ENG0039SP Electrical Installation Specifications (Schedule F) Rev (1) - 5.0

ENG0039SP
Electrical Installation Specifications

(Schedule F)

J anuary 2010

Rev. 5.0

Upstream Americas Deepwater

This document is proprietary and confidential and the copyright and all other rights in this document are
reserved. This document, in whole or in part, may not be reproduced, stored in any retrieval system or
transmitted in any form or by any means (electronic, mechanical, reprographic, recording or otherwise)
distributed or disclosed to third parties without the prior written consent of UA Deepwater, New Orleans,
Louisiana, United States of America. Neither the whole nor any part of this document may be reproduced.

Print NOTE: Appendix A and Appendix B must be printed separately.
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TABLE OF CONTENTS
1 INTRODUCTION........................................................................................................ 4
1.1 SCOPE....................................................................................................................... 4
1.2 TARGET AUDIENCE ................................................................................................. 4
1.3 DEFINITIONS............................................................................................................. 4
1.4 CROSS-REFERENCES............................................................................................. 5
1.5 GLOSSARY................................................................................................................ 5
2 INSTALLATION PRINCIPLES .................................................................................. 6
2.1 GENERAL .................................................................................................................. 6
2.2 CODE AND STANDARD COMPLIANCE................................................................... 6
2.3 MATERIAL AND EQUIPMENT LISTING ................................................................... 6
2.4 EQUIPMENT MAINTENANCE DURING STORAGE AND CONSTRUCTION.......... 7
3 CABLING................................................................................................................... 8
3.1 CABLE TYPES........................................................................................................... 8
3.2 CONDUCTOR TYPES ............................................................................................. 10
3.3 CABLE GLANDING.................................................................................................. 12
3.4 CABLE INSTALLATION METHODS........................................................................ 12
3.5 CABLE NUMBERING CONVENTIONS ................................................................... 14
4 WIRING.................................................................................................................... 18
4.1 INDIVIDUAL CONDUCTORS IN RACEWAYS........................................................ 18
4.2 PANEL WIRING ....................................................................................................... 18
4.3 PACKAGED EQUIPMENT WIRING......................................................................... 18
4.4 BUILDING WIRE ...................................................................................................... 19
4.5 CONDUCTOR TERMINATION................................................................................ 19
5 CABLE AND TUBING TRAY................................................................................... 21
5.1 DEFINITION............................................................................................................. 21
5.2 PHILOSOPHY .......................................................................................................... 21
5.3 MATERIALS ............................................................................................................. 21
5.4 INSTALLATION........................................................................................................ 22
6 CONDUIT SYSTEMS............................................................................................... 25
6.1 GENERAL ................................................................................................................ 25
6.2 INSTALLATION........................................................................................................ 25
7 CABLE AND CONDUIT PENETRATIONS.............................................................. 28
7.1 APPROVED METHODS........................................................................................... 28
7.2 FIREWALLS ............................................................................................................. 28
7.3 SINGLE CONDUCTOR POWER CABLES.............................................................. 28
7.4 DECK PLATE OR GRATING PENETRATIONS...................................................... 28
8 CONDUIT BODIES AND ENCLOSURES ............................................................... 29
8.1 GENERAL ................................................................................................................ 29
8.2 CONDUIT BODIES................................................................................................... 29
8.3 ENCLOSURES......................................................................................................... 29
8.4 INSTALLATION........................................................................................................ 29
8.5 IDENTIFICATION..................................................................................................... 30
9 LIGHTING SYSTEMS.............................................................................................. 31
9.1 AC LIGHTING SYSTEM COMPONENTS................................................................ 31
9.2 DC LIGHTING SYSTEM COMPONENTS................................................................ 31
9.3 INSTALLATION........................................................................................................ 31
9.4 RECEPTACLES ....................................................................................................... 31
10 AIDS TO NAVIGATION ........................................................................................... 32
10.1 GENERAL ................................................................................................................ 32
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10.2 FOG HORNS............................................................................................................ 32
10.3 NAV-AID LANTERNS............................................................................................... 32
11 EQUIPMENT INSTALLATION................................................................................. 33
11.1 GENERAL ................................................................................................................ 33
11.2 SWITCHGEAR AND MOTOR CONTROL CENTERS (MCC) ................................. 33
11.3 TRANSFORMERS ................................................................................................... 33
11.4 MOTORS.................................................................................................................. 33
11.5 GENERATORS ........................................................................................................ 34
11.6 HEATING, VENTING, AND AIR-CONDITIONING (HVAC) EQUIPMENT............... 34
11.7 LIGHTING PANELS ................................................................................................. 35
11.8 BATTERY SYSTEMS............................................................................................... 35
12 GROUNDING AND BONDING................................................................................ 36
12.1 GENERAL ................................................................................................................ 36
12.2 METHOD.................................................................................................................. 36
13 LABELING AND NAMEPLATES ............................................................................ 38
13.1 GENERAL ................................................................................................................ 38
13.2 MATERIAL................................................................................................................ 38
13.3 EQUIPMENT TAGS ................................................................................................. 38
13.4 INDOOR TAGS ........................................................................................................ 38
14 QUALITY ASSURANCE / QUALITY CONTROL (QA/QC)..................................... 39
14.1 GENERAL ................................................................................................................ 39
14.2 INSTRUMENTATION CABLES................................................................................ 39
14.3 LOW VOLTAGE (UP TO 600 V) POWER AND CONTROL CABLES..................... 39
14.4 MEDIUM VOLTAGE (601 VAC TO 34K VAC) CABLES.......................................... 39
14.5 EQUIPMENT ............................................................................................................ 40
14.6 SWITCHGEAR AND MOTOR CONTROL CENTERS (MCC) ................................. 40
14.7 TRANSFORMERS ................................................................................................... 41
14.8 MOTORS.................................................................................................................. 42
14.9 GENERATORS ........................................................................................................ 43
15 GLOSSARY ............................................................................................................. 44
16 REFERENCE TABLES............................................................................................ 45
APPENDIX A ELECTRICAL BILL OF MATERIALS LISTING............................................... 47
APPENDIX B STANDARD ELECTRICAL DETAILS.............................................................. 47
APPENDIX C APPROVED LIST OF MANUFACTURERS..................................................... 47
APPENDIX D ELECTRICAL CHECK SHEET INDEX ............................................................ 47
APPENDIX E TORQUE VALUE OF BOLTS .......................................................................... 47

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1 INTRODUCTION
1.1 SCOPE
This Upstream Americas Deepwater (hereafter referred to as Shell) Specification provides
requirements for installation of electrical systems, including power, lighting, control,
instrumentation, and communication systems. This document is not to be used to select a
wiring method or design an electrical system. A separate design specification (ENG0113SP
Electrical Engineering Design) has been prepared and shall be used for these purposes. This
document is intended to govern installation of most commonly encountered electrical systems.
Electrical system components covered by this document include: control equipment, distribution
equipment, distribution materials, motor control centers, cable systems, conduit systems,
lighting systems, electrical grounding, and miscellaneous electrical safety or control systems.
This document includes the following five appendices:
(Appendix A) contains a listing of Shell-approved bill of materials.
(Appendix B) includes Shells standard electrical installation and fabrication details. These
details are intended to supplement the information provided in the body of this document.
(Appendix C) provides a list of approved manufacturers, organized by component type.
(Appendix D) is an index providing links to various electrical check sheets.
(Appendix E) provides torque values for bolts.
This document may also be used with a Project-Specific Addendum that modifies the
requirements herein for any given installation. Any conflicts between this document and the
project-specific drawings or specifications shall be brought to the immediate attention of the
designated Shell responsible person for resolution.
1.2 TARGET AUDIENCE
The target audience for this Specification includes the following:
All personnel who install, maintain, or operate any electrical equipment on an offshore
production facility, floating or fixed, with or without drilling/work-over activities.
Any production facilitys onsite leadership is responsible for managing and supervising the
installation or use of electrical equipment on that facility.
All Shell and contract employees who are responsible for designing, installing, or
supervising work activities involving the operation, maintenance, selection, and installation
of electrical equipment on any production facility.
Any Contractor providing any services for Shell new or existing facilities that involve the
installation of electrical equipment.
1.3 DEFINITIONS
1.3.1 General Definitions
Shall indicates a mandatory requirement. Any deviation requires a Shell variance. Deviations
from requirements of codes, standards, and recommended practices incorporated by reference
in applicable CFRs require regulatory approval.
Should indicates a recommendation. A Shell variance is not required to deviate.
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1.4 CROSS-REFERENCES
Where cross-references to other parts of this Specification are made, the referenced section
number is shown in parentheses. Other documents referenced by this Specification are listed in
(16).
1.5 GLOSSARY
Refer to (15) for a glossary.
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2 INSTALLATION PRINCIPLES
2.1 GENERAL
All equipment specified and provided shall, as a minimum, be fit for purpose, which requires it to
meet operational requirements with regard to location, environment, reliability, maintenance
interval, safety, and operability at minimum cost throughout the life of the field.
All work practices shall be in compliance with HSE0038-PR01 Electrical Safe Work Practices.
Use of all portable electrical and electronic devices and tools shall be governed by OPS0175
Portable Electronic Devices.
2.2 CODE AND STANDARD COMPLIANCE
Electrical and instrumentation installations shall comply with the National Electrical Code (NEC),
requirements of the Authority Having J urisdiction (AHJ ), and the applicable provisions of the
latest published version of referenced codes and standards listed in the References section. In
general, the requirements of the authorities having jurisdiction are as follows:
OSHA J urisdiction (Primarily US State Waters) All facilities in US state waters shall comply
with the NEC And Occupational Safety and Health Administration (OSHA) standards.
MMS J urisdiction (Primarily Fixed Facilities in US Federal Waters) All fixed facilities in US
federal waters shall comply with the United States Code of Federal Regulations (CFR) Title
30 Part 250. The MMS also references API RP 14F/14FZ and API RP 500/505.
USCG J urisdiction (Primarily Floating Facilities in US Federal Waters) All floating facilities in
US federal waters and any other facilities under the jurisdiction of the USCG shall comply
with the API RP 14F/FZ and USCG regulations.
2.2.1 Area Classification
General
Electrical equipment shall be suitable and labeled (where applicable) for the area in which it is
installed, unless required by the (AHJ ). All requirements for types of equipment installed in
specific locations as required in OPS0177A Operation Requirements for Electrical Systems
Offshore shall be followed.
API RP 500 Area Classification Methods
Vendors supplying equipment or materials for use in Division 1 or Division 2 areas shall furnish
Nationally Recognized Testing Laboratory (NRTL) documentation stating that the equipment is
suitable for the intended application. Electrical equipment that does not have arcing or high
temperature devices does not require NRTL documentation for use in Division 2 areas.
API RP 505 Area Classification Methods
Equipment installed in classified areas (Zones) shall be marked in accordance with NEC part
505.9 and shall be labeled with the AEx mark.
2.3 MATERIAL AND EQUIPMENT LISTING
Custom equipment shall be fabricated and inspected in accordance with NEMA, ANSI, and
IEEE Standards. Manufactured material and equipment shall be approved by an NRTL. Prior
to installation of any material or equipment, the Contractor shall verify that it has been NRTL-
tested and approved. If listed material or equipment is unavailable for a particular application,
the designated Shell responsible person for the installation shall approve the substitute material
or equipment. This approval shall be in writing, prior to installation, on an individual case basis.
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Equipment, fittings, and materials shall be installed in accordance with the manufacturers
requirements and recommendations, and with all provisions of the NRTL listing agency.
2.4 EQUIPMENT MAINTENANCE DURING STORAGE AND CONSTRUCTION
Equipment shall be protected against damage caused by weather, corrosion, water, dirt, heat,
physical abuse, or other detrimental conditions that may occur during storage or construction.
For example, cables that are not sunlight-resistant shall be appropriately stored. At a minimum,
the manufacturers storage recommendations shall be adhered to.
Space heaters furnished with equipment such as generators, motors, and control panels shall
be energized during the storage and construction phases of a project. The Contractor shall
provide covers and protection against dirt, moisture, and other foreign items. Once equipment
is energized, Shells Lockout and Tagout Procedures (HSE0008 Safe Work Planning and
Authorization System [SWPA]) shall be followed. Any exceptions to this requirement shall be
approved in writing by the designated Shell responsible person. Yellow warning signs with
black lettering indicating that space heater voltage is present shall be provided on the space
heater terminal box cover as follows:

CAUTION
[Operating Voltage] AT SPACE HEATER
REMOVE POWER AT SOURCE BEFORE ENTERING
ELECTRICAL SHOCK COULD RESULT
NOTE: Substitute nominal voltage (typically 120 VAC) for [Operating Voltage] on tag.

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3 CABLING
3.1 CABLE TYPES
This section contains the minimum requirements for power, control, and instrumentation cable
installation. The first part of this section covers the general requirements for approved cables.
Cable conductor requirements, terminations, and installation methods are discussed in
subsequent parts of this section. Any deviation from the following shall be approved by the
designated Shell responsible person.
All medium voltage power cables shall be shielded. When used outdoors, medium voltage
cables shall be armored. Single conductor shipboard cables may be used indoors and in cases
where the cables would be protected throughout the entire length. Any exception shall receive
prior written approval from the designated Shell responsible person.
When installations require flexibility, marine shipboard cable is the preferred cabling type. All
cables shall be jacketed marine armored for this application. Any exception shall receive prior
written approval from the designated Shell responsible person.
3.1.1 Multi-conductor Metal Clad Cable (Type MC-HL)
a) General
Type MC-Hazardous Locations (HL) cables shall be manufactured by Shell-approved
manufacturers, and shall be NRTL-listed and -labeled. In addition, all medium voltage cables
shall be listed and labeled UL Type MV-90 or equal. Type MC-HL cable is the required cabling
method for medium voltage and low voltage circuits, unless specifically allowed below or
approved in writing by the Shell responsible person. The designated Shell responsible person
shall approve any deviation to the above. Type MC cable without the HL approval shall not be
used without written permission from the Shell responsible person.
b) Armor
The cable armor shall be extruded or continuously seal welded aluminum to form a barrier
impervious to moisture or gas intrusion. Interlocked armor designs are not acceptable.
c) Outer J acket
All Type MC-HL cables shall be supplied with an outer jacket of flame-retardant and weather-
and sunlight-resistant polyvinyl chloride (PVC) except where low smoke or low halogen cables
are required. Outer jacket colors shall be as follows:
Table 1 Outer jacket Colors
Element Color
Low voltage power, control, instrument, and
communications cables
Manufacturers standard color
Medium voltage power cable Yellow (5 KV) or Red (15 KV)
Intrinsically-safe circuits Blue

d) Cable Fillers
Individual conductors shall be cabled with suitable non-hygroscopic cable fillers into a circular
core.
3.1.2 Multi-Conductor Non-Armored Tray Cable (Type TC)
a) General
Type TC cables shall be NRTL-listed and -labeled. Type TC cable is not the preferred cabling
method, but it may be used with the written approval of the designated Shell responsible person
for low voltage circuits, provided it can be installed in cable trays and is not installed in a Class I
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Division 1 or Zone 1 area. Type TC cable shall meet the crush and impact requirements of
Type MC-HL cable and may be used for the circuit extension from the cable tray to the
equipment served (reference [3.4.4]).
b) Outer J acket
All Type TC cables shall be supplied with an outer jacket of flame-retardant and weather- and
sunlight-resistant polyvinyl chloride (PVC) except where low smoke or low halogen cables are
required. Outer jacket colors shall be in accordance with the requirements for Type MC-HL
cable.
3.1.3 Multi-Conductor Non-Armored Instrument Tray Cable (Type ITC)
Type ITC cable shall not be used without prior written approval from the designated Shell
responsible person.
3.1.4 Shipboard Cable
a) General
Shipboard cables shall be manufactured in accordance with IEEE 1580 and shall be NRTL-listed
and -labeled as marine shipboard cable. Marine shipboard cable shall be used for high
flexibility requirements and applications subject to repeated flexing.
A ground continuity conductor, equal in cross-sectional area to the largest phase conductor or
sized in accordance with the NEC, shall be provided. This requirement applies even when the
cable is armored.
b) Cable Armor
When used in Class I, Division 1, or Zone 1 locations, marine shipboard cable shall be armored
and jacketed. When used for power cable service, the marine shipboard cable should be
armored and jacketed. When cable armor is specified, braided bronze basket weave type shall
be used.
c) Inner and Outer J acket
Cables shall be provided with an outer, sunlight-resistant, flame-retardant neoprene jacket. For
armored cables only, an additional inner jacket is required. J acket colors shall be in accordance
with the requirements for Type MC-HL cable; otherwise, jacket color may be the manufacturers
standard, with written approval from the designated Shell responsible person.
3.1.5 Diesel Locomotive (DLO) Type Cable
The use of multi-conductor cables is preferred to the use of parallel runs of single conductor
cables (triplexed/trefoil) in trays. However, single-core Type DLO cables may be used for
practical or economic reasons on short runs (less than 200 ft), when high flexibility is required.
In any case, mechanical protection (a covered tray or an equivalent) and appropriate securing of
this cable shall be provided.
3.1.6 Fire Resistant Cables
The following types of cables should be used in circumstances requiring an increased fire
withstand capability. The specific type of cable depends on the application.
Reduced flame propagation: These cables do not propagate fire and are self-extinguishing
when the flame is removed. They will not remain in operation under fire conditions.
However, they do emit hydrogen chloride (HCL) and smoke.
Reduced flame propagation, zero halogen, low smoke: These cables are as stated above,
but do not emit halogen (<0.5% HCL) and the smoke emission is limited.
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NOTE: These cables shall be installed in normally manned areas where escape to an area with clean air is not
possible, typically in accommodation areas and in non-ventilated, indoor operational areas.
Fire resistant, low smoke, zero halogen (LSZH): These cables will remain in operation for a
specified time under fire conditions. They do not emit halogen, and the smoke emission is
limited.
NOTES: 1. These cables shall be installed in those facilities that are required to continue in operation during a fire,
typically for fire-fighting equipment. These areas may include but are not limited to: temporary refuge
areas, alternate muster locations, and ICC (Incident Command and Control) locations.
2. The above is mainly applicable to LV cables.
3. As cables shall normally be installed as a single unspliced length, the type of cable selected from the
above shall be suitable for the most arduous conditions applicable along the cable route.
4. Class H stranding should be considered in lieu of Class B stranding, especially for easier installation.
3.1.7 Telecommunication Cable
a) General
All telecommunications cable shall be installed in accordance with the NEC. The Contractor shall
install the telecommunication cables within the panel, rack, or junction box with enough excess
to allow for termination to any point therein. These cables shall be terminated at the
Contractors shop by a Shell-approved communications sub-Contractor. Cabling from swing
frame-mounted devices shall include sufficient slack to allow for opening and closing of the
swing frame without damaging the cables. The Contractor shall terminate cables larger than
#22 AWG. The Contractor shall install pre-terminated cables (jumpers, patch cords, etc.).
b) Electrical Clearances
Communication circuits, except for optical fibers and passive optical devices, shall be separated
by a minimum of 2 in. from power and lighting conductors.
3.2 CONDUCTOR TYPES
3.2.1 Shipboard Cable Conductors
Marine cable conductors shall comply with the requirements of the following sections, except
that all marine cable conductors shall be provided with ASTM Class H stranding.
3.2.2 Instrumentation Conductors
Instrumentation conductors shall be twisted pairs or triads with an overall shield. Analog circuits
require individually shielded pairs or triads. Mixtures of discrete and analog circuits within the
same cable shall be considered analog circuits. Each shield shall have a tinned copper drain
wire. The drain wire shall be connected to ground at the panel end only. The individual pair or
triad shields shall be isolated from other shields in multi-pair or multi-triad cables by wrapping or
coating with a suitable insulating material. Instrument conductor pairs and triads for DC circuits
shall be color-coded in accordance with Table 1 and Table 2, respectively. Conductor insulation
shall be 600 V.
Table 2 DC Instrument Pairs
K1 Color Code K2 Color Code Conductor Use
Black Black Negative (-)
White Red Positive (+)
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Table 3 DC Instrument Triads
K1 Color Code K2 Color Code Conductor Use
Black Black Negative (-)
Red Red Positive (+)
White Blue Signal

