Refoster Itp 15.04.10 Revised

Job No : 17610CF
Location : paradip Orissa

Date :15.05.2010
Annexure -B
Sr.No
.
Name Actual Designation Notional Designation
1 Mr. Manish Kumar Vice President Contract Manager
2 Dr. Sunil Basarkar DGM Design
3 PK Haldar DGM Planning and Progress
4 Mr Anil Vishvakarma
AGM
Project Management
5 Mr N.D Mukharjee Manager Project Management
6 Mr P.S.Panse Manager Execution
7 Mr.S.Y. Chandorkar Manager Execution
8 Mr. D.G. Thakre Manager Execution
9 Mr.Saibal Dey Sr.Manager Commercial/Planning Manager
10 Mr Abhishek Das Engineer Commercial/Planning Engineer
11 Mr BKP Das Manager QA/QC Incharge
12 Mr .Vimal sahu Assistant Manager QA/QC Manager
13 Mr V.R Pillai Manager Store Incharge
14 Mr. A.R. Ravindran Asst Manager Plant and Machinery Incharge
15 Mr. Rama Kant Pasayat Asst Manager Safety Incharge
16 Mr. Dibyedu Sarkar Officer Safety Officer
17 Mr.Sanjay Singh Deputy Manager Account Incharge
18 Mr.S.G. Shinde Assistant Manager Administration Incharge
ITD Cementation India Limited
Project : Pilling Works for South side of paradip refinery project site of
group area -1 EPCM-1
Project Quality Plan
Title : List Of Personnel For Site Organisation.
Page No :1 of 1, Version -01
Job No : 17610CF
Location : paradip Orissa
Page No. 1 of 1 Version : 01 Date :15.05.2010
Sl.
No.
Activities
Activity
Code
Method Statement Reference
Data Sheet / Work
Instruction No.
Reference Format No.
Supply Piling Work
1 Driven Cast in situ Piles. A
ITDCEM/DIV.3/HSD LOAD TEST/MS-9E, ITDCEM/DIV-
3/LAT.LOAD TEST/MS-9C, ITDCEM/DIV-3/PO/LOAD
TEST/MS-9D, ITDCEM/DIV-3/VERT.LOAD TEST/MS-
9A1, ITDCEM/DIV.3/LSI TEST /MS-9F,
ITDCEM/DIV.3/SITE PREPARATION/MS-17,
ITDCEM/DIV.3/DCIS PILES/MS-3B
.. QR-15/11& QR-08/11
2 Bored Cast in situ Piles. B
ITD-CEM/DIV.3/BBCIS PILES/MS-2,
ITDCEM/DIV.3/HSD LOAD TEST/MS-9E, ITDCEM/DIV-
3/LAT.LOAD TEST/MS-9C, ITDCEM/DIV-3/PO/LOAD
TEST/MS-9D, ITDCEM/DIV-3/VERT.LOAD TEST/MS-
9A1,ITDCEM/DIV.3/LSI TEST /MS-9F, ITDCEM/DIV.3/SITE
PREPARATION/MS-17,
..
QR-11/11,QR-8/11 and
QR-o6/11
ANNEXURE C
Project : Pilling Works for South side of paradip refinery project site of group area -1 EPCM-1
Title : Details Of Construction Activity
Stores Purchase
In Charge In Charge
Co-ordinating
Engineer
Engineer
Q.A.
Safety
Officer
Engineer
Planning
Accounts
Officer
Engineer
Commercial
Site
Supervisor
Administrative
Officer
Engineer Plant
Maintenance
Engineer
Activity
Shift Engineer
Version : 01
Date: 15.05.2009
Project In Charge
Project : Pilling Works for South side of paradip refinery project site of group area -1 EPCM-1 Job No : 17610CF
Project Quality Plan Location : Paradip
Project Manager
Title : Site Organogram
Page No : 1 of 1
PJ/CC/PDRP/PILE/GA-01/09-10/FOA/04, DT.19.04.10 Job No : 17610CF
INSPECTION TEST PLAN
Consultant :- FOSTER WHEELER
Sr. No Material Type of Test Parameter Norm Frequency Sampling Point
Reference format
No.
Remarks ( Test Location
etc.)
Visual Inspection Free from moisture,solids,lumps etc. 100% ITDC
Foster
Wheeler
Fineness As per IS code IS-1489 part-1,IS-455 ,IS-8112 and
IS12269
Soundness As per IS code IS-1489 part-1,IS-455 ,IS-8112 and
IS12269
Setting time As per IS code IS-1489 part-1,IS-455 ,IS-8112 and
IS12269
Compressive Strength As per IS code IS-1489 part-1,IS-455 ,IS-8112 and
IS12269
Standard Consistency &
Setting time
As per IS code IS-1489 part-1,IS-455 ,IS-8112 and
IS12269
Every Batch for every
consignment
Site lab Register P W Site testing
Visual storage
inspection As per tech.specification/IS 4082 Random P M batching plant stock
Approved By: Consultant
INDIAN OIL CORPORATION LIMITED
ITP no. -PILLING WORKS FOR SOUTH SIDE OF PARADIP REFINERY PROJECT SITE OF GROUP
AREA-I-ITDC-ITP-01 REV(0)
External Laboratory R/M
Physical Test.
Submission of
Manufacturer's Test
certificate for each batch.
Responsibility
S/W
Manufacturers Test
Certificate
At Batching plant
ITD CEM India Limited
CONTRACTOR CONSULTANT
Pilling Works for South side of paradip refinery project site of group area -I EPCM-1
FOSTER Wheeler
1 Cement PPC/OPC

