Submitted By: Nikhil Jhanb C023 Riddhi Kundu C026 Ann Mary Mathew C027 Gaurav Mehrotra C028 Shramana Saha Roy C043 Stuttee Arora C061
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INDEX
S.No. Section Pages 1 Introduction 3 2 Statement of Objectives 3 3 Method of Study 3 4 Organizational Structure 4 5 Team Effectiveness 5 6 Organizational Culture 6 7 Change Management 8 8 Power Structure 8 9 Conflicts and their Resolution 10 10 Conclusion 11
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INTRODUCTION Manufacturing is the production of goods for use or sale using labour and machines, tools, chemical and biological processing, or formulation. The term may refer to a range of human activity, from handicraft to high tech, but is most commonly applied to industrial production, in which raw materials are transformed into finished goods on a large scale. Such finished goods may be used for manufacturing other, more complex products, such as aircraft, household appliances or automobiles, or sold to wholesalers, who in turn sell them to retailers, who then sell them to end users the "consumers". One of the biggest manufacturing sectors in India is Toyota Kirloskar Motor Private Limited, which has been taken for study by our group. Toyota Kirloskar Motor Private Limited is a subsidiary of Toyota Motor Corporation of Japan (with Kirloskar Group as a minority owner), for the manufacture and sales of Toyota cars in India. It is currently the 4th largest car maker in India after Maruti Suzuki, Hyundai, Mahindra.
STATEMENT OF OBJECTIVES Through this assignment, we have tried to understand the Group and Organisation Dynamics of TKM with respect to its Organisational Structure, Team Effectiveness, Organisation Culture, Change Management, Power Structure and Conflict Emergence and Resolution through various modes of research.
METHOD OF STUDY To prepare the report, we have conducted both primary and secondary research. Through a detailed questionnaire floated via the HR of the company to a sample of 20 respondents, we have tried to analyse team effectiveness based on various parameters. We also had a discussion with an employee of TKM, who gave us useful insights on the Organisational Structure, Power Structure and Conflicts and the resolution methods etc. of the organisation. Apart from these, we have done an extensive research to understand the Organisational Culture and Change Management and so on.
SCOPE AND LIMITATIONS OF STUDY The scope of this study is limited to the data obtained from the sample of respondents of the survey and interview conducted with the Toyota personnel. Hence, the findings given in the report may not be an actual representation of the scenario in the overall manufacturing sector, as the sample size is small. 4
ORGANIZATIONAL STRUCTURE The organizational structure of the company is introduced its new organizational structure on 1 st Jan 2013. According to the new structure, the managing director is Hiroshi Nakagawa and the total number of employees in the organization is 6000+.
Exhibit 1 Basic organizational structure of Toyota
The organizational structure as shown in Exhibit 1 mainly resembles a Matrix Structure. The strength of the is putting like specialists which minimizes the number necessary while allowing the pooling and sharing of specialized resources across products. Its major disadvantage is coordinating the task of diverse functional specialists within time and budget. The organization follows a lean production system. Lean manufacturing often simply, "lean", is a production practice that considers the expenditure of resources for any goal other than the creation of value for the end customer to be wasteful, and thus a target for elimination. Working from the perspective of the customer who consumes a product or service, "value" is defined as any action or process that a customer would be willing to pay for.
This report has tried to look into the various organizational issues that Toyota faces in its day to day operations and how it deals with it.
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TEAM EFFECTIVENESS Team effectiveness refers to the system of getting people in a company or institution to work together effectively. The idea behind it is that a group of people working together can achieve much more than if the individuals of the team were working on their own. The effectiveness of a team is determined by a number of factors. The four contextual factors most significantly related to team performance are adequate resources, effective leadership, a climate of trust and a performance evaluation and reward system that reflect team contributions. Adequate Resources Toyota has implemented Just In-Time methods to reduce waste and increase efficiency. The suppliers are integrated with the Toyota online system and hence they can supply parts as and when required by the company thereby enabling the work teams to perform their jobs effectively. Leadership and Structure - Toyota has a relatively flat org structure. The Toyota philosophy is to disperse responsibility to the lowest level possible. Toyota uses an inverted pyramid model for leadership, where the leaders of the organization are pictured at the bottom to support the majority of the organization (versus the traditional top/down chart) Production Employees are assigned to groups of 20-30. Group Leader is responsible for one of these groups. Typically has the greatest number of direct reports. Group Leader is considered the first level of management. Team Leader within the group are smaller teams, generally 5-7 people. Each of these teams has a Team Leader. The Team Leader reports to the Group Leader. Team & Group Leaders have direct responsibility for all production-related activities in the plant. Team and group leaders have three basic responsibilities: 1. Support for operations 2. Promotion of the system 3. Leading change Climate of Trust Toyota creates a climate of mutual trust and respect between labor and management through dialogues and sharing of responsibility to facilitate cooperation among team members. Performance Evaluation and Reward Systems Toyota follows a performance evaluation system based on individual as well as team results and rewards its employees accordingly. Questionnaire floated in the organization: To check the overall team effective behavior of the organization, our group floated a questionnaire (the questionnaire is attached in the appendix) to the HR of the company. We received 12 responses from the organization at different levels. This questionnaire consists of a team effectiveness scale of 30 items. Each item has two extreme poles. The respondent is required to rate each item on a five point scale. 6
