Packaging

Material is available in one package size: 250 g. Each package contains

pre-measured, sealed packets for Part A and Part B. A mixing tool,
applicator, mixing board, gloves and application instructions are also included.
Chemical Resistance
Tested at 21C (70F). Samples cured 5 days at 25C (77F).
1 = Continuous long term immersion
2 = Short term/intermittent immersion
3 = Splash and spills with immediate cleanup, vapors
4 = Not recommended for direct contact
Acids
10% Hydrochloric 2
20%Hydrochloric 3
37%Hydrochloric 4
5% Nitric 4
10%Nitric 4
5% Phosphoric 2
20% Phosphoric 3
10%Sulfuric 3
20% Sulfuric 4
Alkalies & Bleaches
28%Ammonium Hydroxide 1
10% Potassium Hydroxide 1
50%Potassium Hydroxide 1
50%Sodium Hydroxide 1
10%Sodium Hydroxide 1
6%Sodium Hypochlorite 3
Other Compounds
Bunker C 1
Diesel Fuel 1
Isopropyl Alcohol 1
Kerosene 1
Gasoline 1
Naphtha 2
Demin Water 1
Salt Water 1
Sewage 1
Xylene 1
Toluene 1
PRODUCT DATA SHEET
ARC 5
Description
ARC 5 is an advanced composite formulated for emergency repair and
patching of metal components subject to light abrasive and corrosive
conditions. It can be used to seal leaks and patch holes as well as rebuild
worn surfaces quickly, returning the damaged component back to service
faster than conventional welding. ARC 5 is designed to cure underwater.
It is normally applied at a thickness of 3 mm (1/8") or more.
ARC 5 is 100% solids, non-shrinking, and is medium-gray in color.
Composition - Polymer/Ceramic Composite
Matrix - A two component, modified epoxy resin structure reacted
with a modified aliphatic polyamine curing agent.
Reinforcement - A proprietary blend of fine ceramic particles designed
to achieve an abrasion and corrosion resistant surface.
Suggested Uses
Condensers Pneumatic Transport Lines
Cooling Water Pumps Pipe Elbows
Flange Faces Pitted Pipes
Pump Volutes Heat Exchangers
Valve Bodies Pitted Tanks and Vessels
Benefits
Exceptional resistance to permeation in water immersion.
Excellent leak repair compound due to high build characteristics
in single coat application with rapid cure.
Cures underwater.
Tough resin structure resists thermal-mechanical shock.
Outstanding adhesion insures reliable performance.
Labor and downtime are reduced due to ease of application
and rapid curing.
Convenient 4 - 1 mix ratio and verification of mix by color change.
Cures at temperatures as low as 4C (40F).
Technical Data
Cured Density ----------------- 1,6 g/cc 100 lb/ cu.ft.
Compressive Strength (ASTM D 695) 630 kg/cm
2
9,000 psi
Flexural Strength (ASTM D 790) 270 kg/cm
2
3,900 psi
Flexural Modulus (ASTM D 790) 3,0 x 10
4
kg/cm
2
4.2 x 10
5
psi
Tensile Strength (ASTM C 638) 180 kg/cm
2
2,580 psi
Shore D Durometer Hardness (ASTM D 2240) 90
Vertical Sag Resistance
at 21C (70F) and 6 mm (1/4") ----------------- No sag
Maximum Temperature Wet Service 66C 150F
(Dependent on service) Dry Service 93C 200F
Surface Preparation
Proper surface preparation is critical to the long term performance of
this product. The exact requirements for surface preparation vary with
the severity of the application, expected service life, and the initial
substrate conditions.
Optimum preparation will provide a surface thoroughly cleaned of all
contaminants and roughened to an angular profile between 75 - 125
microns (3 to 5 mils). This is normally achieved by initial cleaning, followed
by abrasive blasting to a cleanliness of White Metal (SA3/SSPC - SP5)
or Near White Metal (SA 2 1/2 SSPC SP10) followed by rinsing with an
organic solvent which evaporates leaving no film residue. Grinding or
machining to a rough surface profile, followed by rinsing with solvent is
acceptable although a subsequent lowering in adhesion may result.
