body
[1] Select <Create/
Boolean>.
[3] Control-select all
three bodies.
[4] Click
<Generate>.
[2] <Unite> is the
default <Operation>.
10-10 Create Fillets
[1] Select <Blend/
Fixed Radius>.
[3] Click <Apply>.
[2] Control-
select these two
edges.
[4] Click
<Generate>.
104 Exercise 10. Transition Pipe
10-11 Create Rounds
[1] Select <Blend/
Fixed Radius>.
[3] Click <Apply>.
[2] Control-
select these two
edges.
[4] Click
<Generate>.
10-12 Turn Off Edges
[1] Select <View/Shaded
Exterior> to turn off
the edges display.
Wrap Up
Close DesignModeler, save the project as "Pipe," and exit
the Workbench.
Exercise 10. Transition Pipe 105
10-13 Review
Modeling Tool <Sweep>
The <Sweep> can be thought of a generalization of the <Extrude>. <Sweep> takes a sketch as the path and another
sketch as the prole; the prole then "sweeps" along the path to create a 3D solid body (10-5). The <Sweep> also can
be used to create spiral shapes, which will be demonstrated in Exercise 12.
Add Frozon
A body is either in a state of active or frozen. The default state is active. Two overlapped active bodies would
automatically join together to form a single body. If either of them is frozen, they wouldn't join together. Therefore,
the only way to avoid overlapped bodies joining together is to make at least one of them frozen. In 10-7, we create the
end plate as frozen body (separating it from the curved pipe), so that, in 10-8, we can copy the end plate alone without
the curved pipe.
<Body Operation/Move>
This tool moves a body (or a group of bodies) to another position and orientation in the same way that the source
plane is move to coincide with the destination plane (10-8). If the <Reserve Bodies?> option is <Yes>, it essentially
copies the bodies. This tool is useful for "assembling" parts together to form an assembly.
<Create/Boolean>
Using boolean operations, bodies can be united, intersected, and subtracted.
106 Exercise 11. C-Bar
4
0
4
0
70
D10
1
2
0
3
0
20
20
R10
R50
100
Exercise 11
C-Bar
11-1 Introduction
Y
Z
Y
Unit: mm.
The C-shaped steel bar is used as a dynamometer, a device to
measure the magnitude of a force P [1]. A strain gauge is bonded to
the surface of a location as shown [2]. The measured strain is then
used to calculate the force P.
The details are shown below; a coordinate system is also
included in the gure. In this exercise, we will create a 3D solid
model for the C-bar. Due to the symmetry, we will create the
upper half of the model and then complete the model by using a
"mirror" (copy) operation.
P
P
[1] The C-
bar is used to
measure a
force P.
[2] A strain gauge
is bonded to the
surface here. The
measured strain is
used to calculate
the force P.
X
[3] The body has a
thickness of 5 mm.
everywhere.
[4] All llets have
radii of 3 mm.
Exercise 11. C-Bar 107
[2] Double-click <Geometry>
cell to start up the
DesignModeler. Select
<Millimeter> as the length unit.
[1] Launch ANSYS
Workbench and create a
<Geometry> system.
11-2 Start Up DesignModeler
11-3 Create a Sketch for the Path
11-4 Create a Sketch for the Prole
[1] On the XYPlane,
draw a sketch like this.
[2] On the YZPlane,
draw a sketch like this.
The sketch is
symmetric about the
horizontal axis.
[1] Select
<YZPlane> (or
click YZPlane in
the model tree).
108 Exercise 11. C-Bar
11-5 Create a Body Using <Sweep>
[1] Click <Sweep>
on the <Toolbar>.
[3] Click
<Generate>.
[2] Select <Sketch2> and
<Sketch1> (from the model
tree) as the <Prole> and
<Path> respectively.
11-6 Create an Ear
[1] Select
<XYPlane>
[4] Draw a sketch
for the <Sketch3>
like this. Note that
<Sketch1> is
hidden now.
