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Internal Use Only

Website http://biz.lgservice.com
SERVICE MANUAL
MODEL: LDF900UR

CAR DVD RECEIVER


SERVICE MANUAL
MODEL: LDF900UR
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS
IN THIS MANUAL.

P/NO : AFN74552044

SEPTEMBER, 2010

CONTENTS
SECTION 1

SUMMARY

SERVICING PRECAUTIONS ............................................................................................................................ 1-2


ESD PRECAUTIONS ......................................................................................................................................... 1-3
SPECIFICATIONS ............................................................................................................................................ .1-4
LOCATION OF USERS CONTROLS ................................................................................................................ 1-5
FIRMWARE UPGRADE METHOD .................................................................................................................... 1-6

SECTION 2

ELECTRICAL

ELECTRICAL TROUBLESHOOTING GUIDE................................................................................................... 2-1


1. SYSTEM CONTROL ERROR CORRECTION FLOW CHART ................................................................ 2-1
2. SOUND ERROR CORRECTION FLOW CHART. .................................................................................... 2-6
3. DISPLAY ERROR CORRECTION FLOW CHART ................................................................................. 2-10
4. TUNER ERROR CORRECTION FLOW CHART.................................................................................... 2-16
5. AUX ERROR CORRECTION FLOW CHART......................................................................................... 2-19
6. DVD ERROR CORRECTION FLOW CHART ........................................................................................ 2-21
7. USB ERROR CORRECTION FLOW CHART......................................................................................... 2-24
WAVEFORMS .................................................................................................................................................. 2-25
WIRING DIAGRAM .......................................................................................................................................... 2-27
BLOCK DIAGRAMS ........................................................................................................................................ 2-29
1. OVERALL BLOCK DIAGRAM................................................................................................................. 2-29
2. POWER BLOCK DIAGRAM.................................................................................................................... 2-31
MAIN PART .......................................................................................................................................... 2-31
DVD/FRONT PART .............................................................................................................................. 2-33
CIRCUIT DIAGRAMS ...................................................................................................................................... 2-35
1. MAIN_1 CIRCUIT DIAGRAM .................................................................................................................. 2-35
2. MAIN_2 CIRCUIT DIAGRAM .................................................................................................................. 2-37
3. FRONT CIRCUIT DIAGRAM .................................................................................................................. 2-39
4. USB & AUX CIRCUIT DIAGRAM ........................................................................................................... 2-41
5. EJECT CIRCUIT DIAGRAM ................................................................................................................... 2-43
6. DVD_1 CIRCUIT DIAGRAM ................................................................................................................... 2-45
7. DVD_2 CIRCUIT DIAGRAM ................................................................................................................... 2-47
PRINTED CIRCUIT BOARD DIAGRAMS ....................................................................................................... 2-49
1. MAIN P.C.BOARD .................................................................................................................................. 2-49
2. FRONT P.C.BOARD ............................................................................................................................... 2-51
3. USB & AUX P.C.BOARD ........................................................................................................................ 2-53
4. EJECT P.C.BOARD ................................................................................................................................ 2-53
5. DVD P.C.BOARD .................................................................................................................................... 2-55

SECTION 3

EXPLODED VIEWS

1. CABINET AND MAIN FRAME SECTION ................................................................................................. 3-1


2. MECHANISM(PICK-UP) SECTION .......................................................................................................... 3-3

SECTION 4

REPLACEMENT PARTS LIST ............................................... 4-1


1-1

SECTION 1 SUMMARY
SERVICING PRECAUTIONS
1. Always disconnect the power source before:
1) Removing or reinstalling any component, circuit board, module or any other instrument assembly.
2) Disconnecting or reconnecting any instrument electrical plug or other electrical connection.
3) Connecting a test substitute in parallel with an electrolytic capacitor in the instrument.
CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an
explosion hazard.
2. Do not defeat any plug/socket B+ voltage interlocks with which instruments covered by this service
manual might be equipped.
3. Do not apply power to this instrument and or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed.
4. Always connect a test instruments ground lead to the instrument chassis ground before connecting
the test instrument positive lead. Always remove the test instrument ground lead last.
1) The service precautions are indicated or printed on the cabinet, chassis or components. When servicing,
follow the printed or indicated service precautions and service materials.
2) The Components used in the unit have a specified conflammability and dielectric strength. When replacing
any components, use components which have the same ratings. Components marked in the circuit diagram
are important for safety or for the characteristics of the unit. Always replace with the exact components.
3) An insulation tube or tape is sometimes used and some components are raised above the printed writing
board for safety. The internal wiring is sometimes clamped to prevent contact with heating components.
Install them as they were.
4) After servicing always check that the removed screws, components and wiring have been installed correctly
and that the portion around the service part has not been damaged. Further check the insulation between
the blades of attachment plug and accessible conductive parts.

