Hazards & Risk Assessment Guide

Hazards Identifcation & Risk Assessment
Hazards
Identifcation
&
Risk
Assessment
Procedures
Guide
KHALDA Petroleum Company Page 1
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Document No.
KPC/HSE/S/!."#/$""%
August 2009
Distri&ution 'ist
Co() * Ho+der
1 C&airman & 'D
$ (eneral 'anager & 'D
" )peration (eneral 'anager
* Deputy )peration (eneral 'anager
+ ,inance (eneral 'anager
- Deputy ,inance (eneral 'anager
. /0ploration (eneral 'anager
% Deputy /0ploration (eneral 'anager
1 Pro2ect (eneral 'anager
1! Deputy Pro2ect (eneral 'anager
11 Administration (eneral 'anager
1$ (as )peration (eneral 'anager
1" H3/ (eneral 'anager
1* Deputy (as )peration (eneral 'anager
1+ ,ield (eneral 'anager
1- (as Plant (eneral 'anager
1. (as Plant Deputy (eneral 'anager
1% Deputy ,ield (eneral 'anager
11 4'5ARKA ,ield (eneral 'anager
$! 6arek ,ield 'anager
$1 Production (eneral 'anager
$$ Deputy Production (eneral 'anager
$" 'aintenance (eneral 'anager
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$* Drilling (eneral 'anager
$+ Deputy Drilling (eneral 'anager
$- Contracts (eneral 'anager
$. Deputy Contracts (eneral 'anager
$% ,ield H3/ A('
$1 Internal Audit (eneral 'anager
Re,ision Records
Re,ision No. Date Descri(tion o-
C.an/e
A April $!!. Dra7t 7or reie8
1 9uly $!!. Issue 7or use
$ :oem;er $!!% 3econd issue

6&e custodian o7 t&is procedure is t&e H3/
(eneral 'anager and any suggested c&anges to
t&is procedure or <ueries a;out t&e applica;ility
o7 it s&ould ;e addressed to &im=
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He is also responsi;le 7or co>coordinating
periodic reie8s o7 t&is procedure? 8&ic& 8ill
take place eery t8o years=
Contents
#." P0RP1SE AND 123EC4I5ES !
$." DE6INI4I1NS 7
$.# Genera+ -
$.$ Res(onsi&+e 3o& 4it+es .
8." R1'ES AND RESP1NSI2I'I4IES %
8.# C.airman & D and Genera+ ana/er & D %
8.$ Genera+ ana/ers 1
8.8 'ine ana/ers 1
8.9 'ine Su(er,isors 1!
8.! Ro+e o- t.e HSE Genera+ De(artment 1!
9." 61R0'A4ING 4HE 4EA #"
!." RISK SCREENING AND ASSESSEN4 PR1CESS #$
!.# Identi-) t.e Hazards 1"
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!.$ E,a+uate t.e Risks 1*
!.8 Ana+)se t.e Risks 1*
!.9 Reduce / Contro+ Risk 1-
!.! Record t.e 6indin/s 1.
!.7 onitor and Re,ie: 1.
7." APPENDI; /RR)R@ 5))K'ARK :)6 D/,I:/D=
#." P0RP1SE AND 123EC4I5ES
6&is procedure coers all actiities o7 KHALDA? including
contractorAs personnel 8orking 7or KHALDA= Contractors 8it&
t&eir o8n H3/ arrangements must also comply 8it& t&is procedure
as a minimum=
It &as ;een deeloped to ac&iee compliance 8it& t&e H3/
'anagement 3ystem o7 Apac&e Corporation and /(PC
Regulations=
6&e purpose o7 t&is procedure is to ensure t&at all staB in KHALDA
operations or oCces are a8are o7? and understand? t&e importance
o7 t&eir responsi;ilities 7or &azard identifcation? risk assessment
and risk control 8it& respect to &ealt&? sa7ety and enironmental
management=
/Bectie risk control 8ill ena;le KHALDA to minimize t&e 7re<uency
and seerity o7 accidents#incidents and ill &ealt&? and minimize t&e
enironmental impact o7 its actiities=
6&e o;2ecties o7 t&is procedure areD
1. to proide a consistent approac& to H3/ &azard and
risk management
t&roug&out all actiities o7 t&e Company in order to
minimize H3/ risksE
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2. to proide a structured process 7or H3/ risk
screening? assessment and
control=
$." DE6INI4I1NS
$.# Genera+
Hazard 3omet&ing 8it& t&e potential to
cause &arm? loss or enironmental
impact? 8&et&er ;y in2ury? illness or
damage=
Pro&a&i+it) 6&e +ike+i.ood o7 a &azard ;eing
realized=
Hazard E<ect 6&e e0tent o7 t&e conse=uences
FseerityG? 8&ic& could result 7rom
t&e &azard ;eing realized=
Risk Risk is t&e product o7 t&e pro;a;ility
and t&e &azard eBect=
Si/nifcant Indicates t&at a &azard or risk is
anyt&ing ot&er t&an triial=
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Si/nifcant Risk )ne 8&ic& re<uires some 7orm o7
positie sa7eguard or control
measure to eliminate? or reduce it
to an accepta;le leelE
Contro+ easure A precautionary measure? 8&ic&
preents or reduces a risk= Control
'easures can include p&ysical?
procedural? and &uman systems=
$.$ Res(onsi&+e 3o& 4it+es
6&is procedure coers all KHALDA operations? including actiities in
oCces? 8are&ouse premises and in t&e feld= As t&ese operations
8ill &ae diBering organizational structures? it is necessary to use
generic terms 7or t&e personnel &aing responsi;ilities 7or risk
screening and assessment=
In order to proide clarity? t&ese generic terms are defned ;elo8
8it& e0amples= ,urt&er guidance may ;e o;tained 7rom t&e H3/
(eneral Department i7 re<uired= In certain locations? all o7 t&e
leels o7 superision descri;ed in t&is procedure may not ;e in
place and t&e same person may? t&ere7ore? &ae more t&an one
set o7 responsi;ilities=
All personnel are responsi;le 7or 8orking 8it& due regard to
&ealt&? sa7ety and t&e enironment? especially t&ose 8it&
responsi;ility 7or ot&ers? e=g=
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'ine Su(er,isor> 6&e immediate superisor o7 t&e
personFsG 8&o 8ill per7orm t&e
actiities 7or 8&ic& t&e risk screening
and assessment is ;eing conducted=
'ine ana/er> 6&e manager o7 t&e site # department
8&ere t&e risks o7 t&e actiity are ;eing
screened and assessed e0ample? drilling
manger? maintenance manger?
transportation? general serices and
medical=
Genera+ ana/er> 6&e manager o7 t&e releant Diision 7or
t&e actiities ;eing considered e0ample?
operations? pro2ects? e0ploration?
contracts and administration=
8." R1'ES AND
RESP1NSI2I'I4IES
8.# C.airman & D/ Genera+ ana/er &
D
6&e C&airman and 'D and (eneral 'anager & 'D s&all ensure
t&at H3/ risk screening and assessments are carried out 7or all
actiities conducted ;y t&e (eograp&ical 4nit=
6&ey s&all ensure t&at actions and controls arising 7rom t&e
assessments are implemented=
6&ey s&all also ensure t&at suita;le and ade<uate resources o7
7unding and personnel are made aaila;le to conduct t&e H3/
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risk assessments? to implement actions and controls arising 7rom
t&e assessments and 7or training o7 personnel=
8.$ Genera+ ana/er?s
/ac& (eneral 'anager s&ould initiate and lead a Hig& Leel Risk
3creening e0ercise 7or all ongoing Departmental actiities on an annual
;asis= Additionally? &e s&ould ensure t&atD
H3/ risk screening and assessments are conducted 7or all intended
actiities 8it&in
t&eir remit prior to per7orming t&e actiity=
All controls and actions arising 7rom suc& H3/ risk screenings and
assessments?