The scoring of the same has been done in the following manner. 1. In order to make all items unidirectional, we have reversed the following items 2, 4, 6, 8, 10, 12, 14, 16, 18, 20, 22, 24, 26, 28 and 30 ( 5 becomes 1, 4 becomes 2, 2 becomes 4 and 1 becomes 5). 2. After reversing all the items and adding up all the encircled ratings and find the total of the ratings. This will be range from 30 to 150. Multiplying the outcome by 0.83 and then obtaining the final output in the range in which we can interpret it. Result Interpretation: The following results are suggested for various level of team effectiveness: Sl.no. Total Ratings Level 1. 0 to 25 Very high 2. 25 to 50 High 3. 50 to 75 Medium 4. 75 to 100 Low
The 12 responses obtained mainly consisted of production department people. According to the result, almost 90 percent of the people said their team was very high on team effectiveness. While only 10% of them said that team effectiveness was high. There was no one in the group who had medium and low team effectiveness, which shows a high cohesiveness among the team members. Almost everyone said they had high mutual trust and good communication among the group members and hence recognized each others strength well. Their goal was very clear for the team and the assignment was properly distributed. However the team decision making style is was not very effective as per the response and people rated low in general for conflicting each others temperament in a team. In crisis situation, the team members supported each other well and remained cohesive even at that situation. All in all, almost all rated high on continuing with the same team and were satisfied with their team members.
ORGANIZATIONAL CULTURE Toyota aims to create a corporate culture that reliably reflects the Toyota Way 2001 in actual corporate activities and the work of individual employees. Therefore, founded on a stable employment and labour-management relationship based on mutual trust and mutual responsibility, Toyota promotes various measures including human resource development and healthcare so that employees can work with vigour and enthusiasm. 7
Exhibit 2 Toyota principles of organizational culture
Organizational culture is defined by seven primary characteristics: Innovation and risk taking Toyota was the first company to introduce lean manufacturing system and the company and even today continues to reduce its waste and increase efficiency through Kaizen. Attention to detail At Toyota employees are pay a lot of attention to the precision of manufacturing process which maintain Toyota in the top most leaders in car manufacturing. Outcome orientation Toyota has never been behind in changing with time and bringing new models in the market according to customer needs. People orientation - Toyota respects employees' diversity in areas such as culture, nationality, race, language, religion, gender, age and perspective. Team orientation Since Toyota is a manufacturing company, the successful assembling of cars depends on the successful collaboration of the teams on the job floor. As observed in the questionnaire the team effectiveness in the company is very high and almost all people are satisfied with their team members. Aggressiveness The Just in time concept brought about by Toyota shows the competitiveness and aggressiveness of the group members. Their products shows the innovativeness and the continual challenge they put themselves in to improve plays an active role to make Toyota a better company to work in. Stability - Stability in the lives of employees, and opportunities for self-realization and growth as well as corporate development are interdependent. They are all founded on mutual trust and respect between labor and management, long-term employment stability and open communication. 8
CHANGE MANAGEMENT At Toyota, everyone within the organization, from executives to shop-floor workers, is challenged to use their initiative and creativity to experiment and learn. We often hear labor advocates criticize assembly line work as being oppressive, and claim that menial labor robs workers of their mental faculties. However, this could not be further from the truth with respect to lean. When Toyota sets up assembly lines, it selects only the best and brightest workers, and challenges them to grow in their jobs by constantly solving problems. Toyota invests time and money into their employees and has become the model for a true learning organization. The importance of teams and teamwork is a way of life: team-building training is required, and it is put to practice daily. This investment in its employees far exceeds that of the typical organization that focuses on making parts and counting quarterly dollars. The HR policies of the entire organization were changed and restructure so as to increase their effectiveness and continuously keep on improving so as to fit with the changing market demands. The new structure was implemented from 1 st January 2013. All in all we can say that Toyota has an excellent change management system and can well keep itself in par with its competitors.
POWER STRUCTURE: Based on the organizational structure defined above, we interviewed an employee of Toyota to understand their power dynamics. Different types of power plays were observed among the various stakeholders: 1. Formal Power:
Coercive Power The labour unions have very high coercive power in the organisation. Since the shopfloor workers are important resources, their demands have to be heard and met to an extent. So high is the power enjoyed, that the labour union President directly interacts with the VP or President of TKM regarding labour issues. Also, from the marketing point of view, the area sales manager has coercive power as he is the one who decides which dealers to give orders to. Reward Power At the office level, the lower rung of administrators and lead administrators do not have any reward oriented variable pay based on performance at TKM. Generally, the people from section engineer level and above are offered performance based rewards and this power is exercised by their immediate superiors. In the shopfloor, even the lowest workers have reward based pay defined by their team leader or group leader.