[2] Click <New
Sketch>. <Sketch3>
is created on the
<XYPlane>.
[3] Right-click
<Sketch1> and select
<Hide Sketch> from
the context menu.
Exercise 11. C-Bar 109
[7] Click
<Generate>.
[5] Click
<Extrude>.
[6] Extrude 2.5 mm
both sides.
11-7 Create Fillets
[1] Select <Blend/
Fixed Radius>.
[4] Click
<Generate>.
[3] Click <Apply>.
[2] Control-select
these two edges.
110 Exercise 11. C-Bar
11-8 "Mirror" Copy the Body
[1] Select <Create/
Body Operation>.
[4] Select
<ZXPlane> from the
model tree.
[5] Click
<Generate>.
[6] Select <View/Shaded
Exterior> to turn off
the edges display.
[3] Select the body
and click <Apply>.
[2] <Mirror> is
the default
operation type.
Wrap Up
Close DesignModeler, save the project as "CBar," and exit the Workbench.
Exercise 11a. Deformation of the C-Bar 111
Appendix:
Exercise 11a
Deformation of the C-Bar
11a-1 Introduction
P
P
[1]
Applied
force P.
[2] Strain
gauge.
As described in Exercise 11, the C-shaped steel bar is used to measure the
magnitude of a force P [1]. A strain gauge is bonded to the surface of the location as
shown [2]. The location is chosen because the strain is relatively large and
distributed quite uniformly, so that the measured strain is not sensitive to the
variation of the location of the strain gauge. The measured strain is then used to
calculate the force P. The idea also relies on the fact that the strain is linearly
proportional to the force P, which is true when the deformation is small enough. In
other words, if the measured strain is doubled, then the force must be doubled.
In this section, we will assume a force of P = 2,000 N, and perform a simulation
to establish a relation between the force P and the strain .
11a-2 Start Up
[1] Launch
Workbench
[2] Open the
project "CBar,"
which was saved
in Exercise 11.
[3] Drag <Static
Structural> and drop to
<Geometry> cell of the
<Geometry> system.
[4] A <Static
Structural>
system is created.
[5] The two systems
share the same
<Geometry>. You can
edit up-stream cell
but not the down-
stream cell.
[6] Double-click
<Model> to start up
<Mechanical>
application.
112 Exercise 11a. Deformation of the C-Bar
[10] Pull-down-select <Unit/
Metric (mm, kg N, s, mV, mA)>.
Unlike DesignModeler, the
units in <Mechanical> can be
changed any time.
[8] Whenever necessary, pull-
down-select <View/Windows/
Reset Layout> and select
<Graphics> tab to bring back
the "standard" layout.
[7] <Mechanical GUI> shows
up. If your GUI layout is not like
this, pull-down-select <View/
Windows/Reset Layout> and
select <Graphics> tab., see [8].
[9] If the unit system is
not like this, see [10].
Exercise 11a. Deformation of the C-Bar 113
11a-3 Generate Mesh
[1] Highlight
<Mesh>.
[3] In the <Details>,
select <Fine> for
<Relevance Center> and
type "75" for <Relevance>.
[4] Select <Mesh/
Generate Mesh>.
[6] Number of nodes and elements
are shown in the Details view. Your
numbers may not be the same as here.
Also note that in an academic teaching
version of ANSYS Workbench, the
number of nodes or the number of
elements is limited to 30,000.
[5] Click "+" to
expand
<Statistics>.
[2] Click "+" to
expand
<Sizing>.
114 Exercise 11a. Deformation of the C-Bar
11a-4 Set Up Environment Conditions
Meshing
The process of dividing a body into small bodies is call meshing. The small bodies are called elements, or nite elements.
The simulation method is thus called nite element simulation. The basic idea of nite element methods is to divide a
body of rather complicated geometry into smaller elements of simple geometry, and the elements are assumed to be
connected to each other through nodes. The element's geometry is so simple that a set of equations may be
established easily for each element. All equations are then solve simultaneously for the displacements. Strains are then
calculated from the displacements. And stresses are in turn calculated from the strains.