Mixing
To facilitate mixing and application material temperatures should be
between 21 - 32C (70 - 90F). Each kit is packaged to the proper mix
ratio. If further proportioning is required the kit should be divided to the
correct mix ratio.
Mix Ratio By Weight
A : B 4 : 1
ARC 5 is a rapid cure system and therefore time of mix should be kept
to a minimum. Remove the contents of the Part A and Part B packets
using the mixing instructions provided in the kit. Mix components on
mixing board provided for approximately 1.5 minutes until the material
is uniform in color and free of streaks. Apply immediately.
Working Time - Minutes
10C 16C 25C 32C
50F 60F 77F 90F
250 g 10 6 4 2
The chart above defines the practical working time of ARC 5, starting from when mixing begins.
Application
ARC 5 is normally applied at a thickness between 3 mm - 19 mm
(1/8"- 3/4"), however it may be applied at a minimum thickness of
1 mm (40 mils). Minimum application temperature is 4C (40F).
Using a plastic applicator or trowel, press the material into the surface
profile to completely wet out the surface. Once the material is placed
it may be smoothed using a variety of methods. Always apply and finish
to desired contour within listed working times.
If required ARC 5 can be machined using a carbide tool bit once the
product has cured to Light Load as described below. Otherwise use
a diamond cutting tool or post grind. In certain applications requiring
additional support, it may be advantageous to either weld expanded
metal onto the surface prior to preparing the surface or to impregnate
nylon reinforcing mesh into the composite while still wet.
The material may be overcoated with any of the ARC Polymer Composites.
If it has cured to the point of Light Load as described below, the surface
should be roughened and rinsed with an organic solvent prior to
topcoating. Prior to this point no additional surface preparation is
required provided that the surface has not been contaminated.
Coverage
Based on a 3 mm (1/8") thickness:
250 g kit will cover 521 cm
2 (76 in
2)
To calculate the kilograms required for a given application
use the appropriate formula below:
1,6 x Area (m
2) x Average Thickness (mm) = kg or
3.8 x Area (ft
2) x Average Thickness (inches) = kg
Curing Schedule
4C 16C 25C 32C
40F 60F 77F 90F
Tack Free 30 min 20 min 10 min 7 min
Light Load 50 min 35 min 20 min 15 min
Full Load 75 min 60 min 45 min 25 min
Full Chemical 8 hrs 3 hrs 2 hrs 1 hr
Clean Up
ARC 5 cures to a solid mass in a very short period of time.
All clean up activities must be carried out as soon as possible to
prevent material hardening onto the tools. Use commercial solvents
(Acetone, Xylene, Alcohol, Methyl Ethyl Ketone) to clean tools immediately
after use. Once cured, the material would have to be abraded off.
Storage
Store between 10C (50F) and 32C (90F). Excursions beyond this
range which may occur during shipping, are acceptable. The shelf life
is two years in unopened containers.
Safety
Before using any products, review the appropriate Material Safety Data
Sheet (MSDS) or Safety Sheet for your area. Follow standard confined
space entry and work procedures, if appropriate.
Technical Data reflects results of laboratory tests and is intended to indicate general characteristics only. A.W. CHESTERTON COMPANY DISCLAIMS ALL WARRANTIES EXPRESSED, OR IMPLIED,
INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE OR USE. LIABILITY, IF ANY, IS LIMITED TO PRODUCT REPLACEMENT ONLY.
860 SALEM STREET
GROVELAND, MASSACHUSETTS 01834 USA
TEL: (781) 438-7000 FAX: (781) 438-8971
www.chesterton.com
A.W. Chesterton Company, 2005. All rights reserved.
Registered trademark owned and licensed by
A.W. Chesterton Company in USA and other countries. FORM NO. 072660 REV. 11/05