1-2

ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)

Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called electrostatically sensitive devices (ESD). Examples of typical ESD devices are integrated circuits
and some field-effect transistors and semiconductor chip components. The following techniques should be used
to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a know earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior
to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as anti-static can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals These can generate electrical charges sufficient to damage ESD devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to
install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive
foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL
OTHER SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS


THE LIGHTNING FLASH WITH ARROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE,
IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED
DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A
RISK OF ELECTRIC SHOCK.
THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENED TO ALERT
THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN
SERVICE LITERATURE.

1-3

SPECIFICATIONS
GENERAL
Output Power
Power Source
Speaker impedance
Ground System
Dimensions (W x H x D)
Net Weight (Approx.)

53 W x 4 CH (Max.)
DC 12 V
4
Negative
178 x 50 x 169 mm (Without Control Panel)
1.42 kg

TUNER
FM Tuning Range
AM Tuning Range

87.5 to 107.9 or 87.5 to 108 MHz


520 to 1720 or 522 to 1620 kHz

CD
Frequency Response
S/N Ratio
Distortion
Channel Separation (1 kHz)

20 Hz to 20 kHz
85 dB
0.1 %
55 dB

AUX
Frequency Response
S/N Ratio
Distortion
Channel Separation (1 kHz)
Max Input Level (1 kHz)

20 Hz to 20 kHz
85 dB
0.1 %
55 dB
2V

USB
Version
Bus Power Supply (USB)

USB 1.1 or USB 2.0 Full Speed


DC 5 V
500 mA

Line OUT
Frequency Response
Output Voltage

20 Hz to 20 kHz
2 V (Max.)

Subwoofer (optional)
Frequency Response
Output Voltage

20 Hz to 120 kHz
2 V (Max.)

1-4

LOCATION OF USERS CONTROLS


FRONT PANEL

J K

A SRC/ OFF
When pressed, selects function sources.
When pressed and held, powers unit on or off.
B Returns to the previous step.
C Volume knob
Adjusts volume level.
Confirms the settings.
Checks tracks or files.

H I

G Display window
H Opens the front panel.
I USB port
J Displays file or disc information.
K MENU
Activates or deactivates a setting menu.

D X Plays and pauses playback.

L W- / +X
Skip / Search / Seek / Tune

E REC Recording to USB

M Remote Sensor

F BAND/ TA
Selects a band in TUNER mode.
Selects a category menu during playback of a
disc or USB containing with music, movie, and
photo files together.
Searches stations that have TA/TP information,
when it is pressed and held.

N AUX
If connected to other portable player, you can
enjoy music or movie on the unit.

1-5

FIRMWARE UPGRADE METHOD

Insert
Firmware upgrade CD

1. Enter

2. Reading Progress

3. Erase Progress

*Read Error

Complete

4. Write Progress

5. Verify Progress
(MCU Upgrade Only)

1-6

SECTION 2 ELECTRICAL
ELECTRICAL TROUBLESHOOTING GUIDE
1. SYSTEM CONTROL ERROR CORRECTION FLOW CHART
Something wrong with the system control?

1A

1B

1C

1D

1E

1F

1G

No power?

YES
Checked the fuse?

NO

Fuse Inside of CN801

YES
Checked the back up
VDD and GND?

NO

CN801(3, 4)

YES
Checked the regulator
back up and VDD?

NO

IC301(15, 14)

YES
Checked the main
micom back up VDD?

NO

IC401(30, 47, 50, 99, 100)

YES
Checked the main
micom back up GND?

