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Enclosure with
internal separation
Functional unit
with terminals
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4.2 Degree of protection (Clause No.10.3 of IEC61439-1)
Series Forti LV System was tested for the IP ratings and was found to have complied for IP4X, IP42, IP43, and IP54. A test for
forms of separation was conducted on Series Forti LV System and the form of separation was sufficient for the classification of up to
Form 4b Type7.
4.2a A panel in a dust chamber preparing for IP5X test
4.2b IP X4 in progress
4.2c Test equipment used for X3 & X4
4.1a Insulation materials subjected to glow-wire test at 960C.
4.2d IP 4X in progress
4.1b Glow wire test
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4.3 Clearances and creepage distances (Clause No.10.4 of IEC61439-1)
Clearances and creepage distances of Series Forti LV System was verified by ASTA and found to comply with the requirements of
IEC.
Rated insulation voltage (Ui) =690V min.Clearance distance 14mm (allowable as per IEC)
Rated impulse withstand voltage (Uimp) = 12KV min.Creepage distance 10mm (allowable as per IEC)
4.4 Protection against electric shock (Clause No.10.5 of IEC61439-1)
The exposed conductive parts of Series Forti LV System were inspected for the effectiveness of the connection to the protective
circuit.
The maximum measure value of resistance between exposed conductive parts and the protective circuit was well within the max
allowable limit of 0.1.
4.5 Dielectric properties (Clause No.10.9 of IEC61439-1)
Series Forti LV System was able to withstand power frequency withstand voltage and impulse withstand voltage without any
disruptive discharges.
4.6 Temperature rise limits (Clause No.10.10 of IEC61439-1)
The temperature rise limit is verified:
a. On the basis of tests for a specific arrangement of an assembly
b. By derivation(from a tested design) of ratings for similar variants
c. On the basis of power loss calculations in accordance with temperature rise data provided by the enclosure manufacturer or by
IEC 60890.
4.6a Series Forti LV System was tested for the temperature rise limits using test currents and was confirmed to comply with the
requirements of clause 10.10 of IEC61439-1.
Potential hot spots for a breaker.
(Probably found on the top terminals
of the breakers.)
Temperature rise conducted in normal
environmental condition i.e. average of 35C
up to max of 40C
This panel is tested under a special
environmental condition of 50 C ambient,
in a climate controlled-room
Rated insulation voltage (Ui) =690V
Power Frequency withstand voltage = 1890V rms for 5 secs
Rated impulse withstand voltage (Uimp) = Up to 9.8KV, 1.2 /50s
4.5 Rotary handles are tested to
withstand over voltages
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4.6b Sunlight has, over the years, accumulated a rich wealth of temperature rise data from various configurations; different makes of
breakers, differing busbar and breaker configurations and arrangements, varying IP and form of separation etc. These various
technical data allow extrapolations and comparisons of similar arrangements in the Series Forti LV System.
4.6c For assemblies below 1600A there are two methods available on the basis of power loss calculations.
Method 1 (single compartment assembly with the total supply current not exceeding 630A):
The temperature rise within the assembly is determined from the total power loss as provided by data from the enclosure
manufacturer or by test.
Method 2 (multiple compartment assembly with the total supply current not exceeding 1600A):
The temperature rise is determined by calculation in accordance with the method of IEC60890.
The remaining assemblies which does not include in any of the above categories are verified for the temperature rise by tests.
4.7 Short circuit withstand strength (Clause No.10.11 of IEC61439-1)
Verification of short-circuit withstand can be achieved via test, application of design
rules, and/or by calculation, but the use of design rules and calculation is very
restricted. Verification by design rules is achieved when comparison of the assembly
to be verified with an already tested design shows no deviations.
