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11&14April2014,noHotspotswasdetectedduringthetimeofthesurvey.
Alldefectsidentifiedinthisreportshouldbescheduledforrectificationandtherepairedareasshouldbe
scannedagainaftertheworkshavebeencompleted.
Allequipmentshouldbescheduledforanotherinspectionwithinaminimumof4monthsfromthis
inspectionorearlier,dependingupontheirimportance.
1. FOREWORD
2. SUMMARYOFSURVEY
3. SCHEDULEOFEQUIPMENTCOVEREDINSURVEY
4. INFRAREDTHERMOGRAMS
5. APPENDIXI DATALOG
6. APPENDIXII TYPICALEMISSIVITYVALUESTABLE
7. APPENDIXIII
MAXISBROADBANDSDNBHD(NILAITOC)NILAI
INFRAREDTHERMOGRAPHICTESTING
EFFECTSOFTEMPERATURERISEINELECTRICALCONTACTS&
TERMINATIONSTEMPERATURECRITERIAFORELECTRICALSYSTEMS
DisclaimerClause
InfraredThermographyisanoncontactmethodoftemperaturemeasurementonsurfaces.Temperaturesof
componentswithinenclosurescannotbemeasuredunlessspecialThermographic"Windows"madefrommaterials
whichwouldallowtheInfraredraystopenetrateareinstalled.Brightsurfaceswithlowemissivityareproneto y p g y p
reflections,andtemperaturesonthesesurfacescannotbemeasuredaccuratelyandhencecannotbeguaranteed.Solar
gainonoutdoorsurfacesisanotherfactortoconsiderwhentakingmeasurements,hence,theimportanceofmeasuring
aftersunsettoovercomethisdrawback.
ThisReportprovidesaDocumentationofthe"ANOMALIES"(i.e.abnormallywarmorcool
component)identifiedduringtheInfraredThermographicSurveyoftheElectricalInstallation.
Toidentifyandevaluatetemperatureseverityofelectricalconnections,severalcriteriamaybe
usedi.e.
(i)AbsolutetemperaturecriteriabasedonANSI,IEEE&NEMAorotherinternationalstandardslikeIEC,
etc.
(ii)DeltaTCriteriawhichevaluatesthetemperatureriseabovethetemperatureofadefinedreference.
BasedonouryearsofexperienceinthefieldofInfraredThermography,wehavecomeupwithaRepair
PriorityRatingtablebasedonaDeltaTCriteriaforanomaliesfoundinElectricalInstallations,toprioritize
therepairurgencytherebyprovidingyouwiththegreatestreturnfromyourPredictiveMaintenance
efforts.
ItistobenotedthattheRepairPriorityRatingtablecannotbeusedforMechanicalequipmentduetothe
natureofoperationofmechanicalequipmentwhichareusedfordifferenttypesofapplication.
Operationallimitsofdifferenttypeofmechanicalequipmentwoulddependmostlyonthelimitsgivenby
themanufacturersaswellasmanyfactorsliketypeofmaterials,environment,speed,load,etc.
Bytakingmultiplemeasurementsovertimeorcreatingbaselinetemperaturesofsimilarcomponents
operatingundersimilarconditions,statisticalanalysisisoftenusedtosettheoperationallimitsfortrending
andpredictingthetemperatureperformanceofthemechanicalcomponents.
Inmostcases,care,experienceandgoodjudgementmustbeusedtoidentifyproblemareas.
TheSurveywascarriedoutbyHANAFEEZAINAL CertifiedLevelIThermographer,andtheReporthasbeen
preparedinconjunctionwithLEEMUNWOHCertifiedLevelIIIInfraredThermographer&STCompetent
ElectricalEngineer.
1120C NextScheduleShutdown
DeltaT PriorityRating Maximumtimetorepair
110C N.A.
AnInfraredThermographicSurveywascarriedoutfortheElectricalInstallationat:
MaxisBroadbandSdnBhd(NilaiTOC)on11&14April2014
Duringthesurvey,Thermogramsweretakenofeachindividualboard/equipmentandthenumberstothese
Thermogramsarelistedinthe'EquipmentList:ScheduleofEquipmentCoveredinSurvey'.However,only
selectedTypicalsandHotspotsareprintedoutinthereportandthesearemarkedinBOLDinthelist.The
restoftheThermogramsarenotincludedinthereportbutareincludedintheCDforfuturereference.
NotethattheHighVoltageSwitchgearwerenotthoroughlyinspectedbecauseofcertainlimitations.The
panelsorcompartmentscouldnotbeopenedforinspectionduetosafetyregulations.