NO

IC401(20, 51, 97, 98)

YES
Checked the main
micom reset?

NO

IC402(3), IC401(90)

YES
Checked the main
micom X-tal?

NO

X401, X402

YES
Checked the ACC in?

NO

Q301, IC401(38)

YES
Checked the
detachable switch?

NO

CN901(19), SW402, IC401(41)

YES
Checked the front
panel key input?

NO

IC401(52)

YES
OK

2-1

1H

1I

1A

Not available to remote control?

YES
Checked the
remote control sensor VDD?

NO

RMC1(4)

YES
Checked the
remote control sensor line?

NO

RMC1(1), CN901(4), IC401(5)

YES
OK

1B

Not available to volume control?

YES
Checked the
encoder volume?

NO

EV901(4, 5), IC401(12, 13)

YES
Checked the
volume IC control?

NO

IC601(24, 25, 27)

YES
OK

1C

Not available to key control?

YES
Checked the
tact switch?

NO

SW901 ~ SW909

YES
Checked the
key line?

NO

CN901(11), IC401(52)

YES
OK

2-2

1D

Not available to telephone mute?

YES
Checked the
tel mute input?

NO

CN801(10), Q311, Q305, IC402(62)

YES
OK

1E

Not available to ANT(motor type) control?

YES
Checked the
ANT control?

NO

CN801(9), IC302(1, 4), IC401(63)

YES
OK

1F

Not available to wired


remote control signal?

YES
Checked the wired
remote jack?

NO

JK401

YES
Checked the wired
remote control?

NO

IC401(49, 55)

YES
OK

2-3

1G

Not available to remote(power AMP) control?

YES
Checked the
remote connector?

NO

CN801(8)

YES
Checked the
remote control to MCU?

NO

IC301(13), IC401(87)

YES
OK

1H

Not available to park(hand brake)?

YES
Checked the hand brake
connector input control?

NO

CN801(5)

YES
NO

D311

Checked the diode?

YES
NO

Q415

Checked the TR?

YES
Checked the MCU control?

NO

IC401(8)

YES
OK

2-4

1I

Not available to reverse control?

YES
Checked the connector
control signal?

NO

CN905(2)

YES
Checked the
control TR?

NO

Q705

YES
Checked the
MCU control?

NO

IC401(69)

YES
Checked the
detect signal?

NO

IC404(7), IC401(81)

YES
Checked the
rear input signal?

NO

JK705(5)

YES
Checked the switch
control signal?

NO

IC403(2, 13)

YES
Checked the
switch output?

NO

IC403(5, 10)

YES
Checked the rear signal
to front board?

NO

CN901(1)

YES
OK

2-5

2. SOUND ERROR CORRECTION FLOW CHART


Something wrong with the sound?

2A

2B

2C

2D

No sounds of all functions?

YES
Checked the
E-VR VDD?

NO

IC601(24)

YES
Checked the
E-VR GND?

NO

IC601(27)

YES
Checked the
E-VR control?

NO

IC601(25, 26 ), IC401(45, 46)

YES
Checked the E-VR
mute control?

NO

IC601(15), IC401(6),
Q707, Q708, Q709, Q710, Q711

YES
Checked the line out
mute control?

NO

IC401(61), Q701, Q702, Q703, Q704, Q705

YES
Checked the E-VR
signal in/out?

NO

IC601(1, 2, 5, 6, 7, 9, 12, 13, 18,


19, 20, 21, 22, 23)

YES
Checked the
power IC VDD?

NO

IC801(6, 20)

YES
Checked the
power IC GND?

NO

IC801(1, 2, 8, 13, 18, 24)

YES
Checked the
power IC control?

NO

IC801(4, 22), IC401(59,10)

YES
Checked the power
IC signal in/out?

NO

IC801(3, 5, 7, 9, 11, 12, 14, 15, 17, 19, 21, 23)

YES
Checked the
main connector?

NO

CN801(11, 12, 13, 14, 15, 16, 17, 18)

YES
OK

2-6

2A

No front line out signal?

YES
NO

IC601(24), IC301(8)

Checked the E-VR VDD?

YES
NO

IC601(27)

Checked the E-VR GND?

