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m
- Mechanical angular speed of the generator (rad/s).
The power coefficient is usually provided by the turbine
manufacturer in the form of a set of non-dimensional curves.
The C
p
curve for the wind turbine used in this study is shown
in Fig. 2, where C
pmax
is the maximum power coefficient
developed by the wind turbine at the optimum tip-speed ratio
max
.
Fig 2. Power coefficient vs. tip-speed ratio.
There one sees that if the turbine and PMSG are to operate
with constant speed while the wind speed varies, the wind
turbine will operate with a value of C
p
lower than the
maximum most of the time. In order to draw maximum power
from the wind turbine, the shaft speed has to be varied
according to the wind speed so as to keep the tip-speed ratio at
the optimum value. A simplified equation that describes the
dynamics of the mechanical part of the WECS is
( ) Te Tm
J
1
dt
m
d
= (3)
where (J) is the combined inertia of the rotating masses, T
m
is
the mechanical torque produced by the wind turbine and T
e
is
the electrical torque of the generator. It shows that the shaft
speed can be controlled by varying the electrical torque, or
power, of the generator. For a WECS with a fixed pitch angle,
this can be done by the power electronics converter that
interfaces the generator to an energy storage device, load or to
the power grid [4,12,15]. From the power coefficient curve of
the wind turbine presented in Fig. 2, it is possible to conclude
that the wind turbine can operate at two speeds for the same
power output. In practice, the operating range at region 1 is
unstable as the rotor speed of the WTG belongs to the stall
region. Any decrease in tip speed in this region will cause a
further decrease until the turbine stops. Using the equations
presented in this section, the wind turbine model was
implemented in PSIM
was used.
The set point chosen for this analysis was with the PMSG
operating at rated speed and power. Under these conditions,
the copper and core losses, as well as the internal temperature
of the machine, are the highest. The main focus in this paper is
the harmonics influence on the WECS. Therefore MPPT,
algorithm was not implemented, although the SSBR presents
the means for controlling the power drawn from the wind
turbine and also for regulating the shaft speed for
implementing MPPT.
A. Three-Phase Diode Rectifier (FBR) with a Capacitive
Filter
The current and voltage waveforms at the stator of the
PMSG when it supplies rated power at rated speed to a FBR
with a capacitive filter are shown in Fig. 4(a) for one of the
phases. The voltages Vb and Vc as well as the currents Ib and
Ic have the same shape but they are delayed 120 degrees. It
may be observed high distortion levels in the voltage and
current waveforms. The voltage waveform distortion is due to
the diode rectifier behavior, imposing this waveform in the
generator. It is important to remark that between the ideal
generator and its terminals there is its output impedance. The
internal voltage waveform of the generator should not be such
waveforms. The harmonic spectrum for the current and
voltage waveforms are shown in Fig. 4(b). The fundamental
components were omitted in Fig. 4(b), in order to better show
the magnitude of the harmonic components. There one sees
that only nontriplen odd harmonics are present, resulting in
Total Harmonic Distortion (THD) for current and voltage
equal to 12 % and 27 %, respectively.
(a)
(b)
Fig 4. (a) output current and line-to-neutral voltages with the FBR and
capacitive filter; (b) harmonic spectrum.
B. Three-Phase Single-Switch Boost Rectifier (SSBR)
The topology proposed as the controlled rectifier for the
WECS is shown in Fig. 5 [16]. It is a three-phase single-
switch boost rectifier (SSBR) and operates in the
discontinuous conduction mode (DCM). This converter
presents many advantages such as: Very low THD in the input
current, a simple structure using just one controlled switch and
a simple control strategy that can be easily implemented with
general-purpose PWM integrated circuit (IC) controllers.
Active power control is easily done by duty cycle variation.
This topology requires an additional input filter to remove the
high-frequency harmonic components of the diode bridge
input currents [16, 17]. The size of the input capacitors is
usually set at 0.1 pu while the input inductors L have a small
value, since the converters operates in DCM. The operating
principle of this converter is as follows. When the force-
commutated switch (Q) turns off, the currents in the inductors
L are at the peak values, which are also proportional to the
instantaneous three-phase line-to-neutral voltages. Diode D
1
becomes forward-biased and the inductors discharge on the
DC bus capacitor and load. Since the peak value of the
inductor currents are proportional to the instantaneous value of
the input line-to-neutral voltages, the average values of the
inductors L currents are also approximately proportional to the
input line-to-neutral voltages. Therefore, assuming the
capacitors C_F are small, the fundamental component of the
current in the input of the ac filter should be in phase with the
voltage across the ac capacitor filter.
4
Fig. 5. Single-switch three-phase boost rectifier (SSBR).
The input filter of the SSBR (L
F
, C
F
and L) is calculated
using the design methodology proposed in [16]. For a 35 V
three-phase source supplying 400 W and for a switching
frequency of f
S
= 21 kHz, one obtains: L
F
= 45 H, C
F
= 30 F
and L = 23 H. However, the inductors L
F
were implemented
by the stator inductances of the PMSG which are generally
much larger (L
S
= 2.4 mH) than the calculated L
F
, yielding
negligible harmonic components in the stator windings. These
results were obtained for a duty cycle around 50%, which is
used for the case when the wind speed is rated (12 m/s) and
the PMSG supplies rated power.
The simulated results are presented in Fig. 6 and 7. The
currents at the input of the diode bridge are shown in Fig. 6.
