Bridge Formwork Without Anchors

Calculation examples for formwork systems
Static Department 26.08.2011

The formwork experts Seite 1 von 35

Calculation example
for bridge formwork
without anchors

Static department
static-amstetten@doka.com

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List of contents

Calculation example for bridge formwork without anchors ................................... 1
Overview of the structure and calculation steps ............................................................ 3
Load assumption ........................................................................................................... 4
Design of parts .............................................................................................................. 5
1. Verification of plywood 3-SO 21mm ........................................................................ 5
2. Verification of H20 beam at the bottom formwork.................................................... 6
3. Verification of H20 beam for lateral panels.............................................................. 7
4. Verification of WS10 ............................................................................................... 8
5. Verification of spindle strut T7 (S1) ....................................................................... 10
6. Verification of vertical WS10 ................................................................................. 11
8. Verification of WS10 ............................................................................................. 14
10. Verification of vertical WS10 ................................................................................. 17
12. Verification of horizontal profile WS10 .................................................................. 19
Annex A ....................................................................................................................... 21
A.1 Verification of H20 beam at the bottom formwork .................................................. 21
A.2 Verification of H20 beam for lateral panels ............................................................ 23
A.3 Verification of WS10 .............................................................................................. 25
A.4 Verification of vertical WS10 .................................................................................. 27
A.5 Verification of WS10 .............................................................................................. 29
A.6 Verification of vertical WS10 .................................................................................. 31
A.7 Verification of horizontal profile WS10 ................................................................... 33

Remark: This calculation example doesnt contain the verification of the scaffolding
beneath the superstructure.

Anmerkung: Bei diesem Berechnungsbeispiel erfolgt kein Nachweis des Traggerstes
unter dem Oberbau.
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Bridge formwork
Overview of the structure and calculation steps

12
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1
2
3
4 8
5
6
10
9
7
11



Load assumption

Permanent actions (self-weight):

Formwork Top 50: 0,65 [kN/m]
(plywood, wooden parts, steel parts)

Posts and steel parts: 0,50 [kN/m]
Handrail post and planks: 0,50 [kN/m]

Variable imposed actions (variable loads):

Concrete weight: 25 [kN/m]
Concrete pressure: 50 [kN/m]
Live load while pouring: 1,50 [kN/m] < 10% of the concrete weight
(acc. EN 12812): + 0,75 [kN/m] for construction operations loading
O 2,50 [kN/m]

Live load on platform (acc. EN12812): 1,50 [kN/m]
Wind load (acc. DIN1055 part 4): 1,04 [kN/m]
(max. wind, height above ground <20m)

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Design of parts
1. Verification of plywood 3-SO 21mm
(Nachweis Schalhaut im Betonbalkenbereich)

concrete pressure: max. 50 [kN/m]

max.M < perm. M
max.Def. < perm. Def. =l/500

The 3-SO 21mm has to be checked in all significant situations!
(Nachweis der Schalhaut ist in den magebenden Lastfllen zu fhren!)
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2. Verification of H20 beam at the bottom formwork
(Nachweis H20 im Betonbalkenbereich, Schalung der Balkenunterseite)

Load assumption for influence e= 0,24m
(Lastannahme fr 0,24m Einflussbreite)

Live load while pouring (Nutzlast whrend Betonage):

Concrete weight (Betongewicht):
m kN m x m kN x m C
w
/ 60 , 9 24 , 0 / 25 60 , 1

Dead load (Eigengewicht):
m kN m x m kN D
l
/ 16 , 0 24 , 0 / 65 , 0

System:

max.Shear < perm. Shear
max.M < perm. Moment
max.Def. < perm. Deformation

For detailed calculation see Annex A, A.1
Pv =max. reaction force
for the WS10
(max. Auflagerreaktion WS10)
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m kN m x m kN L
l
/ 60 , 0 24 , 0 / 5 , 2
C
w
=9.60kN/m
L
l
=0.60kN/m
D
l
=0.16kN/m
14.76 kN 14.76 kN
675mm
1500mm 675mm



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3. Verification of H20 beam for lateral panels
(Nachweis H20 im Betonbalkenbereich, seitliche Schalung)

Load assumption for influence e= 0,284m
(Lastannahme fr 0,284m Einflussbreite)

Concrete pressure (Betondruck):
m kN m x m x m kN C
p
/ 31 , 9 284 , 0 31 , 1 / 25

System:

max.Shear < perm. Shear
max.M < perm. M
max.Def. < perm. Def.