including procedures? are deeloped and implemented? and
monitor t&e progress
o7 implementation=
H3/ risk screening and assessment o;2ecties and targets are
set annually 7or all
personnel in t&eir Diision=
Line managers#superisors are 7ulflling t&eir responsi;ilities in
accordance 8it& t&e
procedure in &and=
All appropriate company and contractor personnel understand all
controls?
procedures and precautions 8&ic& apply to t&e actiities to ;e
carried out and are
trained as necessary=
8.8 'ine ana/er?s
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'ine ana/ers s&allD
Initiate and ensure t&e Risk screening#assessment is conducted
prior to any actiity under t&eir responsi;ilityE
,ormulate a team? including a mem;er 7rom H3/? to conduct t&e
re<uired Risk screening# assessment e0ercise 7or all actiitiesE
Participate in t&e e0ercise conducted 7or all ongoing departmental
actiities on annual ;asis=
,ollo8 up t&e deelopment and implementation o7 re<uired
controls=
8.9 'ine Su(er,isors
'ine Su(er,isors are re<uired toD
Lead task specifc risk assessment
Deelop and implement controls
Participate in risk screening teams
Report any impediments to Line 'anagerAs
8.! Ro+e o- t.e HSE Genera+ De(artment
In addition to t&e responsi;ilities descri;ed a;oe? t&e HSE
Genera+ De(artment 8ill also ;e responsi;le 7or proiding
assistance and#or adice in t&e 7ollo8ing areasD
Deeloping t&e scope o7 H3/ risk screening and assessmentsE
Incorporating releant risk screening and assessments into
Department annual 8ork plansE
Participating as re<uired in H3/ risk screening and assessments and
adising on t&e suita;ility o7 control measures and t&eir
implementationE
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Reie8ing any 8ork produced ;y e0ternal consultants on ;e&al7 o7
t&e commissioning DepartmentE and
Assisting 8it& t&e preparation or reie8 o7 specifc procedures? H3/
plans or ;riefng documentation=
9." 61R0'A4ING 4HE 4EA
9.# Hi/. 'e,e+ Risk Assessment
Hig& Leel Risk Assessment s&ould ;e conducted 7or
all departmental actiities= A risk screening e0ercise o7
all departmental actiities is to ;e conducted on an
annual ;asis=
:eert&eless? ma2or actiities e=g=? pro2ect
modifcationsE seismic sureys? construction? drilling?
etc=? re<uire separate risk screening e0ercise prior to
t&e initiation=
6&e line manager s&ould plan t&e e0ercise ;y splitting
t&e 2o; into discrete su;>actiities and identi7ying t&e
re<uired e0pertise in t&e team? 8&ic& 8ill ;e doing t&e
assessment=
In general? t&ese &ig& leel risk assessment teams
s&ould ;e led ;y t&e department general manager and
include line manager and line superisor o7 t&e
proposed actiity along 8it& a mem;er o7 t&e H3/
(eneral Department and any ot&er e0pertise t&at is
t&oug&t necessary=
9.$ 4ask Re+ated Risk Assessment
6ask related risk assessments include specifc actiities
e=g= scaBold erection? material &andling?
loading#oHoading? transportation etc?==
6&e line manager in t&is case s&ould 7ormulate a team
led ;y t&e superisor o7 t&e specifc actiity and
including a mem;er o7 t&e H3/ (eneral Department
along 8it& any;ody specifc to t&e task i7 deemed
necessary=
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!." RISK SCREENING AND ASSESSEN4
PR1CESS
Risks arise 7rom t&e interaction o7 people? e<uipment?
materials and t&e 8ork enironment= 6&e intent o7 t&e
risk screening and assessment process is to
systematically identi7y t&e &azards? t&eir pro;a;ility o7
occurrence and t&eir potential conse<uences? screen
and assess t&e risks? deelop and implement control
measures 8&ic& minimize t&e risk? and record t&e
fndings o7 t&e process=
6&e process addresses t&ree 7undamental <uestionsD
FaG I&at can go 8rong and &o8 o7ten J
i.e. identi7y t&e .azards and t&e +ike+i.ood o7
occurrence=
F;G I&at 8ould &appen i7 somet&ing did go 8rong J
i.e. identi7y t&e conse=uences=
6&e product o7 t&e ans8er to t&ese frst t8o <uestions
esta;lis&es t&e initial potential risk 7rom t&e actiity=
FcG I&at can ;e done to preent or minimize t&is
risk J
i.e. identi7y and implement t&e contro+
measures needed=
6&e Risk 3creening and Assessment process consists o7
fe essential
stepsD
- Identi7y t&e Hazards
- /aluate t&e Risk
- Analyze t&e Risk
- Reduce#Control t&e Risk
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- Record and Reie8
/ac& step o7 t&e assessment process s&ould ;e
completed ;e7ore
going onto t&e ne0t=
!.# Identi-) t.e Hazards
6&is is t&e starting point 7or t&e risk assessment and re<uires
consideration o7 all t&e tasks t&at are likely to ;e carried out=
In order to assess t&e risks associated 8it& t&e tasks? a
managea;le leel o7 detail is re<uired and t&is may re<uire t&e
task to ;e ;roken do8n into discrete steps=
5.1.1 Defnition o- 4asks
/ac& task s&ould ;e identifed in terms o7D
- Actiities
- 4se o7 plant and e<uipment
- 4se o7 materials#su;stances
- Iorkplace
- Procedures used
6&is s&ould &elp to ;uild up? in time? an inentory o7 tasks t&at
Departments conduct and t&e type o7 8ork carried out in t&e
diBerent 8orkplace areas=
!.#.$ Record t.e Hazards
)nce all t&e tasks &ae ;een identifed? an inentory s&ould ;e
dra8n up? 8&ic& lists all t&e tasks carried out in eac& 8orkplace
area= 6&ese tasks may ;e considered as routine? non>routine or
generic? and s&ould ;e 7ed 7or8ard 7or risk assessment=
6o ensure t&at all &azards are identifed at t&is stage? typical risk
screening key 8ords are descri;ed in Appendi0 1 and typical
&azard identifcation c&ecklist ta;les are proided 7or guidance in
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Appendi0 $= 6&e c&ecklists gien are not e0&austie and s&ould
;e updated eac& time a ne8 &azard is identifed=
Look 7or 8&at could reasona;ly ;e e0pected to cause &arm=
Ignore t&e triial and concentrate on signifcant &azards? 8&ic&
could result in serious &arm or aBect seeral people=
'anu7acturer instructions and material data s&eets can &elp put
risks in perspectie=
!.$ E,a+uate t.e Risks

Decide 8&o may ;e &armed and &o8= 6&ink also a;out people
8&o may not ;e at t&e 8ork place at t&e time? e=g= cleaners?
isitors? contractors? and mem;ers o7 t&e pu;lic? etc= Is t&ere any
c&ance t&at t&ey mig&t ;e &armed ;y t&e actiitiesJ
Consider t&e pro;a;ility o7 realization o7 t&e &azards= 6ypical
7actors 8&ic& may aBect t&e analysis o7 pro;a;ility includeD
- 6&e num;er o7 times t&e situation occursE
- Duration o7 e0posureE
- Kuantities o7 materials inoledE
- /nironmental conditions? e=g= lig&ting? temperatureE
- Competence o7 people inoledE
- Condition o7 e<uipment=
/stimate t&e &azard eBects? i=e= t&e conse<uence o7 t&e risks
arising 7rom t&e &azards= 6&e assessed seerity rating o7 t&e
&azard eBects? 8it& or 8it&out any control measures in place?