Legitimate Power Legitimate Power is held by the General Manager and Asst. General Manager who make important decisions regarding the organization. In TKM, based on our 9
observation, not much power is in the hands of the HR department. The Area Sales Managers and Regional Managers also have legitimate power to an extent.
2. Personal Power:
Expert Power The specialist engineer and Sr. Specialist engineer have an expert power owing to their expertise in the field of automobiles. They are the ones involved in the design and execution of manufacturing of the automobiles and hence are highly skilled.
Referent Power The group leader or Team leader is often the one the team members look up to. Good team leaders always enjoy referent power as they encourage and motivate their subordinates to work efficiently.
DEPENDENCY There is a high level of dependency on various stakeholders as these resources are important, scarce and sometimes non substitutable.
Importance The shopfloor workers are extremely important resources as production would go to a standstill if they decided not to work. Hence good relations with the labour unions are necessary for smooth functioning of the organisation. Thus the leadership always tries to avoid any kind of uncertainty by controlling these important resources.
Scarcity These days engineers fresh out of college are a very large number owing to the multitude of engineering colleges in every corner of the country and they join TKM at the basic engineer level as team members. However, the team leaders available to lead these teams are scarce as promotions in such manufacturing firms are not so frequent. Thus team and group leaders are valuable resources that are well taken care of in TKM.
Non-substitutable The Area Sales Managers are responsible for the sales of TKM automobiles and hence there is a heavy dependency on them as they help the organisation meet their targets and grow at the pace it needs. They are non substitutable as they are few in number and owing to their highly specialised role they cannot be substituted.
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CONFLICTS @ TKM Conflicts at TKM are not common but not unheard of either. However, they are quick to come to a resolution in case of a conflict and dont let it affect their professional relationship in any way. Roles and tasks are divided among employees at various levels to avoid conflicts.
1. Potential opposition or Incompatibility The first stage in the conflict process is the appearance of conditions that creates opportunities for conflict to arise. These conditions appear because of lack of communication, inherent structural problems and due to personal variables.
a. Lack of Communication Within the teams, conflicts do arise sometimes due to lack of communication or miscommunication especially when details are not shared transparently with all the team members. Particularly in the marketing department, conflicts can turn serious between the area sales managers and dealers if there is lack of communication and can hamper sales.
b. Structure As per our discussion, roles are very clearly defined in TKM and no two job requirements bring them into conflict. Hence, conflicts due to structure as such are low in this organisation.
c. Personal Variables Quite naturally, minor conflicts due to personal variables like personality, emotions and values do take place at TKM, as there are people from various walks of life working here. However, it does not lead to major issues and is not as high as the conflicts occurring due to lack of communication.
2. Cognition and Personalization At this stage, identification of any conflict is done. This stage involves the transformation of Perceived conflict to Felt conflict. In TKM, this is a stage where a difference in opinion is identified as a conflict. At this stage, it is important that all members have positive feelings which will help them preserve the relationship as they see the broader view of the situation.
3. Intentions A lot of conflicts are escalated simply because one party attributes the wrong intentions to the others. The newly joined members sometimes take time to gel with people in the organisation. This results in attributing wrong intention to others and causing conflicts sometimes. However the degree of Conflict will be dependent on the assertiveness and cooperativeness of the persons involved.
4. Behaviour Conflicts become visible at this stage. Before this stage, the persons become aware of the difference in opinion but do not make it visible by their statements, behaviour and actions. At this stage, a person attempts to implement his own intentions rather than understanding and jointly decide on a course of action. 11
5. Outcomes At this stage the group outcome is either benefited due to a functional conflict or affected due to a dysfunctional conflict. The action-reaction interplay between the conflicting parties results in consequences. However, as understood from our discussion with employees at TKM, functional outcomes are more common at TKM than dysfunctional outcomes. This leads to constructive discussions during meetings improving quality of decisions, stimulating creativity and innovation and encouraging interest and curiosity among team members.
Various conflict resolution techniques adopted by TKM: 1. Face to face discussion: The conflicting parties meet and discuss and come to a conclusion which supports the group objective the most.
2. Compromise: The suggestions of both conflicting parties are accepted to a extent.
3. Employee Grievance Redressal Cell: A committee devoted to solving issues of the employees.
CONCLUSION Based on our study, we understand that in the manufacturing sector and in Toyota Kirloskar Motors in particular, the organizational structure is clearly defined. Team effectiveness is quite high in the organization as most of the work happens on the shopfloor and there has to be co-operation between all members for smooth production to take place. Different kinds of power are exercised by the various stakeholders. Conflicts do exist but not to a great extent and resolutions are provided quickly.
REFERENCES http://www.toyotabharat.com/ http://www.toyota-global.com/sustainability/csr_initiatives/stakeholders/employees/ http://www.reliableplant.com/Read/10817/toyota-continuous-improvement Organizational behaviour by Robbins, Judge and Vohra