In general, the ner the mesh, the more accurate the solution (and more computing time). In this exercise, we
control the mesh size by simply adjusting <Relevance Center> and <Relevance>.
Also, note that the Workbench will automatically generate a mesh right before it solves the problem if a mesh
doesn't exist.
Limitation of Mesh Count
In this book, we will restrict the number of nodes or elements to be no more than 30,000, which is a limitation
imposed by the <ANSYS Academic Teaching> version.
[1] Highlight
<Static Structural>.
[2] Select
<Supports/Fixed
Support>.
[3] Select this inner
cylindrical surface.
[4] Click <Apply>.
Exercise 11a. Deformation of the C-Bar 115
[10] We've added these
two environment
conditions.
[5] Select <Loads/
Force>. [6] Select this inner
cylindrical surface.
[7] Click <Apply>.
[8] Select <Components>
for <Dene By> and type
-2,000 (N) for <Y
Component>.
116 Exercise 11a. Deformation of the C-Bar
11a-5 Insert Result Objects
[1] Highlight
<Solution>.
[2] Select <Strain/Normal>
to insert a <Normal Elastic
Strain> result object.
[3] Select <Y
Axis> for
<Orientation>.
[4] Right-click the result
object as shown and
select <Rename Based on
Denition> from the
context menu.
[5] The object is renamed
for better readability.
Exercise 11a. Deformation of the C-Bar 117
11a-6 Solve the Model and View the Results
[1] Click <Solve>.
[2] Click <Play> to
animate the
deformation.
[3] Click <Stop> to
stop the animation.
[4] Click
<Probe>.
[5] Move the
mouse around the
model to display
the strain value.
[6] Move the mouse to the
location of the strain gauge and
click to put a label on the location.
The strain is about 0.000296.
118 Exercise 11a. Deformation of the C-Bar
11a-7 Conclusion
The simulation results show that a force of P = 2,000 N produces a strain = 0.000296. We may establish a relation
between the force P and the strain as follows:
P =
2000
0.000296
1
= 0.0001, then the force
P
1
is
P
1
=
2000
0.000296
0.0001= 676 N
Wrap Up
Close <Mechanical>, save the project ("CBar"), and exit the Workbench.
Exercise 12. Threaded Shaft 119
[1] The threaded
shaft is a part of a
clamping mechanism.
D0.625
Exercise 12
Threaded Shaft
12-1 Introduction
X
Y
Unit: in.
The threaded shaft is a part of the clamping mechanism
mentioned in Exercise 1 [1]. In this exercise, we will
create a 3D solid model for the threaded shaft, of
which the details are shown below.
.375-16UNC
[4] Thread
form: Unied
national coarse
[2] Major
diameter
d = .375 in.
[3] Pitch
p = 1/16 in.
H = ( 3 2)p = 0.0541266 in
p
H
8
= 0.0557342 in
H
4
= 0.0135316 in
D0.250
0.438
3.750
D0.266
0.875
M
a
j
o
r
d
i
a
m
e
t
e
r
d
Pitch p
p H 8
H 4
H
=
(
3
2
)
p
H 8
S
l
o
p
e
:
6
0
S
l
o
p
e
:
6
0
9.273
225.04
379.95
61.91
379.94
163.13
[1] Details of "Force -
PinA to Arm1."
[2] Details of "Force -
EndHinge to Arm1."
[3] Details of "Force -
PinC to Arm1."
Transform Force Components
It is very easy to transform the above force components into
the force components shown in 1a-1[3]. We need to know
an angle [4] to accomplish the transformation. The angle can
be calculated from 17-8[16].
[4] The angle is
calculated from
17-8[16].
214 Exercise 17a. Simulation of the Clamping Mechanism
17a-14 Forces Acting on a Support
[1] Details of "Force -
MidHing to Support1."
379.94
163.13
379.94
62.045
225.03
[2] Details of "Force on
Bottom Faces." Note that,
half of the force (450.06 lbf)
acts on a support.