s&ould ;e entered on t&e Risk Assessment 7orm as a num;er
using t&e Conse<uence F3eerityG Rating (uidance s&o8n in 6a;le
1= 3eerity ratings 7or enironment and asset damage are also
s&o8n 7or completeness=
Consider 8&et&er e0isting precautions are ade<uate or more
s&ould ;e done=
!.8 Ana+)ze t.e Risks
Analyze t&e initial Risk Rating FRisk Rating Iit& /0isting Control
'easuresG ;y multiplying t&e conse<uence num;er ;y t&e
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likeli&ood num;er? to proide a risk rating For rankingG 7or eac&
&azard= 6&is num;er? on a scale o7 * to 1!!? s&ould ;e entered
in t&e Risk column on t&e Risk Assessment ,orm FAppendi0 +G=
6&e num;ers in t&e Risk column proide an indication o7 priority
and o7 t&e e0tent o7 t&e risk 8it&out any specifc control
measures=
6&e o;2ectie o7 t&is process is not to arrie at a certain num;er
;ut to proide a systematic met&od o7 ensuring t&at
conse<uence and likeli&ood ratings are analyzed care7ully and a
record made o7 t&e analysis 7or 7uture re7erence and reie8=
6&e ne0t step is to consider t&e e0isting control measures and
additional control measures needed to control? reduce and
minimize t&e risk 7or eac& identifed &azard=
6&e pre7erred &ierarc&y 7or t&e control measures is descri;ed in
3ection +=* ;elo8=
6&e control measures may address t&e conse<uence? t&e likeli&ood
or ;ot&= 6&e re<uired control measures 7or eac& &azard s&ould ;e
recorded alongside eac& &azard on t&e Risk Assessment ,orm
FAppendi0 -G= Appendi0 " proides guidance on t&e type o7
control measures t&at can ;e employed 7or t&e arious &azards=
Residual Risk L to assess t&e residual risk t&at remains 8it& t&e
control measures in place? ne8 &azard eBect Fconse<uenceG and
likeli&ood ratings are selected 7rom t&e scales s&o8n in 6a;les $
and "? respectiely? 8it& t&e inclusion o7 t&e control measures=
6&e product o7 t&ese t8o ratings proides a measure o7 t&e
Residual Risk and completes t&e risk analysis stage= 6&e
in7ormation proided in t&e Residual Risk ;o0 is used in t&e ne0t
stage o7 t&e risk assessment to ealuate 8&et&er t&e risk is
ade<uately controlled or not.
Risk /aluation > t&is is t&e fnal step in t&e risk assessment
process and 8ill re<uire t&e assessor to decide i7 t&e &azards
identifed &ae ;een controlled to a suita;le leel= 6&e risk
analysis stage took into account t&e control measures currently
applied to t&e &azard and? t&ere7ore? t&e result o7 t&e analysis
indicates t&e amount o7 risk t&at remains? or t&e residual risk=
,rom t&is analysis? t&e risk matri0 s&o8n ;elo8 in 6a;le "
indicates 8&et&er t&e residual risk o7 eac& &azard isD
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- 6riial > F6G
- Ade<uately controlled > FAG
- 'oderately controlled > F'G
- Intolera;le L FIG
Record t&e results in t&e fnal Frig&t &andG column o7 t&e Risk
Assessment ,orm=
6&is risk rating assessment 8ill assist in deciding priorities 7or
action and in deciding t&e aut&orization leels 7or t&e 8ork
commensurate 8it& t&e risk=
In general? &ig& risks may re<uire t&e proision o7 considera;le
additional resources inoling special e<uipment? training? &ig&
leels o7 superision? and consideration o7 t&e most eBectie
met&ods o7 eliminating or controlling &azards=
3ome situations may re<uire special consideration? includingD
- i7 t&e task is ne8? comple0 or un7amiliar
- i7 t&e task is unusual or occasional
- i7 it is impractical to comply 8it& normal industry standards
- i7 preiously used sa7eguards are not appropriate 7or t&is
actiity
Lo8er leel risks may ;e considered as accepta;le ;ut actions
s&ould still ;e taken to try to reduce t&ese risks 7urt&er i7 possi;le
8it&in reasona;le limits=
!.9 Reduce / Contro+ Risk
4se t&e 7ollo8ing &ierarc&y to reduce risks to accepta;le leelsD
/limination or 3u;stitution
/liminate t&e &azardE e=g= use o7 sodium &ypoc&lorite solution
instead o7 7ree c&lorine gas 7or disin7ectant purposes=
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Hazard Reduction
Reduce t&e &azard 8it& an alternatieE e=g= use Mame retardant
scaBold ;oards 8&ere &ot 8ork may ;e taking place=
Se/re/ation
Isolate t&e &azard 7rom peopleE e=g= 7encing o7 e0caations?
mac&ine guards=
Contro+
Control t&e &azard ;y introducing suita;le measures? 8&ic& may
;e in eit&er or ;ot& o7 t&e 7ollo8ing t8o categoriesE
Personal controls > competence ;ased Fe=g= 8ell trained staBG
)rganizational controls > rule ;ased Fe=g= ad&erence to 8ork
proceduresG
Controls s&ould ;e introduced using t&e 7ollo8ing pre7erred
se<uenceD
FaG procedures? suc& as permit to 8ork? emergency response?
etc=
F;G training and instruction
FcG superision
FdG maintenance
iti/ation
Proide personal protectie e<uipment FPP/G as necessary? e=g=
&ard &ats? ;oots? gloes? &arnesses to preent 7alls 7rom &eig&t?
etc=
6ypical control measures are proided in Appendi0 $=
I&en considering 8&at control measures are already proided or
need to ;e proided? to control or reduce t&e risk? t&e risk
assessor must take into account t&e possi;ility o7 control
measures not ;eing implemented ;ecause o7 &uman error? lack o7
maintenance? diCculty in compliance? comple0ity o7 instructions?
etc=
It is essential to discoer &o8 t&e task is actually carried out and
;ase t&e assessment on t&is? rat&er t&an assessing t&e likeli&ood
on &o8 t&e task is supposed to ;e carried out=
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!.! Record t.e 6indin/s
,or eac& o7 t&e more signifcant &azards identifed? e=g= fre?
electric s&ock? etc? 8rite do8n t&e control measures to ;e used to
manage t&e risk 7rom t&e &azard? e=g= 7or fre? controls including
eacuation and emergency response procedures? fre
e0tinguis&ers? etc=
)nce t&e risk assessments &ae ;een completed? a Iork Plan
s&ould ;e prepared 7or t&e more comple0 actiities= A sample
plan is indicated in Appendi0 *=
!.7 onitor and Re,ie:
I7 t&ere is any signifcant c&ange to t&e &azards or conse<uences?
t&e risk assessments s&ould ;e reised and t&e data ;ase
updated= Risk assessments s&ould ;e reie8ed annually=
4a&+e No. # @ Hazard /Bect FConse<uenceG Rating
(uidance

Hazard )utcome
R
A
4
I
N
G
Conse=uence
AInBur)C
Conse=uence
AAsset Dama/eC
Conse=uence
AEn,ironmenta+
Dama/eC
A'oss o- Re(utationC
/0tensie damage= 'assie leak#spill=
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'ultiple 7atalities 3&utdo8n=
3u;stantial or total
loss o7 plant=
'a2or pu;lic concern=
Reputation destroyed=
'a2or clean up= e=g= 8ell
;lo8out=
10
3ingle 7atality or
permanent
disa;ility? e=g=
cancer caused ;y
release o7
carcinogenic
su;stance? or
ast&ma=
'a2or damage=
Partial s&utdo8n o7
part o7 plant or
7acility=
'assie leak#spill=
Reputation ;adly
damaged=
:on>con7ormance 8it&
regulations=
8
'a2or in2ury? lost
time accident N"
days? e=g= 7alling
7rom &eig&t? ;roken
;ones? temporary
&ealt& eBect=
Localized damage=
Partial s&utdo8n o7
part o7 plant or
7acility=
Localized leak#spill=
Reputation in media
spotlig&t=
:on>con7ormance 8it&
regulations=
6
'inor in2ury? e=g=
sprains? ;urn 8it&
caustic c&emical?
