SL.

NO.
NAME OF THE
PROJECT
PRODUCTION OF PROCESS TOOLS & EQUIPMENTS RAW MATERIAL PROJECT COST SUPPLIERS OF TOOLS
1 Batik Printing Spray machine Cloth (silk / cotton) Rs. 1,10,000/- Available in local market
Tables Colours
Tracing Table Wax
Furniture
Pens
Stove
Colour Mixing Vessels
Other tools
2 Carpet Making Carpet weaving handloom Cotton yarn Rs. 1,00,000/- M/s.Patel Engineering Wks
Other Tools Carept wool B/4, Maruti Tools
GIDC, Sector,
Gandhinagar (Gujarat)
3 Cotton Bags Stiching machine Cotton cloth Rs. 50,000/- M/s. Sri Dhanalaxmi Entprs.
Furniture Thread 6-1-91/1, Vasavai Complex,
Other equipment Adj. to Telephone Bhavan
Saifabad, HYDERABAD
4 Cotton T-Shirts Over lock machine Cotton knitted fabric Rs. 4,00,000/- M/s. Seven Hills Enterprises,
Button hole & button Buttons 1-7-283/A/8
stitching machine Chains, zip, etc. 1st Floor, Jaya Mansion
Sewing machine 126, SD Road
Secunderabad - 500003
5 Button Hole & Button holing machine Sewing threads Rs.2,50,000/- M/s Sri Dhanalaxmi Enterprises
Stiching Button sewing machine Buttons 6-1-91/1, vasavi complex
Consumables Adj.to Telephone Bhavan,
Saifabad, Secunderabad-004
TEXTILE AND CLOTHING
After marking the spots for stitching buttons on
thegarment, buttons are placed on the spot and
stitched with the help of a machine. Once the
buttons are stitched, the garment is passed on to the
button holestitching machine, where the pre cut
holes are nicely stitched.
A resist technique with dye penetraition to parts of
the fabric covered with wax, the process of Batik
involves heating of wax, with the wax applied in
pattern of design on the fabric by suing a brush.
After waxing the material, the cloth is dipped in a dye
in a ny of the cold ice dyes. In the process minute
cracks appear on the wax coat, allowing tiny specks
of dye, which produces fine veins of colour, a unique
characteristic of batik
Carpet weaving handloom machine is employed to
make carpets of varied designs and sizes with the
process similar to that of handloom weaving
machine.
The making of cotton bags involves simple
technique of cloth cutting in different sizes and
stictching them on a sewing machine. A little
embroidery or zari work can add value to the
product.
As per the desired sizes and desings, the knitted
fabric is cut to pieces, sewed, and labelled for the
market. These products undergo strict quality control
measures as knitted shirts and hosiers have good
export market.
6 Hand Kerchiefs Sewing machine Cotton cloth Rs.50,000/- M/s Singer (I) Ltd.,
Zigzag machine Threads 28&29 United Builder Complex,
Other tools Packing material Paradise, Secunderabad.
7 Sanitary Towels Hand driven knitting machine Cotton staple yarrn 2/20 Rs.2.50,ooo/- M/s Sri Dhanalaxmi Enterprises
Other misc.equipment count 6-1-91/1, Vasavi complex,
Absorbent cotton Adj.to Telephone Bhavan,
Cotton thread Lakadikapool, Hyderabad-004
Cardboard boxes
Craft papers etc.
8 Fancy LeatherGloves Single needle flat bed Chorme tanned nappa Rs.1,50,000/- M/s Singer (I) Ltd.,
sewing machine leather 28&29 United Builder Complex,
Single needle cylinder bed Cloth lining Paradise, Secunderabad-03
sewing machine with table Thread solution fittings
Tools and Equipments Packing materials
9 Leather Apron Flat Bed single needle Chrome split Rs. 1,50,000/- M/s Sri Dhanalaxmi Enterprises
machine Fabric 6-1-91/1, Vasavi complex,
Power operated cylinder Thread adhesive Adj.to Telephone Bhavan,
bed stitching machine Lakadikapool, Hyderabad-004
Leather skiving machines
Embossing machine
Tools and equipment
10 Leather Garments Flat bed sewing machine Nappa / leather for Rs.5,00,000/- M/s Sri Dhanalaxmi Enterprises
Cylinder bed industrial clothing 6-1-91/1, Vasavi complex,
stitching machine Silk lining Adj.to Telephone Bhavan,
Leather skiving machine Zip button thread, rubber Lakadikapool, Hyderabad-004
Zigzag flatbed sewing solution
machine
Jack setting machine
Buttonhole making machine
Buttoon-stitch sewing
machine
Flexible dummies
LEATHER
The fancy gloves manufacturing process involves.
1.Select suitable leather and cut to differene sizes &
designs. 2.Readying various components of textile
lining. 3.Gloves are stitched wiht thumb attached to
the palm.4.Textile lining are also stitched and joind
with glove. 5.Finally, buttons, elastic, etc. are fitted
and gloves are packed.
The manufacturing process does not involove
complecatedtechineques. After cutting the chrome
splitleather it is stitched to the desired shape and
size which is branded packedfor the market.
Leather garments making is not a complicated
process. After taking the specifications of the
customer, the designs are made, cut to desired
shapes and sizes and finally pieced to together by
sti+C241ching. In order to avoid direct body contact,
internal silk lining is done. Operations like pasting,
button fixing, bottom fixing, chain stitching etc., are
done and the finished garments packed for the
market.
At first,the cloth is produced, later cut to the desired
size and stitched and over locking is done. These
are nicely pressed and packed.
Cotton staple yarn of 2/20 count is knitted into loose
fabric tube, cut torequire pieces of absorbent cottons
with the ends of the napkin tied by thread and
packed in printed polythene bags.
11 LeatherLuggageBags Flat bed sewing machine Nappa leather Rs. 3,00,000/- M/s Singer (I) Ltd.,
Cylinder bed industrial Softy leather 28&29 United Builder Complex,
stitching machine Lining silk Paradise, Secunderabad-03
Leather skiving machine Latex
Trade mark / name Threads, buttons, zips
embossing machine
Other tools
12 Leather Tanning Tanning drum Hides and skins Rs. 2,00,000/- M/s. Prototype Development &
Cleaning equipment Common salt Training Centre,
Cutting tools Lime Sector - B - 24
Tanning chemicals Guindy Estate P.O.
(sulphuric acid, Ekkaduthangal
sodium sulphide) Chennai - 600097
13 Medical Flat bed sewing machine Katai Leather Rs.2,50,000/- M/s Sri Dhanalaxmi Enterprises
Representative Kit Cylinder bed industrial Grinderies 6-1-91/1, Vasavi complex,
stiching machine Locks and metal fittings Adj.to Telephone Bhavan,
Skiving machine Lakadikapool, Hyderabad-004
Other tools
1. Pattern cutting
2. Economical layout of pattern
3. Clicking of components
4. Skiving, 5. Colouring, 6. Assembling
7. Stitching
8. Fitting and finishing
14 Decoration of Silk screen-printingmachine Ceramic ware Rs.2,00,000/- M/s Armstrong Smith Ltd.,
Ceramic Wares Electric muffle furnace Ceramic colours,liquid Faraday House, P 17,
Painter's wheels 4 gold/silver lustre mixing Mission Row Extension,
Misc.equipment media etc. Kolkata-1.
Paint brushes,dishes, Scree-printing materials
basins, buckets, etc., like printing frames,
Office equipment bolting cloth,5star films
GLASS AND CERAMIC
After procuring plain ceramicware, it is cleaned
throroughly by using special ceramiccolours;
attractive designs are painted through a process of
screen-printing or by transfer sheets on the cleaned
surface of the articles. In order to get multicoloured
designs, different types of sild scfreens are prepared
and screen-printed. These are left to dry and are put
in an electirc muffle furnance, where firing at 850-
900Dc. temperatures takes place.
The tannery process is divided into sorting, trimming
the skins, soaking, liming, removing the hair / fur,
fleshing, bating and picking. The drum made out of
fibre reinforced plastic is used to soak the hides and
skin. It is simple and cost effective way of tanning
the leather, which improves productivity, quality and
mitigates drudgery
In manufacturing medical representative kits, good
quality leather, metal fittings, handles etc., are used.
The following steps are adhered to in manufacturing
these kits.
After creating a pattern, leather is cut and then
skived, adhesive applied and lining done with the
edges beaded and the zip fixed. With the help of
sewing machine, the components are stiched Laterr,
the excess lining is trimmed and the stiched bag is
reversed inside out. Handles are fitted, colour
applied followed by polishing and finishing.