[3] These force components from
PinC have the same magnitudes and
opposite directions as those in
17a-13[3].
It is very easy to verify that the above forces
acting on a support is self-balanced. Please also
see 8a-1[3, 4].
[4] There are
no forces from
PinB1.
[5] There are
no forces from
PinB2.
17a-15 Compressive Forces in the Shaft
[1] Details of "Force -
MidHing to Shaft" shows that
a total compressive force of
769.61 lbf acts on the shaft.
Wrap Up
Close <Mechanical>, save the project as "Clamp-a", and exit the Workbench.
Section D. Concept Modeling 215
Section D
Concept Modeling
As mentioned, although it can be used as a general purpose CAD software, the DesignModeler is particularly designed
for creating geometric models to be analyzed (simulated) under the ANSYS environment. So far, we've created many
3D solid models; each can be imported into an analysis application, such as <ANSYS Mechanical>. 3D solid models are
not the only models that <ANSYS Mechanical> can analyze. Often, due to the efciency (computing time and solution
accuracy), we prefer using simplied models, such as 2D solid models, surface models, or line models. This section
provides exercises for creating such simplied model.
216 Exercise 18. 2D Solid Modeling (Arm)
Exercise 18
2D Solid Modeling (Arm)
18-1 Introduction
When the geometric characteristics in a certain dimension (e.g., the thickness in Z-dimension) can be parameterized
and the rest of the geometric characteristics (and the loads) can be expressed in a 2D space (in this example, XY-
space), we often simplify the model into a 2D solid model, to facilitate the simulation task. The benets of using a 2D
solid model (over a 3D solid model) include reduced modeling time, reduced computing time, increased accuracy,
increased post-processing efciency.
In this exercise, we will create a 2D solid model for the arm, which has been modeled as s 3D solid model in
Exercise 1
18-2 Start Up DesignModeler
[1] Launch ANSYS Workbench
and open the project "Arm,"
which was saved in Exercise 1.
[2] Right-click here and
select <Duplicate>
from the context menu.
Exercise 18. 2D Solid Modeling (Arm) 217
[3] Double-click the name of
the system (default to
"Geometry") and type "3D
Model" to change the name.
[4] Double-click the name of
the system (default to "Copy
of Geometry") and type "2D
Model" to change the name.
[5] Double-click to start up
DesignModeler.
[6] Right-click <Extrude1>
and select <Delete> from
the context menu.
218 Exercise 18. 2D Solid Modeling (Arm)
18-3 Create a 2D Model
[1] Now, the only object
in the model tree is
<Sketch1>, which is on
<XYPlane>.
[2] Select <Concept/
Surfaces From Sketches>.
[3] Select
<Sketch1> from
the model tree.
[4] Type 0.125 (in.) for
<Thickness>. This
information doesn't show
in the geometry, but will
be brought to a simulation
module, such as
<Mechanical>.
[5] Click
<Generate>.
[6] This is a 2D model for
the arm. Note that the 2D
model is on XY-plane;
<Mechanical> requires a 2D
model resides on XY-plane.
Wrap Up
Close DesignModeler, save the project as "Arm-2D" and exit the Workbench.
Exercise 18a. Structural Analysis of the Arm Using 2D Model 219
Appendix:
Exercise 18a
Structural Analysis of the Arm
Using 2D Model
18a-1 Introduction
In this exercise, we will perform a static structural analysis for the 2D model created in Exercise 18. We'll use the
same boundary conditions (loads and supports) as in Exercise 1a (1a-1[3]). The results (stresses) should be the same
as those obtained in Exercise 1a, except that a 2D model is computationally much more efcient.
18a-2 Start Up
[1] Launch Workbench
and open the project
"Arm-2D," which was
saved in Exercise 18.
[2] Drag <Static
Structural> and drop to
<Geometry> cell of the
<2D Model> system.
[3] Right-click
<Geometry> and
select <Properties>.