;ack or lim; strain=
'inor damage=
Parts replacement?
e=g= pump or
compressor 7ailure=
'inor leak#spill= Pu;lic
concern= 3mall loss o7
reputation= :o lasting
eBect=
4
3lig&t in2ury # ,irst
Aid Case? e=g=
fnger cut=
3lig&t damage to
e<uipment= 'inimal
cost= 'inimal or no
do8ntime? e=g= minor
e&icle damage=
3lig&t leak= 3pill
minimal= :o loss o7
reputation= /Bect
contained locally= /=g=
leak 7rom a c&emical
drum=
2
Note t&at t&e use o7 num;ers 7or conse<uence rating 7rom t&e a;oe
scale does not make t&e risk assessment <uantitatie= It merely
proides a s&ort&and 8ay o7 recording t&e 2udgment o7 conse<uence
FseerityG and t&e priority 7or control measures= 6&e person carrying
out t&e risk assessment s&ould not ;ecome too o;sessed 8it& t&e
fguresE part o7 t&e purpose o7 t&e risk assessment is to identi7y t&e
control measures t&at need to ;e implemented= 6&ese fgures are
designed to assist 8it& t&e prioritization o7 suc& measures=
4a&+e No. $ D Likeli&ood Rating (uidance
'ike+i.ood Ratin/ Guidance 'ike+i.oo
Re !"# $!!%
d Ratin/
Imminent or Acute
Harm 7rom a &azard is imminent or acute i7 no control
measures are proided at all and#or i7 one or more o7 t&e
7ollo8ing 7actors also applyD>
6&e &azard is a cause o7 large num;ers o7 in2uries or
ill &ealt& in
national or location statisticsE
People are e0posed to t&e &azard continuouslyE
6&e &azard is diCcult to see e=g= H$3 gasE
Healt&? 3a7ety and /nironment is not considered
&ig& priority ;y
t&ose inoled? including manager and superisors?
e=g= non>
ad&erence to P6I=
1!
5er) 'ike+)
Harm is ery likely i7 t&e control measures proided
depend on an indiidual using t&em on eery occasion
Fe=g= personal protectie e<uipment? P6I systemG or i7
training and superision are minimal? and#or i7 one or more
o7 t&e a;oe 7actors are present=
%
'ike+)
Harm is likely i7 t&e control measures proided depend on
an indiidual using t&em or ad2usting t&em on eery
occasion Fe=g= porta;le gas detectors? sa7e 8orking
proceduresG? or i7 training is proided and 8ork superised?
and#or i7 any o7 t&e 7actors gien 7or certain or imminent
&arm also apply=
-
Possi&+e
Harm may &appen i7 control measures include measures
t&at do not depend on t&e operator ;ut can ;reak do8n or
;e remoed or de7eated Fe=g= pressure sa7ety aleG? or i7
t&ere is no defned system o7 maintenance or superision
o7 t&e control measures= 6&e &azard is a potentially
signifcant cause o7 in2ury or ill &ealt&? or 7or 8&ic& a
num;er o7 people are o7ten e0posed=
*
0n+ike+)
6&e circumstances under 8&ic& &arm may &appen 8ill
reduce to &arm ;eing unlikely i7 t&ere is a defned system
o7 superision and maintenance? and#or i7 training is
proided and repeated regularly= )t&er 7actors making
&arm unlikely include &azards? 8&ic& are a cause o7 7e8
in2uries or cases o7 ill &ealt&? or 7or 8&ic& a 7e8 people are
$
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Re !"# $!!%
occasionally e0posed=
4a&+e No. 8 D Risk 'atri0
Conse=ue
nce
3lig&t
In2ury
,irst Aid
3&ort 6erm
Healt&
/Bect
3lig&t
Leak
'inor
In2ury
'inor
Healt&
/Bect
'inor Leak
'a2or In2ury
Lost 6ime
N " days
6emporary
Healt& /Bect
Local Leak
3ingle
,atality
Permanen
t
Disa;ility
'assie
Leak
'ultiple
,atalities
'assie
Leak
'ike+i.ood $ 9 7 % #"
Imminen
t
#
"
$! *! -! %! 1!!
Oery
Likely
% 1- "$ *% -* %!
Likely 7 1$ $* "- *% -!
Possi;le 9 % 1- $* "$ *!
4nlikely $ * % 1$ 1- $!
0 8 (T)
4ri,ia+ / 4o+era&+e Risk
:o action necessary proided control measures are
maintained=
12 24 (A) Ade=uate+) Contro++ed Risk
Risk is tolera;le 8&en control measures identifed are
implemented and maintained=
32 48 (M) oderate+) Contro++ed Risk
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Re !"# $!!%
,urt&er Risk Reduction 'easures must ;e considered=
60 100 (I)
Into+era&+e Risk
Risk unaccepta;le= 3eek specialist adice#support=
6&e results o7 t&e risk analyses indicate t&e e0tent o7 t&e risks= 6&e num;er
in eac& ;o0 is t&e risk rating num;er entered on t&e risk assessment 7orm?
arried at ;y multiplying toget&er t&e &azard eBect F3eerityG and likeli&ood
num;ers= 6&e &ig&er t&e num;er? t&e &ig&er is t&e risk rating=
7." APPENDI;
#. Risk Screenin/ Ke) Eords
'eaders.i( Personne+ Hea+t.
Sa-et)
Policy Drugs#Alco&ol 3u;stances ,ire
Commitment 3election As;estos
/0plosies
Communications 6raining :oise Road trael
6op>do8n 'otiation Poisons
Air trael
/litism Competence Carcinogens 3ea trael
3tandards Culture 3tress
Dro8ning
(uidance 6emporary 5iological
/lectricity
6argets /0perience Iild animals Hot
8ork
In7ormation Language 3e8age
Confned 3paces
Lessons Literacy ,ood#Iater Heig&ts
Planning Kuality /rgonomics
/0caation
)rganization Kuantity Lig&ting Diing
Control Certifcation Oi;ration
Rigging
Responsi;ility 3ize#3trengt& OD4s Hoisting
,eed;ack 3uperision Radiation
3caBolding
)penness 3tand>ins Hot#Cold
Po8er tools

Environment Engineering/Change Contrators !urhasing
Ieat&er C&ange Contract type KA#KC
3easons 'odifcations Contractor <uality Purc&ase
orders
Iaste Corrosion /0perience
3pecifcations
Disposal /rosion KA#KC
Receipt
/nergy#Resource 3tress Planning
Inspection
/missions 'etal 7atigue Kualifcation 3torage
KHALDA Petroleum Company Page $$
Re !"# $!!%
Disc&arges 3tructure 3c&edule
Handling
Iater Kuality Personnel
3egregation
/IA#Regulations Design Communications
Inentory
3pills Construction 6ec&nical
Critical parts
Permits 'aintenance :um;er 3pares
(eograp&y 3pecifcations 3u;>contractor Hazard
su;stances
Local sensitiities 3tandards 6emporary#Casual
H3/ e<uipment
Iater intake Inspection Discipline
3crap
Conseration Documentation /n7orcement 6ransportation
Leisure 6ec&nical aut&ority 'onitoring
Insurance
History Audit Local purc&asing
,lora#,auna
"#erating/$ehnia% Emergen& Monitoring 'eurit&
3imultaneous ,ire#/0plosion Audit 6errorism
3tart up 3pill#Leak Auditor
5om;
3&ut do8n Dispersion 6ec&nical
6&reat
Isolations 3tructural Limits
6&e7t
)ne>oB Iell control Permit ,raud
4nusual Po8er Reie8 Lig&ting
Assem;le Collision Inspection
Camera
Dismantle Ieat&er (eneral
Hi>2ack
3pecialist /art&<uake Critical
Politics
/0pert ,lood Hygiene Religion
3&i7t c&anges Landslide /nironment Reenge
$. Hazard C.eck+ist
HAFARD CHECK'IS4 D #
Hazards Associated 8it& Plant and /<uipment Fincluding no po8ered
plant and &and toolsG
Categor& $&#e o( )arm E*am#%es o( )a+ar,s
6&ermal 5urns
,ires
3calds
,rost;ite
Hot # cold sur7aceD
5lo8 torc&
Ielding Mame#arc
Re7rigerant
3team
Radiation IonizingD
> 5urns
P Rays
Alp&a or 5eta Rays
KHALDA Petroleum Company Page $"
Re !"# $!!%
> Cancers
> 5lood disorders
> 3ickness
:on> ionizingD
> 5urns
> 'elanomas
> Cataracts
> 3tatic s&ock
> Induced ;ody currents
:)R'
Lo8 3cale Actiity
:eutrons
'icro 8ae
Radio 7re<uency
Laser
4ltra iolet
In7ra red
/lectromagnetic
Ftrans7ormers? po8er
ca;lesG
:oise Hearing loss
Dea7ness
6innitus
'ac&ine
tools#e<uipment
Hand tools
Compressors
Pneumatic
tools#e<uipment
Oi;ration Oi;ration 8&ite fnger
I&ole ;ody eBects
Circulatory disorders
Pneumatic drill
)peration o7 mac&inery
)erload#de7ec
tie
due to
mec&anical
7ailure
Crus&ing Crane oerload
C&ain sling
/ye ;olt oerload
3caBold oerload
Display screen
e<uipment
/yestrain
Headac&es
'uscular discom7ort
Iork related upper lim;
Disorders
Poor layout o7 8ork
station
Poor 7urniture
Poorly sited screens
Illegi;le te0t
HAFARD CHECK'IS4 D $
Hazards Associated 8it& 'aterials and 3u;stances
6ire/EG(+osion
Com;ustion
5urns
De&ydration
Hydrocar;ons
6im;er stack
Fe=g= scaBold ;oard storeG
Paper store
(rease
)ily rags
Plastic 7oam
,lamma;le
su;stances
5urns
De&ydration
Hydrocar;on gases?
