Masterpact M STRs

Instruction Bulletin
48049-107-01
12/2001
Cedar Rapids, IA, USA
ECN K455
Control Unit Replacement Instructions for MASTERPACT

Circuit Breaker
Retain for future use.
19962001 Schneider Electric All Rights Reserved 1
INSTALLATION
1. Remove power screws and lift off cover.
Remove Old Control Unit 2. Remove wire cover.
DANGER
HAZARD OF ELECTRIC SHOCK, BURN, OR
EXPLOSION
This equipment must be installed and
serviced only by qualified electrical
personnel.
Turn off all power supplying this equipment
before working on or inside equipment.
Always use a properly rated voltage sensing
device to confirm power is off.
Replace all devices, doors and covers before
turning on power to this equipment.
Failure to follow this instruction will result in
death or serious injury.
0
6
3
1
3
3
1
9
0
6
3
1
3
3
2
0
0
6
3
1
3
3
2
1
0
6
3
1
3
3
2
1
0
6
3
1
3
3
2
2
Circuit Breaker 48049-107-01

Control Unit Replacement 12/2001
3. Remove screws and lift control unit.
Install New Control Unit 4. Remove wire cover.
5. Connect wires, matching phases.
0
6
3
1
3
3
2
7
0
6
3
1
3
3
2
8
If replacement control unit has different features
than old control unit, terminal block (secondary
disconnects) on the circuit breaker and/or cradle
may have to be added or removed. Contact
factory for more information.
Neutral plug is only available on
4-pole circuit breaker or 3-pole circuit
breaker with external neutral sensor
connection.
0
6
3
1
3
3
2
3
0
6
3
1
3
3
2
4
CAUTION
HAZARD OF EQUIPMENT DAMAGE
Connect wires to match phase sequence
(N, 1, 2, or 3) between trip unit and circuit
breaker.
Failure to follow this instruction can result in
equipment damage.
0
6
3
1
3
3
2
5
0
6
3
1
3
3
2
6
48049-107-01 Control Unit Replacement Instructions for MASTERPACT
Circuit Breaker
12/2001 Control Unit Replacement
6. Place control unit (A) on circuit breaker, tighten screws, (B) and replace
wire cover (C).
0
6
3
1
3
3
3
1
A
0
6
3
1
3
3
3
2
B
62 lb-in
(7 Nm)
0
6
3
1
3
3
3
3
C
Replace Circuit Breaker Cover
0
6
3
1
3
3
2
9
Replace cover.
0
6
3
1
3
3
3
0
13 lb-in
(1.5 Nm)
Replace cover screws.

TESTING
This is an instantaneous tripping test (trips in
less than one second) using a single-phase
primary current injection between the line and
load of each pole of the circuit breaker.
This tests the connection of the
current sensor to the control unit
only.This test is not designed to
calibrate the circuit breaker.
Calibration tests are completed
at the factory before shipping either
the circuit breaker or the control unit
alone.
Test control unit according to the appropriate
table:
STR18M: see table 1
STR28D: see table 2
STR38S, STR58U
with ground-fault protecton: see table 3
without ground-fault protection: see
table 4
I
o
= rating plug
I
n
= sensor rating
I
r
= long time pick up
t
r
= long time delay
l
m
= short time pick up
t
m
= short time delay
I = instantaneous pick up
I
h
= ground fault pick up
t
h
= ground fault delay
Table 1: STR18M
Testing Procedure Current to Inject*
1. Record the control unit settings.
2. Adjust settings:
instantaneous
l = 2
3. Program the injection time to 1500 ms.
4. Inject the current pole-by-pole.
5. Reset the control unit to the original settings.
Sensor rating (A) Current (A)
200 460
250 575
320 736
400 920
500 1150
600 1380
630 1449
800 1840
1000 2300
1200 2760
1250 2875
1600 3680
2000 4600
2500 5750
3000 6900
3200 7360
4000 9200
5000 11500
6000 13800
6300 14420
*Current injection = (2 X i
n
) + 15%
I
12 14
19
22
max 2
4
xIn
push to reset
STR 18
test
+
6
I
12 14
19
22
max 2
4
xIn
6
l = 2
0
6
3
1
3
3
3
4
Circuit Breaker
Table 2: STR28D
2. Adjust settings:
long-time
l
r
= 0.8
short-time
l
m
= 1.5
3. Program the injection time to 1500ms.
5. Reset the control unit to the original settings.
Sensor Rating (A) Current (A)
125 173
150 207
200 276
250 345
300 414
400 552
500 690
600 828
800 1104
1000 1380
1200 1656
1600 2208
2000 2760
2500 3450
3000 4140
3200 4415
4000 5520
5000 5900
6000 8280
6300 8694
*Current injection = [(I
o
x 0.8) x 1.5] + 15%
0
6
3
1
3
3
3
5
Settings
Rating plug = current sensor
(for this test)
l
r
= 0.8
l
m
= 1.5

