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PEEK polymer.
Exhibiting consistent mechanical properties at 150C (302F) and
higher, these high performance thermoplastics meet the revised
automotive industry requirements. A recent study demonstrates
that VICTREX PEEK polymers maintained their original stiffness,
tensile and impact strength after 5000 hours of use; conventional
materials like polyphthalamide (PPA) and nylon 4.6 recorded
property losses up to 50% under the same conditions.
Victrex thermoplastic polymers have melting temperatures
between 343C (649F) and 387C (729F) and glass transition
temperatures between 143C (289F) and 162C (324F), allowing
them to perform in the most aggressive of environments.
AUTOMOTIVE REQUIREMENTS
s Longer life
sAble to withstand temporary loss of lubrication without failure
s Able to withstand higher operating temperatures
s Improved energy efficiency
s Reduced system weight
s Reduced maintenance, so lower costs and more up time
s Lower noise generation
VICTREX SOLUTION
s Superior combination of high fatigue strength and ductility
s High mechanical properties through a wide range of
temperatures
s Excellent chemical resistance against automotive fluids
s Good resistance to aging
s High resistance to wear
s Low coefficient of friction
s Resists absorption of moisture
s Thermal expansion can be made to match those of metals
s Low specific gravity
s Ease of processing
Superior Performance
A High Performance Alternative to Liquid Crystal Polymers
For Automotive Components
VICTREX
PEEK Polymer
0 50
[100]
100
[200]
150
[300]
200
[400]
250
[500]
300
[600]
400
300
350
50
100
150
200
250
g p
Temperature C [F]
S
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0
0
5800
11600
17400
23200
29000
34800
40600
46400
52200
58000
VICTREX PEEK 90HMF20
VICTREX PEEK 90HMF40
VICTREX PEEK 450G
VICTREX PEEK 450CA30
VICTREX PEEK 450FC30
VICTREX WG101
Figure 1: Tensile Strength
0
VICTREX PEEK 450CA30
VICTREX PEEK 450FC30
VICTREX PEEK 450FE20
VICTREX PEEK 450G
VICTREX PEEXK 90HMF20
VICTREX PEEK 90HMF40
VICTREX WG101
50000
45000
40000
35000
30000
25000
20000
15000
10000
5000
0
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Temperature C [F]
50
[100]
100
[200]
150
[300]
200
[400]
250
[500]
300
[600]
Figure 3: Compressive Strength
Cycles to Failure
S
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14500
20300
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37700 260
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100
10
0
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1
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7
VICTREX PEEK 90HMF40
VICTREX PEEK 90HMF20
VICTREX PEEK 90CA30
D
Figure 2: Dynamic Tensile Fatigue Performance of VICTREX
PEEK 90HMF20 and 90HMF40 at 120C (248F)
20
40
35
30
25
20
15
10
5
0
10
5
0
15
C
T
E
[
x
1
0
-
6
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/
F
]
VICTREX
Composite
UF*
VICTREX
PEEK
450CA30
VICTREX
PEEK
450GL30
VICTREX
PEEK
450G
Aluminum
7075-T6
Steel
AISI 4130
Titanium
A-55
Magnesium
ZK60A-T5
*Unidirectional fibers
C
T
E
[
m
m
-
1
C
-
1
]
Figure 4: Coefficient of Linear Expansion of VICTREX PEEK
Polymer-Based Materials in Comparison with Other
Common Materials.
3 VICTREX
C
[
M
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]
P
e
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m
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s
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P
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m
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S
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s
s
a
t
3
0
0
F
[
p
s
i
]
7250
5800
4350
2900
1450
0
Figure 6: Permissible Permanent Stress at 150C (302F)
400 1600
1200
800
400
0
350
300
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50
0
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1
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]
VICTREX
PEEK
90HMF40
VICTREX
PEEK
450CA30
Aluminum
7075-T6
Steel
AISI 4130
Titanium
A-55
Magnesium
ZK60A-T5
S
p
e
c
i
f
i
c
S
t
r
e
n
g
t
h
[
M
P
a
g
-
1
c
m
3
]
Figure 5: Specific Strength of VICTREX PEEK Polymer-Based
Materials in Comparison with Other Materials.