condensate? oils
5ottled &ydrocar;on gases
KHALDA Petroleum Company Page $*
Re !"# $!!%
Fe=g= acetyleneG
Lu;ricants
Diesel
'et&anol
Paint#t&inners#solents
)0idizing
3u;stances
5urns /0plosie material
Pyrotec&nics Fe=g= MaresG
Detonators
Hea+t. Hazards
6o0ic 'aterial
AcuteD
- Respiratory irritation
- C&emical asp&y0iation
- :erous system eBects
- :arcotic eBects
- Damage to eye
C&ronic D
- > Anemia
- > Leukemia
Hydrogen 3ulp&ide
5enzene
'et&anol
Isocyanides
Corrosion In&i;itors
Dust
Paints
Degreasing 3olents
Anaero;ic sealant
Primers
Corrosie
'aterial
AcuteD
- 3kin? eye?
- Respiratory irritation
> ;urns
3ulp&uric acid
Caustic soda
Hydroc&loric acid
5leac&es
Irritant 'aterial AcuteD
- 3kin? eye and respiratory irritantD
> dermatitis
'anmade>
mineral f;er
Cement Dust
3odium &ypoc&lorite
3ensitizing
'aterials
AcuteD
> respiratory and skin allergic
reactions a7ter sensitization
Isocyanides
(luteralde&yde F;iocideG
6erpene
Ielding#soldering 7umes
Possi;le
Carcinogens
C&ronicD
> skin? lung cancers
> as;estosis? mesot&elioma
> dermatitis
As;estos
Polyaromatic &ydrocar;ons
4sed engine oil
Asp&y0iates Acute FsuBocationG and c&ronic
eBects on &ealt&
:itrogen
Car;on dio0ide
Argon
5iological AcuteD
> Legionnaires disease
> gastro>intestinal disorders
> 7ood poisoning
C&ronicD
> ast&ma
5acterial
Oiral
,ungal
5iological dusts FMour?
&ard8oodG
Contact Cuts? a;rasions
5urns? 7rost;ite
Roug& tim;er
Concrete ;locks
'olten metal
HAFARD CHECK'IS4 D 8
Hazards Associated 8it& Place o7 Iork
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Re !"# $!!%
Access/Egress
Tripping
Slipping
Falls
Damaged flrs
Trailing ca!les
"il spills
#a$er n flrs
%ce
De!ris
Slping s&rface
'ne(en s$eps
)*anges in flr le(el
#r+ a$ *eig*$ Falls
Fragile rf
Edge f rf
Edge f me,,anine flr
#r+ n ladder
Erec$ing scaffld
-le in flr
"!s$r&c$ins S$ri+ing agains$
./ *eadrm
S*arp pr0ec$ins
#r+ (er/near
li1&ids
Fall in$ s&!s$ances2
- Dr/ning
- pisning
- s&ffca$in
Tan+
S&mp
#r+ (er sea
Emergencies En$rapmen$ d&ring escape3 e4g4 frm fire
.c+ed e5i$s
"!s$r&c$ed egresses
.ng e5i$ r&$e
Transpr$ Fa$ali$63 in0&r6
7$r (e*icle
Air
7arine
8ail
9edes$rian
:a$&ral -a,ards
%n0&r6
%llness
.ig*$ning
Flas* fld
Ear$*1&a+e
Hazards Associated 8it& t&e Iorking /nironment
.ig*$
(:; 2 als increases ris+
f cn$ac$ /i$* $*er
*a,ards)
E6e s$rain
Arc e6e
)a$arac$s
<lare
9r lig*$ing
S$r!scpic effec$
Arc /elding
7l$en me$al
Tempera$&re
-ea$ s$ress
-6p$*ermia
S&n!&rn
7elanma
-6p$*ermia
)ld rm
"&$dr /r+
-$ /ea$*er
)ld /ea$*er
#ind c*ill fac$r
#r+ in rain3 sn/3 e$c4
:ise
-earing lss
Deafness
Tinni$&s
Am!ien$ :ise = 8> d;(A)
7ac*iner6 nise
8elief (al(e nise
KHALDA Petroleum Company Page $-
Re !"# $!!%
)nfined space
Asp*65ia$in #r+ in $an+
)*imne6
'n(en$ila$ed rm
?essel
Sil
?en$ila$in
@Sic+ ;&ilding S6ndrme@
:a&sea
Tiredness
F&mes
"drs
T!acc sm+e
E5$reme (*ig*/l/) *&midi$6
)A-A./ C)EC01I'$ 2 3
-a,ards Asscia$ed /i$* $*e 7e$*d f #r+
)a$egr6 T6pe f -arm E5amples f -a,ards
7an&al -andling
;ac+ in0&r6
-ernia
.if$ing
./ering
)arr6ing
9&s*ing
9&lling
-$ / )ld .ads
8&g* .ads
.i(e .ads - Animal / 9ersn
8epe$i$i(e 7(emen$
#r+ rela$ed &pper
lim! disrders
Ae6!ard /r+
'sing scre/dri(er
'sing *ammer and c*isel
9rd&c$in line $as+s
9s$&re
7&scle s$rains/ sprains
;ac+ pains
#r+ rela$ed &pper
lim! disrders
S$ress
Sea$ed /r+
#r+ a!(e *ead *eig*$
#r+ /i$* displa6 screen e1&ipmen$
#r+ a$ flr le(el
Hazards Associated 8it& Iork )rganization
)n$rac$rs
%n0&ries and ill *eal$* $ empl6ees !6 cn$rac$rs4
#r+ %n0&ries and ill *eal$* $ cn$rac$rsB
empl6ees !6 /r+ in premises
#r+ a!(e empl6ees
'se f *armf&l s&!s$ances
)n$rac$rs /elding
9rcess f&mes
Ser(ices (e4g4 &ndergr&nd elec$rici$6
ca!les)
S$red *a,ard&s ma$erials
"rgani,a$in f /r+ %n0&ries $ empl6ees 7n$n&s /r+
S$ress
T m&c* /r+
.ac+ f cn$rl f 0!2
- lac+ f s&per(isin
- lac+ f infrma$in
- lac+ f ins$r&c$in
KHALDA Petroleum Company Page $.