YES
NO

IC601(15), IC401(6)

Checked the E-VR mute control?

YES
Checked the E-VR signal in/out?

NO

IC601(1, 2, 5, 6, 7, 9, 12, 13, 22, 23)

YES
OK

2B

Hearing the pop noise?

YES
NO

IC601(15), IC401(6, 61), Q707, Q708, Q709,


Q710, Q711, IC801(22)

Checked the mute control?

YES
OK

2-7

2C

No rear(subwoofer) line out signal?

YES
NO

IC601(24)

Checked the E-VR VDD?

YES
NO

IC601(27)

Checked the E-VR GND?

YES
Checked the E-VR
mute control?

NO

IC601(15), IC401(6)

YES
Checked the E-VR
signal in/out?

NO

IC601(1, 2, 5, 6, 7, 9, 18, 19)

YES
OK

2D

No output beep sound?

YES
Checked the
beep control?

NO

IC601(14), IC401(80)

YES
OK

2-8

CAUTION - Tip for repair


Before exchange power amp IC(TB2946) for no audio problem, you have to check
below list.

20
VCC1

6
VCC2
OUT1 (+)

3. Check Standby, pin 4


: Follow the below list.

C1

11

PW-GND1 8

OUT2 (+)

C1

Stand-by

Power

Sound

Voltage

ON

OFF

OFF

0 to 1.5

OFF

ON

ON

3.5 to 6 V

12

C1

Voltage

ON

OFF

0 to 1.5

15

OFF

ON

3.5 to 6 V

14

6. Re-soldering all the pin of IC.


: Prevent crack of solder line.

17
RL

19

21

IN4
PW-GND4 24
OUT4 ( - )

PRE-GND

PW-GND3 18
OUT3 ( - )

C1

RL

IN3

RL

23

13
RIP

STBY

10

OFF-SET
MUTE
DET
25
22

5V

C2

PLAY
C4

Sound

16 AC-GND

OUT4 (+)

Mute

PW-GND2 2

OUT3 (+)

5. Check Ripple pin 10.


: Normally it is high (about 10 V)

RL

IN2

OUT2 ( - )

C6

IN1

OUT1 ( - )

4. Check Mute function, pin 22


: Follow the below list.

C3

1
TAB

2. Check input pin 11, 12, 14, 15

C5

1. Check VCC (pin 20, 6) & GND

R1

MUTE
: PRE-GND

* Keep changed IC, We request that you send it to HQ.

: PW-GND

Picture 1) Power IC desc.

2-9

3. DISPLAY ERROR CORRECTION FLOW CHART


Something wrong with the display?

3A

3B

3C

3D

3E

3F

No display or some display is broken?

YES
Checked the LCD
driver VDD?

NO

IC901(12, 23, 40, 58)

YES
Checked the LCD
driver GND?

NO

IC901(3, 4, 6, 7, 9, 13, 24,


35, 41, 57, 59, 67, 80)

YES
Checked the LCD
driver reset?

NO

IC901(20)

YES
Checked the LCD
driver OSC?

NO

IC901(54, 55)

YES
Checked the LCD
driver data interface?

NO

IC401(71, 72), CN901(7, 8)

YES
Checked the LCD driver to
LCD control data?

NO

CN903(26, 27, 28)

YES
Checked the LCD driver to
LCD video data?

NO

CN903(5~10, 12~17, 19~24, 30, 31, 33)

YES
OK

2-10

3A

Not available to illumination with button?

YES
Checked the dimmer
control input?

NO

CN801(7), IC401(66), IC301(4)

YES
Checked the
LED VDD?

NO

CN901(17), Q322, Q321, IC402(19)

YES

Checked the LED?

NO

LD921 ~ LD937

YES
OK

3B

Not available to LCD lighting control?

YES
Checked the VDD input?

NO

CN901(17), IC904, L920

YES
Checked the LCD VDD?

NO

CN903(34)

YES
Checked the
LCD VDD control?

NO

IC901(10)

YES
Checked the voltage
and current sense?

NO

IC901(76, 77)

YES
OK

2-11

3C

Not available to rear_video display?

YES
Checked the connector
control signal?

NO

CN905(2)

YES
Checked the
control TR?