There one sees that the SSBR operates in the DCM and that
the magnitude of the peak values varies in a sinusoidal way,
following the instantaneous values of the source voltages. On
the other hand, these current waveforms present an increased
RMS value that yields increased power losses in the passive
components, diodes and switches of the converter.
Fig. 6. Three-phase bridge rectifier input currents.
The output currents and the phase voltages of the PMSG are
shown in Fig. 7(a). The improvement in the current and
voltage waveforms is clear when compared with those
obtained from the conventional FBR shown in Fig. 4. The
PMSG output voltage and current harmonic spectra are shown
in Fig. 7(b). One can see the presence of triplen harmonics in
both harmonic spectra which appear because the current in the
input of the bridge does not present quarter-wave symmetry.
Nonetheless, the THD of the current of the PMSG is only
4.25%. It is worth mentioning that the switching harmonics
are not shown in Fig. 7(b) but they are computed in the
calculation of the THD.
(a)
(b)
Fig. 7. (a) output currents and phase voltages using the SSBR; (b) harmonic
spectrum.
IV. POWER LOSSES CALCULATONS
This section is dedicated to present how the power losses
were estimated using the simulation results and also suggest
its impact on the generator, which were, after, confirmed by
experimental results. In principle, the power losses of the
machine can be divided into two groups [5]: a) copper losses
and b) core losses. The copper losses (P
CU
) are produced in the
stator winding as function of the RMS current according to
2
a_i
1
P 3 R
Cu a
I
i
=
=
(8)
Where:
I
a_i
- RMS value of the i
th
harmonic component of the
current I
a
.
R
a
- Stator equivalent resistance [5, 18].
The value of R
a
was considered temperature invariant in
these calculations.
The core losses, due to hysteresis and eddy currents, vary
with the magnitude and frequency of the flux variations that
are created by fundamental and harmonic components of the
stator current according to
2 2
i i
1 1
1 1
2 2 2
P P P k f B k f B Weight
e e max max
core h h
V V 1
V V i i i
= =
= + +
(9)
Where:
k
e
- Constant.
k
h
- Constant.
B
max
- Flux density peak value.
f - Rated frequency.
5
W
eight
- Core and copper weight.
P
h
- Power losses due to hysteresis.
P
e
- Power losses due to Eddy currents.
V
1
- Fundamental component of the PMSG line-to-
line output voltage.
i - Harmonic order.
V
i
- Amplitude of the harmonic components of the
PMSG line-to-line output voltage.
In order to evaluate the effectiveness of using the SSBR to
reduce the internal temperature of a PMSG, it is imperative to
determine how the harmonic components of voltage and
current affect the power losses in the machine. Therefore, a
comparative analysis of the power losses generated by the
proposed converter, with that of a FBR and capacitive filter
and of a fixed three-phase balanced resistive load was
conducted. The latter was included in the analysis to provide
an ideal case scenario for this specific study, since no
harmonic components are present. The PMSG power losses
for the aforementioned cases, as well as the system losses for
the systems with power converters, were obtained
theoretically using equations (8, 9). The diode bridge and
converter losses were obtained experimentally for the given
load. The results for the PMSG supplying rated values of
voltage and power are presented in Table I.
TABLE I
PMSG losses (W) and efficiency (%).
Copper
Losses
Core
Losses
Frict. &
Windage
Total G Bridge +
Converter
SYS
R Load
78.6 10.2 6 94.8 81.0% 0 -
FBR
101.1 10.9 6 118 76.4% 61 64%
SSBR
84.1 10.3 6 100.4 79.9% 76 65%
From Table I, one sees that when the FBR scheme is used,
the total losses in the PMSG increase by 24 % with respect to
the ideal case (resistive load). This significant additional
power loss results in premature aging and, consequently,
reduction of the PMSG lifetime. On the other hand, the use of
the SSBR allows a 15 % reduction of the total machine losses,
with respect to that of the scheme with the FBR, or a 6 %
increase with respect to that of the ideal case. It is worth
mentioning that the average winding temperature defines the
aging rate for a machine operating under service factor. The
insulation life of standard motor insulation systems doubles in
average for a 10C decrease in temperature [10]. In permanent
magnets (PM), the hysteresis loop shrinks, decreasing the flux
density and weakening the permanent magnet (PM), when the
temperature increases, thus reducing its lifetime [11]. The rate
of lifetime decreases due to temperature rise is:
T F
T
e L L
=
0
(10)
Where, L
T
is the estimation of lifespan in hours due to
temperature rise in the PM, L
0
is the lifespan of the machine
under rated conditions, F is the flux decay per temperature rise
(Wb/C) and T is the temperature rise in degrees Celsius.
This is a very simple equation, however, according to [11], it
permits a close estimation of the temperature effect in the PM
lifetime of the machine. Considering a 10 C temperature
increase, and a flux decay of 0.011 Wb/C, the PM lifetime
would be reduced by 10 %.
The down side of the use of the SSBR scheme is that the
power converter presents increased power losses with respect
to the FBR. However, this is not a significant problem since
this factor can be taken into consideration in the design of the
converter.
V. EXPERIMENTAL RESULTS
The theoretical analysis of the impact of the power losses on
the internal temperature of a PMSG requires a complex
thermal model of the machine. An alternative approach to
quantify the improvements achieved with the SSBR, is to
build an experimental setup and compare the internal
temperature of the PMSG when connected to the SSBR and to
a FBR with a capacitive filter. The machine used in this set-up
was the PMSG of an Enersud E-400