Re !"# $!!%
- lac+ f $raining
- inade1&a$e mni$ring
#r+ $ demanding/*ig* /r+ ra$e
)mm&nica$in
9r(isin f &ns&i$a!le e1&ipmen$
#r+ in p&!lic areas %n0&ries and ill *eal$* f p&!lic Trailing ca!les
Traffic/plan$ m(emen$
"!s$r&c$ins $ pedes$rians
#r+ a!(e p&!lic
HAFARD CHECK'IS4 D H
Hazards > )t&er 6ypes
A$$ac+ !6 animal r
insec$
;i$e
S$ing
)r&s*ing
Aic+
%ll *eal$*
;ees
Dg
-rse
)amel
Scrpin
Fleas
7s1&i$
Sna+e
A$$ac+ !6 peple
%n0&r6
%llness
9s$ $ra&ma s$ress
Disrder
)riminal a$$ac+
Angr6 c&s$mer
Dr&n+en persn
Dr&g a!&ser
7en$all6 ill persn
8. Contro+ easures Guidance
Control measures s&ould ;e applied as descri;ed ? using t&e
&ierarc&yD
E+imination or Su&stitution
/liminate t&e &azardE e=g= use o7 sodium &ypoc&lorite
solution instead o7 7ree c&lorine gas 7or disin7ectant
purposes=
Hazard Reduction
Reduce t&e &azard 8it& an alternatieE e=g= use Mame
retardant scaBold ;oards 8&ere &ot 8ork may ;e taking
place.
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Se/re/ation
Isolate t&e &azard 7rom peopleE e=g= 7encing o7
e0caations? mac&ine guards=
Contro+
Control t&e &azard ;y introducing suita;le measures?
8&ic& may ;e in eit&er or ;ot& o7 t&e 7ollo8ing t8o
categoriesE
Personal controls > competence ;ased Fe=g= 8ell trained
staBG
)rganizational controls > rule ;ased Fe=g= ad&erence to
8ork proceduresG
Contro+s s&ould ;e introduced using t&e 7ollo8ing
pre7erred se<uenceD
o procedures? suc& as permit to 8ork? emergency
response? etc=
o training and instruction
o superision
o maintenance
iti/ation
o Proide personal protectie e<uipment FPP/G as
necessary? e=g=
&ard &ats? ;oots? gloes? &arnesses to preent
7alls 7rom &eig&t?
etc=
o 6&e 7ollo8ing ta;les descri;e typical control
measures and are
not e0&austieD
"=1 Control 'easures 7or Healt& Hazards
o Atmosp&eric 'onitoring
o 5arrier Cream
o 5reat&ing Apparatus
o Detailed C)3HH Assessment
KHALDA Petroleum Company Page $1
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o /nclosure#3egregation o7 Contaminant
o /rgonomic Assessment
o ,orced /0tract Oentilation
o In7ormation
o Instruction
o Local /0&aust Oentilation
o 'anual Handling Assessment
o 'edical 3ureillance#3creening
o 'inimized ,ume#Dust#Oapor Production
o :atural Oentilation
o Protectie Clot&ing
o Regular Cleaning#Decontamination
o Respiratory Protectie /<uipment
o Restricted Iorkplace /ating # Drinking # 3moking
o Restricted#Controlled Access to Iorkplace
o 3u;stituted 3a7er 'aterial
o 3uperision
o 6raining
"=$ Control 'easures 7or
,alling#38inging#Dropping Loads
o Additional 3uspension#3upport Deices
o Ade<uate Lig&ting
o 5anks man
o 5umper Protection
o Competent Li7ting )peration
o Competent Rigging
o ,ailure 'ode /Bect Analysis F,'/AG
o ,all Restraint Deice
o Load 'onitoring
o 'aintenance Program
o 'oement Restraint Deice
o )er&ead Protection
o )erload Iarning 3ystem
o Periodic /0amination#6esting#Inspection
o (eneral Issue Personal Protectie /<uipment
o Relocation o7 Oulnera;le /<uipment # Depressurization
o Restricted Access to 3a7e Distances
o 3a7ety Iatc&
o Iarning :otices
"=" Control 'easures 7or /lectricity
o Anti>static
o Classifcation o7 Hazardous Areas F,lamma;le (ases and OaporsG
FRe7 53+"*+G
KHALDA Petroleum Company Page "!
Re !"# $!!%
o /art& 'onitoring
o /<uipment & ,ittings Constructed? Installed & 'aintained 7or use
in Potentially /0plosie Atmosp&eres
o ,using
o Insulation
o Isolating 6rans7ormer
o Isolation
o P&ase 3eparation
o Residual Current Deice
o Permit to Iork#Limitation o7 Access
o 3&ielding
o Ooltage Reduction
o Iork Carried )ut ;y Competent Person#s
"=* Control 'easures 7or :oise#Oi;ration
o Audiometric
o Design )ut :oise#Oi;ration 7rom /<uipment
o Design )ut :oise#Oi;ration 7rom 6ask
o Detailed :oise#Oi;ration Assessment
o /nclose :oisy#Oi;rating /<uipment
o /ngineering Controls
o Hearing Protection Qone
o :oise#Oi;ration /0posure 'onitoring
o :oise#Oi;ration 3urey
o Restricted Access to :oisy#Oi;rating Areas
o 3election and use o7 Appropriate Hearing Protectors
o Iarning 3igns
o Iork Patterns e=g=D Defned 3pells o7 /0posure
"=+ Control 'easures 7or /mergency
o Ade<uate Planning
o Competent Person#s in C&arge
o Plat7orm PA and Alarm 3ystem
o /mergency Response Procedures
o Drills#/0ercises#6raining
o Proision o7 Ade<uate //R ,acilities
"=- Control 'easures 7or /<uipment ,ailure
o Appropriate 'aterials F,it 7or PurposeG
o Certifed /<uipment#'aterials
o Design Diersity
o Design Redundancy
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o ,ailure 'ode /Bects Analysis
o ,ault 6ree Analysis
o HAQ)P
o Planned Preentatie 'aintenance Program
o )perational 'onitoring
o Regular Inspection#6esting
"=. Control 'easures 7or
'ac&inery#/<uipment
o Control 3ystem Interlocked (uarding
o /mergency 3top Deice
o ,i0ed (uarding
o Planned Preentatie 'aintenance Program
o 'ec&anical and /lectrical Isolation
o Permit to Iork 3ystem
o (eneral Issue Protectie /<uipment
o Iarning 3igns#:otices
"=% Control 'easures 7or /0plosion
o /lectrical /<uipment and ,ittings Constructed? Installed and
'aintained in Accordance 8it& 53+"*+
o 5last Iall#/nclosure
o Deluge on Confrmed (as Detection
o /art& 'onitoring
o /0clusion o7 Ignition 3ources
o /0plosion Oenting#Relie7
o Inert (as 5lanketing
o Leak#3pillage Detection > Porta;le (as 'onitor
o Leak#3pillage Detection > (as Detection 3ystem
o Purging
o 3ecurity o7 Access to /0plosie 'aterials
o 4se o7 :on>3parking 6ools
o 3a7ety#,ire Iatc&
o Pressure Relie7 Panels
"=1 Control 'easures 7or ,ire
o Automatic ,ire Doors
o Classifcation o7 Hazardous Areas Re7= 53+"*+
o Containment#3egregation o7 ,lamma;le 'aterials
o /mergency 3&ut Do8n 3ystem
o /0clusion o7 Ignition 3ources
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Re !"# $!!%
o /0clusion o7 )0ygen 3ources
o ,ire /0tinguis&ing Protection 3ystems > ,ire? Iater? C)$? Halon
o Passie ,ire Protection
o ,ire Iatc&
o ,ire and (as Detection 3ystem
o Depressurization#5lo8 do8n 3ystem
o Inspection#Certifcation o7 Premises
o 3el7>Closing ,ire Doors
o Porta;le ,ire /0tinguis&ers
o Porta;le (as 'onitors
o 4se o7 ,ire 5lankets
3.10 Control 'easures 7or Human /rror
o Ade<uate Rest Periods
o Audit Per7ormance
o Defned Competence Leel
o Defned Per7ormance 3tandard
o Defned Responsi;ilities
o Ade<uate In7ormation
o Ade<uate Instruction
o Ade<uate 3uperision
o Ade<uate 6raining
3.11 Control 'easures 7or /ntry into Confned
3pace
o Atmosp&eric 'onitoring o7 Confned 3pace
o 5reat&ing Apparatus
o Li7eline
o 3a7ety Iatc&
o ,orced Oentilation
o :atural Oentilation
o /<uipment Positiely Isolated F'ec&anical#/lectricalG
o Ade<uate Lig&ting
o 3a7e Access#/gress
o Permit>6o>Iork 3ystem
3.12 Control 'easures 7or Pressure
o Appropriate Design#Construction 'aterials
o 5arriers at 3a7e Distance
o Certifed /<uipment#'aterials
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o Periodic Inspection#6esting /0amination
o Pressure 'onitoring
o )erpressure Protection e=g=D P3O? 5ursting Disc? Pressure Relie7
Panels
o 3a7e Iorking Pressure 3pecifcation
3.13 Control 'easures 7or Ionizing Radiation
o Competent Personnel
o Dose 'onitoring
o Healt& 3ureillance
o Local Rules
o Personal Protectie /<uipment
o Ade<uate 6raining
o Appointed Radiation Protection 3uperisor
o Iarning 3igns
o Area Cordoned )B F6&ree DimensionallyG
o :on>essential Personnel Cleared
o PA Announcements
3.14 Control 'easures 7or 3lip#6rip#,all
o Ade<uate Lig&ting
o Appropriate ,oot8ear
o )penings Coered
o /dge Protection#Rails#5arriers
o ,i0ed Plat7orm#Ladder
o (ood Housekeeping
o Harness? Line and Attac&ment
o :on>slip 3ur7ace
o Periodic Cleaning
o Periodic Inspection
o (eneral Issue Personal Protectie /<uipment
o Iarning :otices=
9 Risk Assessment EGam(+e
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N1. HAFARD C1NSEI0ENCE E;IS4ING
C1N4R1'
RISK ANA'JSIS
AE;IS4ING
C1N4R1'SC
REI0IRED
ADDI4I1NA'
C1N4R1'
EAS0RES
RISK ANA'JSIS
AEI4H E;4RA
C1N4R1'SC
E5A'0A4I1N
SE5E
RI4J
'IKE'IH
11D
RISK SE5ERI4J'IKE'I
H11D
RISK
1
,ire o7 oil
producing
8ell
'a2or damage to assets?