NO

Q705

YES
Checked the
MCU control?

NO

IC401(69)

YES
Checked the
detect signal?

NO

IC404(7), IC401(81)

YES
Checked the
rear input signal?

NO

JK705(5)

YES
Checked the switch
control signal?

NO

IC403(2, 13)

YES
Checked the
switch output?

NO

IC403(10)

YES
Checked the rear signal
to front board?

NO

CN901(1)

YES
OK

2-12

3D

Not available to front_video display?

YES

Checked the AUX input?

NO

JK901(5)

YES
Checked the
input connector?

NO

CN905(5), CN907(4)

YES
Checked the front board to
main board connector?

NO

CN901(4)

YES
Checked the
MCU detect signal?

NO

IC401(81), IC404(1)

YES
Checked the
switch control?

NO

IC403(2, 13, 4, 11)

YES
Checked the
switch output?

NO

IC403(10)

YES
Checked the rear
signal to front board?

NO

CN901(1)

YES
OK

2-13

3E

Not available to DVD_video display?

YES

Checked the DVD IC video output?

NO

IC1301(69)

YES
Checked the DVD board
video output connector?

NO

CN1602(24)

YES
Checked the main
board video input?

NO

CN903(7)

YES
Checked the
switch input?

NO

IC403(3)

YES
Checked the
switch control?

NO

IC403(2, 13, 4, 11)

YES
Checked the
switch output?

NO

IC403(10)

YES
Checked the rear
signal to front board?

NO

CN901(1)

YES
OK

2-14

3F

Not available to rear_out_video?

YES
Checked the
switch control?

NO

IC403(2, 13)

YES
Checked the
switch output?

NO

IC403(5)

YES
Checked the
rear out connector?

NO

JK705(9)

YES
OK

2-15

4. TUNER ERROR CORRECTION FLOW CHART


Something wrong with the tuner system?

4A

4B

4C

Not available to tuner?

YES
NO

TU101(6, 17)

Checked the tuner VDD?

YES
Checked the tuner GND?

NO

TU101(3)

YES
Checked the tuner
VDD control?

NO

IC301(11)

YES
Checked the I2C data?

NO

TU101(14, 15), IC401(1, 2)

YES
Checked the RF signal in?

NO

CN101(1, 2)

YES
Checked the
mute control?

NO

TU101(8), IC401(4)

YES
OK

2-16

4A
Tuner no sound?

YES
Checked the tuner signal out?

NO

TU101(10, 11)

YES
Checked the mute?

NO

TU101(8), IC401(4)

YES
Checked the
E-VR & power AMP?

NO

See the sound error correction process.

YES
Checked the E-VR
control?

NO

IC601(25, 26 ), IC401(45, 46)

YES
Checked the E-VR
mute control?

NO

IC601(15), IC401(6),
Q707, Q708, Q709, Q710, Q711

YES
Checked the line out
mute control?

NO

IC401(61), Q701, Q702, Q703, Q704, Q705

YES
Checked the E-VR
signal in/out?

NO

IC601(1, 2, 5, 6, 7, 9, 12,
13, 18, 19, 20, 21, 22, 23)

YES
Checked the
power IC VDD?

NO

IC801(6, 20)

YES
Checked the
power IC GND?

NO

IC801(1, 2, 8, 13, 18, 24)

YES
Checked the
power IC control?

NO

IC801(4, 22), IC401(59, 10)

YES
Checked the power
IC signal in/out?

NO

IC801(3, 5, 7, 9, 11, 12, 14, 15, 17, 19, 21, 23)

YES
Checked the
main connector?

Fig. 1, 2

YES
OK

2-17

CN801(11, 12, 13, 14, 15, 16, 17, 18)

4B

Not available to RDS function?

YES
NO

TU101(18, 19, 20)

Checked the RDS data?

YES
NO

RDS(D405 ~ D409),
Non RDS(D402, D404 ~ D409)

Checked control diode?

YES
OK

4C

Not available to AF?

YES
NO

IC101(12, 15, 16), IC401(66, 83)

Checked the AF mute?

YES
OK

2-18

5. AUX ERROR CORRECTION FLOW CHART


Something wrong with the AUX system?

5A

AUX no sound?