Steel Brass Aluminum VICTREX
PEEK
90HMF40
PPS GF40 PA GF30 PPA
GF45
0
2.50
0.50
1.00
1.50
2.00
Relative Weight
Relelative Profile Height
Figure 7: Beams With Same Structural Strength at
120C (248F)
VICTREX
PEEK Polymer
5 VICTREX
]
VICTREX PEEK
450FC30
VICTREX
WG101
VICTREX
WG102
VICTREX
PEEK/PBI
Wear Grade
PI Wear
Grade
PAI Wear
Grade
0
0.02
0.04
0.06
0.08
0.10
0.12
0.14
0.16
0.18
1.75 MPa [250 psi]
3.50 MPa [500 psi]
7.00 MPa [1000 psi]
Figure 10: Coefficient of Friction of Various Victrex Materials
Compared to Other High Performance Polymers Tested Using
the Thrust Washer Method at 1m/s Test Speed
W
e
a
r
R
a
t
e
[
m
/
h
]
W
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a
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R
a
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[
i
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/
h
r
x
0
.
0
0
1
]
VICTREX PEEK
450FC30
VICTREX
WG101
VICTREX
WG102
VICTREX
PEEK/PBI
Wear Grade
PI Wear
Grade
PAI Wear
Grade
0
2
4
6
8
10
12
14
16
18 0.71
0.63
0.55
0.47
0.39
0.31
0.24
0.16
0.08
0
1.75 MPa [250 psi]
3.50 MPa [500 psi]
7.00 MPa [1000 psi]
Figure 11: Wear Rate of Various Victrex Materials Compared
to Other High Performance Polymers Tested Using the
Thrust Washer Method at 1m/s Test Speed
for Superior Performance
VICTREX
PEEK Polymer
VICTREX PEEK Polymer Overmolded on Metal Lead Frame
Thrust Washer
Bearing Cages
9 VICTREX
FILM
APTIV
DISPERSION COATINGS
VICOTE
PEEK Polymer
High Performance Lead-Free Bushing
Needle Roller Bearings
CONCLUSION
The use of Victrexs materials is gaining momentum in the
automotive industry, as engineers and designers use the
exceptional combination of material properties, in
conjunction with the ease of processing, to facilitate
achieving their objectives. Parts made out of Victrex
materials are economical to produce, and facilitate overall
systems cost reductions by eliminating secondary operations
for parts, such as machining, as well as facilitating a
reduction in part count when compared with metal parts.
In addition, the use of Victrex PAEKs facilitates the
achievement for vehicles of a reduction in weight,
enhanced fuel consumption, lower CO
2
emissions, and
reductions in noise, vibration and harshness, and finally as
thermoplastics are fully recyclable, meeting another key
driver in the industry.
By utilizing Victrex materials, automotive suppliers and
manufacturers are able to better meet the constantly
increasing demands of this important industry, and their
consumers. With over 30 years of polyketone experience
in serving the automotive industry, Victrex Polymer
Solutions can help you identify your material and
processing needs.
11 VICTREX
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Victrex Polymer Solutions, a division of Victrex plc, is the worlds leading manufacturer of Polyaryletherketones, high
performance polymers, which are sold under the brand names VICTREX
Coatings, APTIV
films
and VICTREX Pipes. With production facilities in the UK backed by sales and distribution centres serving more than
30 countries worldwide, our global market development, sales, and technical support services work hand-in-hand with
OEMs, designers and processors offering assistance in the areas of processing, design and application development to
help them achieve new levels of cost savings, quality, and performance.