potential 7or multiple
7atalities and serious
in2uries
Relia;le /3D
system?
Relia;le fre
detection system
Relia;le ,,
system
)perating
procedure in
place as Permit to
Iork 3ystem
1! * *! Conduct more
7re<uent fre8ater
tests
/nsure /3D
systems regularly
tested in
accordance 8it&
specifcation
1! $ $! 6&e control measures
must ;e 7ully
maintained to keep
t&em as relia;le as
possi;le and reduce
&uman error
$
,ire o7
producing or
test
separator
/0tensie damage Ft&e
separator can ;lo8G and
possi;ility o7 multiple
7atalities Ft&e separators
are located on t&e
plat7orm D1! manned
all t&e timeG
Preentie
'aintenance
3ystem
and inspections o7
separators and
e<uipment FP3O?
/3D? instruments
etc=G
Relia;le /3D
system?
Relia;le fre
detection system
Relia;le ,,
system
)perating
procedure
In place as Permit
to
Iork 3ystem
1! * *!
Increase 7re<uency
o7 inspections o7
e<uipment
Conduct more
7re<uent fre8ater
tests
/n&ance training o7
frefg&ting
personnel
1! $ $!
,ull implementation
o7 /0isting and
Additional Control
'easures
Re<uired
8
,ire
propagate
7rom 'IP*
to 'IP+ or
ice ersa
potential 7or multiple
in2uries
6&ese 9ackets are close
to eac& ot&er
Relia;le /3D
system? relia;le
fre detection
system and
relia;le
,,#Cooling
system to reduce
t&e t&ermal
radiation in case
o7 fre
)perating
procedure
in place as Permit
to
Iork 3ystem
1! * *!
/n&ance
communications
;et8een plat7orms
/0c&ange
in7ormation on
Permits to Iork
prior to
aut&orization
Deelop 2oint
/mergency
Response Process
1! $ $! ,ull implementation
o7 /0isting and
Additional Control
'easures Re<uired
9
Pool fre on
t&e sea
potentiality o7 multiple
in2uries
Relia;le /3D
system?
Relia;le fre
detection system
Relia;le ,,
system
1! * *!
Reie8 e0tent o7
implementation o7
Permit 6o Iork
3ystem
1! $ $! ,ull implementation
o7 /0isting and
Additional Control
'easures Re<uired
KHALDA Petroleum Company Page "+
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! HSE Eork P+an EGam(+es
# Descri(tion o- Acti,it)
6&is generic risk assessment and control arrangements coers t&e erection and
dismantling o7
scaBolding on a construction site 7or 8ork at &eig&ts carried out ;y employees
and contractors=
$ Persons at Risk
Personnel erecting and#or dismantling t&e scaBolding 8ill ;e especially at risk
7rom t&e 7ollo8ing
&azards= Any ot&er person in t&e area could also ;e at risk 7rom 7alling o;2ects or
scaBolding collapse=
8 Hazards
6&e signifcant &azards associated 8it& t&e erection#dismantling o7 scaBolding are
D
o 3caBolding Collapse
o Aderse Ieat&er FHig& Iind? Rain? 3no8G
o ,alling );2ects
o PersonFsG ,alling 7rom 3caBolding
o Inade<uate Lig&ting
o )pen (rating Fi7 applica;leG
o Access#/gress
o 6rapping o7 5ody Parts 5et8een 3caBolding Components or 5et8een
Components and 3ur7aces
o 3triking People or /<uipment 8it& 3caBolding Components
o 3triking#);structions
o Contact 8it& Hot#Cold 3ur7aces
)t&ers &azards include? ;ut are not restricted to D
o Particles FDust 7rom 5oard Cutting? De;ris in 6u;ingG
o Cuts#a;rasions 7rom 3&arp /dges? Contact 8it& Hand 3a8s
o /0treme Am;ient 6emperature
o 3tacking#3toring o7 3caBolding Components
9 Risk Ana+)sis and E,a+uation
6&e 7ollo8ing arrangements s&ould eliminate or reduce t&e risk 7rom t&e a;oe
&azards to a tolera;le
leel= 6&e risk assessment on 8&ic& t&ese are ;ased Fidentifcation o7 t&e
&azards? analysis o7 seerity
and likeli&ood o7 t&e &azards and identifcation and ealuation o7 control
measuresG is fled in t&e Site
Ofce. Additional risk assessments must ;e conducted and appended to t&is
assessment 8it& details
o7 t&e appropriate arrangements? i7 any ot&er &azards are identifed not included
a;oe=
! Arran/ements
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Re !"# $!!%
!.# P+annin/ and 1r/anizin/
6&e (responsible person) s&all ensure t&at scaBolding can ;e
erected and dismantled
sa7ely and eCciently at t&e 8ork site taking into account specifc
area &azards? ot&er
persons and actiities 8it&in t&e area= I&ere t&ere is any dou;t?