15 Decoration of Silk screen-printingmachine Ceramic ware Rs. 2,00,000/- M/s.Thermo Electric Equips. Co.
Glass Wares Electric muffle furnace Ceramic colours,liquid 59- Commercial Chambers
Painter's wheels gold/silver lustre mixing Masjid Chamber Raod
Misc.equipment media etc. Mumbai -3
Paint brushes,dishes, Scree-printing materials
basins, buckets, etc., like printing frames,
Office equipment bolting cloth,5star films
16 Glass Mirrors - Automatic bevelling machine Glass sheet Rs. 2,75,000/- M/s. Veer Work Shop,
Simple and Surface polishing machine Chemicals, paints, B-53, Naraina Industrial Area
Specialised Bevel polishing machine varnishes etc., Phase - II
Spray gun New Delhi - 110028
Drilling machine
Other misc. tools and
equipment
17 Glazed Terracotta The production process includes Ballmill, Blunger, Agitator Locally avail. Common Rs. 3,00,000/- M/s. Patel Engineering Works
Crockery and blending local clay with ball clay, Filter press, Pug mill plastic clay B/H, Martuti Tools G.I.D.C.,
Handicrafts quartz, and feldspar. A fuel-eeficient Jigger jolly, Shuttle kiln Feldspar, Ball clay Sector-28, Gandhinagar,
kiln is used in this process. Potter wheel etc., Dolomite, Quartz Gujarat.
18 White Stoneware Ball mill China clay, Ball Clay Rs.6,00,000/- M/s. Cosywo TM Engineering Co.,
Crockery Blunger Calcined quartz 15, Laxmi Co.op. Industrial Estate
Agitator Potash feldspar Nr. Nagarvel Hanuman Mandir
Filter press Calcite/marble Amariwadi Road
Press machine Zircon, Ahmedabad - 380026
Jigger jolly Barium carbonate
Shuttle kiln Zinc oxide
After procuring plain ceramicware, it is cleaned
throroughly by using special ceramiccolours;
attractive designs are painted through a process of
screen-printing or by transfer sheets on the cleaned
surface of the articles. In order to get multicoloured
designs, different types of sild scfreens are prepared
and screen-printed. These are left to dry and are put
in an electirc muffle furnance, where firing at 850-
900Dc. temperatures takes place.
The glassware is procured, thoroughly cleaned, with
the help of special glass colours attractive designs
are painted or printed either by hand painting or by
silk screen-printing. In making multicoloured
designs, different types of silk screens are prepared
after mixing colours with turpentine fat oil or gum.
After painting on a cleaned surface, the glassware is
allowed to dry for a short duration and put in an
electric muffle furnace and fired at a temperature of
500-550 Dc.
The most important process in the manufacture of
mirrors is silvering on glass. The various operations
involved in the mirror manufacturing process are
selection of glass sheet, cleaning, sensitising,
silvering, coppering, and painting. A chemical
process to give proper adherence, after sensitising
the glass, cleans plate glass or sheet glass; the
sheet, is silvered by spraying method. Later, it is
given copper coating to protect the silver from
damage. In order to make this weather proof, a
protective paint coat is given with red lead, varnish or
cellulose enamel paint.
In a ball mill, grinding of quartz and feldspar is done,
which is mixed with clay, sieved, filter pressed and
deflocculated. These are fabricated by slip casting in
plaster of Paris moulds with the cast pieces dried
and fired at 1150dc - 1250dc temperatures. This
process ensures better quality at low production
cost.
Compressor etc., Ceramic stain
Plaster of Paris etc.
Plaster of Paris etc.
19 Botls and Nuts Automatic double stroke MS roulds Rs.10,00,000/- M/s.HMT Ltd.,
heading machine. Pickling chemicals, B-1, 174,
Automatic bolt head packaging mateial Nizam Sugar Factory Building,
trimming machine. Fathe Maidan Road,
Automatic thread rolling Hyderabad-500004
machine.
Automatic screw head
slotting machine
Automatic nut forming
machine
Automatic nut tapping
machine, Lathe, Shaper
Drilling machine, Hacksaw
Double ended grinder
Other misc.tools and equips
20 Cadmium Plating Rectifiers Cadmium salt Rs.1,00,000/- M/s Susam Engs. and Fabricators,
MS welded tank Cadmium anodes 495/2RT,
MS tank Acids such as HCL, Sanjeevareddy Nagar,
Plastic containers HNO, H2SO4 Hyderabad-500038
Other equipments Fascination chemicals
and other chemicals
21 Ceiling Fan Auto-winding machine Casting top & bottom Rs.2,50,000/- M/s H.M.Brothers,
Assembling Unit Varnish tray Lamination 5-4-187/5,
Portable drilling machine Super enamelled copper Karbala Maidan,
Hardware tools wire, Ball bearing M.G.Road,
Hugh voltage AC testing MSshaft,Down rodclamp Secunderabad-500003
equipments Condenser
ENGINEERING & ELECTRICAL
In a ball mill, grinding of quartz and feldspar is done,
which is mixed with clay, sieved, filter pressed and
deflocculated. These are fabricated by slip casting in
plaster of Paris moulds with the cast pieces dried
and fired at 1150dc - 1250dc temperatures. This
process ensures better quality at low production
cost.
There main processes-cold forging, hot forging and
machining, generally form nuts andbolts. In some
cases, for speical types of nuts and bolts maore than
one process maybe used. The head of the bolt is
formed after feeding steel rod into a double stroke
cold header machine. Later, by using a bolt head
trimmer, bolt head is machined to square or
hexagonal shape and the threads are cut on a
thread-rolling machine. Finally, the bolt head-slotting
machine. In manufacturing nuts, steel rods are fed
into an automatic nut-forking mahcine and the nuts
in seme-finished form are fed into a tapping machine
for internal threading. To relieve cold forming stress,
the bolts andnuts are normalized in a heat treatment
furnace.
This process runs through four stages viz., (a)
electrolytic cleaning, (b) acid pre clean, cadmium
plating, and (d) fascination dips. In the forst stage,
alpha time liquid is put for electrolytic cleaning using
SS anode or cathode at 70 DC temperature. The
desired objects are dipped in specified chemicals in
the second stage. This is followed by electro plating
the objects by mixing the cadmium anode in
cadmium cyanide liquid. In the last stage, a
chromatic fascinations is done.
The rotor casting are turned to required dimensions
and the armature coil winding done by and automatic
coil-winding machine. Finally, the armature and rotor
are assembled with other body parts, blades fitted
for air circulation.
Panel board Canopy & top cover
Tachometer Fan blades
Regulator resistors
PVC wire, cable
connection etc.,
Packaging material
22 Spoons,Forks,Table Friction screw press Stainless steel scrap Rs.2,00,000/- M/s Pushp Trading Company
Knives and Cutlery Trimming press Handles 3-1-252,
Items Forgfe hammer with blower S.D.Road,
and motor Secunderabad-500003
Double body fly press
Double ended polishing
machine
Double ended grinder
Bench drilling machine
Hardening and tempering
furnace
Quenching tanks
23 Tube Light Fittings Shearing machine M.S.sheet Rs.3,00,000/- M/s Coolex Industries Pvt. Ltd.
Press brake Holders 40-1-129,
Bench drilling machine Chokes Near Benz Circle,
Power press Starter holders M.G.Road,
Hand press Starter holders Vijayawada-520010.
Compressor Paint
Drying over Connecting leads
Spot welding machine
24 Uninterrupted Power Programed multiple drilling Capacitors Rs.3,50,000/- M/s Akshar Electrotech Systems,
Supply (UPS) machine Resistors 16, Parth Extate,
Winding machine PCB Anil Road, Naroda,
Flow soldering machine Potentiometers Ahmedabad-380025.
Surfact mounting equipment Ics Transistors
Storage oscilloscope Transformer coil,chokes
Testing equipment Switches, buttons, fuse,
Power analyser circuit breaker
Batteries
The rotor casting are turned to required dimensions
and the armature coil winding done by and automatic
coil-winding machine. Finally, the armature and rotor
are assembled with other body parts, blades fitted
for air circulation.
Spoons, forks and knives are made from stainless
steel strips, which are hot forged and shape pressed,
trimmed and polished with plastic or wooden handles
fixed for a proper grip.
MS sheet of the required gauge is cut by a shearing
machine, the cut sheets are bent on the press brake
and holes punched by power press. The fitting is
painted, choke, starter, tube holders are fixed with
proper connections and the assembled fittings are
tested. In case of box type fitting, the side covers are
spot-welded ate the ends before painting is done.
UPS consists of components like transformers,
batteries, switches, power devisces and PCBs. The
electronic control is in PCB, which consists of
components like KS, transistors, resistors etc., the
process of assembly of UPS involves the following
steps.1. PCB testing 2. Fixing of various
components 3. Wiring 4. Battery assembly 5.
Functional testing
25 Voltage Stabilisers Winding machine Stamping, Chassis Rs.4,00,000/- M/s SEECO Southern Equip. Co.,
Impregnation tank Dial and nameplate 6-1-285/12,
Baking over Voltmeter (0-300 V) Padmarao Nagar,
Hand drill Rotary switch Secunderabad-500025.