220 Exercise 18a. Structural Analysis of the Arm Using 2D Model
[4] Select <2D> for
<Analysis Type>. It is
necessary for a 2D analysis,
otherwise, by default,
<Mechanical> will perform
a 3D analysis.
[5] Click to close the
properties window.
[6] Click <Model>
to start up
<Mechanical>.
[7] Click to close the
message window.
Exercise 18a. Structural Analysis of the Arm Using 2D Model 221
18a-3 Specify Loads
[1] Highlight <Static
Structural>.
[2] Select <Loads/
Force>.
[3] Select this
circular edge.
[4] Click <Apply>.
[5] Select <Components>.
[6] Type -187 (lbf) for <X
Component>, and 126 (lbf)
for <Y Component>.
[7] Select <Loads/
Force> again.
[8] Select this
circular edge.
[9] Click
<Apply>.
[10] Select <Components>.
[11] Type 264 (lbf) for <X
Component>, and 281 (lbf)
for <Y Component>.
222 Exercise 18a. Structural Analysis of the Arm Using 2D Model
[1] Select <Supports/
Fixed Support>.
[2] A <Fixed Support> is
inserted.
[4] Click
<Apply>.
[3] Select this
cylindrical face.
18a-4 Specify Supports
18a-5 Insert Result Objects
[1] Click to highlight
<Solution>.
[2] Select <Stress/
Equivalent (von-Mises)>.
Exercise 18a. Structural Analysis of the Arm Using 2D Model 223
18a-6 Solve the Model
[1] Click <Solve>.
[2] The stress distribution is
essentially the same as that is
Exercise 1a.
[3] Select <Edges/
Show Undeformed
WireFrame>.
[4] Click <Play> to
animate the
deformation.
[5] Click <Stop> to
stop the animation.
[6] Highlight
<Mesh>.
[7] There are 779 nodes in the model; that means a total
degrees of freedom is 1558 (2x779; for 2D problems, each
node has 2 degrees of freedom). The degrees of freedom
is an indication of problem size, and it is in turn an
indication of computing time.
[8] Close <Mechanical>, and in the
<Workbench GUI>, save the
project as "Arm-2D-a."
224 Exercise 18a. Structural Analysis of the Arm Using 2D Model
18a-7 Open the Project "Arm-a" [1] In the <Workbench GUI>,
Open the project "Arm-a," and
start up <Mechanical>.
[2] Highlight
<Mesh>.
[7] There are 890 nodes in the model; that means a total
degrees of freedom is 2667 (3x890; for 3D problems,
each node has 3 degrees of freedom). The ratio of the
problem size between the 2D model and the 3D model
is 0.58 (1558/2667). That means, in this case, only
approximately 58% of computing time is need for the 2D
model, to achieve the same solution accuracy.
Wrap Up
Close <Mechanical> and exit the Workbench.
Exercise 19. Surface Modeling (Support) 225
Exercise 19
Surface Modeling (Support)
19-1 Introduction
When a body in 3D space is thin enough, we often simplify the body into a surface body, to facilitate the simulation
task. The benets of using a 3D surface model (over a 3D solid model), similar to a 2D solid over 3D solid, include
reduced modeling time, reduced computing time, increased accuracy, increased post-processing efciency.
In this exercise, we will create a 3D surface model for the support, which has been modeled as a 3D solid model
in Exercise 8.
19-2 Start Up DesignModeler
[1] Launch ANSYS
Workbench and open the
project "Surface," which was
saved in Exercise 8.
[2] Right-click here and
select <Duplicate>
from the context menu.
[3] Rename the original
system as "3D Solid
Model."
[4] Rename the
duplicated system as "3D
Surface Model."
[5] Double-click to start
up DesignModeler.
226 Exercise 19. Surface Modeling (Support)
[6] Select Extrude1,
Plane4, Extrude2, Plane5,
Extrude3, and FBlend1 in
the model tree and right-
click-select <Delete>
from the context menu.