Instrument conductor cables for AC circuits (e.g. 120 VAC I/O for MCC Control Circuits) shall be
in accordance with Table 4.
Table 4 AC Instrument Conductors
K1 Color Code K2 Color Code
Conductor Use
Black Black Line
White Red* Neutral

*Mark the red conductor with a distinctive white marking in accordance with the NEC.
NOTE: Regardless of what color code is utilized, correct polarity markings shall be indicated by the wiring tags. It is
recommended NOT to use the insulation color as a means to determine conductor polarity.
3.2.3 Low Voltage Power and Control Conductors
AC Circuits
Low voltage power (minimum size #12 AWG) and control (minimum size #14 AWG) conductors
shall be soft-drawn stranded copper insulated with NRTL-listed and -labeled, Type XHHW
insulation rated for 600 V. Individual conductors shall be permanently color-coded black (hot)
and white (neutral).
DC Circuits
DC circuit conductors shall be soft-drawn stranded copper insulated with NRTL-listed and -
labeled Type XHHW insulation rated for 600 V. Individual conductors shall be permanently
color-coded black (-) and red (+).
3.2.4 Shielded Medium Voltage Power Conductors
Shielded, medium voltage power conductors shall be soft-drawn stranded copper, with ethylene
propylene rubber (EPR) insulation, extruded semi-conducting strand screen, extruded semi-
conducting insulation screen, and helically-wrapped uncoated copper tape shield. Conductors
shall be supplied with color-coded phasing tape over the tape shield (colors: black, red, blue).
Conductor insulation thickness shall be 133% rated on low resistance grounded power systems
and 173% rated on high resistance grounded medium voltage power systems unless otherwise
specified by Shell.
3.2.5 Ground Wires
All power and lighting cables (#12 AWG and larger) shall be provided with bare copper
grounding conductors, sized in accordance with NEC Article 250. A full-sized insulated
conductor shall be considered an acceptable alternative to the bare ground conductor(s) when
appropriately color-coded in accordance with the NEC.
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3.2.6 Instrumentation Cable Shields
Ungrounded Cable Shields
Where shields are not required to be terminated, the shield foil and the drain wire shall be neatly
trimmed back to 1 in. from where the pair emerges from the inner jacket. The remaining
exposed shield foil and drain wire shall be covered with an insulating shrink-on sleeve. The
sleeve shall be 0.50 in. longer than the exposed shield foil.
Cable Shield Splices
At junction boxes where a shielded pair or triad from one cable is connected to a pair or triad of
another cable, the foil shields shall be insulated as described in the preceding paragraph,
except that the drain wire shall not be cut off. The drain wire shall be insulated with shrink
tubing before the shield foil is insulated. When the insulation has been shrunk on the drain wire
and the shield foil, the conductors and the drain wire shall be terminated at the appropriate
terminal block.
Grounded Cable Shields
Cable shields shall be grounded at only 1 location, typically at the source. Cable shield foil shall
be neatly trimmed back to where the conductors emerge from the inner jacket. DO NOT CUT
THE DRAIN WIRE BACK! The un-insulated drain wires shall be joined together and terminated
at a grounding block or post.
3.3 CABLE GLANDING
All cables shall be glanded with NRTL-listed and -labeled glands designed for the cable.
The terminators shall be manufactured using one of the following materials:
Stainless steel
Brass with nickel threads
Aluminum
The cable gland shall secure the cable mechanically, provide a ground for the armor (if present)
and provide a watertight seal between the glanding device and the cable outer jacket. Threads
shall be adequately coated with a Shell approved lubricant.
Cable glands shall be non-sealing types except as required by API RP 14F or API 14FZ, as
applicable, for hazardous locations.
3.4 CABLE INSTALLATION METHODS
3.4.1 General
Type MC-HL and TC cables shall be installed in accordance with the requirements of the latest
edition of the NEC and either API RP 14F or API RP 14FZ, as applicable. Shipboard cables
shall be installed in accordance with the requirements of IEEE Standard 45. All cables installed
on facilities under the jurisdiction of the USCG shall be installed in accordance with the
requirements of 46 CFR, Subchapter J .
Cables and cable supports shall not be fixed directly or indirectly to facility equipment or process
pipes that may require removal or replacement. Cables and wiring for intrinsically safe circuits
shall be installed in accordance with the requirements of NEC Article 504, including all spacing
and separation requirements.
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All cables shall be installed and supported in a manner to avoid:
damage to the exterior jacket,
bends with radii less than recommended by manufacturer and appropriate codes or
regulations, whichever are most stringent,
flattening of cable,
tensile stresses in excess of manufacturers recommendations,
cable splices, unless approved in writing by the designated Shell representative,
penetration of floors or decks without protection by sleeves or kickplates for cables
extending into walkway areas, and
untwisting of cable pairs and triads.
3.4.2 Cables in Cable Trays
Cables shall be installed in cable tray systems except as permitted elsewhere in this document.
Cables shall be placed in trays in a neat order. Cable crossings should be avoided.
Power cables should be installed in a single layer where practical; however, cables #4/0 AWG
and larger shall be installed in a single layer in accordance with Article 392 of the NEC. Medium
voltage cables installed in cable tray shall be rated in accordance with NEC Article 392.13.
Other power cables may be double-stacked only where specifically allowed by the NEC or with
specific written prior approval by the designated Shell responsible person. Control, instrument,
and communication cables may be stacked. In all cases, NEC Article 392 tray fill requirements
shall be met. For cable installations involving multiple voltage systems, refer to this documents
section on cable tray barriers (5.4.3).
Cable shall be secured to the cable tray every 36 in. in horizontal straight runs (every 24 in. in
turns) with black, UV-resistant nylon cable ties that are a minimum of 0.25 in. wide, self-locking,
and have a stainless steel latch suitable for outdoor use. On installations subject to the
requirements of 46 CFR, Chapter I, Subchapter J , cables not installed in horizontal runs shall be
supported with a slotted rung cable tray (where a tray is required) using stainless steel (or
plastic coated stainless steel), 0.25 in. minimum width, smooth rounded edge cable ties to
attach cable to the tray every 18 in. (max. 24 in.). Stainless steel ties shall be installed in such a
manner as to prevent cable jacket damage (sharp edges of the tie cutting into the cable jacket).
Where single conductor power cables are connected in parallel and installed in a cable tray, the
cables shall be securely bound in 3-phase triplex/trefoil circuit groups to prevent excessive
movement due to fault-current magnetic forces and to ensure balancing of circuit impedance in
each phase. A minimum spacing of 2.15 times the diameter of 1 conductor shall be provided
between each triplexed/trefoiled group of conductors. Triplex/trefoil cables shall be secured to a
slotted rung tray using cable cleats or other Shell-approved methods that will properly secure
the cables.
3.4.3 Cable in Cable Channel
Cables in quantities of 6 or less may be run in cable channels provided NEC Article 392 channel
fill capacities are not exceeded. Cable channel shall be utilized in lieu of individual cable
supports or clamps on studs. Medium Voltage cables shall not be run in channel without prior
written approval from the designated Shell responsible person.
3.4.4 Cables Not in Cable Trays
All cables shall be routed such that the possibility of mechanical damage is minimized.
For Type MC-HL cables, excluding MV cables, short runs of cable (less than 50 ft) that are 1 in.
or smaller in diameter and in groups of 3 or less, are not required to be run in cable tray or
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channel. Cable supports shall be spaced and located to minimize the possibility of mechanical
damage to the cable. Cables shall be supported at intervals not to exceed 4 ft, and within 3 ft of
any termination, and where practical, secured within 12 in. of any termination. Cables shall not
be used to support any devices (outlet box, junction box, or fitting, etc.). Attaching one cable to
another cable for support is unacceptable.
Cables shall be routed on 316 stainless steel hangers mounted on 316 stainless steel powder
actuated studs designed for the purpose. In no case will cables be routed on or attached to
process piping or handrails. Cable clamps may be used to attach cables to structural members
or pipe supports only with written approval of the designated Shell responsible person.
Installation of studs for Type MC-HL cables shall be closely coordinated with the designated
Shell construction personnel to ensure that studs are not installed on high-strength steel,
vessels, or in other locations not suitable for stud installations.
For Type TC cable installed in horizontal and vertical runs, it is permitted to extend from a cable
tray or channel to the equipment served. Type TC cable shall be supported and protected
against physical damage using mechanical protection, such as struts, angles, conduits, or
channels. Cables shall be supported at intervals not to exceed 3 ft, and within 12 in. of any
termination. In vertical runs, plastic-coated stainless steel 0.25 in. width smooth rounded edge
cable ties shall be used to attach cable to the tray, strut, angle, or channel.
Type MC-HL cables installed in vertical runs shall be supported from stainless steel stud
systems with stainless steel marine cable hangers, using plastic coated stainless steel, 0.25 in.
minimum width, smooth rounded edge cable ties to attach cable to the cable hangers (minimum
every 24 in.). Cable ties shall be sized to provide sufficient mechanical strength to support
cables.
3.4.5 Cable End Sealing
If cable is not glanded after installation, cable ends shall be sealed to prevent moisture from
entering cable.
3.4.6 High Temperature Clearances
Cable shall be spaced a minimum of 12 in. to the side of or 24 in. above any pipe, fitting, or
vessel that is above 130F (54.4C), unless an insulating barrier is provided.
3.4.7 Cable Markers
Cables shall be marked with a Shell-approved/designated number on a stainless steel tag with
laser-etched, embossed, or debossed lettering (0.25 in. high minimum) secured with black nylon
or stainless steel cable ties. A cable marker shall be installed at each end of the cable and
where cables pass through decks, bulkheads, MCTs, etc.; a marker shall be installed on each
side of the penetration.
3.5 CABLE NUMBERING CONVENTIONS
3.5.1 Format
The cable numbering convention described below shall be as defined in the contract
documents, cable schedule, or engineering drawings.
The cable tag shall consist of 2 parts: a prefix and a suffix, separated by a dash. The prefix is
coded to the type of cable interconnect being made. The suffix identifies the equipment number
the cable serves. The cable numbering convention format is generally as follows.
3.5.2 Prefix
The prefix includes 1 to 3 alphabetical characters followed by 1 to 2 numeric characters. The
numeric designation is required on all cables, even when only 1 cable is routed to a destination.
This is intended to avoid confusion if additional cables are routed to the same destination.
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Approved cable tag prefixes are given in Table 5. If multiple cables with the same prefix are
routed to the same destination, the cable prefix numeric character would increment sequentially
(e.g. P1, P2, DC1, DC2).
Table 5 Acceptable Prefix Designations
Cable
Prefix
Description Source
C# Control cable which does not
connect to a control system I/O,
primarily 120VAC cable
Cable end subject to the highest potential.
CN# Controlnet
CT# Telephone cable (Crossconnect)
CX# Coaxial cable
DC# DC power distribution cable (e.g.
cable feeding power from battery
banks (BATTs), battery chargers
(BCHGs), or DC power distribution
panels (DCPs)
DH## Data highway for A-B DH+
network where ##is DH+network
designation
For network cables the source shall be a chassis with an
end of line (EOL) resistor. The selected EOL may be
arbitrary, but the cables should be sequentially
numbered from a single point.
DN# Devicenet & Data Network
F# Fire monitoring and alarming
system cable
Cable end closest to the fire panel. Note: Cables that
exit the fire system and proceed to the PLC I/O shall
have an I# prefix.
FO# Fiber-optic cable
GND# Ground conductor The suffix shall be the equipment number of the
grounded equipment.
I# Low voltage instrument cable
(below 30VDC), PLC I/O, fieldbus,
primarily instrument cable
Cable end closest to control panel. For the purposes of
naming instrumentation and control cables (I-, C-, and
F-) the cable end nearest the sensing device, e.g.
transmitter, shall be considered the destination and the
cable end nearest the monitoring device, e.g. PLC, will
be considered to be the source. If a cable serves
multiple points in a service the cable would assume the
tag number of the parent equipment. For example, if a
cable serves shutdown valve SDV 100 where the
solenoid ZY-1 00, and position switches ZYO-100, ZYC-
100 are all being serviced by the cable then the cable
would assume the tag of the parent valve SDV-100. If
instrumentation signals are marshaled in a junction box
and proceed to an I/O panel, then the cable from the
junction box to the I/O panel should assume the suffix of
the junction box.
MV# Medium voltage cable Cable end subject to the highest potential.
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Cable
Prefix
Description Source
P# Power cable for low voltage power
distributed on 1-line diagrams
Cable end subject to the highest potential. For the case
where a motor space heater is wired to the motor
terminal box and a composite cable is not used, the
space heater cable will be assigned an integer greater
than the integer(s) assigned to the feeder cables, (e.g.
space heater will be P2-PBE-251).
PA# Public address system cable For PA system cables the PA merge/isolation panel
(PAMP) is the source.
PC# Power and composite cable Cable end subject to the highest potential.
PL# Power cable for power distribution
fed from lighting panels (LPs)
RL## Data highway for A-B remote I/O
network where ##is R/O network
designation.