Testing equipments, misc. Electric circuit
tools etc., Lead, knobs, plugs, etc.
Transformer winding Super enamelled copper
machine wire,electromagnetic
Varibale transformer relays, etc.,
Baking oven Copper wire, Voltmeters
Testing equipment Fuse, Cabinets, Switch
Knobs,hardware,fuse,
wire etc.,
26 Water CoolerMaking Shearing machine CRCA sheet Rs.4,00,000/- M/s Pushp Trading Company
Fly press M.S.Angle flat 3-1-252,
Bending machine Stainless steel sheet S.D.Road,
Arc welding transformer Aluminium sheet Secunderabad-500003
Welding machine Refrigeration compresor
Drilling machine Evaporator, Thermostat
Grinding machine Condenser, Relay
Air compressor Capillary tube
Gas filling unit Freon
Testing equipments Poly urethene sheet
Expander
27 Water Level Multi-meter Transistors Rs.40,000/- M/s Access Technologies,
Monitors DC Power supply Diodes 116, YMCA Complex,
Soldering tools Capacitor & resisters S.P.Road,
The process involves assembling the components
on Panel Control Boards and connecting relay input
terminal and supply input socket. Testing these sets
and fixing the circuit in a cabinet and packing the
final product.
The asembling of stabilisers involves manufacture of
three sub-assemblies. A circuit is made out of
assembling various electronic components and
electromagneticrelays, which give the desired output
voltage when tere I, input voltage fluctuations. The
second operation involves assembling of the
transpformer and electronic circuit, followed by
testing of the assemblyon various parametets. The
core of the stabiliser is wound with predetermined
number of turns by a coil winding machine and the
stampings are fitted inside the coil. After winding the
core is impregnated with varnish and dried with the
components assembled and fixed in a box type
container, which has indicators and connections with
switches. Finally the assembly is tested for ripple,
stabilit, termperature coefficient, transient recovery
time, etc.,
The process consists of design fabrication, assembly
and testing as per standards. The following steps are
adhered to in manufacturing the final product.
A.CRCA sheet of required thickness is cut to
size,bent,formed and welding together as per design.
B.Spray painting C.Fabrication of
storage water tank D.Assembly of all the parts
together E.Testing
F.Packing
Testing tools Transformer Secunderabad-500003
PCBs, Cabinets
Cables and swithches
Packing material
28 Wire Nails Automatic wire nails Wire Rods Rs.3,00,000/- M/s Ajit Wire Products,
making machine Lubricant oil Gokal da bagh,
Grinding machine with 1hp Cotton waste Near 100 Feet Road,
motor & four grinding stones Packing materials Amritsar-143001
Steel polishing drums
Wire Drawing machine with
5 hp motor
29 Acrylic Sheets Acrylic scrap deploy- Acrylic scrap Rs. 8,00,000/- M/s. Boolani Engineering Corp.,
merisation unit Methly methacrylate 7&8 Unique,
S.S. distillation still monomer Industrial Estate Veersavarkar Mrg.
Coal fired boiler Benzyl peroxide Mumbai - 400 025.
Glass sheet moulds of Calcium chloride
various sizes Pearl essence
Acrylic sheet cutting Caustic soda
machine construction Stearic acid
Water storage tanks Colours
Water circulation pumps
The process involves assembling the components
on Panel Control Boards and connecting relay input
terminal and supply input socket. Testing these sets
and fixing the circuit in a cabinet and packing the
final product.
Wire nails are manufactured on an automatic wire
nail-forming machine. Steel wire in the form of coils
is fed into the machine. At First, cold heading forms
the head and then the point takes shape. The nails
are tumbled in a tumbling barrel with sawdust or
similar material to remove burrs. The finished nails
are weighed and packed.
In manufacturing process a mixure of regenerated
and virgin methyl methacrylate monomer is used to
effect economy of operation. To obtain the
regenerated polymer, the acrylic scrap is heated with
certain chemicals to about 400dc - 450 dc in amild
steel distillation still placed on a open fire or a
furnace and fitted with a condenser and collecting
flask. The heating operation results in cracking
polymethyl methacrylate into crude methyl
methacrylate monomer, which after vaporising gets
condensed and is collected in a tank, redistilled to
obtain the pure regenerated monomer. A
mixuture of the virgin monomer and regenerated
monomer is mixed with the desired catalyst of benzyl
peroxide and heated. After a desired degree of
polymerisation, the viscous mass is cooled, mixed
with pearl essence colours and pured into moulds.
The moulds are filled with pre-polymerisation mass
and heated, finally dipped in a hot water bath to
complete the polymerisation. On complete
polymerisation, the sheets are cut into required sizes
and covered with paper sheets.
PLASTIC & RUBBER
30 Adhesive from Reactor Natural rubber Rs.6,00,000/- M/as Arctic India Sales,
Natural Rubber Agitator Anti oxidant 302,Sri Sari Sampada Plaza,
Condenser Zinc oxide Habsiguda,
Vacuum pump Magenesium oxide Hyderabad-500006
Water cooler Phenolic resin
Baby boiler Solvent blend
Analytical instruments
31 Artificial Flowers Cutting tools, scissors etc. Cloth(silk,satin,velvet..) Rs.75,000/- M/s Harries Enterprises,
Other hand tools Lining materials 60, Vayupuri,
Acrylic rods Secunderabad-500094.
Adhesives
Thin steel wires
32 Expanded PE Foam Mixer Low density ploythene Rs.8,00,000/- M/s Safety Packing & Sealing
Net for Packing Extruder screw diameter Resin Machineries,
Multihole double rotating die Freon gas Bhagyanagar Complex,
Drawing & cutting unit Talcum powder RTC X Roads, Hyderabad-500020
Freon gas supply system
A mix of rubber and antioxidant in right proportions
are cdharges into the reactor, zinc oxide and
magnesium oxide are added in this mox.
Subsequently, phenolic resin and solvents blend are
also added in specific proportions and heated by
steam up to a required temperature. By cooling the
reactor and transferring the mixture in a product
tank, polymerisation takes place, which in then
packed in drums of different capacities,.
After cutting the cloth into sheets of suitable sizes, it
is stitched as per the required disigns, finallym glude
is applied to get shape of the leaves and petals the
cloth/satin used in making artificialk flowers should
be of uniform density, good surface and size.
LDPE along with additives like blowing agent, talcum
powder etc.are mixed in the blender. This mixture is
fed into the hopper of the extruder where the molten
substance is mixed with freon gas to provide smooth
& glassy surface and strength. The extruded LDPE
is passed through a multi hole double rotaing die and
expanded LDPE foam nets are pulled out by drawing
machine and cut by pneumatic device. The nets are
dropped into stainless steel container smoothly and
continuously.
In manufacturing process a mixure of regenerated
and virgin methyl methacrylate monomer is used to
effect economy of operation. To obtain the
regenerated polymer, the acrylic scrap is heated with
certain chemicals to about 400dc - 450 dc in amild
steel distillation still placed on a open fire or a
furnace and fitted with a condenser and collecting
flask. The heating operation results in cracking
polymethyl methacrylate into crude methyl
methacrylate monomer, which after vaporising gets
condensed and is collected in a tank, redistilled to
obtain the pure regenerated monomer. A
mixuture of the virgin monomer and regenerated
monomer is mixed with the desired catalyst of benzyl
peroxide and heated. After a desired degree of
polymerisation, the viscous mass is cooled, mixed
with pearl essence colours and pured into moulds.
The moulds are filled with pre-polymerisation mass
and heated, finally dipped in a hot water bath to
complete the polymerisation. On complete
polymerisation, the sheets are cut into required sizes
and covered with paper sheets.
33 HDPE Buckets Injection moulding machine HDPE Granules Rs.10,00,000/- M/s Cincinnati Milacron Ltd.,
Cooling tower Colour Pigments 208, Lal Bungla,
Grinder Greenlands, Ameerpet,
Tumbler mixed Hyderabad.
Crane for mould lifting
34 Injection Moulded Injection moulding machine Polymers such as poly- Rs.10,00,000/- M/s Vikrant Industries,
ThermoplasticGoods Scrap grinder for processing styrene, high impacted 48, Ramchandra Oil Mill,
scrapes, runners etc. polystyrene, HDPE, Katedan,
Water cooling equipment LDPE, PVC, ABS Hyderabad - 500077.
35 Polyproylene Mat Looms 3ft wide Polypropylene tubes Rs.2,00,000/- M/s Jaligama Engg.Co.Pvt.Ltd.,
Warping machine Cloth strip&Sewinghand 109/2, IDA, Phase II,
Sewing machine Packing Material Cherlapally,
Other tools Hyderabad - 500051.
36 Rubber Balloons De-ammoniating vessel Latex Rs.1,00,000/- M/s Anand Rubber Products,
Pot mill, paddle mixer and Other rubber chemicals 2-3-465,
dipping act Minister Road,
Packing machine Secunderabad-500003.
