PART III: ITEMISED SCHEDULE OF RATES FOR REPAIR OF POWER

TANSFORMER

Proposed Rates
Sl. No. DESCRIPTION OF WORKS UNIT
(Amount in Rs )

Draining out oil from the Power Transformer

complete collecting the oil in barrels (supplied by
1 KPTCL) shifting barrels to safe place (in the Ltrs. 0.75/ltr
station premises only) with proper tightness of
cork/lid to avoid entry of moisture.

Unloading of the Faulty Transformer tank with

110.00 for all
active parts of accessories at firm's work or
2 MT capacities up to 20
loading of repaired Transformer tank with active
MVA
parts or accessories at firm's works

Dismantling faulty transformer for joint inspection 5 MVA 11000

at repairers premises including all activities such
as opeining of top cover, de-tanking of core and 6.3 MVA 11000
3 winding, separation of HV/LV coils, conducting of 8 MVA 16500
preliminary test required for assessment of repair 10 MVA 26000
work to be undertaken, dismantling core etc., in
12.5 MVA 27500
the presence of KPTCL authorised representative.
16/20 MVA 33000

5 MVA 600.00

6.3 MVA 600.00

Providing new windings in place of damaged

4 winding including cost of materials, labour, drying 8 MVA 600.00
etc., (Both HV & LV) - per Kg of winding
10 MVA 600.00
12.5 MVA 600.00

16/20 MVA 600.00

Providing solid insulation materials for

5 a) replacement to damaged or burnt insulation as Kgs. 300
per actual weight.
 Proposed Rates
Sl. No. DESCRIPTION OF WORKS UNIT
(Amount in Rs )

Providing re-insulation to HV/LV winding

b) whenever necessary for total weight of winding Kgs. 110
except solid insulation

Providing new CRGO lamination to the core in Rs. 280 for all
6 place of damaged lamination wherever necessary Kgs. capacity up to 20
including cost of materials and labour. MVA

5 MVA 11000.00
6.3 MVA 11000.00
8 MVA 16500.00
Repair and overauling of OLTC/Divertor switch 10 MVA 16500.00
including change of oil, lubrication and 12.5 MVA 22000.00
7 a)
replacement of gaskets and other parts which are
locally available
16/20 MVA 22000.00

Spares for OLTC/Divertor switch (spares to be

b) LS As per Actuals
procured from the original manufacturers only)

5 MVA 12000.00
Cleaning, Repairing and painting inside the
Transformer Tank with hot oil bath and acid proof
epoxy paint and painting outside the tank with 6.3 MVA 12000.00
8
enamel paint after thorough cleaning including
8 MVA 14500.00
the cost of materials including the painting of
radiators at site/Firm. 10 MVA 22000.00
12.5 MVA 22000.00
16/20 MVA 24000.00
5 MVA 11000.00
6.3 MVA 11000.00
8 MVA 16500.00
9 Re assembly of Core and winding 10 MVA 31000.00
12.5 MVA 35000.00
16/20 MVA 38500.00

5 MVA 14000.00
Drying out the assembly of core and winding in 6.3 MVA 14000.00
oven/ vacuum chamber, till the specified 8 MVA 21000.00
10
insulation resistance values are obtained 10 MVA 39000.00
(including cost of materials and labour) 12.5 MVA 45000.00
16/20 MVA 49000.00
 Proposed Rates
Sl. No. DESCRIPTION OF WORKS UNIT
(Amount in Rs )
5 MVA 8250.00
Tanking the assembly, giving connection,
6.3 MVA 16500.00
providing new gaskets and insulating materials
conforming to relevant ISS, putting back the 8 MVA 16500.00
cover, tightening the fixtures, fixing the bushing 10 MVA 16500.00
11 12.5 MVA 22000.00
etc., including the cost of all materials like
Gasket, insulating materials, Bolts and Nuts etc.,
and labour. Other accessories at repairers work 16/20 MVA 22000.00
to facilitate the testing.

Filling of oil to the main tank and OLTC tank,

filtering the oil including filtering till attainment of
prescribed BDV valves including labour, filtering Rs. 3.00 for all
12 Ltrs.
equipment along with accessories. The minimum capacities
BDA value shall be 50KV. Note: The Transformer
oil will be supplied by KPTCL.

Spares for Transformer such as Bushing, Oil

13 gauge, valves etc., which shall be procured from LS Actuals
the orginal manufacturers.

14 Other spares LS Actuals

5 MVA 11000.00
a) Testing the transformer for routine tests as per
IS 2026-1983 if repairs are carried out at 6.3 MVA 16500.00
Repairer's work. 8 MVA 22000.00
b) Testing the transformer for IR values, Voltage 10 MVA 22000.00
15
ratio at all Taps, Short circuit test, Magnetic 12.5 MVA 22000.00
balance, Magnetising current measurement at
low voltage from HV & LV. Magnetising current 16/20 MVA 22000.00
measurement at rated voltage from LV side.

16 Providing new Transformer Oil Ltrs. KPTCL rate

17 Transit risk insurance LS As per actuals

5 MVA 5500.00
6.3 MVA 5500.00
Supervising and commissioning of Transformer in 8 MVA 5500.00
18 the presence of RT Staff as and when the 10 MVA 9000.00
Transformer is ready for commissioning 12.5 MVA 9000.00
16/20 MVA 9000.00