VICTREX PLC BELIEVES THAT THE INFORMATION CONTAINED IN THIS BROCHURE IS AN ACCURATE DESCRIPTION OF THE TYPICAL CHARACTERISTICS AND/OR USES OF THE PRODUCT OR PRODUCTS,
BUT IT IS THE CUSTOMER'S RESPONSIBILITY TO THOROUGHLY TEST THE PRODUCT IN EACH SPECIFIC APPLICATION TO DETERMINE ITS PERFORMANCE, EFFICACY AND SAFETY FOR EACH END-USE
PRODUCT, DEVICE OR OTHER APPLICATION. SUGGESTIONS OF USES SHOULD NOT BE TAKEN AS INDUCEMENTS TO INFRINGE ANY PARTICULAR PATENT. THE INFORMATION AND DATA CONTAINED
HEREIN ARE BASED ON INFORMATION WE BELIEVE RELIABLE. MENTION OF A PRODUCT IN THIS DOCUMENTATION IS NOT A GUARANTEE OF AVAILABILITY. VICTREX PLC RESERVES THE RIGHT TO
MODIFY PRODUCTS, SPECIFICATIONS AND/OR PACKAGING AS PART OF A CONTINUOUS PROGRAM OF PRODUCT DEVELOPMENT. VICTREX IS A REGISTERED TRADEMARK OF VICTREX
MANUFACTURING LIMITED. VICTREX PIPES IS A TRADEMARK OF VICTREX MANUFACTURING LIMITED. PEEK-ESD, HT, ST AND WG ARE TRADEMARKS OF VICTREX PLC. VICOTE AND APTIV
ARE REGISTERED TRADEMARKS OF VICTREX PLC.
VICTREX PLC MAKES NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING,WITHOUT LIMITATION, A WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE OR OF INTELLECTUAL PROPERTY
NON-INFRINGEMENT, INCLUDING, BUT NOT LIMITED TO PATENT NON-INFRINGEMENT, WHICH ARE EXPRESSLY DISCLAIMED, WHETHER EXPRESS OR IMPLIED, IN FACT OR BY LAW. FURTHER, VICTREX PLC
MAKES NO WARRANTY TO YOUR CUSTOMERS OR AGENTS, AND HAS NOT AUTHORIZED ANYONE TO MAKE ANY REPRESENTATION OR WARRANTY OTHER THAN AS PROVIDED ABOVE. VICTREX PLC
SHALL IN NO EVENT BE LIABLE FOR ANY GENERAL, INDIRECT, SPECIAL, CONSEQUENTIAL, PUNITIVE, INCIDENTAL OR SIMILAR DAMAGES, INCLUDING WITHOUT LIMITATION, DAMAGES FOR HARM TO
BUSINESS, LOST PROFITS OR LOST SAVINGS, EVEN IF VICTREX HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES, REGARDLESS OF THE FORM OF ACTION.
World Headquarters
Victrex plc
Hillhouse International
Thornton Cleveleys
Lancashire FY5 4QD
United Kingdom
Tel: + (44) 1253 897700
Fax: + (44) 1253 897701
Email: victrexplc@victrex.com
Americas
Victrex USA Inc
300 Conshohocken State Road
Suite 120
West Conshohocken, PA 19428
USA
Tel: + (1) 800-VICTREX
Tel: + (1) 484-342-6001
Fax: + (1) 484-342-6002
Email: americas@victrex.com
Europe
Victrex Europa GmbH
Langgasse 16
65719 Hofheim/Ts.
Germany
Tel: + (49) 6192 96490
Fax: + (49) 6192 964948
Email: eurosales@victrex.com
Asia Pacific
Victrex Japan Inc.
Mita Kokusai Building Annex
4-28, Mita 1-chome
Minato-ku
Tokyo 108-0073
Japan
Tel: +81 (0)3 5427 4650
Fax: +81 (0)3 5427 4651
Email: japansales@victrex.com
Asia Pacific
Victrex High Performance
Materials (Shanghai) Co Ltd
Part B Building G
No. 1688 Zhuanxing Road
Xinzhuang Industry Park
Shanghai 201108
China
Tel: + (86) 21-6113 6900
Fax: + (86) 21-6113 6901
Email: scsales@victrex.com
www.victrex.com