37 Rubber Bands Rubber band cutting Rubber pigments Rs.1,50,000/- M/s Exel Rubber Pvt. Ltd.,
machine Colours 27/A MIGH,
Wooden moulds SR Nagar,
Themoplastics aresynthetic materials, formed in
various shpaes by applying heat and pressure in an
injection-moulding machine. The injection-moulding
machine comprises of a locking unit for keeping the
mould firmly closed against injection pressure and
an injection unit for heating and plasticising the
material. The plasticised material is injected into the
mould and the locking unit holds mould togeher for a
specified time, which is allowed to cool and solidify.
On opending the mould, the articles are
automatically ejected.
Available in different colours, polypro- pylene rolls
are used in the making of mats withtwo rolls are
used in the making of mats withtwo rolls
simultaneously fed as a warp to the web. The woven
mat comes out as a continuous roll, which is cut to 6
ft or 9 ft length. Stitching a side stripe finishes the
mat. Finally, the mats are packed in polythene bags.
The latex is prepared, compounded and dipped and
the film is dried and beading made. After
vulcanisation the latex is stripped off, which gives the
finished product. A packet of 100 units of balloons
readied for dispatch.
Latex is prepared by using stabilisera and pigments
through normal dipping method. With the help of
moulds, through dipping and vulcanising, rubber
tubes are prepared. These are used to prepare
rubberbands in different sizes, colours and widths.
HDPE granules are mixed with colour pigments in
tumble mixer and fed to the injection moulding
machine through a popper, which is divided into the
two halves of the moulds of buckets. The pressure is
maintained for specified time and subsequently the
pressure is released. The moulds are separatedand
moulded bucket is extracted. The cycle time is
controlled for efficient operation.
MS tank, Ball mill Hyderabad-500038.
38 Rubber Erasers Mixing Mill Pale crepe,sulphur, Rs.2,00,000/- M/s Moon Rubber & Tools Industry,
Hydraulics, grinder etc. white factice 17-1-375/25/1,
Ainc oxide & other Santhoshnagar colony,
Chemicals Hyderabad-500059.
39 Spectacle Frames Milling cutter machine Cellulose nitrate sheet Rs.3,00,000/- M/s Sri Rajalkashmi Engineering
Drilling machine Hinges & rivets Enterprises,
Wire reinformcement Side wire Aproova Colony,
machine Polishing/buffing Jeedimetla Depot,
Polishing drums compound Hyderabad-500055.
Buffing machines Packing materils
Routing machine
Pres,mould/fixtures/dies
40 Surgical Gloves De-ammonising vessel Centrifuged natural Rs.6,00,000/- M/s Anand Rubber Prioducts,
(Latex) Pot mill with 4 jars rubber lates 2-3-465, Minister Road,
Paddle mixerDipping vats Rubber chemicals such Secunderabad-500003.
Coagulating tanks as antioxidants, sulphur
Hot air oven accelerators and zinc
Testing equipment; micro- oxide
meter, hardness tester, etc Packing material.
Weighness balance
Formers or moulds, etc.
41 Thermoformed Thermoforming machine High impact Poly- Rs.10,00,000/- M/s. Boolani Engineering Corp.
Disposable Cups Thermoformed article styrene sheet 7&8 Unique
The process essentially consists of the following
steps. Mixing of various
ingredients of the rubber compound namely pale
crepe, sulphur, white factice, withing, zinc oxide and
other chemicals and colours. Moulding the same in
the form of desired shapes and sizes.
Cellulose nitrate sheets are cut into required sizes of
frames withmetallic rods reinforced by a wire
insertion machine on the sides of the frame under
specific temperature and pressure. The fronts aere
worked to a desired shape and design with grooves
for final fittings. It is then polished with the help of a
buffing machine. Finally, all parts are assembled to
complete the frame and then polisehd to give a final
finish and shine
In manufacturing surgical gloves, the ammonia
content of the latex is first reduced to about 0.1% by
blowing air and by treating with formaldehyde. Then
the preparation of emulsion/dispersion of various
additives is made and added in the latex compound.
Later, a coagu- lant solution is prepared with the
mould of aluminium, wood, glass or porcelain dipped
in coagulant solution and then into latex compound.
It is essential to have uniformity in immersion and
withdrawal rates. Immediately after withdrawal, the
mould is rotatedto assure even distribution of latex
film deposits. The next operations are leacing, drying
and preliminary finishing operation such as beading.
Finally, the gloves are cured in hot air or stream.
High impact polystyrene (if desired, PVC sheets) is
fixed on to the frame with the material heated to
soften in the mould. The mould is closed and applied
vacuum / air pressure to get desired shape on the
die. After cooling, the moulded items (cups, trays,
etc.,) are removed, separated and packed in
corrugated boxes.
Latex is prepared by using stabilisera and pigments
through normal dipping method. With the help of
moulds, through dipping and vulcanising, rubber
tubes are prepared. These are used to prepare
rubberbands in different sizes, colours and widths.
and Trays cutting proess Industrial Estate Veersavarkar Mrg.
Air compressor Mumbai - 400 025
Vacuum pump
Set of moulds
Scrap grinder
Chilling plant
Cooling tower
Buffing machine
Mould lifting equipment
42 Tooth Brush Automatic injection Cellulose acetate Rs. 10,00,000/- M/s. Boolani Engineering Corp.
moulding moulding powder 7&8 Unique
Pre heating oven Nylon bristles Industrial Estate Veersavarkar Mrg.
Automatic toothbrush Dyes and other misc Mumbai - 400 025
making machine materials
Scrap grinder
Multi cavity mould
Hand tools
Weighing machine
Other misc. equipment
43 Animal Glue Ms tank Raw sinews Rs. 6,00,000/- M/s. Deccan Trading Company
Drier Lime 22-1-54/3
Cots with cotton strings Hydrochloric acid Opp. Abid Ali Eye Hospital
Glass trays with wooden Alum, benzene & other Darushala Road,
frames chemicals Hyderabad - 500 037
RCC storage tank of liquid
glue
Washing tanks
Baby boiler
Weighing scale
Other Tools and Equipment
44 Milk Powder Storage tanks Milk Rs. 10,00,000/- M/s. Akash Engineers
Feed pump Citric Acid Plot No. 20, 1st Floor,
In manufacturing toothbrushes, cellulose acetate is
used in a multifamily injection moulding machine to
make handles. Mixed in a hopper of an automatic
injection, cellulose acetate moulding powder with a
suitable dyestuff is mixed together. The material
melts to take the shape of mould cavity after
injecting this into multi-cavity moulds. On opening
the mould, the handles are ejected. Brush handles
thus obtained are put into automatic toothbrush
making machine for boring, bristle filling and then
tightening of bristle is done by fine steel or brass.
The bristles are trimmed and packed.
The process begins after overnight soaking of the
sinews in 15 per cent solution of lime, which is
delimed by washing in running water for two hours.
After washing the stock enters the delimed pits
where deliming agent is mixed. Later, the wash is
extracted from a extraction tank at a high
temperature, which is collected as a glue solution
and stored. Subsequently it is dried with the help of
drier and placed in glass trays for cooling. When the
solution turns viscous, the sheet is cut into strips,
dried and packed.
The two main process of manufacturing milk powder
are roller drying and spray drying. In spray drying,
milk is fed into spray drier, where the droplets come
in contact with hot air and forms into powder in a
cyclone separator. In the roller drier process, the
concentrated milk comes in contact with hot rotating
roller drums. Here the milk gets dried and is scraped
out and collected. The power obtained is neatly
packed airtight containers.
LIVESTOCK
High impact polystyrene (if desired, PVC sheets) is
fixed on to the frame with the material heated to
soften in the mould. The mould is closed and applied
vacuum / air pressure to get desired shape on the
die. After cooling, the moulded items (cups, trays,
etc.,) are removed, separated and packed in
corrugated boxes.
Pre-heater Magnesium Oxide Sheshacala Co.operative Society
Pre-condenser Na Cl, CaCo3 Main Road
Spray drier / rotating roller Tin Containers Maredpally(West)
drums Secunderabad - 500026
Condenser
Baby boiler
Mini-chilling plant
Packaging material
Testing equipment
45 Banana Fabric Moulds Banana fibre Rs. 5,00,000/- M/s. Ahsan Trading Co.,
Polymer Storage vessels Cotton fabric Opp. Possnet Bhavan
Polyester resin Tilak Road
Catalyst Hyderabad - 500001
Mould release agent
Dyes
Pigments
46 Clay Pipe Vertical clay pipe making Plastic clay Rs. 1,00,000/- Bismi Industries
machine Plot. NO. 18 Phase - V
Firing kiln IDA, Jeedimetla
Hyderabad - 500 055
47 Coconut Husk Chipper Coconut husk re.8,00,000/- M/smi Industries,
Particle Board Screening device Phenol formaldehyde Plot No.18, Phase V,
Dryer resin IDA, Jeedimetla,
Mat Forming arrangement Hyderabad - 500055.