Assuch,werecommendthatHighVoltageInfraredWindows(HVIR)beinstalledontotheseHighVoltage
equipment.TheseHVIRWindowswouldallowInfraredraysto'seethrough'thepanelsandthecomponents
withintheequipmentcouldbeinspected.
AsageneralruleforInfraredThermographicSurveysonElectricalInstallations ,thefollowingexperience
basedRepairPriorityRating(RPR)Tablefortemperaturedifferentialsonelectricalconnectionsis
recommended:
>130C VERYHOT
<100C TYPICAL
100130C HOT
Hotspotsexceeding100CareseriousHotspotsandshouldbelookedintoIMMEDIATELY:
>100C IMMEDIATELY
ForCastresinTransformers,thefollowingPriorityRatingisused.Refertothemanufacturerforthe
temperaturedesignlimits.(TemperaturelimitsforMicais160C)
Temperatures PriorityRating
>30C Immediately
Insomecases,theabovePriorityRatingmaynotapply.i.e.TheDeltaTmaynotbemeasurablebutthe
absolutetemperatureishigh.e.g..AnyCopperconductorsurfaceexceeding80Cwillrequireimmediate
action,ascopperoxidizesat80C.
ForanyElectricalComponentexceeding80C,refertothetablebelow:
>80C Immediately
2130C AsSoonAsPossible
FurtherdetailsoftheaboveHotspotscanbefoundonthecorrespondingpagesin'INFRARED
THERMOGRAMS'.OneachThermogrampage,detailsoftheThermogram(i.e..Location,Equipment,
Component)andtheanalysisarelistedbelowtheThermalPictureandassociatedvisiblephoto.
Wherepossible,anomaliesareidentifiedwithalabelatthetimeofinspection.Thisistofacilitatethe
maintenancepersonnelduringtheirrectificationprogram.
Alldefectsidentifiedinthisreportshouldbescheduledforrectificationandtherepairedareasshouldbe
scannedagainaftertheworkshavebeencompleted.
Allequipmentshouldbescheduledforanotherinspectionwithin4monthsfromthisinspectionorearlier,
dependingupontheirimportance.
NoHotspotwasdetectedduringthissurvey.
DESCRIPTION CHECKED NOT THERMOGRAM REMARKS
CHECKED REF.
1 HTROOM
1.1 HTSwitchgear
(FrontView)
P1 Incomer(30AFLC) X
P2 TransformerFeederNo.1(17AFLC) X
P3 TransformerFeederNo.2(13AFLC) X
(RearView)
P1 Incomer(30AFLC) X Ir_5118.jpg
P2 TransformerFeederNo.1(17AFLC) X Ir_5119.jpg
P3 TransformerFeederNo.2(13AFLC) X Ir_5120.jpg
Note:
1.2 TransformerNo.1
LVCableTerminations X Ir_5112.jpg TYPICAL
X Ir_5113.jpg
X Ir_5114.jpg
HTCableTerminations X Ir_5108.jpg TYPICAL
SCHEDULEOFEQUIPMENTCOVEREDINSURVEY
Ir_5117.jpg
TOINSTALLHVIR
WINDOWS
TOINSTALLHVIR
WINDOWS
InternalterminationsforHighVoltageSwitchgearscouldnotbeinspectedasthecoverscouldnotbeopened
forsafetyreasons.Assuch,werecommendthatHighVoltageInfraredWindows(HVIR)beinstalledontothe
compartment.
X Ir_5109.jpg
X Ir_5110.jpg
X Ir_5111.jpg
Core X Ir_5115.jpg
X Ir_5116.jpg
1.3 TransformerNo.2
LVCableTerminations X Ir_5104.jpg
X Ir_5105.jpg TYPICAL
HTCableTerminations X Ir_5099.jpg
X Ir_5100.jpg
X Ir_5101.jpg
X Ir_5102.jpg
X Ir_5103.jpg
X Ir_5106.jpg TYPICAL
Core X Ir_5107.jpg
2 LVROOM
2.1 1600AMSBLVC
P1 MCCB X Ir_4936.jpg
X Ir_4937.jpg
X Ir_4938.jpg
X Ir_4956.jpg
P2 MCCB X Ir_4939.jpg
X Ir_4940.jpg
X I 4957 j X Ir_4957.jpg
Maxis Nilai: 1/7
DESCRIPTION CHECKED NOT THERMOGRAM REMARKS
CHECKED REF.