YES
Checked the AUX
signal input?

NO

CN907(1, 3), JK901

YES
Checked the E-VR & power AMP?

NO

See the sound error correction process

YES
NO

IC601(24)

Checked the E-VR VDD?

YES
NO

IC601(27)

Checked the E-VR GND?

YES
Checked the E-VR
mute control?

NO

IC601(15), IC401(6)

YES
Checked the E-VR
signal in/out?

NO

IC601(1, 2, 5, 6, 7, 9, 12, 13, 22, 23)

YES
OK

2-19

5A

AUX no video?

YES

Checked the AUX input?

NO

JK901(5)

YES
Checked the
input connector?

NO

CN905(5), CN907(4)

YES
Checked the front board
to main board connector?

NO

CN901(4)

YES
Checked the
MCU detect signal?

NO

IC401(81), IC404(1)

YES
Checked the
switch control?

NO

IC403(2, 13, 4, 11)

YES
Checked the
switch output?

NO

IC403(10)

YES
Checked the rear signal
to front board?

NO

CN901(1)

YES
OK

2-20

6. DVD ERROR CORRECTION FLOW CHART


Something wrong with the DVD player?

6A

6B

6C

No loading?

YES
Checked the DVD VDD?

NO

CN1602(15, 16, 18, 19, 20, 21)

YES
Checked the
DVD DSP GND?

NO

IC1301(7, 31, 59, 64, 82, 89, 102, 110)

YES
Checked the
motor DRV VDD?

NO

CN1202(20, 21)

YES
Checked the
DVD DSP reset?

NO

CN1602(6)

YES
Checked the
DVD DSP X-tal?

NO

X1301(27 MHz)

YES
NO

SW1301, CN1303, CN1602(3)

Checked the load switch?

YES
Checked the
loading motor control?

NO

CN1602(7, 8, 9, 10), CN1203

YES
Checked the
8/12 cm sense switch?

NO
Fig. 1, 2

YES
OK

2-21

CN1602(2)

6A

No reading & FILE CHECK display?

YES
Checked the limit switch?

NO
Fig. 1, 2

CN1602(13)

YES
Checked the motor
DRV mute control?

NO

IC1201(4, 9, 10)

YES
Checked the
motor loading control?

NO

CN1602(7, 8, 9), CN1203, IC1202(7, 8)

YES
Checked the
DVD DSP control?

NO

CN1101(11, 13)

YES
Checked the
focus control?

NO

IC1201(25, 26)

YES
Checked the RF
signal out check?

NO

IC1301(123, 124)

YES
Checked the spindle
motor control?

NO

IC1301(52, 53)

YES
Checked the
SLED control?

NO

IC1301(105, 106, 114), CN1201

YES
Checked the
tracking control?

NO

IC1201(23, 24)

YES
OK

2-22

6B

No ejected the disc?

YES
Checked the eject key?

NO

SW1301

YES
Checked the
eject control key?

NO

CN904

YES
Checked the
main board control?

NO

IC401(3)

YES
Checked the loading
motor control?

NO
Fig. 1, 2

CN1602(1, 4)

YES
OK

6C

DVD/CD no sound?

YES
Checked the
DSP signal out?

NO

IC1301(65, 66)

YES
OK

2-23

7. USB ERROR CORRECTION FLOW CHART


Something wrong with the USB?

Only NO USB or USB CHECK display?

YES
Checked the USB VDD?

NO

IC1301(78), CN971(5)

YES
Checked the USB
interface IC GND?

NO

IC1301(81)

YES
Checked the USB
interface IC reset?

NO

CN1602(6), IC1301(6)

YES
Checked the D+/D- port?