Hot press
Conditioning chamber
48 Ferro Cement Door/ Vibrator machine for Cement Rs.6,00,000/- M/s Susanji Udyog Pvt.Ltd.,
Window Frame pressing Sand C-47, Industrial Estate,
Mixer Wire mesh Sanathnagar,
Curing equipment Chemical admixture Hyderabad-500018
A manually opeated clay pipe- making machine has
been developed for semiskilled potters in rural areas.
These pipes are extruded from a mixture of lean and
plastic clay of varying compositions and fired at
optimum firing temperature of 9000 - 950 degree
centigrade.
The process consists of cutting the husk, beating the
husk with wooden mallet and finally shredding the
husk. These are dried and coated with phenol
formaldehyde resin, formed into mats and pressed at
15dDC at 10kg/cm2 for 30minutes to get 20 mm
thick boards.
The production process consists of fabrication of
modules and assembling. The required frame is
designed according to the size and design with a
wire mesh, which is fixed to a mould, filled with a
cement mixture, adjusted with a vibrator. After
proper curing, the finished frames are coloured. The
same proces is employed for doors/windows frames,
shutters, plemets, cupboardsm, bedside lockers,
partitions etc.
The two main process of manufacturing milk powder
are roller drying and spray drying. In spray drying,
milk is fed into spray drier, where the droplets come
in contact with hot air and forms into powder in a
cyclone separator. In the roller drier process, the
concentrated milk comes in contact with hot rotating
roller drums. Here the milk gets dried and is scraped
out and collected. The power obtained is neatly
packed airtight containers.
The process starts with prepariing moulds of metal,
wood or plaster of Paris foolowed by mixing of resin
with dye in requisite proportion, shaping the banana
fabric by placing it on the mould and reinforcing the
polymer over banana fabric. Later these are cured,
demoulded and cut. Finally, these are trimmed and
polished for market
BUILDING MATERIALS
Casting trays Bonding chemicals
Trolley etc. Finishing chemicals
49 Flooring & WallTiles Grinder Flu ash Rs.10,00,000/- M/s Bhuvaneshwari & Co.,
Edge runner Red mud # 10-1-513,
Sievews Clay/silt West Maredpaly,
Ball mill Secunderabad-500023.
Filter press
Drier, Press
Glazes Sprating unit
Klin
50 Fly ash Clay Bricks Moxer Moderately plastic clay Rs.4,00,000/- M/s Susanji Udyog Pvt.Ltd.,
Extruder mass C-47, Industrial Estate,
Cutting table Fly ash Sanathnagar,
Pug mill Coal Hyderabad-500018
51 Fly ash-Sand-Lime Screw feeder Fly ash Rs.5,00,000/- M/s Susanji Udyog Pvt.Ltd.,
Bricks Bucket elevator Sand C-47, Industrial Estate,
Double shaft mixer Hydrated lime Sanathnagar,
Hydraulic press Hyderabad-500018
Autoclave
Boiler
Pulverisor
52 Hollow Concrete Mixer Stone chips Rs.6,50,000/- M/s Susanji Udyog Pvt.Ltd.,
Block Kiln Sand C-47, Industrial Estate,
Concrete block making Cement Sanathnagar,
machine Fly ash/rice husk ash Hyderabad-500018
53 Matt Glazed Tiles Jaw crusher Plastic clays Rs.10,00,000/- M/s Ranjit Engineering works
Disintegrator Low grade clays B-6/1678,
Triple deck vibrating Additives Guru Tej Bahadur Nagar,
machine Glazes Yamuna Nagar-135001
The process starts withcombining clay with 10-40 %
of fly ash, which includes wire cutting of plastic clay
mass by manual process and firing at a temperature
950DC-1050DC in conventional bull's kiln or
intermittent kiln type.
The process consists of combining sand and
hydrated limein small quantities along with 70-80 %
of fly ash. The silical content of fly ash reacts with
lime to form calcium silicate hydrate, which cements
the product together. The bricks are pressed and put
into autoclave for steam curing, which is prepared in
different colours by adding pigments.
The ingredients suchas rice hush or ash fly and
cement are used to prepare these blocks with 25-
30% of cement replaced with rice husk, ash and fly
ash. Along with fine sand and crushed coarse
aggregates, ordinary port land cement is used to
make blocks and is bound hydraulically using
vibraion-casting method.
The process utilizes the indigenous machinery of
simple dry grinding process, improved down draught
kiln and low grade raw material, these are
abundantly available in the country with the low cost
of production due to significant energy savings.
The production process consists of fabrication of
modules and assembling. The required frame is
designed according to the size and design with a
wire mesh, which is fixed to a mould, filled with a
cement mixture, adjusted with a vibrator. After
proper curing, the finished frames are coloured. The
same proces is employed for doors/windows frames,
shutters, plemets, cupboardsm, bedside lockers,
partitions etc.
After fine grounding of the Raw Material, it is
pulverised and sieved in a ball mill, which is dried to
desired moisture content and pressed as per the
designs and shapes. Finally, they are dried and fired.
Glazing is done before and after biscuit firing with the
product strength of more than 300 kg/cm2 and
scratch hardness of more than 7.
Ball mill, D-mixer
Granulator
Friction press
Glazed spraying equipment
Oil-fired low thermal mass
down draft kiln
54 Red Clay Sanitary Ball Mill Red Clay Rs.6,00,000/- M/s Ashan Trading Co.,
Ware Filter Press Feldsopar Opp.Possnet Bhavan,
Plaster of paris moulds Ball clay Tilak Road,
Agitator Dolomite Hyderabad-500001
Small Shuttle Kiln Quartz
55 Self Glazed Ball Mill Flash Rs.6,00,000/- M/s Bismi Industries,
Roofing Tiles Filter Press Alumina Plot No.18, Phase V, IDA
Drier, Press, Klin Talc Jeedimetla,
Grinding machine Clay/silt Hyderabad-500055
Polishing machine
56 Terracotta Tiles Pulverisor Common clay Rs.5,00,000/- M/s Bismi Industries,
Ball mill Plastic clay Plot No.18, Phase V, IDA
Blunger Common clay Jeedimetla,
Agitator Fine clay Hyderabad-500055
Kiln Quartz feldspar
Granulator
Pressing machine
57 Flooring Tiles Polishing machine with No material required Rs.1,25,000/- M/s Ranjit Engineering works
Polishing Unit electric motor B-6/1678,
Guru Tej Bahadur Nagar,
Yamuna Nagar-135001
58 Iron Analysis Field Kit No material required Rs.10,000/- By using this kit, a precise result is made available
for iror concentration ranging from 0.3 to 0.5 ppm
Low cost sanitary wares are produced from
inexpensive raw materials like local red clay in
conjunction with ball clay, quartz,feldspar, dolomite
etc. The raw materials are ground, mixed andde-
wateredand articles cast by slip making processes or
by a hand mould.
The production process involves ball milling the
constituents to desired quality with the material
filtered, dried for pressing and finally sintered
between 1300-1450DC temperature.
Ferruginous clays are used in making terracotta tiles.
Locally available, the clays undergo wet grinding
processes with tri axial body composition in common
clay. Later, the tiles are fabricated in different
shapes, sizes and designs, fired in improved up
draught kiln at 1000-1100 DC temperature.
Depending on the need, different transparent/colour
glazes are subsequently provided
Floor polishing is a simple technique. The portable
polishing machine consists of a roller that rotates,
which polished the floor after continuous rotation.
Care has to be taken to keep the polishing floor level
as even.
SERVICE BASED
The process utilizes the indigenous machinery of
simple dry grinding process, improved down draught
kiln and low grade raw material, these are
abundantly available in the country with the low cost
of production due to significant energy savings.
through Field Kit
59 Mini Grain Mill Mini Grain Mill Maize Rs.1,25,000/- M/s Ashan Trading Co.,
Jowar Opp.Possnet Bhavan,
Bajra Tilak Road,
Wheat Hyderabad-500001
60 Mini Maize Mill Mini Maize Mill Maize Rs.1,25,000/- M/s Ashan Trading Co.,
Opp.Possnet Bhavan,
Tilak Road,
Hyderabad-500001
61 Pest Control Sprayers with pumps Pesticide for rodents, Rs.2,20,000/- M/s AF Pest & Anti Termite
Service Exhaust Fan termites and Crawling Control Pvt. Ltd.,
Shelves, cupboards for pests 2-3-603/50/B/4
storing chemicals Fumigation covers Patel Nagar
Safety equipment such as Amberpet, Hyderabad-500013
face mask,safety gloves etc
62 Basketry Shearing & cutting machine Bamboo sticks Rs. 50,000/- M/s.Superlative Tool Centre
Other Tools Palmyral leaves 4-1-119, Shop No.4, 3rd Floor
Shree Chandra Complex
Mahankali Street
Secunderabad-500003.