t&e HSE Engineer
s&all ;e consulted 7or adice=
Competent superisors s&all ;e employed to carry out inspections=
All scaBolding
s&all ;e erected? altered or dismantled ;y competent 3caBold or
under t&e direct
superision o7 a competent person=
6&e Site Supervisor s&all ensure t&at t&e 7ollo8ing e<uipment is proided and
maintained D>
o sa7ety &arness 7or use 8&en 8orking a;oe $m=
o protectie clot&ing Fincluding sa7ety &elmet? sa7ety 7oot8ear? gloes? 8arm
8eat&er during
e0treme cold 8eat&erG=
o eye protection=
o &earing protection Fi7 re<uired ;y t&e Iorkplace :oise AssessmentG=
o communication Fsa7ety 8atc& to control roomG? i7 &ot 8ork is inoled=
6&e 8ork plan s&all allo8 7or suCcient rest periods during periods o7 e0treme &ot#cold
8eat&er=
!.$ ana/ement Contro+
:o person s&all erect? alter or dismantle any scaBolding unless
aut&orized ;y t&e
(appropriate senior person as above) or appointed representatie= 6&e
superisor must
ensure t&e 7ollo8ing 8&en scaBolding is to ;e erected? altered or
dismantledD>
con7ormance 8it& 53 +1." D 111" Code o7 Practice 7or Access and Iorking
3caBolds and
3pecial 3caBold 3tructures in 3teel=
inspection and su;se<uent tagging o7 approed scaBolding=
compliance 8it& load ;earing capacity=
8ork is suspended and t&e site made sa7e during e0treme 8eat&er
conditions=
inspection o7 scaBolding prior to continuing 8ork 7ollo8ing e0treme 8eat&er
conditions=
stand;y essel is on location? sa7ety 8atc& posted and oer;oard disc&arges
noted? i7 8ork
oer t&e sea=
compliance 8it& manual &andling assessment=
guard rails and toe # kicker ;oards are ftted=
scaBolding area is ;arrier oB? 8arning tape#notices are posted and restricted
access
imposed=
ulnera;le#7ragile e<uipment 8it&in t&e area are noted=
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Re !"# $!!%
secure means 7or li7ting#&andling#storing o7 scaBold components are
employed=
&ig& standard o7 &ousekeeping=
materials and tools are remoed 7rom or secured to t&e scaBolding 8&en not
in use=
suita;le 7all arrestors to ;e 8orn 8&en 8orking a;oe $m=
ladders are secured=
ade<uate lig&ting is proided=
open areas in Moors to ;e ;arrier oB#&and railed=
access#egress routes are uno;structed and alternatie escape routes are
aaila;le=
o;structions? protrusions? &ot#cold sur7aces are noted=
;oards are protected 7rom &ot sur7aces=
protection is proided on cut sur7aces=
compliance 8it& 8orkplace noise assessment and confned space risk
assessment? 8&ere
appropriate=
!.8 Procedures -or Serious or Imminent Dan/er
Any de7ect noted in t&e scaBolding e<uipment must ;e reported and
attended to
immediately=
7 onitorin/ and Re,ie:
7.# Ins(ections
6&e Site Supervisor s&all ensure t&at t&e e<uipment? 7acilities
and 8orking practices are maintained to t&ese standards ;y
arranging regular inspections ;y a competent personFsG=
All ne8 or &ired scaBolding components 8ill ;e inspected and
approed 7or use ;y a competent person prior to use= A record o7
t&e inspection s&all ;e made and fled in t&e Site Construction
Ofce.
All scaBolding s&all ;e inspected at 7 day interals ;y t&e
supervisor and a record o7 inspections made and fled in t&e Site
Construction Ofce.
7.$ Risk Assessment Re,ie:
6&is risk assessment and arrangements s&all ;e reie8ed at
interals o7 " mont&s
or a7ter any reported complaint? incident or accident? or
8&eneer t&e actiity
c&anges=
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7 Risk Assessment 6orm
KHALDA Petroleum Company Page "1
Re !"# $!!%
KHALDA Petroleum Company Page *!
Re !"# $!!%
'ocation> 3&ams 6arek 1%R P#L=
SSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSS
SSSSSSSSSSSSSSS
4ask/Acti,it)> Hot tapping actiity=
SSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSSS
SSSSSSSSSSSS=
Pre(ared &) AA((+icantC> SSSSSSSSSSSSSSSSSSSSSSSS== Date>
11#!$#$!1! SSSSSSSSSSSSSSS==
Area Aut.orit)> SSSSSSSSSSSSSSSSSSSSSSS=== Date>
11#!$#$!1! SSSSSSSSSSSSSSS==
Item
N1.
HAFARD RISK E;IS4ING C1N4R1'
RISK ANA'JSIS
AE;IS4ING C1N4R1'SC
REI0IRED ADDI4I1NA'
C1N4R1' EAS0RES
RISK ANA'JSIS
AEI4H C1N4R1'SC E5A'0A4I1N
SE5ERI4J 'IKE'IH11D RISK SE5ERI4J 'IKE'IH11D RISK
1
Erec$ing scafflding4
7inr in0&r6
-All scafflding s$r&c$&res
s*all !e erec$ed /i$* me$al
cmpnen$4
-All fi$$ings s*all !e f a me$al
$6pe appr(ed $ A:S%4
-All lse r &ns&i$a!le
ma$erial s*all n$ !e &sed fr
$*e cns$r&c$in r s&ppr$ing
f scafflding4
-scafflding erec$in cre/
s*&ld !e 1&alified4
-Appl6 scaff $ag s6s$em and
scaffld inspec$r s*&ld !e
1&alified en&g*4
-7ain$ain *&se+eeping a$
scaffld pla$ frm4
4 2 8
: ac$in necessar6
pr(ided cn$rl
meas&res are
main$ained4
KHALDA Petroleum Company Page *1
Re !"# $!!%
2
.ading $*e $apping
mac*ine fall d/n n
e5is$ing pipes4
-9rper$6
damage4
-Fire /
E5plsin4
-Fll/ing all lif$ing
prced&re4
-'sing s&i$a!le and cer$ified
crane4
-'sing s&i$a!le and
cer$ified rigging e1&ipmen$4
10 4 40
-8e(ie/ $*e emergenc6 plan
frm )mm&nica$in
and si,e $ &se
re1&ired e1&ipmen$4
10 2 20
,ull implementation o7
/0isting and Additional
Control 'easures Re<uired
3 'sing grinder fr
8em(e $*e ca$ing4
Slig*$ in0&r6
-99E fr *$ /r+4
-7ni$ring4
4 2 8
: ac$in necessar6
pr(ided cn$rl
meas&res are
main$ained
4
#elding / sldering
f&mes4
-7&l$iple
fa$ali$ies
-prper$6
damage4
-)rrsin $es$4
-99E fr *$ /r+4
-mni$ring
10 4 40
-8e1&ired gas fl/ fr *ea$
dissipa$in4
10 2 20
,ull implementation o7
/0isting and Additional
Control 'easures Re<uired
3
%mprper $ls fr /r+
!eing perfrmed4
-9ersnal
in0&r64
-All persnnel m&s$ !e /ear
/i$* re1&ired 99E4
-)er$ified $ls4
--and $ls are reg&lar
cleaned and inspec$ed4
4 2 8
: ac$in necessar6
pr(ided cn$rl
meas&res are
main$ained
6
-.se f ni$rgen
*ses4
-Fall d/n ni$rgen
c6linder
-9ersnnel
in0&ries4
-9rper$6
damage4
-All *ses s*&ld !e c*ec+ed
and fi$ /i$* $es$ed press&re f
mac*ine4
-)*ec+ all $ig*$en par$s4
-)6linders s*&ld !e s$red3
*andled3 and &sed in (er$ical
psi$in4
4 2 8
: ac$in necessar6
pr(ided cn$rl
meas&res are
main$ained4
4
-7iss-pera$in d&e $
(al(e par$iall6 pening4
-7iss-
pera$in4
-?al(e $ !e cmple$el6
pened and pa$*s f !ring
$ !e c*ec+ed4
4 2 8
: ac$in necessar6
pr(ided cn$rl
meas&res are
main$ained4
KHALDA Petroleum Company Page *$
Re !"# $!!%
8
-)&$$ing $*e !$$m
side f $*e pipe d&e $
c&$$er pil$4
-Fire C
e5plsin
-prper$6
damage4
)&$$ers / pil$ dis$ance $ !e
c*ec+ed and ad0&s$ !efre
s$ar$ $*e pera$in4
4 2 8
: ac$in necessar6
pr(ided cn$rl
meas&res are
main$ained4
9
8eleasing press&re
frm $*e mac*ine frm
$*e mac*ine (en$4
-Fire C
e5plsin
-%ns&re $*a$ n ne e5cep$
a&$*ri,ed persns inside $*e
*$ $apping area4
-S*&$ ff all mac*ine and
e1&ipmen$ inside $*e *$ $ap
area4
4 2 8
: ac$in necessar6
pr(ided cn$rl
meas&res are
main$ained4
KHALDA Petroleum Company Page *"
Re !"# $!!%

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Hazards Identifcation & Risk Assessment

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