NO

IC1301(79, 80)

YES
OK

2-24

WAVEFORMS
Fig.1) SWITCHING CONDITION FOR LOADING

CHCUKING S/W

Fig.2) SWITCHING CONDITION FOR UNLOADING

CN1602:[Pin3]
CN1602:[Pin13]
CN1602:[Pin1]
CN1602:[Pin2]

CHCUKING S/W

LIMIT S/W

CN1602:[Pin3]
CN1602:[Pin13]
CN1602:[Pin1]
CN1602:[Pin2]

LIMIT S/W
LOADING S/W

LOADING S/W
8/12 S/W

8/12 S/W

Fig.3) DISC CHECKING FOR LOADING

Fig.4) DISC READING FOR LOADING


IC1301:[Pin112]
IC1301:[Pin111]
IC1301:[Pin114]

IC1301:[Pin112]
IC1301:[Pin111]
IC1301:[Pin114]
FCO

FCO

TCO

TCO

SPDCO

SPDCO

Fig.5) CD LOADING

Fig.6) CD_OUT
IC1301:[Pin88]
IC1301:[Pin103]
IC1301:[Pin104]

IC1301:[Pin88]
IC1301:[Pin103]
IC1301:[Pin104]
CD/DVD SW

CD/DVD SW

DVDLDO

DVDLDO

CDLDOO
CDLDOO

2-25

Fig.7) DVD LOADING

Fig.8) DVD_OUT
IC1301:[Pin88]
IC1301:[Pin103]
IC1301:[Pin104]

IC1301:[Pin88]
IC1301:[Pin103]
IC1301:[Pin104]
CD/DVD SW

CD/DVD SW
DVDLDO

DVDLDO

CDLDOO

CDLDOO

Fig.9) POWER ON

FRONT OPEN

Fig.10) RESET
CN901:[Pin19]
CN901:[Pin9]
CN901:[Pin8]
CN901:[Pin5]

FRONT OPEN

KEY1

KEY1

RESET

RESET

REMOCON

REMOCON

2-26

CN901:[Pin19]
CN901:[Pin9]
CN901:[Pin8]
CN901:[Pin5]

WIRING DIAGRAM
B+, ACC,
PHONE MUTE,
DIMMER,
SPEAKER OUT,
POWER ANT,
HANDBRAKE

REAR IN
ANT

LINE OUT
6CH

POWER
HARNESS

JK705

CN801

PICK UP
WIRED
REMOCON
JACK

SLED

SPINDLE

LOADING

24P

4P

13P

2P

CN1101

CN1201

CN1202

CN1203

JK401

MAIN

30P

30P

CN904

CN1602

19P SOCKET
CN901

CN901
19P PLUG

FRONT

2-27

2-28

DVD

BLOCK DIAGRAMS

1. OVERALL BLOCK DIAGRAM

MAIN ASSY

Line Out
2 V x 4 CH

ANT
Tuner ST
OIRT
RDS
NON RDS

TB2946Q
53 W MOS

VOLUME IC
BD3702

X 4 SPEAKERS
VIDEO AMP

Control Line
Signal Line

Micro Controller
NEC(16bit)

Multi Regulator
(HA13173)

VIDEO OUT

DC.DCCON(5 V)

FCI 19P CNT

CD ASSY

PICK UP

SPEH8202G
(SUNPLUS)

AV

IR Receiver

VOLUME
ENCODER

VIDEO
DECODER
TW8817

TFT-LCD
TOVIS
(3 LANDSCAPE)

Motor Driver 1
FLASH

CP
CHIP

EEPROM

SDRAM

USB

Motor Driver 2

AUX IN/
VIDEO IN

USB

2-29

2-30

2. POWER BLOCK DIAGRAM


MAIN PART

TUNER MODULE
Power Amp IC
TB2946

LV25210
8 V 52 mA, 5 V 50mA

LC72725
5 V 20 mA

BACK UP
14.4 V

AT93C46
5 V 4 mA

IC301
HA13173
IC601
BD3702FV
48 mA

Remote
Vb-0.6 V, 480 mA
AUDIO
8.4 V, 400 mA
Back Up
5.6 V, 160 mA

IC401
UPD78F1164
20 mA

ILL
8.4 V, 400 mA
DVD MTR
8V1 A
Variable channels
(2,3)