Factors which testing verifies include:
Conductor positioning and enclosure strength
Correct mounting for devices and cables
The effect of arc emissions of circuit breakers
4.7c All Protective Covers must
remain intact after short-circuit
4.7b After short-circuit, the protective
breaker must trip, its metal door cover must
remain closed and IP be maintained
4.7a An outgoing breaker had
undergone a conditional short-circuit
test
Series Forti LV System was subjected to short-circuit
test and on completion the following found maintained:
Minimum IP protection
Creepage and clearance distances
Insulation integrity and mechanical integrity
4.7d A testing engineer checking the integrity of the busbar system
after short-circuit withstand test of Series Forti LV System.
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4.8 Electromagnetic compatibility (Clause No.10.12 of IEC61439-1)
As the components used inside our panels are passive and EMC compliant, no special test was required to verify this requirement.
The Immunity assessment and Emission assessment are not required as the manufacturer of the components installed in the Series
Forti LV System have a valid EMC certificate.
4.9 Mechanical operation (Clause No.10.13 of IEC 61439-1)
Mechanical parts of Series Forti LV System were verified for 200 cycles of operation. Any mechanical interlocks associated were
also checked for the proper and safe operation. No difference was discernible in the effort required for operation at the start and end
of test.
Having successfully undergone the tests in compliance with IEC 61439-1 & 2, Series Forti LV System proves to be at par with the
best in the industry in terms of performance, safety and reliability.
5.0 Internal Arc Fault Tests to IEC TR 61641
Series Forti LV System is subjected to Conditional Short Circuit Current under internal arcing up to 75kA rms at 415V, pf= 0.20
conditions protected by an incomer.
The test is performed in accordance to IEC TR 61641: 2008. The sole purpose of this test is to assess the ability of the assembly to
limit the risk of personal injury resulting from an internal arcing fault. If the gases and decomposition products resulting from the
faults are capable of bridging the gap between two neighboring phases, an arc will be fired with current intensities of several
thousand amperes and temperatures up to 10,000C. These conditions will result in a strong pressure build up inside the
switchgear. The special constructional features like compartmentalization and the arrangement of breakers and busbars prevent
and limit the internal arc in Series Forti LV System.
4.9 A testing engineer performing
mechanical operation test.
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6.0 A Step Forward with IEC 61439 - Many Market Opportunities Ahead
Public Residential
Private Residential
Public Transport
Industrial Process
Infrastructure & Iconic
Buildings
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Hospital & Medical
Marine Oil & Gas
Pharmaceutical
Renewable Energy
With the introduction of the new Series Forti LV System in full compliance to IEC 61439, Sunlight is now in the ranks
of the worlds major players to supply low voltage switchgear and controlgear to the latest industrial standards.
Sunlight is proud of her accomplishments both in terms of technical excellence and reliability in all of her projects.
Sunlight draws from her considerable wealth of experience and the unwavering dedication of her employees as she
undertakes each new project. Sunlight strives to give each of these endeavors our best in terms of efficiency, time
and manpower and looks forward to challenging new opportunities in the future to strengthen and hone her
capabilities and to make the Sunlight brand synonymous to excellence.
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Contact Us
Singapore HQ
Sunlight Electrical Pte Ltd and
Sunlight Group Hldg Ltd
1, Third Chin Bee Road,
Singapore 618679
TEL: +65 6741 9055
FAX: +65 6741 5587
info@sunlightgroup.com
www.sunlightgroup.com
Malaysia
Sunlight Switchgear Sdn Bhd
PTD 37437, Off Jalan Perindustrian Senai 3,
Kawasan Perindustrian Senai FASA 2,
81400 Senai, Johor, Malaysia
TEL: +60 (7) 599 9600
FAX: +60 (7) 599 9601
info-my@sunlightgroup.com
Vietnam
Sunlight Electrical (Vietnam) Co., Ltd
Factory:
20 Doc Lap Ave, VSIP 1 - Thuan An, Binh
Duong
Tel: +84 650 374 3505 (5 lines)
Rep. Office:
4/F, 72-74, Nguyen Thi Minh Khai Str.,
District 3, HCMC
+84 086 299 8288 ext 168
info-vn@sunlightgroup.com