The H20 has to be checked in all determining situations!
(Nachweis des H20 ist in den ausschlaggebenden Lastfllen zu fhren!)

C
p
=9.31kN/m
13.27 kN 13.27 kN
675mm
1500mm 675mm



4. Verification of WS10
(Nachweis WS10)

The worst condition for WS10 see tipbeam calculation no. 2. H20 (concrete beam bottom formwork)
before.
(WS10 erhlt den grten Lasteinfluss wie in der vorherigen Tipbeam Berechnung Nr. 2. H20 (Schalung der
Balkenunterseite) ersichtlich).

max. influence of the WS10: (max. Einfluss von WS10)

max. reaction of H20 divided by max. linear load of H20.
(max. Auflagerreaktion dividieren durch die gesamte Linienlast).

l w l
D C L Pv e :
max

m m kN m kN m kN kN e 42 , 1 / 16 , 0 / 60 , 9 / 60 , 0 : 76 , 14
max

Load assumption for WS10: e= 1,42m
(Lastannahme fr WS10: e = 1,42m)

Live load while casting (Nutzlast whrend Betonage):
1,5kN/m < 1,35kN/m = 0,75kN/m + 0,10 x 25kN/m x 0,28m)/2 + (0,20m
l
L
m kN m x m kN L
l
/ 13 , 2 42 , 1 / 50 , 1
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Live load and dead load platform (Nutzlast und Eigengewicht Arbeitsbhne):
m kN m x m kN m kN L
p l
/ 84 , 2 42 , 1 / 50 , 0 / 50 , 1

Concrete weight 1 (Betongewicht 1) (0,20m):
m kN m x m kN x m C
w
/ 10 , 7 42 , 1 / 25 20 , 0
1

m kN m x m kN x m C
w
/ 01 , 10 42 , 1 / 25 282 , 0
2

m kN m x m kN D
l
/ 92 , 0 42 , 1 / 65 , 0

Hand rail (Schutzgelnder):
kN m x m kN H
R
71 , 0 42 , 1 / 50 , 0

Bending moment from wind (Moment aus Windlast):
kNm
m
x m x m x x m kN M
W
36 , 1
2
922 , 1
42 , 1 922 , 1 50 , 0 / 04 , 1

System:

max. Shear < perm. Shear
max. M < perm. M
max.Def. < perm. Def. the serviceability is given

vertical load of
spindle strut S1
vertical load of
WS10 = Pv1
L
lp
=2.84kN/m
11.33 kN 5.50 kN
780mm
113mm
1171mm
C
w1
=7.10kN/m
C
w2
=10.01kN/m
L
l
=2.13kN/m
D
l
=0.92kN/m
H
R
=0.71kN
M
W
=1.36kNm



5. Verification of spindle strut T7 (S1)
(Nachweis der Spindelstrebe T7 (S1))
The inclined position of the WS10 is not considered. (Die Neigung des WS10 wird nicht bercksichtigt).

kN S
v
33 , 11
1

kN x kN S
h
28 , 0 4 , 1 tan 33 , 11
1

kN kN S 33 , 11 4 , 1 cos : 33 , 11
1

Spindle strut S1(T7):

Length: L=1,61m

max. Pspindle strut T7 < perm. Pspindle strut T7
11,33kN < 70kN

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6. Verification of vertical WS10
(Nachweis des vertikalen WS10)
The inclined position of the WS10 is not considered. The spindle S2 is used as the
second bearing of the WS10.
(Die Neigung des WS10 wird nicht bercksichtigt. Die Spindelstrebe S2 dient als zweites Auflager des WS10.)

kN S
h
28 , 0 = the horizontal component of the spindle strut T7 (S1) see the calculation of T7
before.(= die horizontale Komponente aus der Spindelstrebe T7 (S1) wie in der Berechnung von T7 ersichtlich).

m kN m x m x m kN C
p
/ 58 , 58 42 , 1 65 , 1 / 25

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Force resulting from wind on the hand rail (Kraft aus Windlast auf das Schutzgelnder):
kN m x m x x m kN R
W
11 , 1 42 , 1 497 , 1 50 , 0 / 04 , 1

Wind load on the formwork (Windlast auf die Schalung):
m kN m x x m kN W
L
/ 48 , 1 42 , 1 0 , 1 / 04 , 1

System:

max. M < perm. M
max.Def. < perm. Def.


