Dr. Robert T. Jacobsen, vice president Sabin metal corporation Scottsville, NY Primary: The Mines, Mills, & Smelters Feedstocks: Ores Sinks: Refineries on or off site Products: Alloys, Concentrates Sources: Mines Primary: The Mines, Mills, & Smelters Flowchart Mine > Mill > Smelter > Refinery Secondary: PM Recycling & Recovery (The High Class Junk Men) Feedstocks: Manufacturing Scraps, Slags, Spent Materials, Obsolete, Worn Out, or Surplus Devices or Parts Secondary: The High Class Junk Men Sources: Electronics, Photo, Petroleum Chemical, Pharmaceutical, Food, Polymer, Glass, Aircraft, Mining, Fertilizer, Nitric Acid, Medical, Plating, and other Industries plus Military and Post-consumer Scrap and Waste Secondary: The High Class Junk Men Products: Sweeps, Concentrates, Bullion, Fine Metal and Salts plus Residues, e.g Slags, Refractories, Sludges Secondary: The High Class Junk Men Sinks: User Manufacturers, Primary PM Plants, Other Secondary Plants, In House Refineries Secondary: The High Class Junk Men Flowchart Main Differences: Primary vs Secondary Collection Valuation Method Grade Scale Secondary PM Industry Processes Much the same as Primary Industry Crushing /Grinding Ball Mills Wet Dry Crushers Jaw, Cone Hammer Secondary PM Industry Processes Secondary PM Industry Processes Thermal Reduction Roasting Indirect Fired Kilns Direct Fired Kilns Box Kilns Rotary Kilns Secondary PM Industry Processes Pyro-metallurgical Smelting Rotary Crucible Fossil Fuel Induction Submerged Arc Plasma Arc Secondary PM Industry Processes Hydro-metallurgical Classical Dissolve & Precipitate Cyanide Strip Acid/Base Digestion Solvent Extraction Ion Exchange Liquid Chromatography Secondary PM Industry Processes Physical Separations Gravity Froth Flotation Magnetic Flotation Cell Wilfley Table Secondary PM Assay Laboratory Secondary PM Industry Environmental Aspects Central Characteristic of Secondary PM Industry Therefore Sampling and Analysis! Customers wish to be PAID (either metal or money) Almost always transaction cannot wait for turnout Secondary Recycler Must Determine to the Best of His Ability the Amount of Precious Metal Contained in the Feed Stock significant processing! Before Therefore the Secondary Precious Metals Industry Often Incurs More Expense for Sampling and Analysis Than for the Actual Recovery /Refining Process Secondary PM Industry Assay Laboratory The usual responsibilities for any mine or mill: Production Control Quality Assurance BUT ALSO SETTLEMENT ASSAYS Which carry right down to the Bottom Line Sampling or Assay Errors Can be Disastrous: If too high, refiner pays out more than he has and Fails! If too low, refiner loses his customer and Fails! Solution Sampling Aqueous Molten Triers tube not the best Dry Sampling V Blender Dry Sampling Blending not the best What is an Auto Sampler? >A device for extracting a small representative sample from a relatively large lot of material for the purpose of evaluating the composition of the entire lot. >The material must be in a free flowing state, either liquid or free flowing particulate mass. What is an Auto Sampler? >A device for extracting a small representative sample from a relatively large lot of material for the purpose of evaluating the composition of the entire lot. >The material must be in a free flowing state, either liquid or free flowing particulate mass. >The material must be made to move in a steady stream past or through the device. > Sizes of auto samplers vary enormously!! Laboratory Auto-sampler Medium Auto-sampler Catalyst Sampler
(Quality Handling Systems Pty Ltd) Fundamentals of Fair Auto-Samplers >Full Stream Equi-volumetric Cuts >Properly sized Extraction Device; e.g. 10:1 >Many cuts or Increments >All of the Material in Either Sample or Reject >Large enough sample size >Easily Cleaned Full Stream Linear Cutter Copyright 2008, CSIRO Australia Particle Size Vs. Sample Size Assumptions: >Truckload of Bowling Balls: 20,000 kg. >10 % Glass, 90 % Plastic, 8 kg. each >Large Well Designed Bowling Ball Sampler Determine the Percentage of Glass in the Mixture How Far to Split the lot Before Crushing: 2,000 kg. ? 200 kg. ? 20 kg. ? Often Ignored in Our Industry ! Particle Size Vs. Sample Size If We Split to 200 kg. and Crush it All: Can We Expect Accuracy to +/- 2% ? >>>>>>>>NO !<<<<<<<< We Assumed 10 % Glass 10 % of 200 kg. = 20 kg. But the Balls Weigh 8 kg. Each Therefore There Should be 2.5 Balls Impossible! The best we can do is +/20% ! Safe (+/- 1%) Sample Size for typical Pt on alumina reforming catalyst Thank You Thank You !