IC306
KIA78R000PI
DVN 1.8 V
202 mA

1.8 V
202 mA

IC303
LM1117 3.3
VD 3.3 V
308 mA

MPS4462
D.D.CON
DRV 5 V
2327 mA

3.3 VD
308 mA

5 V DRV
530 mA

IC307
BA00CC0WFP
PICK UP 5 V
274 mA

5 V P/UP
274 mA

8 V MTR
140 mA

* Maxium reference

5V
1A

DVD MODULE

3.3 V
87 mA

1.8 V
200 mA

FRONT MODULE

2-31

2-32

8.4 V
140 mA

DVD/FRONT PART

DVD MODULE

1.8 V
202.6 mA

IC601
XC6221B332NR
177.5 mA

FRONT MODULE

3.3 VD
307.75 mA

5 V P/UP
274.385 mA

250.985 mA
(70 % Efficiency)

8 V MTR
(LOADING)
140 mA

5 V DRV
(SPINDLE/SLED)
530 mA
(Max.900 mA)

ICI202
BD7931F
100 mA
(Max.200 mA)

ICI201
AN41204A
530 mA
(Max.900 mA)

5V

8.4 V
140 mA

ICI303
MX25L3205
11 mA
IC1301
SPEH8202G-V

ICI401
64Mbit SDRAM
30 mA

1.8 V: 202.6 mA
3.3 VA: 177.5 mA

IC904
LM1117
(3.3 V)
87 mA

USB 5V
1A

ICI302
S-C24CS08AFJ
10 mA

1.8 V: 190 mA

3.3 VD: 32.75 mA


ICI501
CP 2.0
15 mA

Pick-up
LD-CD/DVD:
209 mA

3.3 V: 57 mA

BACK LIGHT
30 mA

IC902
LM1117
(1.8 V)
200 mA

Pick-up
23.4 mA
3 TFT LCD
10 mA

2-33

2-34

IC901
TW8817

KNOB LED
140 mA

CIRCUIT DIAGRAMS

1. MAIN_1 CIRCUIT DIAGRAM


12

11

10

MAIN_1
EBY60930101_3_2
2010. 08. 10

2-35

2-36

2. MAIN_2 CIRCUIT DIAGRAM


12

11

10

MAIN_2
EBY60930101_3_2
2010. 08. 10

2-37

2-38

3. FRONT CIRCUIT DIAGRAM


12

11

10

FRONT
EBY60930001_1_2
2010. 08. 10

2-39

2-40

4. USB & AUX CIRCUIT DIAGRAM


12

11

10

USB&AUX
EBY60871301_1_1
2010. 08. 10

2-41

2-42

5. EJECT CIRCUIT DIAGRAM


12

11

10

EJECT
EBY60871001_1_1
2010. 08. 10

2-43

2-44

6. DVD_1 CIRCUIT DIAGRAM


12

11

10

DVD_1
EBY60871201_1_1
2010. 08. 10

2-45

2-46

7. DVD_2 CIRCUIT DIAGRAM


12

11

10

DVD_2
EBY60871201_1_1
2010. 08. 10

2-47

2-48

PRINTED CIRCUIT BOARD DIAGRAMS


1. MAIN P.C.BOARD
(TOP VIEW)

(BOTTOM VIEW)

2-49

2-50

2. FRONT P.C.BOARD
(TOP VIEW)

(BOTTOM VIEW)

2-51

2-52

3. USB & AUX P.C.BOARD


( TOP VIEW )

( BOTTOM VIEW )

4. EJECT P.C.BOARD
( TOP VIEW )

( BOTTOM VIEW )

2-53

2-54

5. DVD P.C.BOARD
( TOP VIEW )

( BOTTOM VIEW )

2-55

2-56

2-57

2-58

SECTION 3 EXPLODED VIEWS


1. CABINET AND MAIN FRAME SECTION

Caution Point

Accessory
451

A43 : (FRONT + USB & AUX + EJECT) PCB Assembly

Loc.No.

801

Loc.No.

808

Loc.No.

818

Loc.No.

835

Loc.No.

850

Loc.No.

900

298

271
273
274
A45

464

270
A43

A41
LCD1

FRONT

279

A26

273
DVD
272

A50
CABLE4
A44

CABLE3

A49

451

461
458

263
450

EJECT
284

290

451

276

CABLE1

A46
285

451

295

CABLE2

283

458

MAIN

296

451
452

297
456

A42

252
451

450

450
262

451
261

294

255
257

256

293

260
451

251

450
453

450

292

254

3-1

3-2

2. MECHANISM(PICK-UP) SECTION

A03

3-3

3-4