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horizontal load of
spindle strut S2
horizontal load of
spindle strut S2
W
L
=1. 48kN/m
43.56 kN
558mm 320mm 1175mm
R
W
=1.11kN
C
p
=58.58kN/m
S
h
=0.28kN
9.67 kN



Horizontal force resulting from the calculation of vertical WS10. (Horizontale Kraft aus der Berechnung von WS10
vertikal ersichtlich).

kN S
h
56 , 43
2

kN kN S 15 , 60 6 , 43 cos : 56 , 43
2

Spindle strut S2 (T7):

Length: L=1,58m

60,15kN < 70kN

Vertical load on the horizontal WS10
(Vertikallast auf den WS10):

kN x kN S
v
70 , 44 0 , 42 cos 15 , 60
2

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8. Verification of WS10
(Nachweis WS10)

Load assumption for WS10: e= 1,42m
(Lastannahme fr WS10: e = 1,42m)

Live load while pouring (Nutzlast Betonage):
1,5kN/m < 1,41kN/m = 0,75kN/m + 0,10 x 25kN/m x 0,275m)/2 + (0,25m
l
L
m kN m x m kN L
l
/ 13 , 2 42 , 1 / 50 , 1

m kN m x m kN x m C
w
/ 76 , 9 42 , 1 / 25 275 , 0
3

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m kN m x m kN x m C
w
/ 88 , 8 42 , 1 / 25 25 , 0
4

m kN m x m kN D
l
/ 92 , 0 42 , 1 / 65 , 0

System:

5.54 kN

max. M < perm. M


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vertical load of
WS10 = Pv3
C
w4
=8.88kN/m
5.54 kN
1148mm 598mm
C
w3
=9.76kN/m
15.42 kN
vertical load of
spindle strut S3
0.00 kN
L
l
=2.13kN/m D
l
=0.92kN/m
C
w4
=8.88kN/m
C
p
=58.58kN/m



The inclined position of the WS10 is not considered.
(Die Neigung des WS10 wird nicht bercksichtigt).

kN S
v
42 , 15
3

kN x kN S
h
65 , 0 4 , 2 tan 42 , 15
3

kN kN S 43 , 15 4 , 2 cos : 42 , 15
3


Length: L=1,47m

15,43kN < 70kN

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10. Verification of vertical WS10
(Nachweis des vertikalen WS10)
The inclined position of WS10 is not considered. The spindle strut S4 and the horiz. WS10
are bearings of this vertical WS10 (because of the symmetry of the cross-section).
(Die Neigung des WS10 wird nicht bercksichtigt. Die Spindelstrebe S4 und der horizontale WS10 sind Auflager dieses vertikalen
WS10. (aufgrund der Symmetrie des Querschnitts))

kN S
h
65 , 0
3
= the horizontal component of spindle strut T7 (S3) see the calculation of T7
before.(= die horizontale Komponente aus der Spindelstrebe T7 (S3) wie in der Berechnung von T7 ersichtlich).

m kN m x m x m kN C
p
/ 76 , 9 42 , 1 275 , 0 / 25
1

m kN m x m x m kN C
p
/ 16 , 57 42 , 1 61 , 1 / 25
2

System:

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horizontal load of
spindle strut S4
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C
p2
=57.16kN/m
3.86 kN
501mm 583mm
C
p1
=9.76kN/m
34.45 kN 5.61 kN
523mm 409mm
S
3h
=0.65kN/m



Horizontal force see calculation of vertical WS10 before. (Horizontale Kraft aus der Berechnung von WS10 vertikal
ersichtlich).

kN S
h
45 , 34
4

kN kN S 10 , 45 2 , 40 cos : 45 , 34
4


Length: L=1,43m

45,10kN < 70kN

Vertical load on the horizontal WS10
(Vertikallast auf den WS10):

kN x kN S
v
16 , 31 3 , 46 cos 10 , 45
4

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12. Verification of horizontal profile WS10
(Nachweis des horizontalen WS10- Profils)