EXCEPTION: If DC power is combined with signal, instrumentation, or control wires, the cable
shall assume the prefix of the other conductors and shall no longer carry a DC#
prefix.
3.5.3 Suffix
A cable connects a Source to a Destination. When numbering a cable, the Destination
equipment number shall be used for the suffix. The suffix includes the dash normally found in
equipment numbers on equipment lists. The dash is needed to aid parsing of data extracted
from files using CAD Centres Plant Design Management System (PDMS).
EXCEPTION: For generators, use the generator number as the cable suffix.
EXCEPTION: For battery banks, use the number of the panel containing the battery charger as
the cable suffix.
3.5.4 Power Distribution Cabling
Power cables (MV-, P-, PC-, PL-, and DC-) shall be named using the prefix required by Table 5
and the cables destination (e.g. MV1-PAX-101). When determining the source, the cable end
subject to the highest potential shall be the source (e.g. motor starters are the source for
motors, and battery chargers are the source for battery banks).
Where a motor space heater is wired to the motor terminal box and a composite cable is not
used, the space heater cable will be assigned an integer greater than the integer(s) assigned to
the feeder cables (e.g. motor feeder cable will be P1-PBE-251 and space heater will be P2-
PBE-251).
3.5.5 Instrumentation and Control Cabling
For the purposes of naming instrumentation and control cables (I-, C-, and F-) the cable end
nearest the sensing device (e.g. transmitter) shall be considered the destination and the cable
end nearest the monitoring device (e.g. PlC) will be considered to be the source.
If a cable serves multiple points in a service, the cable would assume the tag number of the
parent equipment. For example, if a cable serves shutdown valve SDV-100 where the
solenoid ZY-100, and position switches ZYO-100 and ZYC-100 are all being serviced by the
cable, then the cable would assume the tag of the parent valve SDV-100 (e.g. 1 1-SDV-100).
Cables that exit the fire system and proceed to the PlC I/O will carry a 1 # prefix.
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3.5.6 Communication/Network Cabling
When determining the source and destination of communication or network cables (PA-, DH-,
DR-, CX-, ON-, FO), choose as the source a chassis with an End of Line (EOL) resistor.
Consider that the cables extend from there. The EOL chosen is arbitrary, but the cables
should be consistently numbered from a single point. The cable suffix will be the destination
device.
Networks shall have unique 1-letter designations that shall be incorporated in the cable prefix.
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4 WIRING
4.1 INDIVIDUAL CONDUCTORS IN RACEWAYS
4.1.1 Conductor Insulation
Individual conductors used in conduit systems or wireways shall be soft-drawn copper with
ASTM Class B stranding. Insulation shall be NRTL-listed and -labeled THWN, heavy wall THW,
or XHHW. Only XHHW insulation is acceptable for DC power circuits having a voltage greater
than 40 VDC.
All grounded AC neutral conductors shall be identified by white coloring along their entire length
or as specified by NEC Article 310. Grounding conductors shall be identified by green coloring
along their entire length or as specified by NEC Article 310.
4.1.2 Splices
Conductors shall not be spliced.
4.1.3 Individual Power Conductors
Where power conductors are installed in parallel, conductor lengths shall be equal.
4.2 PANEL WIRING
4.2.1 SIS
Switchboards and AC/DC power panel wiring shall be type SIS and shall be rated for 75C. The
following minimum wire sizes shall apply:
Voltage Metering Circuits: #14 AWG
Current Circuits: #10 AWG
Trip/Close Circuits: #12 AWG
Other Circuits: #14 AWG
For PLC panels, turbine panels, and other switchboard applications, #16 AWG is acceptable.
4.2.2 Machine Tool Wiring (MTW)
Machine tool wiring (#16 AWG minimum) is acceptable for use within control panels
(recommended for 120 VAC PLC applications) and motor control centers. Note that this wiring
is not allowed to interconnect multiple panels.
4.2.3 Multiconductor Instrument Cables
Multiconductor instrument cables rated for 600 V may be used in PLC panels. The smallest
acceptable conductor size without written approval from the designated Shell responsible
person is #18 AWG.
4.2.4 Installation
Conductors bundled together inside electrical panels shall be tied together with cable ties sized
in accordance with the manufacturers recommendation or shall be installed in plastic wireways.
Wiring that spans hinges or that is attached to other moveable components shall be bundled
using spiral wrap or an equivalent method to protect the conductor insulation from damage.
4.3 PACKAGED EQUIPMENT WIRING
Wiring methods utilized on packaged equipment shall meet the requirements of these
specifications. The Contractor shall provide one (preferably) or more junction boxes/enclosures
with terminal blocks and sufficient space for routing and terminating of interconnect wiring by
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others. Penetrations shall be provided in the bottom of enclosures and be arranged to provide
sufficient space for required terminations.
4.4 BUILDING WIRE
The use of Electrical Metallic Tubing (EMT) is an acceptable wiring method for enclosed climate
controlled spaces. However, EMT should only be considered when it is a more cost-effective
installation than a cable and tray system. Conductors installed in EMT shall comply with the
requirements of (4.1).
EMT shall be attached to boxes with insulated rim box connectors, and the locknut shall be
driven tight to ensure ground continuity. Compression connectors shall be used where
necessary. Couplings shall be positive grounding type. Other wiring methods as defined by the
NEC are acceptable alternatives for building internal wiring.
4.5 CONDUCTOR TERMINATION
4.5.1 Wire Markers
Conductors shall be marked at each end with permanent heat shrink PVC markers that have a
positive non-slip grip on the conductor. The markers shall be white with machine-applied black
markings. Wrap-on wire markers are not acceptable. Wire markers shall be installed on
conductors prior to wire termination, and heat-shrunk following checkout.
4.5.2 Instrumentation
Instrumentation conductors shall be terminated only on Shell-approved terminal blocks by one
of the following methods:
Strip the conductor insulation and fasten in accordance with terminal block manufacturers
recommendation (typical for spring or cage clamp terminals). These conductors shall not be
solder-tinned.
Strip the conductor insulation and fasten in accordance with terminal block manufacturers
recommendation (typical for screw or clamp terminals). Solder-tinning is acceptable in this
application.
Install soldered or properly crimped fork tongue lugs and fasten (typical for plain screw
terminals).
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4.5.3 Low Voltage Power and Control (up to 600 V)
in accordance with
in accordance with
Insulator type crimp connectors shall be used to terminate 600 V lighting and receptacle circuit
conductors size #10 AWG and smaller. Crimp connectors shall be installed with the
manufacturers recommended installation crimp tool.
NOTE: When crimp connections are used, at least 8 in. of excess conductor length shall be provided to allow the
termination to be cut and reterminated.
Conductors for CT circuits shall be terminated using ring type compression lugs only.
Conductors for power or control shall be terminated on terminal blocks. Spring-loaded terminal
blocks shall not be used. Terminal blocks with tubular compression clamps shall be used for
conductors up to #6 AWG, with tubular screw-type acceptable for conductors #4 AWG through
#1 AWG.
Conductors over 350 MCM shall be terminated with 2-hole lugs. One-hole lugs are acceptable
for conductors up to 350 MCM, but in all cases lugs shall be compatible with the equipment
termination. Lugs shall be tin-plated copper compression type. Lugs shall be bolted with
316 SS machine bolts and self-locking nuts. Belleville washers shall be used on all lugs-to-bus
connections.
Conductors terminating at motor leads shall be terminated with compression lugs bolted
together with SS machine bolts and self-locking nuts. Motor terminations shall be insulated with
a pigtail type splice termination kit designed for the purpose. Silicone-filled connectors may be
used on non-process motors 1 HP and below. Termination kits shall be rated for operation at
1,000 V continuously at 90C. Splice termination kits shall be designed to provide a moisture
seal.
4.5.4 Medium Voltages (601 VAC 34K VAC)
a) Terminations
All medium voltage terminations shall be performed by qualified individuals who have been
approved by the designated Shell responsible person. Conductors shall be terminated with 2-
hole seamless compression lugs bolted together with SS machine bolts, locking nuts, and
Belleville washers.
Special care shall be taken when preparing shielded conductors for termination. Conductors
shall not have any nicks or sharp points in the insulation or in the conductors. Medium voltage
shielded conductors shall be fitted with packaged stress-relieving termination kits, sized and
installed in accordance with the manufacturers recommendations. Conductors terminating at
motor leads shall be insulated with a pigtail type termination kit designed for the purpose.
Termination kits shall be rated for continuous operation at system voltage at 90C. Termination
kits shall be designed to provide a moisture seal.
When shielded cables are terminated at switchgear or MCC units with zero sequence (core
balance) ground fault current transformers used for ground fault protection, the shield conductor
shall be brought back through the CT prior to termination to the ground bus (reference
[Appendix B]).
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5 CABLE AND TUBING TRAY
5.1 DEFINITION
Trays and channels are rigid mechanical structural support systems for cables, tubing, and
hoses. These systems are not considered to be raceways. Unless specifically stated otherwise,
all references to trays shall also apply to cable channels, cable trays, tubing channels, and
tubing trays.
In general, tray systems include fittings and other suitable means for changes in direction or
elevation.
5.2 PHILOSOPHY
Tray systems shall be made of straight sections, fittings, and accessories in accordance with
NEMA VE 1 or FG 1. Straight sections shall be equal to or greater than a spans length to
ensure that there is not more than one splice between supports. Trays shall be designed and
installed with a minimum of 10% open capacity for project changes in scope. Trays shall meet
NEMA Class III with a safety factor of 1.5.
Cables in quantities above 3 shall be installed in trays or channels. At an early stage of the
equipment location plan development, reservation of appropriate routings and adequate space
for cable installations shall be made in cooperation with the other engineering disciplines
concerned.
Discontinuous trays may be used for elevation changes of less than 5 ft where the number of
supports can be reduced in comparison to the number required by installation of mechanically
continuous trays. For elevation changes of 3 ft or less, no tray fittings are required. For
elevation changes of more than 3 ft but less than 5 ft, vertical outside 90 fittings should be used
on the upper tray turning down.
Vertical T fittings shall be avoided due to cable pulling interference.
Type MC-HL LV Power, control, and instrumentation multi-conductor cables may be installed in
the same tray system (provided that all the requirements of this document are fulfilled) unless a
particular application requires special installation practices.
Where the cable concentration in an area justifies installation of multiple trays, it is desirable to
keep instrument cables separate from power cables.
The cable channel shall be a ventilated bottom type.
Slotted rung trays shall be used to accept stainless steel cable ties in all vertical runs of more
than 2 ft on installations under the jurisdiction of the USCG. Slotted rung trays shall be used to
secure single conductor cables or triplex/trefoil cable groups.
5.3 MATERIALS
All trays shall conform to NEMA III specifications for ladder-type construction with 6-in. minimum
side rails outdoors, 4-in. minimum side rails indoors, and 9-in. rung spacing unless specified
otherwise for a particular installation. Tray shall be designed for corrosion resistance to offshore
atmosphere and operations. Non-metallic tray shall be made of flame retardant material. Tray
shall not have sharp edges, burrs, or projections that may damage the cable insulation, cable
jacket, or personnel. Tray materials shall be as follows:
Extruded, smooth radius fiberglass cable tray is required in the well bay and areas subjected
to drilling fluids and chemicals. Cuts, scratches, and nicks on fiberglass tray shall be coated
with the manufacturers recommended sealant.
Aluminum (preferred), stainless steel, or fiberglass tray may be used in other locations.
Stainless steel tray shall be used where the temperature requirements mandate the use.
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Field-routed tray fittings shall have a minimum 12 in. radius and no less than the minimum
bending radius of the largest cable to be installed. Smaller radius fittings may only be used
with prior written approval from the designated Shell responsible person.
Miscellaneous tray hardware including nuts, bolts, and washers shall be 316 stainless steel.
5.4 INSTALLATION
General
In general, tray shall be installed in accordance with NEMA VE 2 and Shells FCT series of
Standard Electrical Details. Tray shall be located such that other equipment or structures will
not interfere with ventilation of cables, tubing, repairs, or removal of mechanical equipment.
Metallic tray shall be electrically continuous. Continuity shall be achieved with the use of cable
tray fittings or properly sized bonding cables.
Supports
Tray supports shall be steel and shall provide adequate bearing surface for tray with provisions
for hold-down clamps or fasteners. Fiberglass spacers (0.125 in. thick) shall be installed to
isolate aluminum and stainless steel tray from steel supports.
a) Horizontal Tray
Supports for horizontal straight trays shall not be spaced more than 10 ft apart. Supports for
horizontal straight sections of tray shall be located between the splice point and the quarter
point of the span. A support shall be located within 2 ft of each side of an expansion connector.
b) Horizontal Tray Fittings
Supports for horizontal tray elbow fittings shall be placed within 2 ft of each fitting extremity and
as follows:
For 90 fittings - support at the 45 point of arc
For 60 fittings - support at the 30 point of arc.
For 45 fittings - support at the 22.5 point of arc (except for 12 in. radii)
For 30 fittings - support at the 15 point of arc (except for 12 in. radii).
Supports for horizontal tray T (tee), X (cross), or vertical drop fittings shall be placed within
2 ft of each fitting extremity. At least one additional support shall be placed under each side rail
of horizontal fittings with radii greater than 12 in.
Supports for horizontal tray Y fittings shall be placed within 2 ft of each of the three extremities
and at the 22.5 point of the arc adjacent to the side branch.
Supports for horizontal tray reducer fittings shall be placed within 2 ft of each fitting extremity.
c) Vertical Tray
Vertical straight lengths shall be supported at intervals dictated by the manufacturers
recommendation.
Supports for vertical tray elbows at the top of the run shall be installed at each end of the fitting.
At the bottom of runs, supports shall be installed at the top of the elbow and within 2 ft of the
lower end of the elbow.
5.4.1 Expansion Joints
Metallic tray systems shall have expansion joints installed on a maximum spacing in accordance
with NEMA VE 2 for straight continuous runs. Expansion splice plate gaps shall be set in
accordance with NEMA VE 2.
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Vertical or horizontal adjustable splice plates may be installed for changes in direction not
requiring a radius. Supports shall be located within 2 ft of each side of an adjustable splice
plate.
Trays of different heights shall be connected using step-down splice plates.
5.4.2 Bonding
Cable tray shall not be designed to be the Equipment Grounding Conductor. Bonding jumpers
shall be provided for metallic tray systems around all expansion joints, all horizontal and vertical
adjustable splice plates (unless the splice plates meet the electrical continuity requirements of
NEMA VE 1), and for any installations where tray is not mechanically continuous. Metallic tray
shall be bonded to the facility structure at each end of every tray run.
Minimum bonding jumper size shall be #4/0 AWG. Larger bonding conductors shall be required
as indicated in Table 6 below. All bonding conductors shall be insulated and green in color.
Connections of bonding jumpers shall be completely coated with Scotch #1602 electrical sealer
after installation.
Table 6 Bonding Wire Size
Largest Circuit in the Cable tray
(Based on circuit breaker trip rating)
Bonding Wire Size
(AWG or kcmil)
1600 A 4/0
2000 A 250
2500 A 350
3000 A 400
4000 A 500
5000 A 700