63 Pottery Improved Potter's wheel Locally available Rs.50,000/- M/s.SriVenkateshwara Gen.Eng.
Wood fired improved up Works
draught kiln B-Types, 8-139,
Pug mill Raju Colony, Balanagar
Hyderabad - 500 037.
64 Wood working lathe machine Wooden logs Rs. 1,75,000/- M/s.Dominion Tools Traders
with 1 HP motor Wooden polish 5-5-158, Ranigunj,
Surface planner cum Screws Secunderabad - 500 003.
thickness planer Sun glass
The entire making process is articstic and skill
based. However, certain hand operated machines
are used in processing raw material for knitting the
end products.
In this process, the clay is bunged and navigaged
through setting method to remove coarse grit etc.
The slurry is dewatered and made into plastic mass.
Later the mass is thrown over imporved pottery
wheel for shaping various articles. The articles are
coated with specially prepared enrobe, polished and
fired in an improved draught kiln.
Wood Turned
Components for
Artistic Ware
Furniture
After procuring the wooden logs, the logs are cut to
various sizes depending on the requirements of the
items to be made, and then the surface is planed by
a surface cum thickness planner and is turned on a
wood working lathe to get the required design. These
are assembled, polished and laminated with
sunglass sheets.
By using this kit, a precise result is made available
for iror concentration ranging from 0.3 to 0.5 ppm
By using this simple mill, the coarse grains as well as
wheat canbe refined. In a single step the refined soji
and flour can be obtained from wheat/maize/
bajra/ragi and other grains. In this mill, the simple
chakki machine has been modified suitably to have
arrangements for water mixing, sieving and
aspiration.
The processing includes cleaning, removing stones,
germs, conditioning and sifting into fractions and
packaging. It removes the husk, bran and other
coarse portions.
Pest control is a method to spray various chemicals
specially to kill the mosquito, files and cockroaches
and other pest with the help of spray guns.
ARTISAN BASED
Hand tools etc Adhesives etc.
65 Agarbatti Hand sieves 100 mesh Charcoal powder Rs. 75,000/- M/s. Oriental Machinery Pvt.Ltd.,
(Incense Sticks) Wooden planks for rolling Gigatu 25, R.N. Mukherjee Road,
Plastic trays White chips powder Kolkatta - 700 001.
Aluminum trays for dipping Sandal wood powder
Plastic buckets Bamboo sticks
Kupam dust
Perfume
Paper cartons &
Wrapping paper
inner paper bags, etc.
66 Amchur Working table with stainless Raw mangoes Rs. 2,00,000/- M/s.Ahsan Trading Co.,
Manufacturing steel top Potassium Opp. Posnet Bhavan,
Sulphur fumigation chamber metabisulphite Tilak Road,
or soaking tank Dry sulphur Hyderabad - 500 001.
Stainless steel vessels Flexible poches
Pulverizer
Sieves of different sizes
Balance
Impulse sealers
Miscellaneous items
67 Automobile Gakets Power press 10 capacity Gaskets sheets of Rs. 3,00,000/- M/s. Singhi Engineering Entp.,
Portable drilling machine various sizes and Shop No. 106
Fly press No.4 & 6 thickness 4-3-104 TO 108,
Hand shearing machine Packaging materials & 1st Floor, Anjaiah Complex,
Bench grinder 200 mm consumable Hill Street,
diameter of wheel Secunderabad - 500 003.
Fixtures, press-tools, disc..
Measuring equipment
68 Paper slitting machine with Grey board Rs. 6,00,000/- M/s. Norman & Co.,
Cutter Bone glue 11-6-872/2
Spiral winding machine Tin sheets Lakdi-ka-pul
Sizing machine Printed labels Hyderabad - 500 004.
Seaming machine
MISCELLANEOUS
Wood Turned
Components for
Artistic Ware
Furniture
After procuring the wooden logs, the logs are cut to
various sizes depending on the requirements of the
items to be made, and then the surface is planed by
a surface cum thickness planner and is turned on a
wood working lathe to get the required design. These
are assembled, polished and laminated with
sunglass sheets.
A thick dough or a semisolid paste of formed after
mixing the ingredients with water, which is applied to
sticks by manually rolling on a wooden plank, dried
and packed with wrapping paper in bundles. In
manufacturing perfumed agarbattis, concentrated
perfume is dilute with white oil or diethyl phthalate in
1:3 ratio, the raw agarbattis are dipped in trays
containing the perfume. These are instantly packed
in paper / polypropylene bags and are put in printed
cartons.
Mature, well developed raw fruits are taken, washed,
peeled, cut to slices with the help of a stainless steel
knife. These are balanched in hot water, soaked for
half-an-hour in potassium meta bi-sulphite (KMS)
solution, dried in sun for 16-20 hours, ground and
packed in flexible pouches to prevent moisute from
entering in to the product..
Based on the specifications of the customer, the
gasket sheets are procured and punched in a press,
packed in sets as per requirements.
Composite
Containers - Un
laminated
Paper used in making composite containers is
generally of thick quality, which is slit to required size
by using a slitting machine. The slit roll is then fed to
a spiral-winding machine where the container gains
shape after gluing. The cylinders are then cut to the
desired size on a sizing machine with metal plates
fixed towards one end of the by means of a seaming
machine. by using a labelling amchine, attractive
lables are pasted to the container with the other end
sealed after placing the contents in the container.
These have the obvious advantage of being strong,
sturdy and pilfer proof.
Heavy duty fly press
Shearing machine
Block cutting machine
Labelling machine
69 Computer Staionery Slitting and rewinding Paper Rs. 4,50,000/- M/s. Cache Peripherals,
machine Ink 3-6-98,
Rotating printing machine Carbon paper West Maredpally Main Road,
Computers Secunderabad - 500 026
Printers
70 Desk Top Computer Penitum - IV Computer Floppies Rs. 2,00,000/- M/s. Parity Srystem (P) Ltd
Publishing Laser Printer CDs 9-1-67/4,
Software packages Stationery S.D.Road
Catrdiges Secunderabad - 500 003
71 Distilled Water De-mineralized plant Water Rs. 1,50,000/- M/s. Sai Industrial Fabricators
Plastic drums and cans Chemical resins 61/B/1, Phase-I
Overhead tank IDA Jeedimetla
Bore well pump Hyderabad - 500 055
Lab equipments
72 File Pads and Paper cutting machine Mill Board Rs. 75,000/- M/s. Graphic Sales Corporatin,
Covers Card board cutter Straw Board 3-4-495/B
Hand press Paper Hi-Line Apartments
Stapling machine Calico, brown paper, Barkatpura
Envelops cutting and Cloth, tape and gum Hyderabad - 500 027
pasting machine
A fully automatic machine produces continuous
stationery. The steps involved are paper roll feeding,
printing, down perforation, cross perforation, zigzag
folding
The DTP software like Sree Lipi (Telugu) Page
Maker, Venura (English) is the basic requirements to
make layout and design for the publication. After,
keying in the text, the computer operator readies the
publications as per the requirements of the client.
The final pages are printed on plain paper by a laser
printer from where the printing process of making
positives plates, printing is undertaken on an offset
printing machine for making required number of
copies.
The ordinary water contains solids of 1000 - 1200
ppm, which is charged in ion exchanges. After
treatment of the water, distilled water of 5 ppm
dissolved solids is obtained with PH value between 8
to 8.5 and the electrical conductivity at 30 ms per cm
In making file pads, paper board is cut to size of the
file pad with a cloth strap along with cotton tape and
a plain paper (preferably brown in colour) is pasted
to the paper board. The file board corners are also
covered with cloth to improve its life. Envelopes are
prepared according to size and colour with the help
of envelope making machine. Covers are prepared
in standard sizes or as per the requiremnets of the
customer
Paper used in making composite containers is
generally of thick quality, which is slit to required size
by using a slitting machine. The slit roll is then fed to
a spiral-winding machine where the container gains
shape after gluing. The cylinders are then cut to the
desired size on a sizing machine with metal plates
fixed towards one end of the by means of a seaming
machine. by using a labelling amchine, attractive
lables are pasted to the container with the other end
sealed after placing the contents in the container.
These have the obvious advantage of being strong,
sturdy and pilfer proof.
73 Fishing Nets Hand Tools Nylon / cotton yarn Rs. 50,000/- Available in local market
Iron and plastic rings
74 Fuel Briquette Unit Briquette fuel manufacutinrg Rs. 9,50,000/- M/s. Sree Engineering Works
palnt 26A, Ferozguda,
Automatic feeding unit Bowendpally
Cold water circulating Hyderabad - 500 011
device with reservoir
Spare dies and punch
Other tools
75 Gum Adhesive Heating vessels Starch Rs.50,000/- Available in the local market
Packaging bottles Other chemicals
Stirrer
Hot plate
76 Gummed Paper Gum melting/preparation Kraft Paper in rolls Rs.4,50,000/- M/s Sai Industiral Fabrictors,
Tape unit Gum/Adhesives 61/B/1, Phase-I, IDA Jeedimetla,
Strorage tank Preservatives Hyderabad-500055.