Load assumption for continuous WS10 profile: e= 1,42m
(Lastannahme fr WS10 Profil: e = 1,42m)

Hand rail (Schutzgelnder):
kN m x m kN H
R
71 , 0 42 , 1 / 50 , 0

Vertical load spindle strut S1 (Vertikallast Spindelstrebe S1):
kN S
v
33 , 11
1

kN S
v
70 , 44
2

kN S
v
42 , 15
3

kN S
v
16 , 31
4

Reaction of the WS10 at the cantilever (Auflagerreaktion aus dem Nachweis WS10 im Kragarmbereich):
kN P
v
50 , 5
1

Reaction of the horizontal WS10 at the center of the bridge (Auflagerreaktion aus dem Nachweis horizontaler
WS10 in der Mitte des Brckenquerschnitts):
kN P
v
54 , 5
3

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Concrete weight 1 (Betongewicht 1):
m kN m x m x m kN C
w
/ 01 , 10 42 , 1 282 , 0 / 25
1

m kN m x m x m kN C
w
/ 65 , 10 42 , 1 30 , 0 / 25
2

m kN m x m x m kN C
w
/ 80 , 56 42 , 1 60 , 1 / 25
3

m kN m x m x m kN C
w
/ 76 , 9 42 , 1 275 , 0 / 25
4

Live load 1 while pouring (Nutzlast Betonage 1):
m kN m x m kN L
l
/ 13 , 2 42 , 1 / 50 , 1
1

Live load 2 while pouring (Nutzlast Betonage 2):
m kN m x m kN L
l
/ 55 , 3 42 , 1 / 50 , 2
2

Dead load 1 inclined formwork (Eigengewicht 1 geneigte Schalung):
kN m x m x m kN D
l
24 , 1 44 , 1 32 , 1 / 65 , 0
1

Dead load 2 inclined formwork (Eigengewicht 2 geneigte Schalung):
kN m x m x m kN D
l
19 , 1 42 , 1 29 , 1 / 65 , 0
2

Dead load formwork (Eigengewicht Schalung):
m kN m x m kN D
l
/ 92 , 0 42 , 1 / 65 , 0

m kN m x m kN D
l
/ 71 , 0 42 , 1 / 50 , 0

System:


Remark: The supporting reactions of this system are the loads per leg for the
scaffolding beneath, which is not considered in this calculation example.
(Anmerkung: Die Auflagerreaktionen dieses Systems sind die Stiellasten fr die darunterliegende
Tragkonstruktion, die in diesem Beispiel nicht berechnet wird.)
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Annex A

A.1 Verification of H20 beam at the bottom formwork

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L
l
=
C
w
=
D
l
=




Pv =max. reaction force
for the WS10
(max. Auflagerreaktion WS10)
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A.2 Verification of H20 beam for lateral panels

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A.3 Verification of WS10

HR =
MW =
LL =
LLP =
Cw1 =
DL =

Cw2=

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vertical load of
spindle strut S1
vertical load of
WS10 = Pv1
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A.4 Verification of vertical WS10
from spindle strut S1: Sh=
Rw=
C
P
=
W
L
=

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horizontal load of
spindle strut S2
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A.5 Verification of WS10

L
L
=
C
w3
=
C
w4
=
D
L
=

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vertical load of
WS10 = Pv3
vertical load of
spindle strut S3
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A.6 Verification of vertical WS10

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horizontal load of
spindle strut S4
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A.7 Verification of horizontal profile WS10

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HR =
S1V =
S2V =
PV1 =
DL1 =
DL2 =
PV3 =
S4V =
S3V =

D
L
=
D
L
=
D
L
=
C
w1
=
C
w2
=
C
w3
=
C
w3
=
C
w2
=
L
L1
=
L
L2
=
L
L1
=

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max. Moment < perm. Moment

Remark: The supporting reactions of this system are the loads per leg for the
scaffolding beneath, which is not considered in this calculation example.
(Anmerkung: Die Auflagerreaktionen dieses Systems sind die Stiellasten fr die darunterliegende
Tragkonstruktion, die in diesem Beispiel nicht berechnet wird.)
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Bridge Formwork Without Anchors

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Calculation examples for formwork systems

Static Department 26.08.2011

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