[7] We've deleted
everything except
<Sketch1>, which is on
<XYPlane>.
Exercise 19. Surface Modeling (Support) 227
19-3 Create a Surface Body for the Vertical Plate
[1] Select <Concept/
Surfaces From Sketches>.
[2] Select
<Sketch1> from
the model tree.
[3] Type 0.125 (in.) for
<Thickness>. This
information doesn't show
in the geometry, but will be
brought to a simulation
module, such as
<Mechanical>.
[4] Click
<Generate>.
[5] This is a surface body
representing the vertical
plate.
[6] The global origin is
here. Let's move the
body to a more
convenient location.
[7] Select <Create/
Body Operation>.
[8] Select
<Translate>.
[9] Select the
vertical plate.
[10] Type 1.625 (in.) for
<X Offset> and 0.875 (in.)
for <Y Offset>.
[11] Click
<Generate>.
[12] The body translates
so that its lower-left is at
the origin.
228 Exercise 19. Surface Modeling (Support)
19-3 Create a Surface Body for the Horizontal Plate
[1] Activate
<ZXPlane>.
[2] Switch to
<Sketching
Mode>.
[3] Draw a sketch
like this. Note
that, in ZXPlane,
the Z-axis is the
horizontal axis and
the X-axis is the
vertical axis.
[4] If you click <Look At
Face/Plane/Sketch> and
disable model display, you
would see the plane view of
the sketch like this.
Exercise 19. Surface Modeling (Support) 229
Wrap Up
Close DesignModeler, save the project as "Support-Surface" and exit the Workbench.
[1] Select <Concept/
Surfaces From Sketches>.
[2] Select the
newly created
skectch from the
model tree.
[3] Type 0.125 (in.) for
<Thickness>.
[4] Click
<Generate>.
230 Exercise 19a. Structural Analysis of the Support Using Surface Model
[1] Launch Workbench
and open the project
"Support-Surface,"
which was saved in
Exercise 19.
[2] Drag <Static Structural>
and drop to <Geometry> cell
of the <3D Surface Model>
system.
Appendix:
Exercise 19a
Structural Analysis of the
Support Using Surface Model
19a-1 Introduction
In this exercise, we will perform a static structural analysis for the surface model created in Exercise 19. We'll use the
same boundary conditions (loads and supports) as in Exercise 8a (8a-1[3, 4]).
19a-2 Start Up
[3] Click <Model>
to start up
<Mechanical>.
Exercise 19a. Structural Analysis of the Support Using Surface Model 231
19a-3 Specify Loads
[1] Highlight <Static
Structural>.
[2] Select <Loads/
Force>.
[4] Select this arc
edge.
[5] Click <Apply>.
[6] Select <Components>.
[7] Type -380 (lbf) for <X
Component>, and 62 (lbf)
for <Y Component>.
[3] Click <Edge>.
[8] Select <Loads/
Force>.
[9] Select this
circular edge.
[10] Click <Apply>.
[11] Select <Components>.
[12] Type 380 (lbf) for <X
Component>, and 163 (lbf)
for <Y Component>.
232 Exercise 19a. Structural Analysis of the Support Using Surface Model
[1] Select <Supports/
Fixed Support>.
[4] Click
<Apply>.
[3] Select the
bottom face.
19a-4 Specify Supports
[5] Select <Supports/
Displacement.
[7] Select the 3
circular edges and an
arc edge on the vertical
plate.
[8] Click
<Apply>.
[9] Type 0
(in.) for <Z
Component>.
[2] Select <Face>.
[6] Select <Edge>.
Exercise 19a. Structural Analysis of the Support Using Surface Model 233
19a-5 Insert Result Objects and Solve the Model
[1] Click to highlight
<Solution>.
[2] Select <Stress/
Equivalent (von-Mises)>.
[3] Solve the model.
Wrap Up
Close <Mechanical>, save the project as "Support-Surface-a," and exit the Workbench.
234 Exercise 20. Line Modeling (Space Truss)
Exercise 20
Line Modeling (Space Truss)
X
Y
Z 0
.