5.4.3 Cable Tray Barriers
Barriers shall be provided in trays containing unarmored cables of different voltage classes.
Barriers shall be constructed of the same material and finish as the tray, be the same height as
the inside dimension of the cable tray, and be secured at 3-ft intervals.
Barriers are not required for Type MC-HL cables of different voltage classes installed in the
same tray.
Barriers for intrinsically safe circuits shall be installed as required by NEC Article 504.
5.4.4 Tray Covers
Covers shall be constructed of the same material and finish as the tray. Trays shall be closed
by removable top covers, allowing adequate ventilation in situations where:
mechanical damage of the cables or hoses is likely to occur during maintenance activities,
oil or chemical spillages on the trays can be expected,
sun shielding is required against direct solar radiation, or
heat shielding is required against direct heat radiation.
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5.4.5 Tubing and Piping
No piping, tubing, etc. shall be installed within the same tray with electrical cables in accordance
with NEC Article 300.8. Tubing supports and channel-to-ladder tray brackets may be installed
on the exterior side rails of ladder type tray. Care should be taken not to damage cables when
making these attachments.
Tubing tray installations shall not include radius bends except for runs containing hoses. In
general, tubing tray will use only straight tray that is field modified to accommodate changes in
direction.
5.4.6 Labeling
When tray segment numbers are included in the design drawings, the segments shall be
labeled at each end using 4 in. high vinyl peel-and-stick labels. Labels shall be white with
black lettering.
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6 CONDUIT SYSTEMS
6.1 GENERAL
Rigid metal conduit is not a preferred wiring method when conduit is required. It shall be used
only with prior written approval from the designated Shell responsible person. The use of
conduit systems shall be limited to the inside of buildings, enclosures, or on skid packages
where conduit is more easily supported than cable/cable tray. Miscellaneous hardware shall be
stainless steel.
6.2 INSTALLATION
6.2.1 Rigid Conduit
a) Materials
All conduit and conduit fittings installed outdoors or in hazardous locations shall be aluminum
and suitable for Class I, Division 1 or Zone 1 hazardous areas. Minimum allowable conduit size
shall be 0.75 in. for outdoor or hazardous installations.
All conduit and conduit fittings installed indoors in non-hazardous locations may be EMT or
aluminum. Minimum allowable conduit size shall be 0.5 in. for indoor installations.
b) Spacing
Conduits shall be located so that conduit fittings are accessible for wire pulling or splicing.
c) High Temperature Clearances
Conduit shall be spaced a minimum of 12 in. to the side or 24 in. above any pipe, fitting, or
vessel which is above 130F (54.4C) unless an insulating barrier is provided.
d) Threaded J oints
Conduit shall be cold-cut square, reamed, and threaded with a 0.75 in. taper per foot. Threaded
joints shall be made up with an approved electrically conductive thread lubricant. All conduits
shall be made up tight. Pipe wrenches or other tools that may damage the conduit shall not be
used on aluminum conduit.
e) Bends
Field-bent conduit shall be installed in accordance with Article 344 of the NEC. Standard
factory-made bends are acceptable.
f) Preparation
Open ends of conduit shall be plugged during construction to prevent the entrance of foreign
material. Conduit systems shall be completely assembled and cleaned before pulling wire or
cable.
g) Pull Fittings
One pull fitting shall be installed for every 200 ft of conduit straight run, when more than three
90 bends are used, or when the combination of straight runs and bends equals 200 ft. One 90
bend shall be considered equivalent to 50 ft of conduit installed in a straight run.
h) Enclosure Entrance
Conduit shall enter enclosures through the bottom. Side entry of enclosures may be acceptable
only with prior written approval from the designated Shell responsible person. Only under
special circumstances and with prior written approval from the designated Shell responsible
person, may conduit be installed in outdoor locations entering the top of an enclosure (reference
[8.4]). In no case shall the top entry point be above energized parts.
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i) Lubrication
Screw covers and bolts or screws on conduit fittings shall be amply lubricated with an approved
conducting thread lubricant. All union fittings are to be properly lubricated.
j) Installation in High Vibration Areas
Rigid conduit shall not be used to connect conduit installations to any rotating, moving, or high
vibrating equipment, skids, packages, etc. Short sections (3 ft or less) of flexible conduit or
cable shall be used in these cases.
6.2.2 Flexible Conduit and Couplings
a) Division 1 or Zone 1 Locations
Only flexible metallic couplings listed and labeled for Class I, Division 1 or Zone 1 hazardous
locations, shall be used in Class I, Division 1 or Zone 1 hazardous locations. The installed
length shall not exceed 18 in.
b) Division 2, Zone 2 or Unclassified Locations
In Class I, Division 2 or Zone 2 hazardous or unclassified locations, Liquidtight flexible
aluminum conduit may be used provided the installed length does not exceed 6 ft. The
preferred length is 3 ft or less. Liquidtight flexible aluminum conduit shall be terminated with
NRTL-listed and -labeled corrosion resistant terminators, which have provisions for termination
of an external ground conductor.
A ground jumper shall be installed externally and parallel to the length of the flexible conduit (not
spirally wrapped around the conduit) to provide a ground path. Grounding conductors shall be
identified by green coloring along the entire length or as specified by NEC Article 310. This
ground conductor shall be secured to the flexible conduit with UV-resistant cable ties at 6-in.
intervals.
An external grounding conductor is not required if the Liquidtight flexible aluminum conduit is
NRTL-listed and -labeled for equipment grounding; it is terminated with NRTL-listed and -
labeled corrosion resistant terminators for equipment grounding; and the circuit installed inside
the Liquidtight flexible aluminum conduit has a rated ampacity less that the grounding limitation
indicated by the listing on the Liquidtight flexible aluminum conduit.
6.2.3 Vents and Drains
NRTL-listed and -labeled drains shall be installed at the low points in all conduit systems. If a
conduit seal is required adjacent to an enclosure, a combination drain-seal shall be used. Vents
and drains shall be thoroughly cleaned to ensure proper operation.
6.2.4 Conduit Seals
Conduit seals shall be installed in accordance with the NEC and API RP 14F or API RP 14FZ,
as applicable. Conduit seals shall be installed within 18 in. of any explosion-proof enclosure
housing an arcing or high temperature device. Conduit seals shall be installed in conduit
systems at boundaries between Divisions and Zones, or between classified and unclassified
areas. Explosion-proof motors require seals if the conduit connection is 2 in. or larger.
Explosion-proof equipment that is internally factory sealed does not require conduit seals.
Where factory sealed explosion-proof equipment is interconnected with other enclosures with a
short section of conduit, a conduit seal would be necessary to prevent pressure piling between
the enclosures. Conduits entering control rooms, switchgear rooms, etc. shall be sealed.
Conduit seals are not required for cables installed at boundaries between Divisions and Zones,
or between classified and unclassified areas.
Conduit seals (process seals) are required to be installed between any electrical devices
interconnected to a process system operating at 6 in. of water or greater and the terminating
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cable or conduit unless the device is defined as a dual barrier device in accordance with the
NEC.
NRTL-listed and -labeled sealing cable terminators may be used for sealing cables when
required in lieu of conduit seals.
A union shall be located between a seal and any enclosure that may be removed for
maintenance. All unions are to be installed with the hub facing downwards unless the union is
specifically designed to prevent water ingress from all installation orientations.
Seals shall be designed for the location (i.e. horizontal seals shall be used in horizontal lines
and vertical seals in vertical lines). Combination drain-seals with universal breather drains shall
only be used in vertical lines where a drain is required, and for electrical equipment or devices
connected directly to process vessels or lines. Seals shall be located to provide access for
inspection after job completion and positioned to properly fill the seal.
Only use approved dam and seal materials of the same manufacturer. Do not use duct seal for
dams.
Seals in conduit systems shall not be poured until circuits have been checked for proper
operation and the designated Shell responsible person has given approval to pour seals. Once
poured, seals shall be painted red.
NOTE: NEC standards for maximum allowable conductor fill in conduit seals shall be strictly followed. Care shall be
taken to ensure that the allowable fill for a given seal is not exceeded.
6.2.5 Conduit Support Systems
Conduit supports shall constitute a system for support of electrical conduits only. These
supports shall be attached to pipe racks or other convenient structures as approved in writing by
the designated Shell responsible person, but not to piping.
Conduits shall be rigidly supported to prevent deflection. Conduit supports shall be located
every 10 ft with a support located within 3 ft of every box or conduit termination. Supports for
individual conduits shall consist of U-bolts, strut clamps, one-hole standoff clamps or beam
clamps instead of 1-hole conduit (click type) clamps. Supporting clamps shall be aluminum or
stainless steel. Conduit and conduit fittings shall not be welded to any structure.
No aluminum conduit or other aluminum device shall be installed in contact with bare or painted
steel or copper tubing. Aluminum conduit supported with steel brackets or clamps shall be
installed using one of the following approved methods:
Wrap conduit with 30 mils of vinyl tape, 2 in. wide under each clamp
Use the next larger trade size of PVC conduit cut in half (0.5 in. wide) to isolate the
aluminum from the steel.
6.2.6 Conduit Markers
Conduits shall be labeled or marked with a Shell-approved/-designated number on a stainless
steel tag with embossed lettering (0.25 in. high minimum) and secured with black nylon or
stainless steel cable ties. A conduit marker shall be installed at each end of the conduit, and
where conduits pass through decks, bulkheads, etc., a marker shall be installed on each side of
the penetration. Conduit shall be numbered in accordance with (3.5).
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7 CABLE AND CONDUIT PENETRATIONS
7.1 APPROVED METHODS
Cable and conduit shall penetrate walls, buildings, bulkheads, etc. using one of the following
methods:
a) Cable and conduit shall terminate in schedule 40 aluminum conduit couplings welded to
aluminum penetration plates in non-fire rated walls, or to schedule 40 steel conduit
couplings welded to steel penetration plates in fire rated walls. Couplings shall be plugged
in both ends prior to welding to prevent coupling distortion. An insulating bushing shall be
placed on the inside of the coupling to protect the conductor insulation. A closed-cell
neoprene gasketing material (2 in. wide x 0.25 in. high) shall be placed between the
penetration plate and the building wall to prevent moisture and vapors from entering the
building. Plates shall be bolted in place in the building wall framing system using 316 SS
machine bolts in tapped holes. Gasketed penetration plates shall be grounded in
accordance with Shell Standard Drawing FME-10.
b) Multi-cable transits (MCTs) shall be used in applications where the cable jacket is to be kept
continuous through the penetration. Typically, MCTs are used when the destination of the
cable in a building is not directly adjacent to the wall being penetrated and the cable jacket
would be continuous and terminated at the cabinet, panel, or device in the building. Multi-
cable transits shall also be used when a fire rating of A60 or H120 is required. Back-to-back
MCT frames shall be used in locations where a pressure rating of up to 80 psi (5.5 bar) is
required. MCTs shall be suitable for use with all types of cabling/tubing that pass through it.
c) Approved stuffing tubes for watertight or fire rated bulkheads.
d) Watertight bulkhead fittings where approved by the designated Shell responsible person.
7.2 FIREWALLS
Where cables penetrate firewalls, the penetration shall maintain the fire rating of the wall.
7.3 SINGLE CONDUCTOR POWER CABLES
Single conductor power cables shall penetrate walls, buildings, and bulkheads such that only
non-ferrous material separates the individual phase conductors.
7.4 DECK PLATE OR GRATING PENETRATIONS
Cables and cable tray passing through deck plate, drip pans, or grating shall be protected from
damage by installation of a kickplate or pipe as shown on the FSS series of Shells Standard
Electrical Details.
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8 CONDUIT BODIES AND ENCLOSURES
8.1 GENERAL
Conduit bodies and enclosures shall be designed and installed in accordance with
(Appendix B).
8.2 CONDUIT BODIES
Conduit bodies shall refer to boxes used as outlet, device, junction, splice, or pull boxes, or for
other electrical purposes.
Conduit bodies shall be constructed of aluminum and shall employ externally (male) threaded
cover connections. All threads shall be coated with an electrically conductive, corrosion-
resistant compound that is suitable for the purpose. Conduit bodies shall be rated both NEMA 7
and 3 with external (male) threads.
8.3 ENCLOSURES
Enclosures shall refer to all devices containing electrical wiring, other than conduit bodies. This
includes, but is not limited to, junction boxes, terminal boxes, and control stations.
8.3.1 Division 1 or Zone 1 Locations
Enclosures located in Class I Division 1 or Zone 1 areas shall be NRTL-listed and -labeled for
such use and shall be bolted cover, compression ring clamp or screwed cover type, and
constructed from aluminum with stainless steel hardware. Enclosure doors/covers weighing
over 25 pounds shall not be used unless hinge-supported. Bolts on multi-bolt enclosures shall
be captive, triple-thread design with a maximum of 1 1/2 turns required to tighten. All explosion-
proof enclosures shall be provided with NRTL-listed breather/drain fittings to prevent the
accumulation of moisture inside the enclosure.
8.3.2 Division 2, Zone 2 and Unclassified Locations
Enclosures located in unclassified outdoor areas or in Class I Division 2 or Zone 2 areas shall
be NEMA 4X or equivalent, unless the components contained within require an explosion-proof
(NEMA 7) enclosure. See (8.3.1) for explosion-proof enclosure requirements. Enclosures shall
be mounted using 316 stainless steel hardware. Each enclosure shall be provided with a
means to prevent the accumulation of moisture inside the enclosure. One of the following two
means shall be provided:
Two 0.1875-in. diameter holes shall be drilled in opposite bottom corners of the enclosure
(preferred method).
An appropriate drain fitting shall be installed in a 316 SS welded half-coupling flush
mounted in the bottom of the enclosure (alternate method). In no case shall the drain and
half-coupling allow water to accumulate in the bottom of the enclosure.
Either option shall include a properly sized corrosion emitter (corrosion-inhibiting desiccant
device). The emitter shall be installed inside the enclosure with a maintenance program in place
to replace the emitter at intervals no greater than one year.
8.4 INSTALLATION
J unction boxes and other enclosures containing operator interface devices shall be mounted
such that the operator interface devices are located between 41 in. and 70 in. above the
adjacent standing surface. Operator interface junction boxes shall be located adjacent to the
equipment controlled, without limiting accessibility to the equipment for maintenance, repair, or
removal. Enclosures shall be provided with a means to prevent moisture accumulation inside
the enclosure. Refer to (8.3.2) for details.
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Enclosures provided with plastic plugs installed in the cable penetration hubs for shipping shall
have all plastic plugs removed. All cable penetration hubs shall be occupied with cable
terminations or properly sized NRTL-approved, stainless steel plugs before being put into
service.
Cable or conduit entrances into enclosures shall be made with stainless steel hubs that include
integral grounding lugs (for non-metallic enclosures) or welded stainless steel half-couplings.
All penetrations shall be located in the bottom or sides of the enclosure. Top entry into
enclosures is acceptable on indoor enclosures. Field-installed, top entry, mechanical hub
connections on outdoor enclosures are not allowed in any case.
When top entry is unavoidable and needs to be made into outdoor enclosures, each entry shall
first be approved in writing by the designated Shell responsible person. In no case shall the top
entry point be above energized parts. A UV-resistant silicone shall then be applied to the hub
and cable terminator or conduit. Next, a hot or cold shrink tubing, with an adhesive coating,
shall be installed over the same to provide a watertight seal. Aluminum plates, boxes, and
enclosures shall be isolated from steel with 0.125 in. thick fiberglass isolators and secured using
316 stainless steel hardware.
All enclosures shall be grounded in accordance with (12).
8.5 IDENTIFICATION
All enclosures shall be labeled in accordance with (13).
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9 LIGHTING SYSTEMS
9.1 AC LIGHTING SYSTEM COMPONENTS
High-pressure sodium (HPS) and fluorescent, corrosion-resistant luminaires, NRTL-listed and -
labeled in accordance with UL 844 and UL 595, suitable for use in hazardous locations shall be
used in outdoor areas. All outdoor fixtures shall utilize a guard installed over the globe.
Floodlights suitable for use in hazardous locations shall be used outdoors where practical.
NOTE: Mercury vapor (MV) luminaires may only be used with prior approval from the designated Shell responsible
person.
Interior lighting in non-hazardous, air-conditioned locations shall be commercial grade,
fluorescent, or incandescent luminaires. Lighting for other non-hazardous interior locations shall
be industrial-grade, corrosion-resistant, fluorescent luminaires.
9.2 DC LIGHTING SYSTEM COMPONENTS
When required, DC luminaires shall be incandescent type, NRTL-listed and -labeled, with
temperature ratings suitable for the area. Luminaires that are not installed in environmentally
controlled spaces shall be enclosed, gasketed, and suitable for use in hazardous locations. The
fixture shall utilize a guard installed over the globe.
9.3 INSTALLATION
Location of luminaires shall be coordinated with the designated Shell responsible person to
ensure that design requirements are met, the potential for physical damage is minimized, and
maintenance access is provided. The minimum mounting height (measured from the bottom of
the luminary) shall allow at least 6 ft, 8 in. of clearance above all walkways. Poles or stanchions
used for mounting luminaires shall maintain a clearance of not less than 3 in. from any handrail
or railing and any other object.
All luminaires installed in hazardous and non-hazardous locations shall meet the requirements
of ENG0113SP, NEC, and API RP 14F or API RP 14FZ, as applicable.
Aluminum luminaires installed outdoors shall not be mounted in direct contact with bare,
galvanized, or painted steel. A 0.125-in. thick fiberglass plate shall be installed between the
luminary and steel. Mounting bolts and hardware shall be 316 stainless steel.
In high vibration areas, such as compressor installations, HPS or MV luminaires with remote
mounted ballasts may be used. Care shall be taken to limit the distance between the remote
ballast and the luminary to within the manufacturers recommendation for operation at 40C.
Lighting circuits shall be properly protected with fused switches or circuit breakers. Luminaires
shall be installed on circuits such that a failure in one circuit shall not leave an entire area in
darkness.
Each luminary shall be permanently labeled with the tag number, voltage, panelboard
designation, and circuit number. Emergency luminaires shall be labeled with a peel-and-stick
red E on white background, or as required by the AHJ . UPS luminaires shall be identified with
a peel-and-stick 0.50-in. diameter red dot.
Mercury vapor or high-pressure sodium luminaires shall be wired internally with wire rated
200C (e.g. Type SF1). Branch circuit wire rated at 90C shall be used to connect mercury
vapor, high-pressure sodium, or incandescent luminaires.
9.4 RECEPTACLES
Outdoor and workshop receptacles shall be provided with ground fault protection. Receptacles
shall be located every 100 ft (maximum). Receptacles provided for welding activities do not
require ground fault protection.
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10 AIDS TO NAVIGATION
10.1 GENERAL
The installation of aids to navigation shall conform to the requirements of NEC, USCG, and
API RP 14F or API RP 14FZ, as applicable. Aids to Navigation equipment shall be installed in
accordance with the FNA series of (Appendix B).
10.2 FOG HORNS
The fog horns shall be mounted on opposite corners near the exterior boundary of the facility as
shown on the contract drawings.
10.3 NAV-AID LANTERNS
Nav-aid lanterns shall be installed on each of the four corners of a platform, as shown on the
contract drawings, to provide unobstructed signaling through a 360 around the facility. All
lanterns shall be mounted at the same elevation above the mean water level, synchronized with
each other, and leveled.
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11 EQUIPMENT INSTALLATION
11.1 GENERAL
All equipment shall be installed in accordance with this document, Shells OPS0177A,
(Appendix B) of this document, the project contract documents and drawings, and the
appropriate equipment manufacturers recommendations.
Prior to installation, the physical and mechanical condition of all equipment shall be inspected,
and the nameplate data shall be compared to the project drawings and specifications. The
designated Shell responsible person shall be notified immediately upon discovery of damage or
a discrepancy. This equipment shall not be installed without prior written approval.
Equipment shall be installed level and plumb, and shall be properly grounded to the facility
utilizing one of the methods listed in (12). Once installation is complete, verify that all shipping
brackets, braces, straps, and other aids have been removed.
Anytime a paint system is disturbed by drilling and tapping or welding of brackets, etc. the paint
shall be repaired in accordance with ENG0080SP Coatings and Markings (Schedule P).
11.2 SWITCHGEAR AND MOTOR CONTROL CENTERS (MCC)
Switchgear and motor control center lineups shall be bolted in place in accordance with
manufacturers recommendations. After installation, required area clearances, correct
alignment, proper operation of doors, mechanisms, and removable components shall be
verified.
11.3 TRANSFORMERS
11.3.1 General
Transformers shall be leveled and bolted in place using stainless steel hardware. Proper
transformer core, frame, and enclosure grounding shall be verified. All bolted electrical field
connections shall be tightened to the proper torque using a calibrated torque wrench, in
accordance with manufacturers recommendations, and torque paint applied in the presence of
the designated Shell responsible person.
The transformer tap connections shall be as specified in the contract documents.
11.3.2 Dry Type Transformers
All lighting transformers installed outdoors shall be suitable for a marine environment with 115C
rise above ambient and a 200C insulation rating. Lighting transformers shall not be located on
open deck spaces without written approval from the designated Shell responsible person.
Transformers installed outdoors shall be TENV design and have encapsulated windings and
316 stainless steel enclosures.
11.4 MOTORS
11.4.1 General Requirements
Motors shall be provided in accordance with Shells standard motor specifications ENG0083SP
for NEMA frame motors 1/2 to 200 horsepower and ENG0084SP for large and critical AC
Induction motors. Any deviations to the requirements of these specifications shall be approved
in writing by the designated Shell responsible person.
11.4.2 Motor Controllers
Individual, field-located, motor starters shall not be used without written Shell approval. All
integral horsepower, three-phase induction motors shall be supplied from full voltage
combination motor controllers, with fused disconnects or adjustable motor circuit protectors for
short circuit protection. Controllers shall be equipped with an overload relay in each phase
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capable of de-energizing the motor. The control circuit shall be designed for 2 or 3 wire control.
If control voltage is from an external source, an interlock switch in the circuit breaker or
breaker/fuse operating mechanism and a control fuse shall be provided.
11.4.3 Motors In Hazardous Locations or Outdoor Areas
In Class 1, Division 1 or Zone 1 areas, motors shall be NRTL-listed and -labeled as explosion
proof.
In Class I, Division 2 or Zone 2 or outdoor areas, totally enclosed fan cooled (TEFC), totally
enclosed air-to-air cooled (TEAAC), totally enclosed water-to-air cooled (TEWAC), or weather
protected (WPII) motors having no arcing or high temperature devices shall be used. Motors
having arcing or high temperature devices shall be NRTL-listed and -labeled as explosion-proof,
or all arcing and high temperature devices shall be provided with enclosures approved for Class
I, Division 2 locations, or the motor shall be supplied with positive-pressure ventilation from a
source of clean air and shall comply with the requirements of NFPA 496.
DC motors shall be provided with a forced ventilation system for cooling with air intakes drawing
from a safe location, preferably outboard. The cooling air shall be exhausted through a spark
arrestor type assembly to prevent the discharge of sparks into an area where flammable vapors
could be anticipated under abnormal conditions.
Motors installed indoors in an environmentally controlled, unclassified atmosphere may be
General Purpose type.
11.5 GENERATORS
11.5.1 Installation
Generators shall be installed with automatic voltage regulators to facilitate accurate voltage
control for the electrical power distribution system. Each regulator shall be provided with a
manual voltage control feature to aid in the drying operation of the generator stator windings
when required due to abnormal climate conditions.
11.6 HEATING, VENTING, AND AIR-CONDITIONING (HVAC) EQUIPMENT
11.6.1 General
HVAC equipment (window and central units) and heat pumps installed outdoors to cool or heat
rooms or buildings shall be NRTL-listed and -labeled for the hazardous area where they are
installed.
11.6.2 Window Units
Window type HVAC systems shall be NRTL-listed and -labeled for where they are installed,
but as a minimum they shall be NRTL-listed and -labeled for Class 1, Division 2, Group D or
Zone 2, Group IIA.
Units shall be sealed at the wall to prevent air exchange between the room interior and the
outside environment.
Arcing devices such as switches, thermostats, or overloads shall be installed in the room
unless the devices are hermetically sealed.
Fresh air vent openings in air conditioners shall be permanently sealed off, and ventilation
control devices shall be removed.
Openings for wires and tubes in the bulkhead separating the outside and inside of unit shall
be plugged with duct seal. DO NOT BLOCK DRAIN FOR CONDENSATION OF THE
EVAPORATOR COIL.
Window type units should not be installed at such a height relative to the floor as to require
a ladder to facilitate the replacement of the unit. The installation should be easily
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maintainable. If excessive height is required, then provisions shall be installed to allow for
maintenance and replacement of the unit without the use of a ladder.
11.6.3 Central HVAC Systems
Central type HVAC systems shall, as a minimum, be suitable for Class 1, Division 2, Group D or
Zone 2, Group IIA locations and shall satisfy the following installation requirements:
All arcing devices in the compressor-condensing units, installed outdoors, such as
contactors, pressure or temperature switches, and overload switches, shall be installed in
explosion-proof enclosures.
Condenser fan motor, evaporator, and blower units shall be non-arcing type, or they shall
be explosion-proof.
All portions of the HVAC system installed outdoors shall be fabricated of corrosion-resistant
materials to provide adequate service in a harsh marine environment.
A permanent, corrosion-resistant nameplate or tag stating that the unit has been modified
for offshore use, along with the name of the manufacturer and pertinent equipment details
for maintenance, shall be attached.
11.7 LIGHTING PANELS
Lighting panels shall be installed with a means to lock out each individual breaker. Panelboard
mounting height shall be in conformance with NEC maximum mounting height and location
requirements. All circuits shall be legibly identified as to purpose or use on a circuit directory
located on the face or inside of the panel door. Panel boards shall have a main circuit breaker,
copper buses, separate termination facilities for neutral and ground connections, and bolt-on
type or plug-in style circuit breakers.
Lighting panels shall not be located directly over transformers unless the lighting panel is offset
from the wall to the same depth as the transformer in accordance with NEC requirements.
11.8 BATTERY SYSTEMS
Battery chargers shall be installed indoors within a controlled environment and spaced to ensure
proper ventilation in accordance with the manufacturers recommendations. In addition, barriers
shall be provided to prevent the placement of objects on top of, or the entry of any substance
into, the charger enclosure.
Batteries shall be located in adequately ventilated battery rooms or outdoors in ventilated,
corrosion-resistant enclosures. Reference API RP 14F and API RP 500 or API RP 14FZ and
API RP 505 for battery ventilation requirements.
All bolted electrical connections shall be verified for tightness using a calibrated torque wrench,
to the values required by the manufacturer, in the presence of the designated Shell responsible
person. The manufacturers approved corrosion-inhibiting grease shall be applied on the
contact surfaces of all cell-to-cell and terminal connection points.
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12 GROUNDING AND BONDING
12.1 GENERAL
Equipment grounding shall comply with the NEC and API RP 14F or API RP 14FZ, as
applicable. Insulated equipment grounding conductors shall have a continuous outer finish that
is either green or green with 1 or more yellow stripes, in accordance with NEC Article 250.119
and API RP 14F section 6.10.3.3 or API RP 14FZ section 6.10.3.3. Non-current carrying
metallic parts of electrical equipment shall be sufficiently grounded to eliminate shock hazards
and adequately carry fault currents. The resistance between equipment and ground should be
nominally 1 ohm or less and shall be no more than 5 ohms.
Even if a grounding conductor is installed in the cable, a local, visible equipment ground
connection to the platform structure is required for the following (including temporary
installations):
Transformer housings
Enclosures of motors and generators
Cable tray and channel
All machinery skid units that are not welded to the deck or module
Metallic enclosures, control stations, junction boxes, circuit breakers, panelboards, motor
starters, etc.
Switchgear and motor control center enclosures
Metal buildings that are not integrated into the deck or module
Module to module interconnect when the structures arent welded together
Tanks and vessels that are not welded to the deck or module
Immersion heaters
PLC equipment
Metal penetration plates
Flare towers and antenna towers
UPS
Grounded DC Systems (Chargers & Batteries)
All metal enclosures that house electrical devices or terminations
NOTE: In some cases, a cover or door may be required to be removed or opened to visually see the equipment
ground conductor, for example Switchgear or MCCs.
12.2 METHOD
The above items shall be grounded by either:
a welded connection between the skid or equipment and the platform structure, or
an insulated equipment grounding conductor with a continuous outer finish that is either
green or green with one or more yellow stripes, terminated with corrosion resistant
connection.
12.2.1 8.2.1 Grounding Conductor/Wire Sizing
The grounding conductor/wire shall be a minimum of #6 AWG and shall be sized as follows:
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a) Individual motors, generators, transformers, etc.
Up to 160 A (FLA) - #6 AWG
161 A (FLA) to 400 A (FLA) - #2 AWG
401 A (FLA) to 800 A (FLA) - #2/0 AWG
801 A (FLA) to 1280 A (FLA) - #4/0 AWG
Above 1281 A (FLA), see NEC Table 250.122
b) Where skids or packages having electrical equipment installed thereon are grounded by a
grounding conductor, the conductor shall be sized according to the cumulative FLA on the
package. The conductor/wire shall be protected from mechanical damage by selecting a
protected location or installing it in a nonmagnetic conduit sleeve.
12.2.2 Ground Conductor/Wire Terminations
Grounding conductors/wires shall be attached to the platform structure by a welded ground boss
or drilling and tapping a hole in the steel and utilizing 3/8 in.-16 (or larger) stud (service post) or
316 stainless steel bolt with a ring type cable terminator. The threaded stud connection shall be
lubricated with a conducting lubricant prior to installation. Use of any other methods shall
require approval from the designated Shell responsible person.
All ground connection points shall be paint and rust free prior to make up. All local grounding
jumper termination points shall be completely coated with Scotch #1602 electrical sealer after
the connections are made.
Ground conductors/wires attached to moveable equipment shall be installed to permit
movement.
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13 LABELING AND NAMEPLATES
13.1 GENERAL
All electrical equipment (including enclosures, panels, and junction boxes) shall be provided
with a master nameplate, that displays a text name, a description, and an identifying number as
defined by Shells ENG0073SP Human Factors Engineering Specification for Labeling of
Facilities, Equipment, and Piping, Section 2.
All gauges, controls, lights, etc. on a panel, box, or other enclosure shall also be labeled. All
labels shall be placed above their respective gauge, indicator, etc.
Nameplates shall be color-coded in accordance with ENG0073SP, Sections 2 and 8.
13.2 MATERIAL
All panel-mounted label plates shall be 0.125 in. thick, 3-ply phenolic or 2-plex labels with
engraved lettering, (0.1875 in. high minimum), 45 beveled perimeter, and attached with
stainless steel screws and aircraft type self-locking nuts. Screw holes in the label shall be
slightly oversized to allow for expansion and contraction of the label. For explosion-proof
enclosures, labels shall be attached using silicone or other UV-resistant adhesives that will
result in permanent adhesion.
13.3 EQUIPMENT TAGS
Other equipment shall be labeled/marked with stainless steel tags with embossed or debossed
lettering (0.25 in. minimum letters) and secured with black nylon or stainless steel cable ties.
13.4 INDOOR TAGS
Labeling for items installed indoors not subject to dirt or abuse may be the vinyl peel-and-stick
type. The color and size requirements given above shall apply.
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14 QUALITY ASSURANCE / QUALITY CONTROL (QA/QC)
14.1 GENERAL
Construction Verification Check Sheets shall be completed for each component and cable
installed. Completed check sheets shall be submitted to the designated Shell responsible
person. Recommended check sheets can be found in (Appendix D).
14.2 INSTRUMENTATION CABLES
Instrumentation conductors/wiring shall be tested with an ohmmeter for continuity prior to
termination.
14.3 LOW VOLTAGE (UP TO 600 V) POWER AND CONTROL CABLES
All power cables shall be subjected to insulation resistance tests on all power conductors once
terminated, unless the power cable connects to a VFD. For power cables connected to VFDs,
insulation resistance shall be tested before final termination, but after all lugs and other
preparations are complete. The insulation-resistance test shall be performed on each conductor
with respect to ground and adjacent conductors. Applied potential and pass criteria shall be in
accordance with Table 7.
All control conductors/wiring shall be tested with an ohmmeter for continuity.
If the test indicates that a conductor or cable has been damaged, the Contractor shall notify the
designated Shell responsible person immediately and the conductors shall not be terminated.
All electrical power cable (P#-XXXX) terminations shall be tightened to the proper torque using
a calibrated torque wrench, as in accordance with manufacturers recommendations or in
accordance with (Appendix E), documented in accordance with (Appendix D), and torque paint
applied. Cables #4/0 and larger shall be torqued, witnessed and signed off by the designated
Shell responsible person.
14.4 MEDIUM VOLTAGE (601 VAC TO 34K VAC) CABLES
Prior to cable termination and after installation, an insulation-resistance test shall be performed
utilizing a megohmmeter using applied potential and pass criteria shall be in accordance with
Table 7. Each conductor shall be individually tested with all other conductors and shields
grounded. Test duration shall be 1 minute.
Next a shield-continuity test shall be performed on each power cable by ohmmeter method.
Following stress relief installation and termination, conductors shall be high potential tested to
verify the integrity of the termination. The high potential test shall be done before termination if
connected to a VFD. Pass-fail criteria for all high potential testing shall be in accordance with
the manufacturers test voltage and pass criteria, or by experienced testing firms guidelines for
passing values and shall be approved in writing by the designated Shell responsible person.
Test voltages shall not exceed 80% of cable manufacturers factory test value or the values in
Table 6 below.
The DC acceptance test (high potential) is performed on all medium voltage cables, including
terminations and joints, after cable system installation and before the cable system is placed
into service. These tests shall be in accordance with ANSI/IEEE 400, ICEA S-93-639/NEMA
WC 74, ICEA S-94-649, and ICEA S-97-682 (reference section 7 [Medium Voltage Cables] of
NETA Acceptance Testing Specification [ATS]).
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Table 7 Medium-Voltage Cables
Maximum Maintenance Test Voltages (kV, DC)
Insulation
Type
Rated Cable
Voltage (kV)
Insulation Level
(Percent)
Test Voltage
kV, DC
5 100 19
5 133 19
15 100 41
15 133 49
Elastomeric:
Butyl and Oil
Base
25 100 60
5 100 19
5 133 19
8 100 26
8 133 26
15 100 41
15 133 49
25 100 60
25 133 75
28 100 64
Elastomeric:
EPR
35 100 75