SCHEDULEOFEQUIPMENTCOVEREDINSURVEY
P3 Isolator X Ir_4941.jpg TYPICAL
Ir_4955.jpg
P4 ACBIncomingMSBLVC(400AFLC/1600ARated) X Ir_4954.jpg TYPICAL
P5 MCCB's X Ir_4942.jpg
X Ir_4943.jpg
X Ir_4944.jpg
P6 Coupler X CANNOTOPEN
P7 MCCB's X Ir_4945.jpg
X Ir_4946.jpg
X Ir_4947.jpg
P8 Isolator(AutoTransferSwitch) X Ir_4948.jpg TYPICAL
X Ir_4953.jpg
P9 ACBIncomingMSBLVNC(300AFLC/1600ARated) X Ir_4952.jpg TYPICAL
P10 MCCB's X Ir_4949.jpg
X Ir_4950.jpg
X Ir_4951.jpg
2.2 SSBMAIN2
P1 MainMCCB X Ir_4962.jpg TYPICAL
P2 400AInputChangeover,MCCB X Ir_4964.jpg
X Ir_4965.jpg
P3 MCCB X Ir_4966.jpg
X Ir_4967.jpg
X Ir_4968.jpg
2.3 SUBMSB3
P1 MCCB's X Ir_4985.jpg
X Ir_4986.jpg
X Ir_4987.jpg
P2 MCCB X Ir_4989.jpg
2.4 SUBMSB4
P1 MCCB's X Ir_4969.jpg
X Ir_4970.jpg
P2 MCCB X Ir_4971.jpg
2.5 SSBMAIN1
P1 MCCB X Ir_4975.jpg
X Ir_4976.jpg
X Ir_4977.jpg
X Ir_4978.jpg
X Ir_4979.jpg
P2 MainMCCB X Ir_4980.jpg
2.6 ToCapacitorBankLeft1 X Ir_4981.jpg
X Ir_4982.jpg
2.7 ToCapacitorBankRight2 X Ir_4983.jpg
X I 4984 j X Ir_4984.jpg
Maxis Nilai: 2/7
DESCRIPTION CHECKED NOT THERMOGRAM REMARKS
CHECKED REF.
SCHEDULEOFEQUIPMENTCOVEREDINSURVEY
2.8 400ASSBACNC X Ir_4958.jpg
2.9 400ASSBACC X Ir_4959.jpg
2.10 250ASSBLP X Ir_4960.jpg
X Ir_4961.jpg
2.11 DBSR X Ir_4973.jpg
X Ir_4974.jpg
2.12 ACPG1G2 X Ir_4972.jpg
3 OFFICE,GROUNDFLOOR
3.1 CORRIDOR
2x10HpAirCondPanel1 X Ir_5003.jpg
X Ir_5004.jpg
X Ir_5005.jpg
2x10HpAirCondPanel2 X Ir_5006.jpg
X Ir_5007.jpg
X Ir_5008.jpg
3.2 OFFICE
AirCondPanel X Ir_5010.jpg
3.3 MDFROOM
DBP01A X Ir_5009.jpg
3.4 CABINNO.3
DB X Ir_5130.jpg
X Ir_5131.jpg
X Ir_5132.jpg
A/CC/P X Ir_5129.jpg
3.5 CABINNO.2
FeelPillar X Ir_5121.jpg
X Ir_5122.jpg
A/CC1&C2StarterPanel X Ir_5123.jpg
X Ir_5124.jpg
3.6 CABINNO.1
DistributionBoard X Ir_5125.jpg
X Ir_5126.jpg
X Ir_5127.jpg
X Ir_5128.jpg
Maxis Nilai: 3/7
DESCRIPTION CHECKED NOT THERMOGRAM REMARKS
CHECKED REF.
SCHEDULEOFEQUIPMENTCOVEREDINSURVEY
4 1STFLOOR,SWITCHROOM
4.1 DBPAC X Ir_5018.jpg
X Ir_5019.jpg
X Ir_5020.jpg
4.2 ACPOFF4toF6 X Ir_5016.jpg
X Ir_5017.jpg
4.3 ACPOFF1toF3 X Ir_5015.jpg
4.4 UPS1DB00 X Ir_5021.jpg
X Ir_5022.jpg
4.5 DBLPF X Ir_5023.jpg
X Ir_5024.jpg
X Ir_5025.jpg
4.6 DBIN(B)
P1 MCCB X Ir_5030.jpg
P2 CTCompartment X Ir_5031.jpg
X Ir_5032.jpg
P3 MCCB X Ir_5033.jpg
X Ir_5034.jpg
4.7 DBIN(A)
P1 MCCB X Ir_5027.jpg
P2 CTCompartment X Ir_5028.jpg
X Ir_5029.jpg
4.8 DBIN7.5(A) X Ir_5035.jpg
X Ir_5036.jpg
4.9 DBIN7.5(B) X OFF
4.10 PDU/SW/A1 X Ir_5013.jpg
4.11 PDU/SW/B1 X Ir_5014.jpg
4.12 DBBOARD X Ir_5026.jpg
5 2NDFLOOR,SWITCHROOM