5
m
0
.
5
m
1
m
1
m
1
m
1200 N
200 N
1
2
4
5
5
1
2
3
4
6
7
8
9
3
Consider a space truss subject to design loads as shown [1-4]. Note that each truss member and each connection
node (spherical joint) is given an identication number. This example is adapted from a problem in the book Vector
Mechanics for Engineers: Statics, by F. P. Beer, E. R. Johnston, and E. R. Eisenberg. The member forces calculated by the
textbook are shown in the table below [5]. Note that a plus sign is used to indicate a tensile member force and a
minus sign to indicate compressive member force.
The truss is a statically determinate structure, that is, the member forces can be solved using static equilibrium
equations without any cross-sectional information. Here, we assume that all members have a circular cross-section of
diameter 10 mm.
In this exercise, we'll create a line model for this space truss. In the Exercise 20a, as an appendix, we'll perform a
structural analysis to calculate the member forces using this line model.
20-1 Introduction
[1] This node is
supported in Y-
direction.
[2] This node is
supported with a
hinge, i.e.,
displacements in all
directions are
restricted.
[3] This node is
supported in Z-
direction.
[4] This node is
supported in Z-
direction.
Member Member
Force
1
+400 N
2
-600 N
3
-100 N
4
-200 N
5
0
6
-1342 N
7
+1500 N
8
+300 N
9
-566 N
[5] Member
forces.
Exercise 20. Line Modeling (Space Truss) 235
20-2 Start Up
[1] Launch
<Workbench> and
save the project as
"Truss."
[2] Double-click to create
a <Static Structural>
system.
[3] Double-click
<Geometry> to start
up <DesignModeler>.
Select <Meter> as
length unit.
[1] Select
<Create/Point>.
[2] Select <Manual
Input>.
[3] Type
coordinates.
[4] Click
<Generate>.
20-3 Create Points for Nodes
236 Exercise 20. Line Modeling (Space Truss)
1
2
3
4
5
Point X Coordinate Y Coordinate Z Coordinate
1
0 m 0 m 0 m
2
1 m 0 m 0 m
3
1 m 1 m 0 m
4
0 m 1 m 0 m
5
0.5 m 0 m 1 m
[5] Repeat steps [1-4]
for additional four
points (Points 2-5); type
their respective
coordinates as shown in
this table.
[6] The newly
created points.
[7] The newly created
points. (The numbers
are not part of the
display.)
20-4 Create Line Bodies for Truss Members
[1] Select
<Concept/Lines
From Points>.
[4] Click <Apply>.
[2] Click the
starting point
(Point1)...
[3] And then
control-click the
ending point
(Point2).
[6] Click
<Generate>.
[5] Select <Add
Frozen>.
Exercise 20. Line Modeling (Space Truss) 237
1
2
3
4
5
6
7
8
9
Line Start Point End Point
1
Point1 Point2
2
Point2 Point3
3
Point3 Point4
4
Point4 Point1
5
Point1 Point5
6
Point2 Point5
7
Point3 Point5
8
Point4 Point5
9
Point1 Point3
[7] Repeat steps [1-6]
for additional 8 lines
(Lines 2-9). Each line is
created by clicking the
starting point and then
control-clicking the
ending point. Each line is
created by <Add
Frozen> operation, so
that each line body is
treated as a separate
part.
[8] Because of the
<Add Frozen>
operation, each line
body is treated as a
separate part.
[9] Rename the line
bodies as shown.
[10] The newly created line
bodies. (The numbers are
not part of the display.)
238 Exercise 20. Line Modeling (Space Truss)
20-5 Create and Assign Cross Section for the Line Bodies
[2] In the <Details
View>, type 0.005
(m) for <R>.
[4] Select all line
bodies.
[5] In the <Details
View>, select
<Circular1> for
<Cross Section>.
[1] Select
<Concept/Cross
Section/Circular>.
[3] The sectional
properties are
automatically
calculated.