All electrical cable terminations shall be tightened to the proper torque using a calibrated torque
wrench, as in accordance with manufacturers recommendations or in accordance with
(Appendix E), documented in accordance with (Appendix D) and torque paint applied in the
presence of a designated Shell responsible person.
14.5 EQUIPMENT
All electrical equipment shall be megger tested for acceptance in accordance with Table 8.
14.6 SWITCHGEAR AND MOTOR CONTROL CENTERS (MCC)
In the presence of a designated Shell responsible person, all bolted electrical connections, shall
be:
tightened to the proper torque using a calibrated torque wrench, as in accordance with
manufacturers recommendations or in accordance with (Appendix E),
documented in accordance with (Appendix D), and
given an application of torque paint.
The designated Shell responsible person shall affix a tag to the MCC section, switchgear
section, etc. stating the date the connection was made, torque value applied, and name of the
Shell representative that witnessed the procedure.
All low voltage switchgear and motor control shall be subjected to insulation-resistance tests on
each bus section, phase-to-phase and phase-to-ground, for 1 minute. The value shall be
recorded in the presence of a designated Shell responsible person prior to energizing circuits.
Its insulation resistance value shall be greater than the values in Table 8 below.
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Table 8 Equipment Insulation Resistance Acceptance Levels
Nominal Rating
of Equipment in Volts
Minimum Test
Voltage, DC
Recommended
Minimum
Insulation Resistance in
Megohms
250 500 25
600 1,000 100
1,000 1,000 100
2,500 1,000 500
5,000 5,000 1,000
8,000 5,000 2,000

All medium voltage switchgear and motor control shall be subjected to an AC voltage withstand
test (Hipot) on each bus section, each phase to ground with phases not under test grounded, in
accordance with manufacturers published data. If manufacturer has no recommendation for
this test, it shall be in accordance with Table 9 below. The test voltage shall be applied for 1
minute. The value shall be recorded in the presence of a designated Shell responsible person
prior to energizing circuits. The equipment shall pass the withstand test values in Table 9 below
in order to be energized.
Table 9 Medium Voltage AC Withstand Test Acceptance Levels (DC reference only)
Maximum Test Voltage kV
Type of Switchgear
Rated Maximum
Voltage
(kV) (rms)
AC DC
4.76 14 20
8.25 27 37
15.0 27 37
27.0 45
Metal-Clad
Switchgear
38.0 60
15.5 37
38.0 60
Station-Type
Cubicle Switchgear
72.5 120
4.76 14 20
8.25 19 27
15.0 27 37
15.5 37 52
25.8 45
Metal Enclosed
Interrupter
Switchgear
38.0 60

Where applicable, the current and potential transformer (CT and PT) ratios and polarity shall be
checked to see that they correspond with the contract documents.
14.7 TRANSFORMERS
Transformer insulation resistance testing detailed below shall be in accordance with the latest
revision of NETA ATS.
14.7.1 Dry Type Transformers
Prior to initial energization, small, low-voltage, air-cooled, dry type transformers which are not
located within an MCC or switchgear lineup, shall have insulation-resistance tests performed
winding-to-winding and each winding-to-ground for a 1-minute duration with test voltage in
accordance with Table 10 below.
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14.7.2 Liquid-Filled Transformers
Large, medium voltage, air-cooled or liquid cooled, transformers: Insulation-resistance tests
shall be performed winding-to-winding and each winding-to-ground for a 1-minute duration with
test voltage in accordance with Table 10 below. The polarization index shall be calculated and
shall be greater than 1.0 and shall be recorded for future reference. The turns-ratio test shall be
conducted, and the results should not deviate more than 1-half percent from either the adjacent
coils or the calculated ratio.
Liquid levels shall be verified that they are correct. For transformers with nitrogen or other gas
blanket, verify that a positive pressure (in accordance with the manufacturers data) is
maintained.
Fluid Checks
An insulating fluid sample shall be taken and laboratory-tested in accordance with ASTM D-923.
Tests shall include:
Dielectric strength
Acid Neutralization Number
Interfacial tension
Color
PPM Water
The results of these tests shall be reviewed and approved by the designated Shell responsible
person prior to initially energizing the transformer.
CAUTION: The appropriate use of PPE and procedures are required when obtaining oil
samples from power transformers.
Table 10 Insulation Resistance Tests for Transformers
Recommended Minimum
Insulation Resistance in Megohms
Transformer Coil
Rating Type in Volts
Minimum DC
Test
Voltage Liquid Filled Dry
0 - 600 1000 100 500
601 - 5000 2500 1000 5000
Greater than 5000 5000 5000 25000
14.8 MOTORS
All motor insulation resistance testing shall be shall be in accordance with IEEE Std. 43 2000
and the test voltage and pass criteria shall be in accordance with Table 9. For motors larger
than 200 horsepower the test duration shall be for ten minutes, and the polarization index shall
be calculated. The polarization index ratio should be at least 2.0 for Class B insulation and
Class F insulation machines. For motors 200 horsepower and less the test duration shall be for
1 minute. The Dialectric Absorption (DA) ratio shall be 1.5 or higher.
14.8.1 Installation
The following procedures shall be followed if a motor has been stored in an exposed location for
more than 1 month, or is being placed into operation for the first time:
Check motor breather and drain for proper operation.
Preheat motor with space heater or low voltage heating circuit for minimum of 24 hours.
For direct-coupled motor drives, when specified, perform special tests such as air gap
spacing and pedestal alignment.
ENG0039SP
J anuary 2010
Page 43

Confirm correct application of manufacturers recommended lubricants.
Check motor circuit insulation from starter end of feeder after completing connection of
motor. Perform winding-to-ground insulation resistance tests. The minimum acceptable
readings shall be as shown below in section (14.8).
Perform an uncoupled rotation test to ensure correct shaft direction. Verify overloads with
proper settings are installed.
Verify control circuits function properly.
Measure and record running amps.
14.9 GENERATORS
The following tests shall be in accordance with NETA ATS- 2003.
a) Visual and Mechanical Inspection
Confirm correct application and amounts of manufacturers recommended lubricants.
Inspect and verify grounding.
Tighten all bolted electrical field connections to the proper torque using a calibrated
torque wrench, in accordance with manufacturers recommendations, in the presence of
the designated Shell responsible person.
b) Electrical Tests
Perform generator stator winding insulation resistance test in accordance with (14.8).
Calculate polarization index. Minimum polarization index value shall be 2.0.
Perform stator winding DC overpotential (Hipot) test in accordance with ANSI/IEEE 95
for medium voltage machines. If no evidence of distress or insulation failure is
observed by the end of the total time of voltage application, the winding is considered to
have passed the test.
Verify that the generator space heaters are functional.
Perform resistance tests on stator RTDs.
Perform vibration baseline test
ENG0039SP
J anuary 2010
Page 44

15 GLOSSARY
General technical terms used in this document will normally be based on the IEEE Standard
Dictionary of Electrical and Electronics Terms (IEEE Standard 100).
Term/Abbreviation Definition
Aluminum Aluminum shall refer to aluminum alloys containing
0.4% or less copper. These alloys are sometimes
referred to as copper-free or low copper content
aluminum.
Nationally Recognized
Testing Laboratory (NRTL)
For all installations designed to North American
standards Underwriters Laboratories (UL), Factory
Mutual Research Corp. (FM), and ETL Testing
Laboratories, Inc. (ETL) are considered to be
approved NRTL; Canadian Standards Association
(CSA) is approved if properly labeled for the US. For
other installations, designs shall meet the
requirements of the governing bodies.
High Temperature Devices A device whose maximum operating temperature
exceeds 80% of the ignition temperature in degrees
C of all of the gas or vapor involved.
Stainless Steel (SS) Stainless steel shall mean type 316 SS unless
otherwise noted.
Standard Drawing Standard, primarily pictorial, representing an item or
configuration and considered to have wide
applicability in UA Deepwater or SIEP-EP Projects-
Offshore Engineering & Projects.
EMT Electrical Metallic Tubing
HVAC Heating, Ventilation, and Air-Conditioning
ENG0039SP
J anuary 2010
Page 45

16 REFERENCE TABLES
In this Specification, reference is made to the publications listed in the tables below. These
documents are incorporated by reference and their requirements shall apply as appropriate.
Unless specifically designated by date, the latest edition of each publication shall be used,
together with any amendments/supplements/revisions thereto. Care should be taken because
MMS and USCG government regulations make reference to specific editions of some
specifications, and do NOT allow substitution of more recent editions of specifications than
those specifically referenced in the CFRs.
UA DEEPWATER STANDARDS and SPECIFICATIONS

SEPCo Human Factors Engineering Specification for Labeling
of Facilities, Equipment, and Piping
ENG0073SP
Coatings and Markings (Schedule P) ENG0080SP
Electrical Equipment Specification NEMA Frame (1/2-200 HP)
Induction Motors (formerly Sch. U-2)
ENG0083SP
Electrical Equipment Specification NEMA Large Frame (Over
200 HP) Induction Motors (formerly Sch. U-3)
ENG0084SP
Electrical Engineering Design Specification ENG0113
Portable Electronic Devices OPS0175
Operation Requirements for Electrical Systems Offshore OPS0177A
Safe Work Planning and Authorization System (SWPA) HSE0008
Electrical Safe Work Practices HSE0038-PR01
REGULATIONS

Code of Federal Regulations, Title 30 Mineral Resources CFR 30
Code of Federal Regulations, Title 33 Navigation and
Navigable Waters
CFR 33
Code of Federal Regulations, Title 46 Shipping CFR 46
INDUSTRY STANDARDS

API Manual of Petroleum Measurement Standards
API MPMS
Recommended Practice for Analysis, Design, Installation, and
Testing Basic Surface Safety Systems for Offshore Production
Platforms
API RP 14C
Recommended Practice for Design an Installation of Electrical
Systems for Fixed and Floating Offshore Petroleum Facilities
for Unclassified and Class 1, Division 1 and Division 2
Locations
API RP 14F
Recommended Practice for Design and Installation of Electrical
Systems for Fixed and Floating Offshore Petroleum Facilities
for Unclassified and Class I, Zone 0, Zone 1, and Zone 2
Locations
API RP 14FZ
Recommended Practice for Classification of Locations for
Electrical Installations at Petroleum Facilities Classified as
Class I, Division 1 and Division 2
API RP 500
Recommended Practice for Classification of Locations for
Electrical Installations at Petroleum Facilities Classified as
Class I, Zone 0, Zone 1 and Zone 2
API RP 505
Standard Specification for Concentric-lay-Stranded Copper
Conductors, Hard, Medium-Hard, or Soft
ASTM B 8
ENG0039SP
J anuary 2010
Page 46

Standard Specification for Rope-Lay-Stranded Copper
Conductors Having Concentric-Stranded Members, for
Electrical Conductors
ASTM B 173
Standard Practices for Sampling Electrical Insulating Liquids ASTM D 923
5-46 kV Shielded Power Cable for Use in the Transmission and
Distribution of Electric Energy
ICEA S-93-639
Standard for Concentric Neutral Cables Rated 5-46 kV ICEA S-94-649
Standard for Utility Shielded Power Cables Rates 5-46 kV ICEA S-97-682
IEEE Recommended Practice for Testing Insulation Resistance
of Rotating Machinery
IEEE Standard 43
IEEE Recommended Practice for Electric Installations on
Shipboard
IEEE Standard 45
The Authoritative Dictionary of IEEE Standard Terms IEEE Standard 100
Guide for Field Testing and Evaluation of the Insulation of
Shielded Power Cable Systems
IEEE 400
ERTA Recommended Practice for Marine Cable for Use on
Shipboard and Fixed or Floating Marine Platforms
IEEE 1580
National Fire Protection Association, National Electrical Code NFPA 70 (NEC)
Standard for Electrical Safety in the Workplace NFPA 70E
Standard for Purged and Pressurized Enclosures for Electrical
Equipment
NFPA 496
Fiberglass Cable Tray Systems NEMA FG1
Metallic Cable Tray Systems NEMA VE1
Cable Tray Installation Guidelines NEMA VE2
Acceptance Testing Specifications For Electrical Power
Distribution Equipment and Systems
NETA ATS
UL Standard for Marine-Type Electric Lighting Fixtures UL 595
Standard for Electric Lighting Fixtures for Use in Hazardous
(Classified) Locations
UL 844

ENG0039SP
J anuary 2010
Page 47

APPENDIX A ELECTRICAL BILL OF MATERIALS LISTING
Click here for an electrical bill of materials listing.

APPENDIX B STANDARD ELECTRICAL DETAILS
Click here for a collection of standard electrical details.

APPENDIX C APPROVED LIST OF MANUFACTURERS
Click here for a list of approved manufacturers, organized by component type.

APPENDIX D ELECTRICAL CHECK SHEET INDEX
Click here for a hyperlinked index of electrical check sheets.

APPENDIX E TORQUE VALUE OF BOLTS
Click here for bolt torque value information.