Coating rewinding machine
Slitting,perforation rolls and
rewinding unit
Drying chamber
Baby boiler
Weighing scale, etc.
77 Hair Oils Coconut oil extracting Dry coconuts or raw Rs. 4,00,000/- M/s Agarwal Packing,
machine coconut oil The Packing World,
Stainless steel drum with Pertumes and colours 15-7-28, 1st floor,
stirrer Packaging material Kolsawadi, Begum Bazar,
Filters Hyderabad-500012
Heating machine
Agro waste such as saw
dust, wood chips,
groundnut shells, rice
husk, cotton stalks, pine
needles, corn waste,
coconut shells, coffee
bean husks, bark,
cardboard waste, textile
waste, corrugated papers
and boards, newspapers
and packing waste.
High pressure binding process : In this method, the
biomass is compacted under high pressure of 1200
to 1400 Kgs/Cm2, which is accomplished by a
machine of screw or piston extruder type. Based on
the type of machine, briquettes of varying sizes from
65 mm diameter to 12 cm in length are made. The
residue is heated to 180 degree centigrade
temperature. The material is so dense that even at
room temperature, briquettes remain the same.
Briquette process: The following steps are adhered
to in this process which involvescollection of
agricultural residue, reducing the size for easy
briquetting, removing the excess moisture(of more
than 7-10 per cent) by drying.
The proces involves cooking of natural starch and
mixing to impart adhesive properties.
The proces is namely in four stages, preparation of
gum,coating of gum on papersubstrata, calendaring
of coated paper and finally reel sheet cutting. After
cutting the paper to size it is ensured that this is
smooth and free from dirt. Later, using a gum
coating machine with variable control does coating,
the adhesive nature depends on the coat thickness,
which is dried and calendared based on the desired
finish. Finally these are made available in reel form
or in sheets.
The hair oil is preparedbased on the following
sequential steps. Extracting coconut oil from
dry coconut Refining the extracted oil. Mixing
the required colour and perfume. Packing in
attractive tins / plastic bottles / pouches.
In making file pads, paper board is cut to size of the
file pad with a cloth strap along with cotton tape and
a plain paper (preferably brown in colour) is pasted
to the paper board. The file board corners are also
covered with cloth to improve its life. Envelopes are
prepared according to size and colour with the help
of envelope making machine. Covers are prepared
in standard sizes or as per the requiremnets of the
customer
Knitting of nylon / cotton yarn with the help of a
wooden needle
Packing & Sealing machine
78 Honey: Harvesting Centrifuge machine Honey Rs. 2,50,000/- Available in local market
and Processing Filtering sieves Bottles, colosures
Bottles and closures
S S Vessels
Filling mahcine
79 Kumkum Stickers Fly press hand operated Velvets paper Rs.95,000-/ M/s P.C.M.Engineering Pvt.Ltd.,
Suitable dyes Low gummed plainpaper B-170, D.D.A.Sheds,
Punching machine Glue and other Okhla, Phase-I
Packing machine decorative material New Delhi-110020.
80 Low Cost Water Inproved potter's wheel Suitable soil Rs. 35,000/- M/s. Sri Venkateshwara General
Filter Pug mill Water filter candles Engineering Works
Other tools Water taps B-Type, 8-139,
Raju Colony
Balanagar
81 Low Dust Chalk Moulds for chalk pieces Plaster of paris Rs. 25,000/- M/s. Mould Mech. Engineers
Vessels French chalk 2-142, Shobhana Colony
Oven Kaolin Road No.6, Balanagar
Binder Hyderabad - 500 042.
82 Mango Kernel Oil Mango kernel decorticator Dried mango stones Rs. 9,50,000/- M/s. Ahsan Trading Co.
Solvent plant (seeds) Opp. Posnet Bhavan
Weighing scale Solvent (n-Hexane) Tilak Road
Barrels Hyderabad - 500 001
Flexible poches
Sealing machine
Velvet paper is cut into different sizes, with a one
side gum paper pasted on it. These are available in
sheets, which are punched with a single hole
punching machine. Finished stickers are attractively
packed&sold in the market
Two earthen water pots of 10 liters each are made
using potter's wheel. In the top pot, filter candles are
fixed and to the lower pot, a tap is fixed. Placed one
over the other, the filtered water trickles down in the
second pot.
The hair oil is preparedbased on the following
sequential steps. Extracting coconut oil from
dry coconut Refining the extracted oil. Mixing
the required colour and perfume. Packing in
attractive tins / plastic bottles / pouches.
After removing the combs, these are placed in
drums, centrifuged to draw honey from the combs. In
order to ensure full honey recovery, combs must be
broken prior to spinning so that the entire honey is
recovered, A mesh placed in the drum holds the
comb. In order to prevent granulation, honey is
heated for a short time to 71DC (160DF), which is
filtered by a horizontal leaf filter to remove pollen,
impurities and any other residue. Finally, honey
isbottled & marketed.
In extracting the pulp, the stones or seeds that are
considered as waste are utilized in making products
like mango kernel oil, which is a substitute for the
cocoa butter, a high cost imported item. After the
stones are washed to remove the adhering sugar,
these are dried, decorticated and oil extracted with a
know solvent. The resultant product is mango butter
that can be utilized in the manufacturing of
chocolates and other confectionery items, which is
also used in cosmetics as a substitute for coco
butter.
Plaster of paris, French chalk and kaolin are mixed
and made in the form of paste, which are cast in a
suitable mould, dried and neatly packed
83 Mineral Water Water Pump Water Rs. 5,00,000/- Ms. Hind Pac Advanced Packing
Sand filter Packing material Industries
Softener 34/B, Electronic Complex,
Micron filtration system Kushaiguda
Ultra violet system Hyderabad - 500 062.
Water storage tanks
Automatic Pouch packing
machine
84 Needlepoint work Scissors of different sizes Fabric / dress etc Rs. 5,000/- Available in local market
Needles Anchor colour threads
Measurement tape Washing powder
Markers
Iron box
85 Ornamental Fish Cement/Plastic water tanks Ornamental fish Rs. 60,000/- Available in local market
and Fish Aquarium Lighting equipemnts fingerlings
Glass cutting tools Glass / Acrylic sheets
Drill Adhesive
Net filter
Aerator
Thermostat
86 Paper Cups and Platen printing press Grey board, mill board Rs. 2,50,000/- M/s. Annapurna Cottage Industries
Plates Ppaer cutting and greasing and card board 3-1-104/4,
platen press Kraft paper Kakatiya Colony
Screw press Paraffin wax Behind UKS School
Grooving machine Gum, ink etc. L.B. Nagar
Hand operated press Hyderabad - 500 007
Wax coating machine
Spare dies, tool etc
87 Paper Envelopes Paper cutting machine Paper Rs. 2,50,000/- M/s. Normans & Co.,
Envelope making machine Gums, labels, etc 11-6-872/2,
Testing equipment Packing material Lakdikapul
Mould and dies Hyderabad - 500 004.
After selecting a partcular design, the design is
drawn on either mati cloth or fine casement. Based
on the number of blocks and designs, stitches are
made after counting threads, which are made in one
direction in the first phase and in reverse direction in
second phase to cross stitch. The aesthetics can be
imporved by choosing appropriate colours of
threads, which play a crucial role in the final appeal.
Ornamental fishes are reared in cement tank or
plastic pool or in big aquariums, which are either
prepared by using acrylic / glass sheets. Cutting the
sheets to required sizes and pasting them together
and subsequently checking for leakage and
arranging of accessories is done
Paper cups and plates are normally made as per the
specifications of cutomers with the paper printed
then cut to size and given shape by die cutting. In a
screw press, the bottom and the upper part are
assembled to a cup shape. In making plates, the
paper is cut to the required size in circles and
pressed in a screw press for obtaining desired
design and shape.
The manufacturing process involves cutting paper to
size followed by feeding of cut sheets in blocks of
150 - 200 sheets in an envelope making machine,
folding and gluing to make the required envelope.
After testing the raw water, it is analysed for
suitability before use and passed through sand filter
and activated carbon filter that purifies raw water.
The softened water is passed through micron filters
to make it clear and finally through an ultra violet
light radiation to make it bacteria free with packing
done in bottles or sachets. The bottling system
consists of facilites like bottle rinsing, filling and
capping.