Exercise 20. Line Modeling (Space Truss) 239
[6] Turn off <View/
Cross Section
Alignments>.
[7] Turn on <View/
Cross Section Solids>.
[8] Turn off
<Display Plane>.
Wrap Up
Close DesignModeler, save the project ("Truss") and exit the Workbench.
240 Exercise 20a. Structural Analysis of the Space Truss
Appendix:
Exercise 20a
Structural Analysis of the Space
Truss
20a-1 Introduction
In this exercise, we will perform a static structural analysis using the line model created in Exercise 20. We'll use the
boundary conditions (loads and supports) described in Exercise 20 (20-1[1-4]). The resulting member forces should
be consistent with those given by 20-1[5].
20a-2 Start Up
[1] Launch Workbench
and open the project
"Truss," which was
saved in Exercise 20.
[2] Double-click
<Model> to start up
<Mechanical>.
Exercise 20a. Structural Analysis of the Space Truss 241
20a-3 Set Up <Connections>
[1] Highlight
<Connection>.
[2] Select <Body-Body/
Spherical>. A <Spherical>
joint allows the
connecting members to
independently rotate in
all directions.
[3] If the unit system is not
like this, select <Units/
Metric (m, kg, N, s, V, A).
242 Exercise 20a. Structural Analysis of the Space Truss
[3] Click
<Vertex>.
[4] Click this
node.
[5] Four "selection panes" show up;
each represents a vertex of a
connecting member. The currently
selected vertex is highlighted (red-
colored) and arranged at the leftmost
position. Let's leave the leftmost vertex
selected.
[6] Click to bring up
<Apply/Cancel> and click
<Apply>.
[8] Click this node again.
[9] Select all the panes
except the leftmost one.
[10] Click to bring up
<Apply/Cancel> and
click <Apply>.
[7] Select
<Deformable>.
[11] Select
<Deformable>.
Exercise 20a. Structural Analysis of the Space Truss 243
Now, we've set up a spherical joint at node 1. We'll repeat the above steps to set up the other spherical joints at
nodes 2, 3, 4, and 5. When you click a node, make sure all selection panes representing involved vertices show up; if
not, click again until all panes show up. Remember to leave the leftmost pane as <Reference> body and the other
panes as <Mobile> bodies.
[12] Repeat steps
[2-11] four more times
to set up spherical
joints at nodes 2, 3, 4,
and 5.
20a-4 Set Up Supports
[1] Highlight <Static
Structural> and select
<Supports/
Displacement>.
[3] Select this
node.
[4] And control-
select this node.
[5] Click
<Apply>.
[2] Select
<Vertex>.
[6] Type 0 for <Z
Component>.
244 Exercise 20a. Structural Analysis of the Space Truss
[7] Select <Supports/
Displacement> again.
[8] Select this
node.
[9] Click <Apply>
and type 0 for <Y
Component>.
[11] Select
this node.
[12] Click <Apply>
and type 0 for all
three components.
[10] Select <Supports/
Displacement> again.
Exercise 20a. Structural Analysis of the Space Truss 245
20a-5 Set Up Forces
[1] Select
<Loads/Force>.
[2] Select this
node.
[3] Click <Apply>
and type the
component as
shown.
20a-6 Set Up Result Objects
[1] Highlight <Solution>
and select
<Deformation/Total>.
[2] Select <Beam
Results/Axial
Force>.
246 Exercise 20a. Structural Analysis of the Space Truss
20a-7 Solve the Model and View the Results
[3] Select <Auto
Scale>.
[4] Click <Play> to
animate the
deformation.
[1] Click
<Solve>.
[2] Highlight <Total
Deformation>.
[5] Click <Stop> to
stop the animation.
[1] Click each member to display
the axial force of each member.
These force values are consistent
with the values in 20-1[5].
[6] Highlight
<Axial Force>.
[7] Click
<Probe>.
Wrap Up
Close <Mechanical>, save the project as "Truss-a,"
and exit the Workbench.