ENG0039SP (Schedule F)
Appendix C

Approved Manufacturers List
Electrical Equipment and Materials

J anuary 2010

Rev. 5.0


ENG0039SP, Appendix C
J anuary 2010
Page 2

NOTE: Obtain approval from the Electrical Technical Authority before acquiring material from a Manufacturer not
shown in these tables.
Table 1 Cables......................................................................................................................................3
Table 2 Cable Terminators ..................................................................................................................3
Table 3 Cable Lugs ..............................................................................................................................3
Table 4 Cable Terminations/Splices...................................................................................................4
Table 5 Cable/Wire Markers Heat Shrinkable/Sleeve Type ...........................................................4
Table 6 Terminal Blocks......................................................................................................................4
Table 7 Penetration Devices ...............................................................................................................4
Table 8 Clamps ....................................................................................................................................5
Table 9 Studs .......................................................................................................................................5
Table 10 Cable Ties ...............................................................................................................................5
Table 11 Cable Tray & Fixing Struts.....................................................................................................5
Table 12 Conduit Fittings......................................................................................................................5
Table 13 Electrical Coatings and Lubricants ......................................................................................6
Table 14 UPS..........................................................................................................................................6
Table 15 Low Voltage Motors ...............................................................................................................6
Table 16 Medium Voltage Motors .........................................................................................................7
Table 17 Medium Voltage Synchronous Motors .................................................................................7
Table 18 DC Motors ...............................................................................................................................7
Table 19 Lights.......................................................................................................................................8
Table 20 Self-Contained Standby .........................................................................................................8
Table 21 Lighting Transformers (Dry Type Less than 600V Primary) ..............................................8

J anuary 2010
Page 3
Table 1 Cables
Manufacturer Notes
Okonite (Power & Control, Instrument) Preferred Manufacturer
Rockbestos (Power & Control, Instrument) Preferred Manufacturer
Amercable (Marine) Preferred Manufacturer
Southwire (Power & Control, Instrument) Preferred Manufacturer
Draka Kabel Preferred Manufacturer*
ABB-Norsk Cable Preferred Manufacturer *
Alcatel Preferred Manufacturer *
NOSKAB Preferred Manufacturer *
Kukdong Preferred Manufacturer *
Tyco Preferred Manufacturer *
General Cable Preferred Manufacturer *
Service Wire (Power & Control) Acceptable Manufacturer
Brand Rex (Marine) Acceptable Manufacturer
Kerite (Power & Control) Acceptable Manufacturer
Pirelli (Subsea) Acceptable Manufacturer
* This Manufacturer either also provides or solely provides European equipment (IEC) for
projects that do not take place in the U.S.
Table 2 Cable Terminators
Manufacturer Notes
Thomas & Betts Preferred Manufacturer
Crouse-Hinds Preferred Manufacturer
Hawk Preferred Manufacturer
BICC Acceptable Manufacturer
CMP Acceptable Manufacturer

Table 3 Cable Lugs
Manufacturer Notes
Burndy Preferred Manufacturer
3M Preferred Manufacturer
Blackburn Acceptable Manufacturer

J anuary 2010
Page 4
Table 4 Cable Terminations/Splices
Manufacturer Notes
Raychem Preferred Manufacturer
Euromould Acceptable Manufacturer
Bi-Hold Acceptable Manufacturer

Table 5 Cable/Wire Markers Heat Shrinkable/Sleeve Type
Manufacturer Notes
Raychem Preferred Manufacturer
Brady Acceptable Manufacturer
W.H. Company Acceptable Manufacturer
Chritchely Acceptable Manufacturer

Table 6 Terminal Blocks
Manufacturer Notes
Entrelec Wago Preferred Manufacturer
Wago Preferred Manufacturer
Wiedmueller Preferred Manufacturer
Allen-Bradley Acceptable Manufacturer
Buchanan Acceptable Manufacturer
Electrovert Acceptable Manufacturer
Phoenix Acceptable Manufacturer

Table 7 Penetration Devices
Manufacturer Notes
Myers (Conduit Hubs) Preferred Manufacturer
Alum-A-Fab (Aluminum Penetration
Plates)
Preferred Manufacturer
Red Dot (Conduit Hubs) Preferred Manufacturer
MCT Brattberg (Cable Transit Frames &
Blocks)
Rox Blocks Preferred Manufacturer
T&B (Conduit Hubs) Preferred Manufacturer

J anuary 2010
Page 5
Table 8 Clamps
Manufacturer Notes
Nelson Electric (316 SS Carpenter
Clamps)
Production Fastening Systems, Inc.
(Slotted Cable Supports)
Pirelli (ex-BICC products) Preferred Manufacturer
Ellis Patents Preferred Manufacturer

Table 9 Studs
Manufacturer Notes
Nelson Electric 316 SS Welded Stud Preferred Manufacturer
Hilti X-BT 316 SS Powder Actuated Stud Preferred Manufacturer
Production Fastening Systems, Inc. 316SS
Type ARC ST Welded Stud
Acceptable Manufacturer

Table 10 Cable Ties
Manufacturer Notes
Panduit Acceptable Manufacturer

Table 11 Cable Tray & Fixing Struts
Manufacturer Notes
B-Line (Aluminum) Preferred Manufacturer
Seasafe (Fiberglass) Preferred Manufacturer
Unistrut Preferred Manufacturer
Monstrut Acceptable Manufacturer
Hilti Acceptable Manufacturer
Thomas & Betts Acceptable Manufacturer

Table 12 Conduit Fittings
Manufacturer Notes
Appleton Preferred Manufacturer
Killark Acceptable Manufacturer

J anuary 2010
Page 6
Table 13 Electrical Coatings and Lubricants
Manufacturer Notes
Thomas & Betts (Kopr Shield CP-128 Lug
to Lug or Lug to Steel)
Crouse Hinds STL (Noncurrent-carrying,
threaded connections)
3M Scotch #1602 (Sealer) Preferred Manufacturer

Table 14 UPS
Manufacturer Notes
Solid State Controls (SCI) Preferred Manufacturer
AEG/SAFT (Germany) Preferred Manufacturer *
Merlin Gerin (France) Preferred Manufacturer *
Toshiba Acceptable Manufacturer
Gutor Acceptable Manufacturer
GE Acceptable Manufacturer
Emerson (Liebert) (UK) Acceptable Manufacturer *
Chloride Power (France) Acceptable Manufacturer *
Table 15 Low Voltage Motors
Manufacturer Notes
Siemens (Germany & USA) (NEMA & IEC) Preferred Manufacturer
Reliance Electric Preferred Manufacturer
ABB (Finland, Sweden) Acceptable Manufacturer *
Brook Hansen (UK) Acceptable Manufacturer *
Loher (Germany) Acceptable Manufacturer *
Feltem & Guilleaume Acceptable Manufacturer *
Toshiba Acceptable Manufacturer
US Electric Motors Acceptable Manufacturer
Baldor Acceptable Manufacturer
Teco Westinghouse (Large Frames) (4
pole only)

J anuary 2010
Page 7
Table 16 Medium Voltage Motors
Manufacturer Notes
Siemens Preferred Manufacturer
Reliance Preferred Manufacturer
Alsthom Acceptable Manufacturer *
Holec Acceptable Manufacturer *
FKI (Brush & Laurence Scott) Acceptable Manufacturer *
ABB Acceptable Manufacturer
Teco-Westinghouse (Large Frames) (4
pole only)
Table 17 Medium Voltage Synchronous Motors
Manufacturer Notes
GE Preferred Manufacturer
Teco-Westinghouse Acceptable Manufacturer

Table 18 DC Motors
Manufacturer Notes
Reliance Electric Preferred Manufacturer
Harrischfeger Acceptable Manufacturer

J anuary 2010
Page 8
Table 19 Lights
Manufacturer Notes
Stahl (Germany) Preferred Manufacturer
Lithonia (Indoor Only) Preferred Manufacturer
Hubbell Preferred Manufacturer
Pauluhn Preferred Manufacturer
Rig-A-Lite Preferred Manufacturer
CEAG Acceptable Manufacturer
Chalmit (UK) Acceptable Manufacturer
Victor (UK) Acceptable Manufacturer
Schuch (Germany) Acceptable Manufacturer
IMT (Netherlands) Acceptable Manufacturer
Legrand (France) Acceptable Manufacturer
Metalux Acceptable Manufacturer
Appleton Acceptable Manufacturer
Killark Acceptable Manufacturer
Thomas and Betts (Hazlux) Acceptable Manufacturer

Table 20 Self-Contained Standby
Manufacturer Notes
Dual-Lite Preferred Manufacturer
Exide Preferred Manufacturer
CEAG Preferred Manufacturer
Sentry Acceptable Manufacturer
Victor Acceptable Manufacturer

Table 21 Lighting Transformers (Dry Type Less than 600V Primary)
Manufacturer Notes
Olsen (Outdoor Epoxy filled) Preferred Manufacturer
Cutler-Hammer Preferred Manufacturer
J efferson Electric Acceptable Manufacturer
Westinghouse Acceptable Manufacturer


Appendix D

Electrical Check Sheet Index

J anuary 2010

Rev. 5.0


ENG0039SP, Appendix D
J anuary 2010
Page 2
APPENDIX D ELECTRICAL CHECK SHEET INDEX
Click the links in the table below to access the referenced electrical check sheet.
Tag Description Associated Documents Required Pages
DR-01 Discrepancy/Deficiency Report 1
CV-01 Specialty Cable DR-01 2
EI-01 Cable Termination DR-01 ET-03, 4, 5, 6, 9 2
EI-02 Cable Installation DR-01 ET-03, 4, 5, 6, 9 2
EI-03 Equipment Grounding DR-01 Sch F 2
EI-04 Cable Tray Grounding DR-01 Sch F Sec. 4.2.4 RFI-003-GL 2
EI-05 Cable Tray Installation Inspection DR-01 Sch F Sec. 4.2 2
EI-06 Lighting and Receptacles DR-01 2
EI-07 Nav Aid System DR-01 EI-03 1
EI-08 Page/Party System DR-01 EI-01, 2, 3 ET-03, 6 1
EI-09 Electrical Equipment Installation Inspection DR-01 EI-03 1
EI-10 MCC and Switchgear Installation Inspection DR-01 2
EI-11 Vertical Cable Tray Inspection DR-01 Sch F 1
EI-12 Change Request/RFI Inspection DR-01 1
ET-01 Motor Insulation and Rotation DR-01 ET-02 2
ET-02 Low Voltage Motor Insulation DR-01 EI-02, 3 ET-03 2
ET-03 Cable Conductor Continuity DR-01 1
ET-04 High Potential Test Medium Voltage 6
ET-05 Insulation Test Power Cable DR-01 Sch F 2
ET-06 Insulation Test Instrument Cable DR-01 2
ET-08 MCC and Switchgear Bus Interconnect DR-01 1
ET-09 Insulation Test Control Cable DR-01 2
II-01 Instrument Installation Inspection DR-01 2
IT-01
Installation Inspection and Leak Testing
Process Systems Tagged Tubing DR-01 2
IT-02
Process Systems Detailed Tubing DR-01 2
IT-03
Pneumatic Supply, Instrument Air and
Control Detailed Tubing DR-01 2
IT-04 Fusible Plug Loop Installation DR-01 2
IT-05
Pneumatic Supply, Instrument Air and
Control Tagged Tubing DR-01 2