88 Paper Napkins, Two colour flexograpy Tissue paper in reels Rs. 7,00,000/- M/s. National Ppaer Machines
Facial Tissues printing cum sheet making Paper cartons, cores 208 2/8, Turkmanagate,
Napkins & Toilet machine for paper napkins Inks, thinner Asaf Ali Road
Paper Rolls Edge sealing, cutting knife, New Delhi - 110 002
Printing block set
Toilet paper rolls making
machine
Cutting knife, screen
printing dyes
Testing equipments
89 Paper Slate Agitator Paper board Rs. 75,000/- M/s.Ahsan Trading Company
Oven Dye Opp. Possnet Bhavan
Hot plate Binder Tilak Road
Vessels Silica Powder Hyderabad - 500 001
Brush
Framing machine
90 Raw Mango Roasters or pulper Raw mangoes Rs. 1,50,000/- M/s.Ahsan Trading Company
Beverage (squash) Stainless steel big vessels Sugar Opp. Possnet Bhavan
Weighing balance Citric acid Tilak Road
Regractometer Water Hyderabad - 500 001
PP cap sealing machine Chemical preservations
Bottle washing machine Permitted Colours
Bottle & closures
91 Safety Pins Wire straightening machine Hard drawn bright wire Rs. 6,00,000/- M/s. Singh Industries
Wire grinding machine Steel strip 203, East Mohan Nagar
Cap marking and Electroplating chemical AMRITSAR - 143 001
assembling machine Packaging materials
Nickel polishing machine
92 Sand Paper and Sand paper / emery paper Kraft & heavy harila Rs. 10,00,000 M/s. PCM Engineering Private Ltd Cattle hide glue is dissolved in hot water with the roll
of paer fixed over the tank and fed for glue coating at
a slow speed. Through the electrostatic field created
by high voltage of power, the rolling out paper
attracts abrasives. The abrasive particles of sand,
flint, garnet, alumina and silicon carbide are
anchored in the paper by the broad base with the
sharp edges sticking outside. Finally, the papers are
cut to a standard size and shape by using a cutting
machine
For manufacture of paer napkins and facila tissues,
tissue paper rolls are fed to the two - colour
flexography - printing machine, after printing, the
paper is cut to required size. In the case of toilet
paper rolls, they are slitted on a roll making
machines, rewound on paper or wooden core to the
required sizes
Paper board of specified quality is coated with
chemical mix and dried with the coated baord cut to
desired size and framed by using wood
Full grown raw mangoes having good acid content
and are ideals for preparing squash. After roasting in
direct heat, pulp is extracted, sugar, water, citric
acid, flavour and permitted preservative are added.
This can be stored for over a year
Safety pin consists of a hard steel wire and a cap.
Firstly, steel wire is straihtened by using a wire
straigtening machine, cut into pieces with one end
ground to a pointed tip with the head made from a
steel strip by using a cap making machine. Lastly,
after assembling the wire and bending, the cap and
the pin is place in a polishing drum for nickel
polishing
The manufacturing process involves cutting paper to
size followed by feeding of cut sheets in blocks of
150 - 200 sheets in an envelope making machine,
folding and gluing to make the required envelope.
Emery Paper making machines with papers, B-170, D.D.A. Sheds
chamber Emery, garnet grains Okhla, Phase I
Cutting machine Alumina, silicon New Delhi - 110 020
Tank for glue mixing carbide grits
Cattle hide glue and
other chemical
93 Seaweed Greeting Wooden grid Fresh seaweed R$s. 1,00,000/- Available in local market.
Cards Zinc plates Printed careds
Plastic troughts Muslin cloth
News paper rags
Needle
94 Semiautomatic Drilling machine, Hacksaw Polypropylene FRP Rs. 2,00,000/- Available in local market
Pump Controlled Spanner set cooler body
Air-Cooler Screw diver set Heavy-duty fan
Digital multi-meter Vertical water pump
Meggar 500vdc Timet for pump control
5A switch, Grass mesh
Lead-in-wird
Wire 3/18 swg, Roller
95 Sofa Set Carpenter tools Local wood Rs. 1,25,000/- M/s. Bosh Power Tools Ltd.,
Manufacturing Racks H.M. Brothers,
5-4-187/5
Karbala Maidan
M.G. Road
Secunderabad - 500 003
96 Surgical Bandage Cloth winding machine Bleached gauge cloth Rs. 3,00,000/- M/s. Bliss Enterprises
Rolling and bandage making Mor Market
machine 3rd Floor
Good quality bleached cotton gauge cloth made from
4S to 24S coarse cotton yarn is used for
manufacture of surfical bandages. Made available in
rolls, the length of the bandage varies from 3 to 10
meters each. The cloth in rolled, removed and
compressed. The compressed rolls are cut into rolls
of varying widths, which is sterilized under high
pressure steam. The rolls are then dried and packed
by wrapping with paper
Cattle hide glue is dissolved in hot water with the roll
of paer fixed over the tank and fed for glue coating at
a slow speed. Through the electrostatic field created
by high voltage of power, the rolling out paper
attracts abrasives. The abrasive particles of sand,
flint, garnet, alumina and silicon carbide are
anchored in the paper by the broad base with the
sharp edges sticking outside. Finally, the papers are
cut to a standard size and shape by using a cutting
machine
Seaweeds of different sizes, shapes & designs are
affixedto printed greeting cards, whichis spread
uniformly on the card by retaining the weed colour,
its shine and shape. The affixed dry seaweed looks
elegant on the greeting cards.
It is assembling technique, where heavyduty fan,
vertical water pump and pump controller as per
circuit diagram are installed for sequential operation.
After cuttin fine quality wood to required sizes and
shape, the cut pieces are attached based on the
design of the sofa set. Followed by buffing and
polishing for a smooth finish
Bandage compressing Recabgunj
machine Hyderabad - 500 002
Bandage rolls cutting
machine
Baby boiler
Sterilizer
Centrifugal dehydrating
machine
97 Tamarind Kernel Decorticator Tamarind seeds Rs. 3,50,000/- M/s. Bhuvaneswari & Co.,
Powder Shifters Polythylene bags # 10-1-513, West Maredpally
Sieves of different mesh Secunderabad - 500 026
Weighing balance
Packaging unit
Impulse sealers
98 Water Analysis Kit Titrimetric Water Analysis Chemicals Rs. 10,000/- M/s. A.P. Scientific and Surgicals
(Titrimetric) Kit contaiing burette, folding 4-1-925
titration stand, reagents, Tilak Road
glassware, etc. Hyderabad - 500 001
99 Water Filter Ball mill China clay Rs. 5,00,000/- M/s. Susam Engg. And
Candles Blunger Plastic ball clay Fabricators,
Sieves and wood / Quartz D-186, Phase III, IDA,
coal - fired kiln or Feldspar Jeedimetla,
electric / oil fired kiln Calcite Hyderabad - 55.
Organic materials
100 Waxed Paper Two colour flexo printing Paper white TDL poster Rs. 6,00,000/- M/s. Norman & Co.,
machine Paraffin wax 11-6-872/2
Roll-to-roll waxing machine Misc. material like Lakdikapul
with waxing tank fitted with printing inks. Oils etc Hyderabad - 500 004
heater, chiling towers, tullu
pump, unwinding&rewinding
stations with motor
By coating the base paper with paraffin wax, paper is
manufactured by using wax coating machine. Paper
in roll form is first, printed in a flexo printing machine
followed by continuous passing over a revolving roll
partly submerged in molten wax bath. Squeeze rolls
remove the excess wax. This method results in
coating on one side only but for wax bath and the
paper should be passed through the squeeze roll.
The casted sheets are then ari cooled. Coating is
smoothened, given a gloss by draining it over hot
pipe, and rolled. The rolls are then fed in slitting
machine for slitting and cut to the required sizes in a
shearing machine
Good quality bleached cotton gauge cloth made from
4S to 24S coarse cotton yarn is used for
manufacture of surfical bandages. Made available in
rolls, the length of the bandage varies from 3 to 10
meters each. The cloth in rolled, removed and
compressed. The compressed rolls are cut into rolls
of varying widths, which is sterilized under high
pressure steam. The rolls are then dried and packed
by wrapping with paper
The tamarind seeds are cleaned, roasted, cooled,
decorticated, pulverised and sifted to fine mesh. The
powder is packed in polythene - lined bags to
prevent moisture from enetering into the product
Testing Operations
The process consists of grinding china clay of the
body mix containing materials like insulated brick
powder, quartz, feldspar, calcite etc., along with
organic materials, preparation of casting slip and
then casting the candles in moulds of desired
shapes. The candles are dried under sun and then
fired at temperature of about 950 - 1100 DC
temperatures
Slitting machine having
working width with cutters
Guillotine shearing machine
Misc. tools, jigs & fixtures
By coating the base paper with paraffin wax, paper is
manufactured by using wax coating machine. Paper
in roll form is first, printed in a flexo printing machine
followed by continuous passing over a revolving roll
partly submerged in molten wax bath. Squeeze rolls
remove the excess wax. This method results in
coating on one side only but for wax bath and the
paper should be passed through the squeeze roll.
The casted sheets are then ari cooled. Coating is
smoothened, given a gloss by draining it over hot
pipe, and rolled. The rolls are then fed in slitting
machine for slitting and cut to the required sizes in a
shearing machine