Table 3: STR38S, STR58U with Residual Ground-fault Protection
(Option T)
2. Adjust settings:
long-time
I
r
= 0.8
short-time
I
m
= 1.5
t
m
= 0.1
t
m
- l
2
t = off
ground-fault pickup
l
h
= l
n
or 1200A max.
t
h
= 0.1
t
h
- l
2
t = off
3. Program the injection time to 1500 ms.
5. Reset the control unit to the original
settings.
Sensor Rating (A) Current (A)
125 144
150 173
200 230
250 288
300 345
400 460
500 575
600 690
800 920
1000 1150
1200 1380
1600 1380
2000 1380
2500 1380
3000 1380
3200 1380
4000 1380
5000 1380
6000 1380
6300 1380
*Current injection = l
n
(or 1200A) + 15%
push to reset
I
I1 I2 I3
90%
50%
20%
STR 38 S
Ir
90
105
%Ir
.88
.9 .92
.95
.98
1 .8
.85
xIo
Im tm
3
4 5
6
8
10 1.5
2
xIr
.3
.4 .3
.1
.1
.2
on I2t off
.2
0
Ir fault
tr
Im fault
tm
I
fault
Ih
th
t
i
test
+
+
T
F
test
Ih th
400
500 600
800
1000
1200 250
320
A
.3
.4 .4
.2
.1
.2
on I2t off
.3
.1
I
off max.
xIn
Ir :
Im :
th :
overcurrent
ground
20%
Ir
90
105
%Ir
.88
.9 .92
.95
.98
1 .8
.85
xIo
Im tm
3
4 5
6
8
10 1.5
2
xIr
.3
.4 .3
.1
.1
.2
on I
2
t off
.2
0
Ir fault
tr
Im fault
tm
I
fault
Ih
th
t
i
+
T Ih th
400
500 600
800
1000
1200 250
320
A
.3
.4 .4
.2
.1
.2
on I
2
t off
.3
.1
I
off max.
xIn
Ir :
Im :
th :
overcurrent
0
6
3
1
3
3
3
6
Settings
I
r
= 0.8
I
m
= 1.5
t
m
= 0.1
t
m - I
2
t = off
I
h
= at max.
t
h
= 0.1
t
h
- I
2
t = off
Circuit Breaker
Table 4: STR38S, STR58U Without Residual Ground-fault Protection
(Option T) With or Without Source Ground Return
Ground-fault Protection (Option W)
2. Adjust settings:
long-time
l
r
= 0.8
short-time
I
m
= 1.5
t
m
= 0.1
t
m
-l
2
t = off
3. Program the injection time to 1500ms.
5. Reset the control unit to the original
settings.
125 173
150 207
200 276
250 345
300 414
400 552
500 690
600 828
800 1104
1000 1380
1200 1656
1600 2208
2000 2760
2500 3450
3000 4140
3200 4415
4000 5520
5000 6900
6000 8280
6300 8694
*Current injection = [(I
o
x 0.8) x 1.5] + 15%
push to reset
I+T L+I
I
L+T
L off
T
L+I+T
I
I1 I2 I3
90%
50%
20%
STR 58 U
Ir tr
90
105
tr
%Ir
.88
.9 .92
.95
.98
1 .8
.85
xIo
60
120 240
480
15
30
at 1.5Ir
Im tm
3
4 5
6
8
10 1.5
2
xIr
.3
.4 .3
.1
.1
.2
on I2t off
.2
0
Ir fault
tr
Im fault
tm
I
fault
Ih
th
t
i
test
+
+
T
R
F
test
Ih 1200A Max th
400
500 600
800
1000
1200 250
320
A
.3
.4 .4
.2
.1
.2
on I2t off
.3
.1
I
8
12 14
19
22
Max. 2
4
xIn
Ic1 Ic2
.86
.9 .93
.95
.98
1 .8
.85
xIr
.7
.8 .85
.95
.5
.6
.9
1
xIr
V
Ir :
Im :
th :
min.
norm
overcurrent
ground
reset V
20%
Ir tr
90
105
tr
%Ir
.88
.9 .92
.95
.98
1 .8
.85
xIo
60
120 240
480
15
30
at 1.5Ir
Im tm
3
4 5
6
8
10 1.5
2
xIr
.3
.4 .3
.1
.1
.2
on I
2
t off
.2
0
Ir fault
tr
Im fault
tm
I
fault
Ih
th
t
i
T
R
Ih 1200A Max th
400
500 600
800
1000
1200 250
320
A
.3
.4 .4
.2
.1
.2
on I
2
t off
.3
.1
I
8
12 14
19
22
Max. 2
4
xIn
Ic1 Ic2
Ir :
Im :
th :
min.
norm
0
6
3
1
3
3
3
7
Rating plug = current
sensor (for this test)
I
r
= 0.8
I
m
= 1.5
t
m
= 0.1
t
m
- I
2
t = off
Electrical equipment should be serviced only by qualified personnel. No responsibility
is assumed by Schneider Electric for any consequences arising out of the use of this
material. This document is not intended as an instruction manual for untrained
persons.
Square D Company
PO Box 3069
3700 Sixth St SW
Cedar Rapids IA 52406-3069 USA
1-888-SquareD (1-888-778-2733)
www.SquareD.com
19962001 Schneider Electric All Rights Reserved

Instruction Bulletin 12/2001
8

Masterpact M STRs

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Instruction Bulletin

Circuit Breaker 48049-107-01

Circuit Breaker 48049-107-01

Circuit Breaker 48049-107-01

Circuit Breaker 48049-107-01

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