Installation inspected and tested by responsible vendor technician. (Please print vendor company name and vendor technician's name in the
comments section of this form.)
SPECIALTY CABLE
CV-01
Perform the following tests:
Serial No.:
1.
2.
Installation complete.
Installation in accordance with project documents (list reference drawings).
3.
CABLE TAG
Contractor QC
Initials Passed w/DR-01
Shell RP
Initials Date SOURCE INFO DESTINATION INFO
This form to be completed by the responsible vendor technician. This individual is to verify and validate that each unique
specialty cable installation is complete, in accordance with project documents, and has been inspected and tested by himself
or his firm and the cable has passed within the specific requirements of that installation and application.
NOTE:
Module:
1
Comments:
BOM/Description: -
2 3
Module:
1
Comments:
BOM/Description: -
2 3
Module:
1
Comments:
BOM/Description: -
2 3
Module:
1
Comments:
BOM/Description: -
2 3
Module:
1
Comments:
BOM/Description: -
2 3
[CBL] rptCBL_CV01 Page 1 of 2 Data Entry:
Installation inspected and tested by responsible vendor technician. (Please print vendor company name and vendor technician's name in the
comments section of this form.)
SPECIALTY CABLE
CV-01
Serial No.:
1.
2.
Installation complete.
Installation in accordance with project documents (list reference drawings).
3.
CABLE TAG
Contractor QC
Shell RP
This form to be completed by the responsible vendor technician. This individual is to verify and validate that each unique
specialty cable installation is complete, in accordance with project documents, and has been inspected and tested by himself
or his firm and the cable has passed within the specific requirements of that installation and application.
NOTE:
Module:
1
Comments:
BOM/Description: -
2 3
[CBL] rptCBL_CV01 Page 2 of 2 Data Entry:
DISCREPANCY / DEFICIENCY REPORT
DR-01
Serial No.:
Module:
Item/Tag No.
Red Tag No.
DISCREPANCY / DEFICIENCY:
Associated Checksheet:
Checksheet Serial No.
Deck Area:
COMMENTS & DISPOSITION:
SHELL QA COORDINATOR: DR-01 Cleared Date:
Contractor Tech:
Contractor QC Coord:
Shell E&I Inspector:
Date:
Date:
Date:
rptDR01 Page 1 of 1 Data Entry:
CABLE TERMINATION
EI-01
Perform the following tests/inspections:
1.
2.
Serial No.:
Compare conductor termination points to the latest drawing or change request number and record number in "Drawing No" space below.
Inspect conductor terminations for tightness and wire markers for correct numbers as per the latest drawing or change request.
3. Verify that either forms ET-04 (Hypot), ET-05, ET-06 or ET-09 (Insulation) and ET-03 (Continuity) are complete.
CABLE TAG
Drawing No.: __________________
Drawing No.: __________________
1 3
Comments:
BOM/Description: -
2
1 3
Comments:
2
Contractor QC
Shell RP
Initials Date
S O U R C E :
D E S T I N A T I O N :
Drawing No.: __________________
Drawing No.: __________________
1 3
Comments:
BOM/Description: -
2
1 3
Comments:
2
Contractor QC
Shell RP
Initials Date
S O U R C E :
Drawing No.: __________________
Drawing No.: __________________
1 3
Comments:
BOM/Description: -
2
1 3
Comments:
2
Contractor QC
Shell RP
Initials Date
S O U R C E :
[CBL] rptCBL_EI01 Page 1 of 2 Data Entry:
CABLE TERMINATION
EI-01
1.
2.
Serial No.:
Compare conductor termination points to the latest drawing or change request number and record number in "Drawing No" space below.
Inspect conductor terminations for tightness and wire markers for correct numbers as per the latest drawing or change request.
3. Verify that either forms ET-04 (Hypot), ET-05, ET-06 or ET-09 (Insulation) and ET-03 (Continuity) are complete.
Drawing No.: __________________
Drawing No.: __________________
1 3
Comments:
BOM/Description: -
2
1 3
Comments:
2
Contractor QC
Shell RP
Initials Date
S O U R C E :
Drawing No.: __________________
Drawing No.: __________________
1 3
Comments:
BOM/Description: -
2
1 3
Comments:
2
Contractor QC
Shell RP
Initials Date
S O U R C E :
Drawing No.: __________________
Drawing No.: __________________
1 3
Comments:
BOM/Description: -
2
1 3
Comments:
2
Contractor QC
Shell RP
Initials Date
S O U R C E :
CABLE INSTALLATION
EI-02
1.
2.
Serial No.:
Compare conductor size and quantity to the latest cable schedule or change request and record number in "Drawing No" space below.
Verify manufacturer and trade name jacket markings as per Schedule F.
3. Verify generic designation, voltage rating and temperature rating of the conductor insulation as per Schedule F.
4.
5.
Inspect cable glands for correct type and proper installation as per last cable schedule or change request.
Check cable ID tags for correct number and clarity as per the latest cable schedule or change request.
6. Check for cable jacket damage.
7. Cable supported in trays/studs properly. Maximum 3 cables per tie. Ties spaced properly per Schedule F.
CABLE TAG
Drawing No.: _________________________
Drawing No.: _________________________
1 3
Comments:
BOM/Description: -
2
1 3
Comments:
2
Contractor QC
Shell RP
Initials Date
S O U R C E :
5 4
5 4
7 6
7 6
Drawing No.: _________________________
Drawing No.: _________________________
1 3
Comments:
BOM/Description: -
2
1 3
Comments:
2
Contractor QC
Shell RP
Initials Date
S O U R C E :
5 4
5 4
7 6
7 6
Drawing No.: _________________________
Drawing No.: _________________________
1 3
Comments:
BOM/Description: -
2
1 3
Comments:
2
Contractor QC
Shell RP
Initials Date
S O U R C E :
5 4
5 4
7 6
7 6
CABLE INSTALLATION
EI-02
1.
2.
Serial No.:
Compare conductor size and quantity to the latest cable schedule or change request and record number in "Drawing No" space below.
Verify manufacturer and trade name jacket markings as per Schedule F.
3. Verify generic designation, voltage rating and temperature rating of the conductor insulation as per Schedule F.
4.
5.
Inspect cable glands for correct type and proper installation as per last cable schedule or change request.
Check cable ID tags for correct number and clarity as per the latest cable schedule or change request.
6. Check for cable jacket damage.
7. Cable supported in trays/studs properly. Maximum 3 cables per tie. Ties spaced properly per Schedule F.
Drawing No.: _________________________
Drawing No.: _________________________
1 3
Comments:
BOM/Description: -
2
1 3
Comments:
2
Contractor QC
Shell RP
Initials Date
S O U R C E :
5 4
5 4
7 6
7 6
Drawing No.: _________________________
Drawing No.: _________________________
1 3
Comments:
BOM/Description: -
2
1 3
Comments:
2
Contractor QC
Shell RP
Initials Date
S O U R C E :
5 4
5 4
7 6
7 6
Drawing No.: _________________________
Drawing No.: _________________________
1 3
Comments:
BOM/Description: -
2
1 3
Comments:
2
Contractor QC
Shell RP
Initials Date
S O U R C E :
5 4
5 4
7 6
7 6
1.
2.
3.
EQUIPMENT GROUNDING
EI-03
Serial No.:
TAG NUMBER MODULE
DWG
Ref
Inspect bolted and exothermic welded connections for tight threaded connections and positive contact with conductive surfaces.
Inspect for proper application of "Scotch Ivy" to exposed connections.
Where applicable, ensure that grounding conductors are supported at 2'-0" intervals.
Contractor QC
Shell RP
Initials Date
DETAIL
4. Record ground wire size.
Comments: Description:
1 2 3
Ground Wire Size:
4
1 2 3
Ground Wire Size:
4
1 2 3
Ground Wire Size:
4
1 2 3
Ground Wire Size:
4
1 2 3
Ground Wire Size:
4
[ED] rptED_EI03 Page 1 of 2 Data Entry:
1.
2.
3.
EQUIPMENT GROUNDING
EI-03
Serial No.:
TAG NUMBER MODULE
DWG
Ref
Inspect bolted and exothermic welded connections for tight threaded connections and positive contact with conductive surfaces.
Inspect for proper application of "Scotch Ivy" to exposed connections.
Where applicable, ensure that grounding conductors are supported at 2'-0" intervals.
Contractor QC
Shell RP
Initials Date
DETAIL
4. Record ground wire size.
1 2 3
Ground Wire Size:
4
Inspect all Cable Tray Segments for the following:
1.
2.
3.
4.
Verify bonding jumpers installed at discontinuous tray, expansion splice plates and end of runs.
Inspect bonding jumpers installation as per drawings and Schedule "F", Sect. 4.2.4.
Verify ground wire size, as per response to RFI-003-GL all jumpers shall be #4/0 AWG or dual #2/0 AWG (see RFI-003-GL for
clarification).
Inspect grounding connections for tightness, threaded connection at steel and Scotch Ivy coating.
CABLE TRAY GROUNDING
EI-04
Serial No.:
SEGMENT ID MODULE
DWG
Ref
Contractor QC
Shell RP
Initials Date
DK Level
1 2 3 4
Ground Wire Size:
Comments:
1 2 3 4
Ground Wire Size:
Comments:
1 2 3 4
Ground Wire Size:
Comments:
1 2 3 4
Ground Wire Size:
Comments:
1 2 3 4
Ground Wire Size:
Comments:
[TY] rptTY_EI_04 Page 1 of 2 Data Entry:
1.
2.
3.
4.
Verify bonding jumpers installed at discontinuous tray, expansion splice plates and end of runs.
Inspect bonding jumpers installation as per drawings and Schedule "F", Sect. 4.2.4.
Verify ground wire size, as per response to RFI-003-GL all jumpers shall be #4/0 AWG or dual #2/0 AWG (see RFI-003-GL for
clarification).
Inspect grounding connections for tightness, threaded connection at steel and Scotch Ivy coating.
CABLE TRAY GROUNDING
EI-04
Serial No.:
SEGMENT ID MODULE
DWG
Ref
Contractor QC
Shell RP
Initials Date
DK Level
1 2 3 4
Ground Wire Size:
Comments:
CABLE TRAY INSTALLATION INSPECTION
EI-05
Serial No.:
1.
2.
3.
4.
5.
6.
7.
8.
9.
Conformance to drawing for correct location and BOM for correct size.
Hold down clamps installed.
Fiberglass isolators installed (aluminum tray only).
Tray properly supported as per Schedule "F", Section 4.2
No sharp edges.
No obstructions.
ID numbers installed.
Vertical runs secured as per 314 series, Detail #1 or Detail #2
for runs greater than 100'. All fiberglass tray vertical runs
supported per Detail #72 regardless of length.
Slotted rungs. (Vert. only)
SEGMENT ID MODULE
DWG
Ref
Contractor QC
Shell RP
Initials Date
DK Level
1 2 3 4 5 6 7 8 9
Comments:
1 2 3 4 5 6 7 8 9
Comments:
1 2 3 4 5 6 7 8 9
Comments:
1 2 3 4 5 6 7 8 9
Comments:
1 2 3 4 5 6 7 8 9
Comments:
CABLE TRAY INSTALLATION INSPECTION
EI-05
Serial No.:
1.
2.
3.
4.
5.
6.
7.
8.
9.
Conformance to drawing for correct location and BOM for correct size.
Hold down clamps installed.
Fiberglass isolators installed (aluminum tray only).
Tray properly supported as per Schedule "F", Section 4.2
No sharp edges.
No obstructions.
ID numbers installed.
Vertical runs secured as per 314 series, Detail #1 or Detail #2
for runs greater than 100'. All fiberglass tray vertical runs
supported per Detail #72 regardless of length.
Slotted rungs. (Vert. only)
SEGMENT ID MODULE
DWG
Ref
Contractor QC
Shell RP
Initials Date
DK Level
1 2 3 4 5 6 7 8 9
Comments:
1.
2.
3.
LIGHTING and RECEPTACLES
EI-06
Serial No.:
TAG NUMBER MODULE
DWG
Ref
Verify that fixture and receptacle are in accordance with the drawings and specs.
Check fixture and receptacle ID Tags.
Energize circuits and ensure that fixtures and receptacles are on their designated circuit. Record voltage at source.
Contractor QC
Shell RP
Initials Date
DETAIL
4. Verify that lighting panels have individual breaker lock-out devices.
1 2 3
Voltage at Source:
4
1 2 3
Voltage at Source:
4
1 2 3
Voltage at Source:
4
1 2 3
Voltage at Source:
4
1 2 3
Voltage at Source:
4
1.
2.
3.
LIGHTING and RECEPTACLES
EI-06
Serial No.:
TAG NUMBER MODULE
DWG
Ref
Verify that fixture and receptacle are in accordance with the drawings and specs.
Check fixture and receptacle ID Tags.
Energize circuits and ensure that fixtures and receptacles are on their designated circuit. Record voltage at source.
Contractor QC
Shell RP
Initials Date
DETAIL
4. Verify that lighting panels have individual breaker lock-out devices.
1 2 3
Voltage at Source:
4
1.
2.
NAVIGATION AID SYSTEM
EI-07
Serial No.:
TAG NUMBER MODULE
DWG
Ref
Verify that Form EI-03 (Grounding) has been completed.
Verify that the Navigation Aid System components are installed in accordance with the location drawings.
Contractor QC
Shell RP
Initials Date
DETAIL
1 2
Location Dwgs:
1 2
Location Dwgs:
1 2
Location Dwgs:
1 2
Location Dwgs:
1 2
Location Dwgs:
1 2
Location Dwgs:
1.
2.
3.
PAGE/PARTY SYSTEM
EI-08
Serial No.:
TAG NUMBER MODULE
DWG
Ref
Verify that Forms ET-06 (Cbl Insulation), ET-03 (Cbl Continuity), EI-01 (Cbl Termination) and EI-02 (Cbl Installation) have been completed.
Verify that Form EI-03 (Grounding) has been performed.
Verify that the Page/Party System components are installed in accordance with the location drawings.
Contractor QC
Shell RP
Initials Date
DETAIL
1 2 3
Location Dwgs:
1 2 3
Location Dwgs:
1 2 3
Location Dwgs:
1 2 3
Location Dwgs:
1 2 3
Location Dwgs:
1 2 3
Location Dwgs:
1.
2.
ELECTRICAL EQUIPMENT INSTALLATION INSPECTION
EI-09
Serial No.:
TAG NUMBER MODULE
DWG
Ref
Verify that Form EI-03 (Grounding) has been completed.
Verify that the Electrical Equipment is installed in accordance with the drawings and specs.
Contractor QC
Shell RP
Initials Date
DETAIL
1 2
Location Dwgs:
1 2
Location Dwgs:
1 2
Location Dwgs:
1 2
Location Dwgs:
1 2
Location Dwgs:
1 2
Location Dwgs:
1.
2.
3.
MCC and SWITCHGEAR INSTALLATION INSPECTION
EI-10
Serial No.:
TAG NUMBER MODULE
DWG
Ref
Verify that equipment is properly secured.
Verify that equipment is properly aligned and installed in accordance with the location drawings.
Verify that name tags are in accordance with the drawings.
Contractor QC
Shell RP
Initials Date
DETAIL
4. Assure that all doors, draw-out cubicles, mechanisms and removable buckets operate properly and are clear of obstructions.
5. Verify that the equipment is clean and free of foreign matter.
1 2
Location Dwgs:
3 4 5
1 2
Location Dwgs:
3 4 5
1 2
Location Dwgs:
3 4 5
1 2
Location Dwgs:
3 4 5
1 2
Location Dwgs:
3 4 5
1.
2.
3.
MCC and SWITCHGEAR INSTALLATION INSPECTION
EI-10
Serial No.:
TAG NUMBER MODULE
DWG
Ref
Verify that equipment is properly secured.
Verify that equipment is properly aligned and installed in accordance with the location drawings.
Verify that name tags are in accordance with the drawings.
Contractor QC
Shell RP
Initials Date
DETAIL
4. Assure that all doors, draw-out cubicles, mechanisms and removable buckets operate properly and are clear of obstructions.
5. Verify that the equipment is clean and free of foreign matter.
1 2
Location Dwgs:
3 4 5
1.
2.
Verify that cables installed in veritcal tray runs are secured using 316SS 0.25" minimum width Ty-raps as per Schedule "F", Sect. 2.4.2.
Verify that cables installed in vertical tray runs are in accordance with the following 314 series details: #6, #15.
VERTICAL CABLE TRAY INSPECTION
EI-11
Serial No.:
SEGMENT ID MODULE
DWG
Ref
Contractor QC
Shell RP
Initials Date
DK Level
1 2
Comments:
1 2
Comments:
1 2
Comments:
1 2
Comments:
1 2
Comments:
1 2
Comments:
1.
2.
3.
CHANGE REQUEST / RFI INSPECTION
EI-12
Serial No.:
CHANGE REQUEST or RFI Number MODULE
DWG
Ref
Make a photo copy of the Change Request or RFI document.
Verify changes represented by the Change Request or RFI have been implemented.
QC Inspector - Sign, date, and attach copy of Change Request or RFI to this checksheet.
Contractor QC
Shell RP
Initials Date
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3
1 2 3
MOTOR INSULATION AND ROTATION
ET-01
Serial No.:
Test Equipment:
Calibration Date:
1.
2.
Verify completion of Form ET-02 (Motor Installation).
Perform insulation test (from starter end of feeder thru motor) and record below.
Check motor rotation; correct if necessary. 3.
CABLE TAG
Contractor QC
Shell RP
MINIMUM ACCEPTABLE MOTOR INSULATION
RESISTANCE: 10 megohms - 1000 vdc megger - duration 30
seconds.
A-Gnd B-Gnd C-Gnd Power Cable No:
Module:
1
Comments:
BOM/Description: -
2 3 Clockwise rotation Counter-clockwise rotation
Module:
1
Comments:
BOM/Description: -
Module:
1
Comments:
BOM/Description: -
Module:
1
Comments:
BOM/Description: -
[CBL] rptCBL_ET01 Page 1 of 2 Data Entry:
MOTOR INSULATION AND ROTATION
ET-01
Serial No.:
Test Equipment:
Calibration Date:
1.
2.
Verify completion of Form ET-02 (Motor Installation).
Perform insulation test (from starter end of feeder thru motor) and record below.
Check motor rotation; correct if necessary. 3.
CABLE TAG
Contractor QC
Shell RP
MINIMUM ACCEPTABLE MOTOR INSULATION
RESISTANCE: 10 megohms - 1000 vdc megger - duration 30
seconds.
Module:
1
Comments:
BOM/Description: -
Module:
1
Comments:
BOM/Description: -
1.
2.
3.
LOW VOLTAGE MOTOR INSTALLATION
ET-02
Serial No.:
TAG NUMBER MODULE
DWG
Ref
Compare nameplate and circuit number to one-lines.
Inspect terminal box, remove foreign materials.
Verify completion of Forms ET-03 (Cable Continuity), EI-02 (Cable Installation) and EI-03 (Grounding).
Contractor QC
Shell RP
Initials Date
DETAIL
4. Verify size of starter overloads with data provided by SOI.
1 2 3
Power Cable No.:
4
1 2 3
Power Cable No.:
4
1 2 3
Power Cable No.:
4
1 2 3
Power Cable No.:
4
1 2 3
Power Cable No.:
4
[ED] rptED_ET02 Page 1 of 2 Data Entry:
1.
2.
3.
LOW VOLTAGE MOTOR INSTALLATION
ET-02
Serial No.:
TAG NUMBER MODULE
DWG
Ref
Compare nameplate and circuit number to one-lines.
Inspect terminal box, remove foreign materials.
Verify completion of Forms ET-03 (Cable Continuity), EI-02 (Cable Installation) and EI-03 (Grounding).
Contractor QC
Shell RP
Initials Date
DETAIL
4. Verify size of starter overloads with data provided by SOI.
1 2 3
Power Cable No.:
4
CABLE CONDUCTOR CONTINUITY
ET-03
1.
2.
CABLE TAG
Contractor QC
Shell RP
Initials Date
Serial No.:
Verify continuity of each conductor using Sound Powered Phones or a VOM.
Verify that cable SOURCE and DESTINATION are correct.
SOURCE INFO DESTINATION INFO
Test Equipment:
Calibration Date:
Module:
1 2
Comments:
BOM/Description: -
Module:
1 2
Comments:
BOM/Description: -
Module:
1 2
Comments:
BOM/Description: -
Module:
1 2
Comments:
BOM/Description: -
Module:
1 2
Comments:
BOM/Description: -
Module:
1 2
Comments:
BOM/Description: -
HIGH POTENTIAL TEST - MEDIUM VOLTAGE CABLE
ET-04
Serial No.:
Part 3
sec 30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8
Phase
A1
min 9 min 10 min 11 min 12 min 13 min 14 min 15
sec30 min 1 min 2 min 3 min 4 min 5 min 6 min 7 min 8
Phase
B1
Phase
C1
5.
6.
Allow the voltage to remain constant at the full test voltage and record the leakage current every minute for the test duration time shown.
Record date of last calibration in space provided.
All other phases to be grounded / earthed. Time at 25 KV
Repeat for phase B:
Repeat for phase C:
Part 2
1. Read test equipment instruction manual prior to using test equipment.
2. The test voltage shown below shall be reached in equal voltage and time increments.
3. After each voltage increase, the leakage current shall be allowed to stabilize. If the time intervals chosen are of insufficient duration to
4. Record the stabilized leakage current in microamps, at the end of each time interval.
Voltage Hold Time At Each Step: 60 sec
5 KV 7.5KV 10 KV 12.5 KV 15 KV 17.5 KV 20 KV 22.5 KV 25 KV
stabilize the current, the system shall be discharged, and the test repeated with new time intervals of greater, but still equal duration.
Phase
A1
Phase
B1
Phase
C1
Repeat for phase B:
Repeat for phase C:
Part 1
Test Equipment:
Calibration Date:
Date:
Time:
Weather: Temp: (F)
% Humidity: Temp: (C)
Module: Comments:
BOM/Description: -
CABLE TAG
Contractor QC
Shell RP
ET-04
Serial No.:
Part 3
Phase
A1
Phase
B1
Phase
C1
5.
6.
Repeat for phase B:
Repeat for phase C:
Part 2
Phase
A1
Phase
B1
Phase
C1
Repeat for phase B:
Repeat for phase C:
Part 1
Test Equipment:
Calibration Date:
Date:
Time:
Weather: Temp: (F)
Module: Comments:
BOM/Description: -
CABLE TAG
Contractor QC
Shell RP
ET-04
Serial No.:
Part 3
Phase
A1
Phase
B1
Phase
C1
5.
6.
Repeat for phase B:
Repeat for phase C:
Part 2
Phase
A1
Phase
B1
Phase
C1
Repeat for phase B:
Repeat for phase C:
Part 1
Test Equipment:
Calibration Date:
Date:
Time:
Weather: Temp: (F)
Module: Comments:
BOM/Description: -
CABLE TAG
Contractor QC
Shell RP
ET-04
Serial No.:
Part 3
Phase
A1
Phase
B1
Phase
C1
5.
6.
Repeat for phase B:
Repeat for phase C:
Part 2
Phase
A1
Phase
B1
Phase
C1
Repeat for phase B:
Repeat for phase C:
Part 1
Test Equipment:
Calibration Date:
Date:
Time:
Weather: Temp: (F)
Module: Comments:
BOM/Description: -
CABLE TAG
Contractor QC
Shell RP
ET-04
Serial No.:
Part 3
Phase
A1
Phase
B1
Phase
C1
5.
6.
Repeat for phase B:
Repeat for phase C:
Part 2
Phase
A1
Phase
B1
Phase
C1
Repeat for phase B:
Repeat for phase C:
Part 1
Test Equipment:
Calibration Date:
Date:
Time:
Weather: Temp: (F)
Module: Comments:
BOM/Description: -
CABLE TAG
Contractor QC
Shell RP
ET-04
Serial No.:
Part 3
Phase
A1
Phase
B1
Phase
C1
5.
6.
Repeat for phase B:
Repeat for phase C:
Part 2
Phase
A1
Phase
B1
Phase
C1
Repeat for phase B:
Repeat for phase C:
Part 1
Test Equipment:
Calibration Date:
Date:
Time:
Weather: Temp: (F)
Module: Comments:
BOM/Description: -
CABLE TAG
Contractor QC
Shell RP
INSULATION TEST POWER CABLE
ET-05
Serial No.:
Test Equipment:
Calibration Date:
1.
2.
Megger cables conductor to conductor and conductor to ground.
Record MEGOHM readings below.
Verify generic designation, voltage rating, and temperature rating of the conductor
insulation as per schedule F.
3.
CABLE TAG
Contractor QC
Shell RP
A-B B-C C-A A-Gnd B-Gnd C-Gnd
Megohm Readings
Module:
1
Comments:
BOM/Description: -
2 3
Megohm Readings
Module:
1
Comments:
BOM/Description: -
2 3
Megohm Readings
Module:
1
Comments:
BOM/Description: -
2 3
INSULATION TEST POWER CABLE
ET-05
Serial No.:
Test Equipment:
Calibration Date:
1.
2.
Megger cables conductor to conductor and conductor to ground.
Record MEGOHM readings below.
Verify generic designation, voltage rating, and temperature rating of the conductor
insulation as per schedule F.
3.
CABLE TAG
Contractor QC
Shell RP
Megohm Readings
Module:
1
Comments:
BOM/Description: -
2 3
Megohm Readings
Module:
1
Comments:
BOM/Description: -
2 3
Megohm Readings
Module:
1
Comments:
BOM/Description: -
2 3
ET-06
Perform the following test:
1/26/01 12:58:18 PM
Serial No.:
Test Equipment:
Calibration Date:
1.
CABLE TAG
Contractor QC
Shell RP
Using an Ohm meter, test resistance shield to shield, wire to shield, overall shield
to individual shields, and overall shield to ground.
TEST AFTER GLANDED. MINIMUM ACCEPTABLE
INSULATION RESISTANCE: 2.0 MEGOHMS.
MEGGERING IS NOT ALLOWED ON SHIELDED CABLES
Module:
1
Comments:
BOM/Description: -
Cable Glanded? Low Reading Shield-Shield Low Reading Wire-Shield Overall Shield-Shield Overall Reading Shield-Gnd
Insulation Resistance
Module:
1
Comments:
BOM/Description: -
Module:
1
Comments:
BOM/Description: -
Module:
1
Comments:
BOM/Description: -
ET-06
Perform the following test:
1/26/01 12:58:18 PM
Serial No.:
Test Equipment:
Calibration Date:
1.
CABLE TAG
Contractor QC
Shell RP
Using an Ohm meter, test resistance shield to shield, wire to shield, overall shield
to individual shields, and overall shield to ground.
TEST AFTER GLANDED. MINIMUM ACCEPTABLE
INSULATION RESISTANCE: 2.0 MEGOHMS.
MEGGERING IS NOT ALLOWED ON SHIELDED CABLES
Module:
1
Comments:
BOM/Description: -
Module:
1
Comments:
BOM/Description: -
1.
2.
3.
MCC and SWITCHGEAR BUS INTERCONNECT
ET-08
Serial No.:
TAG NUMBER MODULE
DWG
Ref
Verify bus alignment at connection points.
Inspect bus tie material for proper size, type material, and physical damage.
Record torque values.
Contractor QC
Shell RP
Initials Date
DETAIL
1 2 3
Torque Values:
1 2 3
Torque Values:
1 2 3
Torque Values:
1 2 3
Torque Values:
1 2 3
Torque Values:
1 2 3
Torque Values:
INSULATION TEST / CONTROL CABLE
ET-09
Serial No.:
Test Equipment:
Calibration Date:
1.
CABLE TAG
Contractor QC
Shell RP
Ohm test cables individual conductors to conductors and conductor to ground.
Record VOM readings below. 2.
Module:
1
Comments:
BOM/Description: -
Low reading conductor to conductor Low reading conductor to ground
ohm Readings
2
Module:
1
Comments:
BOM/Description: -
ohm Readings
2
Module:
1
Comments:
BOM/Description: -
ohm Readings
2
Module:
1
Comments:
BOM/Description: -
ohm Readings
2
INSULATION TEST / CONTROL CABLE
ET-09
Serial No.:
Test Equipment:
Calibration Date:
1.
CABLE TAG
Contractor QC
Shell RP
Ohm test cables individual conductors to conductors and conductor to ground.
Record VOM readings below. 2.
Module:
1
Comments:
BOM/Description: -
ohm Readings
2
Module:
1
Comments:
BOM/Description: -
ohm Readings
2
Perform the following inspections and tests:
II-01
Serial No
1.
2.
Verify that device is Installed in accordance with relevant P&ID's and Instrument Installation Detail(s).
Verify that device is free of damage.
INSTRUMENT INSTALLATION INSPECTION
TAG
Contractor QC
Shell RP
1 2
Module: Comments:
Detail/Description: -
1 2
Module: Comments:
1 2
Module: Comments:
1 2
Module: Comments:
1 2
Module: Comments:
[TU] rptTU_II01 Page 1 of 2 Page 1 of 2 Data Entry:
II-01
Serial No
1.
2.
Verify that device is Installed in accordance with relevant P&ID's and Instrument Installation Detail(s).
Verify that device is free of damage.
INSTRUMENT INSTALLATION INSPECTION
TAG
Contractor QC
Shell RP
1 2
Module: Comments:
[TU] rptTU_II01 Page 2 of 2 Page 2 of 2 Data Entry:
INSTALLATION INSPECTION AND LEAK TEST PROCESS SYSTEM
IT-01
Serial No
1.
2.
3.
4.
5.
6.
7.
Verify that Process System components are installed in accordance with the
drawings and specs.
Verify that the tubing system has been blown clean with air (80 psi min.).
Inspect all tube fittings for proper ferrule alignment.
Verify that Form II-01 for all components in system is complete.
Pressurize the system with 80 psi air.
Snoop for leaks.
Repair leaks and repeat steps 5 and 6 as required.
- TAGGED TUBING -
TAG
Contractor QC
Shell RP
1 2 3 4 5 6 7
Module: Comments:
1 2 3 4 5 6 7
Module: Comments:
1 2 3 4 5 6 7
Module: Comments:
1 2 3 4 5 6 7
Module: Comments:
1 2 3 4 5 6 7
Module: Comments:
[TU] rptTU_IT01 Page 1 of 2 Page 1 of 2 Data Entry:
IT-01
Serial No
1.
2.
3.
4.
5.
6.
7.
Verify that Process System components are installed in accordance with the
drawings and specs.
Snoop for leaks.
- TAGGED TUBING -
TAG
Contractor QC
Shell RP
1 2 3 4 5 6 7
Module: Comments:
IT-02
Serial No
1.
2.
3.
4.
5.
6.
7.
Verify that Pneumatic System components are installed in accordance with
the drawings and specs.
Snoop for leaks.
- DETAILED TUBING -
TAG
Contractor QC
Shell RP
1 2 3 4 5 6 7
Module: Comments:
1 2 3 4 5 6 7
Module: Comments:
1 2 3 4 5 6 7
Module: Comments:
1 2 3 4 5 6 7
Module: Comments:
1 2 3 4 5 6 7
Module: Comments:
IT-02
Serial No
1.
2.
3.
4.
5.
6.
7.
Snoop for leaks.
- DETAILED TUBING -
TAG
Contractor QC
Shell RP
1 2 3 4 5 6 7
Module: Comments:
IT-03
Serial No
1.
2.
3.
4.
5.
6.
Snoop for leaks.
INSTALLATION INSPECTION AND LEAK TEST
PNEUMATIC SUPPLY, INSTRUMENT AIR AND CONTROL
- DETAILED TUBING -
TAG
Contractor QC
Shell RP
1 2 3 4 5 6
Module: Comments:
1 2 3 4 5 6
Module: Comments:
1 2 3 4 5 6
Module: Comments:
1 2 3 4 5 6
Module: Comments:
1 2 3 4 5 6
Module: Comments:
IT-03
Serial No
1.
2.
3.
4.
5.
6.
Snoop for leaks.
- DETAILED TUBING -
TAG
Contractor QC
Shell RP
1 2 3 4 5 6
Module: Comments:
IT-04
Serial No
1.
2.
3.
4.
5.
6.
7.
Verify that FUSIBLE LOOP components are installed in accordance with the
drawings and Schedule "L", Section 13.0 and installation details I-1700 through
I-1708.
Verify FUSIBLE LOOP ZONES are hooked up in accordance with the drawings
and specs.
Verify that the SYSTEM has been blown clean with air (80 psi min.).
Using clean, dry air, pressurize the zone to be tested to 50 psi.
Shut off the supply pressure and test for 4 hrs MAX.
Allowable pressure drop is 5 psig.
If time test fails, snoop for leaks in the re-pressurized
zone.
FUSIBLE PLUG LOOP INSTALLATION
TAG
Contractor QC
Shell RP
Ending Pressure: Start Time: Start Pressure: Ending Time:
1 2 3 4 5 6
Module: Comments:
7
1 2 3 4 5 6
Module: Comments:
7
1 2 3 4 5 6
Module: Comments:
7
1 2 3 4 5 6
Module: Comments:
7
IT-04
Serial No
1.
2.
3.
4.
5.
6.
7.
Verify that FUSIBLE LOOP components are installed in accordance with the
drawings and Schedule "L", Section 13.0 and installation details I-1700 through
I-1708.
Verify FUSIBLE LOOP ZONES are hooked up in accordance with the drawings
and specs.
Verify that the SYSTEM has been blown clean with air (80 psi min.).
Using clean, dry air, pressurize the zone to be tested to 50 psi.
Shut off the supply pressure and test for 4 hrs MAX.
Allowable pressure drop is 5 psig.
If time test fails, snoop for leaks in the re-pressurized
zone.
FUSIBLE PLUG LOOP INSTALLATION
TAG
Contractor QC
Shell RP
1 2 3 4 5 6
Module: Comments:
7
1 2 3 4 5 6
Module: Comments:
7
IT-05
Serial No
1.
2.
3.
4.
5.
Snoop for leaks.
6. Repair leaks and repeat steps 5 and 6 as required.
- TAGGED TUBING -
TAG
Contractor QC
Shell RP
1 2 3 4 5 6
Module: Comments:
1 2 3 4 5 6
Module: Comments:
1 2 3 4 5 6
Module: Comments:
1 2 3 4 5 6
Module: Comments:
1 2 3 4 5 6
Module: Comments:
IT-05
Serial No
1.
2.
3.
4.
5.
Snoop for leaks.
6. Repair leaks and repeat steps 5 and 6 as required.
- TAGGED TUBING -
TAG
Contractor QC
Shell RP
1 2 3 4 5 6
Module: Comments:

Appendix E

Torque Value of Bolts

J anuary 2010

Rev. 5.0


ENG0039SP, Appendix E
J anuary 2010
Page 2

APPENDIX E TORQUE VALUE OF BOLTS
This Appendix contains stress area, proof load, clamp load and assembly torques (dry and
lubricated) for threaded fasteners ranging in thread size from #4 to 4-1/2 in. nominal Unified
thread size. Data is provided for grade 2, grade 5, grade 8, and grade 9 fasteners.
Grade Images The following images have been provided for reference:
Grade 2 Grade5 Grade 8

The following table provides torque and stress information for threads.
Values are determined using the following equations:
Clamp load =75% * Proof * stress area.
Torque is R * D * T where:
R =.200 (dry) or .150 (lubricated),
D =Nominal diameter (in.), and
T =Desired clamp load (lbs).
Lubricated includes lubricants, lubrizing plating, and hardened washers.
Assembly Torque
Stress
Area Grade
Proof
Load
Clamp
Load (1) Dry Lubricated Dry Lubricated
Nominal Size or
Basic Major
Diameter of
Thread in
2
ksi lbs in*lb in*lb ft*lb ft*lb
#4-40 0.1120 .0060 2 55 248 5 4
#4-40 0.1120 .0060 5 85 384 18 6
#4-40 0.1120 .0060 8 120 542 12 9
#4-48 0.1120 .0066 2 55 272 6 4
#4-48 0.1120 .0060 5 85 421 19 17
#4-48 0.1120 .0060 8 120 594 13 9
#6-32 0.1380 .0091 2 55 374 10 7
#6-32 0.1380 .0091 5 85 579 15 11
#6-32 0.1380 .0091 8 120 817 22 8
#6-36 0.1380 .0101 2 55 418 11 8
#6-36 0.1380 .0101 5 85 646 17 13
#6-36 0.1380 .0101 8 120 912 25 18

J anuary 2010
Page 3

Torque Values (cont.) Assembly Torque
Stress
Area Grade
Proof
Load
Clamp
Nominal Size or
Basic Major
Diameter of
Thread in
2
#8-32 0.1640 .0140 2 55 577 18 14
#8-32 0.1640 .0140 5 85 893 29 21
#8-32 0.1640 .0140 8 120 1260 41 31
#8-36 0.1640 .0147 2 55 607 19 14
#8-36 0.1640 .0147 5 85 938 30 23
#8-36 0.1640 .0147 8 120 1325 43 32
#10-24 0.1900 .0175 2 55 723 27 20
#10-24 0.1900 .0175 5 85 1117 42 31
#10-24 0.1900 .0175 8 120 1577 59 44
#10-32 0.1900 .0200 2 55 824 31 23
#10-32 0.1900 .0200 5 85 1274 48 36
#10-32 0.1900 .0200 8 120 1799 68 51
-20 0.2500 .0318 2 55 723 65 49
-20 0.2500 .0318 5 85 1117 101 76
-20 0.2500 .0318 8 120 1577 143 107
-20 0.2500 .0318 9 145 3460 173 129
-28 0.2500 .0364 2 55 824 75 56
-28 0.2500 .0364 5 85 1274 115 86
-28 0.2500 .0364 8 120 1799 163 122
-28 0.2500 .0364 9 145 3955 197 148
5/16-18 0.3125 .0524 2 55 2162 11 8
5/16-18 0.3125 .0524 5 85 3342 17 13
5/16-18 0.3125 .0524 8 120 4718 24 18
5/16-18 0.3125 .0524 9 145 5701 29 22
5/16-24 0.3125 .0581 2 55 2395 11 8
5/16-24 0.3125 .0581 5 85 3701 19 14
5/16-24 0.3125 .0581 8 120 5225 27 20
5/16-24 0.3125 .0581 9 145 6314 32 24
3/8-18 0.3750 .0775 2 55 3196 19 14
3/8-18 0.3750 .0775 5 85 4939 30 23
3/8-18 0.3750 .0775 8 120 6974 43 32
3/8-18 0.3750 .0775 9 145 8427 52 39
3/8-24 0.3750 .0878 2 55 3622 22 16
3/8-24 0.3750 .0878 5 85 5599 34 26
3/8-24 0.3750 .0878 8 120 7904 49 37
3/8-24 0.3750 .0878 9 145 9551 59 44
J anuary 2010
Page 4

Stress
Area Grade
Proof
Load
Clamp
Nominal Size or
Basic Major
Diameter of
Thread in
2
7/16-14 0.4375 .1063 2 55 4385 31 23
7/16-14 0.4375 .1063 5 85 6777 49 37
7/16-14 0.4375 .1063 8 120 9567 69 52
7/16-14 0.4375 .1063 9 145 11561 84 63
7/16-20 0.4375 .1187 2 55 4897 35 26
7/16-20 0.4375 .1187 5 85 7568 55 41
7/16-20 0.4375 .1187 8 120 10684 77 58
7/16-20 0.4375 .1187 9 145 12910 94 70
1/2-13 0.5000 .1419 2 55 5853 48 36
1/2-13 0.5000 .1419 5 85 9046 75 56
1/2-13 0.5000 .1419 8 120 12770 106 79
1/2-13 0.5000 .1419 9 145 15431 128 96
1/2-20 0.5000 .1600 2 55 6598 54 41
1/2-20 0.5000 .1600 5 85 10197 84 63
1/2-20 0.5000 .1600 8 120 14395 153 115
1/2-20 0.5000 .1600 9 145 17394 144 108
9/16-12 0.5625 .1819 2 55 7505 70 52
9/16-12 0.5625 .1819 5 85 11598 108 81
9/16-12 0.5625 .1819 8 120 16375 106 79
9/16-12 0.5625 .1819 9 145 19786 185 139
9/16-18 0.5625 .2030 2 55 8372 78 58
9/16-18 0.5625 .2030 5 85 12940 121 90
9/16-18 0.5625 .2030 8 120 18268 171 128
9/16-18 0.5625 .2030 9 145 22074 206 155
5/8-11 0.6250 .2260 2 55 9322 97 72
5/8-11 0.6250 .2260 5 85 14407 150 112
5/8-11 0.6250 .2260 8 120 20340 211 158
5/8-11 0.6250 .2260 9 145 24577 256 192
5/8-18 0.6250 .2560 2 55 10558 109 82
5/8-18 0.6250 .2560 5 85 16317 169 127
5/8-18 0.6250 .2560 8 120 23036 239 179
5/8-18 0.6250 .2560 9 145 27835 289 217
3/4-10 0.7500 .3345 2 55 13796 97 72
3/4-10 0.7500 .3345 5 85 21321 266 199
3/4-10 0.7500 .3345 8 120 30101 376 282
3/4-10 0.7500 .3345 9 145 36372 454 340
J anuary 2010
Page 5

Stress
Area Grade
Proof
Load
Clamp
Nominal Size or
Basic Major
Diameter of
Thread in
2
3/4-16 0.7500 .3730 2 55 15384 192 144
3/4-16 0.7500 .3730 5 85 23776 297 222
3/4-16 0.7500 .3730 8 120 33566 419 314
3/4-16 0.7500 .3730 9 145 40559 506 380
7/8-9 0.8750 .4617 2 33 13796 97 72
7/8-9 0.8750 .4617 5 85 21321 266 199
7/8-9 0.8750 .4617 8 120 30101 376 282
7/8-9 0.8750 .4617 9 145 36372 454 340
7/8-14 0.8750 .5095 2 33 15384 192 144
7/8-14 0.8750 .5095 5 85 23776 297 222
7/8-14 0.8750 .5095 8 120 33566 419 314
7/8-14 0.8750 .5095 9 145 40559 506 380
1-8 1.0000 .6057 2 33 14992 249 187
1-8 1.0000 .6057 5 85 38616 643 482
1-8 1.0000 .6057 8 120 54517 908 681
1-8 1.0000 .6057 9 145 65874 1097 823
1-12 1.0000 .6630 2 33 16410 273 205
1-12 1.0000 .6630 5 85 42268 704 528
1-12 1.0000 .6630 8 120 59673 994 745
1-12 1.0000 .6630 9 145 72105 1201 901
1 1/8-7 1.1250 .7633 2 33 18891 354 265
1 1/8-7 1.1250 .7633 5 74 42361 794 595
1 1/8-7 1.1250 .7633 8 120 68694 1288 966
1 1/8-7 1.1250 .7633 9 145 83066 1556 1167
1 1/8-12 1.1250 .8557 2 33 21179 397 297
1 1/8-12 1.1250 .8557 5 74 47492 890 667
1 1/8-12 1.1250 .8557 8 120 77014 1444 1083
1 1/8-12 1.1250 .8557 9 145 93059 1477 1308
1 1/4-7 1.2500 .9691 2 33 23985 499 374
1 1/4-7 1.2500 .9691 5 74 53785 1120 840
1 1/4-7 1.2500 .9691 8 120 87220 1817 1362
1 1/4-7 1.2500 .9691 9 145 105391 2195 1646
1 1/4-12 1.2500 1.0729 2 33 26555 553 414
1 1/4-12 1.2500 1.0729 5 74 59548 1240 930
1 1/4-12 1.2500 1.0729 8 120 96565 2011 1508
1 1/4-12 1.2500 1.0729 9 145 116682 2430 1823
J anuary 2010
Page 6

Stress
Area Grade
Proof
Load
Clamp
Nominal Size or
Basic Major
Diameter of
Thread in
2
1 3/8-6 1.3750 1.1549 2 33 28583 655 491
1 3/8-6 1.3750 1.1549 5 74 64096 1468 1101
1 3/8-6 1.3750 1.1549 8 120 103939 2381 1786
1 3/8-6 1.3750 1.1549 9 145 125593 2878 2158
1 3/8-12 1.3750 1.3147 2 33 32539 745 559
1 3/8-12 1.3750 1.3147 5 74 72966 1672 1254
1 3/8-12 1.3750 1.3147 8 120 118324 2711 2033
1 3/8-12 1.3750 1.3147 9 145 142974 3276 2457
1 -6 1.5000 1.4053 2 33 34780 869 652
1 -6 1.5000 1.4053 5 74 77891 1949 1462
1 -6 1.5000 1.4053 8 120 126472 3161 2371
1 -6 1.5000 1.4053 9 145 152821 3820 2865
1 -12 1.5000 1.5810 2 33 39130 978 733
1 -12 1.5000 1.5810 5 74 87746 2193 1645
1 -12 1.5000 1.5810 8 120 142292 3557 2667
1 -12 1.5000 1.5810 9 145 171936 4298 3223
1 -5 1.7500 1.8995 2 33 47011 1371 1028
1 -5 1.7500 1.8995 5 74 105420 3074 2306
1 -5 1.7500 1.8995 8 120 170951 4986 3739
2-4.5 2.0000 2.4982 2 33 61831 2061 1545
2-4.5 2.0000 2.4982 5 74 138651 4621 3466
2-4.5 2.0000 2.4982 8 120 224840 7497 5621
2 -4.5 2.2500 3.2477 2 33 80380 3014 2260
2 -4.5 2.2500 3.2477 5 74 180246 6759 5069
2 -4.5 2.2500 3.2477 8 120 292292 10960 8220
2 -4 2.5000 3.9988 2 33 98971 4213 3092
2 -4 2.5000 3.9988 5 74 221935 9247 6935
2 -4 2.5000 3.9988 8 120 359894 14995 11246
2 -4 2.7500 4.9340 2 33 122166 5597 4197
2 -4 2.7500 4.9340 5 74 273837 12550 9413
2 -4 2.7500 4.9340 8 120 444061 20352 15264
3-4 3.0000 5.9674 2 33 147692 7384 5538
3-4 3.0000 5.9674 5 74 331189 16559 12419
3-4 3.0000 5.9674 8 120 537063 26853 20139

J anuary 2010
Page 7

Stress
Area Grade
Proof
Load
Clamp
Nominal Size or
Basic Major
Diameter of
Thread in
2
3 1/4-4 3.2500 7.0989 2 33 175698 9516 7137
3 1/4-4 3.2500 7.0989 5 74 393989 21341 16005
3 1/4-4 3.2500 7.0989 8 120 638901 34607 25955
3 1/2-4 3.5000 8.3286 2 33 206133 12024 9018
3 1/2-4 3.5000 8.3286 5 74 462238 26963 20222
3 1/2-4 3.5000 8.3286 8 120 749575 43725 32793
3 3/4-4 3.7500 9.6565 2 33 238998 14937 11203
3 3/4-4 3.7500 9.6565 5 74 535935 33495 25121
3 3/4-4 3.7500 9.6565 8 120 869085 54317 40738
4-4 4.0000 11.0826 2 33 274293 18286 13714
4-4 4.0000 11.0826 5 74 615082 41005 30754
4-4 4.0000 11.0826 8 120 997430 66495 49871
4 1/4-4 4.2500 12.6068 2 33 312018 22101 16575
4 1/4-4 4.2500 12.6068 5 74 699677 49560 37170
4 1/4-4 4.2500 12.6068 8 120 1134611 80368 60276
4 1/2-4 4.5000 14.2292 2 33 352172 26212 19809
4 1/2-4 4.5000 14.2292 5 74 789720 59229 44421
4 1/2-4 4.5000 14.2292 8 120 1280628 96047 72035

ENG0039SP Electrical Installation Specifications (Schedule F) Rev (1) - 5.0

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