4 OF 30
Reference format
No.
etc.)
Responsibility
FOSTER Wheeler

Visual Inspection
Clean, Free from clay,Vegitation etc/IS 383,IS 456,IS
2386/Tech Specification
100% P M batching plant stock
Size & Grading As per IS : 383, clause 4.4 & Table I,II and V Every 350 m
3
of concrete
production
QR - 02/11 , 03/11 &
04/11
P W Site Laboratory
Flakiness Index < 35%, as per IS-2386 part-I Once Every Week/ If in
doubt
Register P W batching plant stock
Free Moisture Content Daily
Register p R/W batching plant stock
Water absorption As per IS-383 and 2386 part-IV Once in every month
P R
Alkali aggregate
reactivity test
As per IS : 383 and IS-2386 part-VII
Once for each source P R
Sulphates As per General specification for concrete works
,PDRP-8310-SP-0005
P R
Chloride Up to 0.30%, As per General specification for
concrete works ,PDRP-8310-SP-0005,Table-01
P R
Specific Gravity 2.40 to 2.90 ,as per IS-383 and 2386 part-IV P
R
Crushing & Impact
Value
< 45% for both, as per IS-383 and 2386 part-IV P R
Abrasion Value < 50% ,as per IS-383 and 2386 part-IV P R
Estimation of
deleterious material As per IS : 383 and IS-2386 part-II
P R
Batching plant
External Laboratory
Test Certificate
External Laboratory
Once in every month
2 Coarse Aggregate Physical Test
5 OF 30
Reference format
No.
etc.)
Responsibility
FOSTER Wheeler

Silt Content Not more 3 % by weight or max.8% by volume at 3
hours QR - 01/11 P M Site Laboratory
Size & Grading As per IS : 383, Grading Zone I, II, III & Table IV
QR - 01/11 P M Site Laboratory
Free Moisture Content Daily
Register P R/M batching plant stock
Water absorption As per IS-383 and 2386 part-IV
Once for every month P R
Alkali aggregate
reactivity test
As per IS : 383 and IS-2386 part-VII
Once for each source P R
Sulphates As per General specification for concrete works
,PDRP-8310-SP-0005
P R
Chloride up to 0.060%, As per General specification for
concrete works ,PDRP-8310-SP-0005,Table-01
P R
Estimation of organic
impurities
As per IS : 383 and IS-2386 part-II P R
Specific Gravity 2.40 to 2.90
P R
I) Sulphates 400 mg/l max.
ii) Chlorides 500 mg/l
iii) Suspended matter 2000mg/l max.
iv) Inorganic Solids 3000mg/l
v) Organic matters 200 mg/l
Physical Test pH Value Shall not less than 6
5 Plasticizer Chemical Analysis
As per manufacturer's
specification
As per spec./IS9103/ Manufacturer's spec Every batch At Factory
Manufacturer's Test
Certificate
S R ---
Liquid Limit 300 - 450 Every batch
P W
site laboratory/External
Laboratory
pH Value 9.5 to 12 ,As per General specification for pilling
,PDRP-8310-SP-0006 Table-5
shear Strength 1.4 -10 N/m2,As per General specification for pilling
,PDRP-8310-SP-0006 Table-5
Density Up to 1.10 g/ml ,As per General specification for
pilling ,PDRP-8310-SP-0006 Table-5
Marsh Cone Viscosity 37 sec.

6 Bentonite Physical Test At site
Random R,W
R External Laboratory Water
Chemical Test as per IS 3025 (Part
18)
Chemical Content
Once for every 6 months
Register
Batching plant
External Laboratory
Test Certificate
P
Batching plant
External Laboratory
Test Certificate
P
4
External laboratory
Once for every month
3 Fine aggregate Physical Test
Every 350 m3 of
concrete production
6 OF 30
Reference format
No.
etc.)
Responsibility
FOSTER Wheeler

Visual Inspection
Uniform, Free from loose rust, loose mill scale, coats
of oil & paints.
100% At site NR P M Site Laboratory
Unit Weight As per IS 1786
Bend and Rebend Test No Fracture in bend portion
0.2%Proof / Yield
Stress
500 N/mm2,As per IS 1786
% Elongation 12 % min. as per IS 1786
Ultimate Tensile
strength
545 N/mm2,As per IS 1786
Carbon Content max. 0.30 % + 0.02%
Sulpher max. 0.055% + 0.005 %
Phosphorus max. 0.055% + 0.005 %
Sulphur + Phosphorus max. 0.105% + 0.01%
8
Reinforcement
work
8.1 Bar Bending
Preparation & Check Bar Bending
Schedule
Diameter & length as
per Design drawing
Tech Specification/IS 456/IS 2502/SP 34/Drawing 100% At site
QR-07/11 and QR-
15/11
P R
At Site .
MTC & External
Laboratory Test
Certificate format
S
Chemical Test as per IS 1786
R
7
TMT Fe-
500,Reinforcement
Physical Test as per IS 1786
Once in Project Period
for external testing &
MTC for every lot
delivered at site in case
of reputed
manufactures(TISCON,S
AIL & RINL) except these
reputed manufacture
frequency of external
laboratory testing will be
one sample for each
200MT quantity / As
directed by EIC.
External Laboratory
7 OF 30
Reference format
No.
etc.)
Responsibility
FOSTER Wheeler

Gauge & Type of Binding wire As per tech.specification As per tech.specification Each Lot At site NR P M
Size & Mix of Cover Block
As per M30 grade of
concrete
Technical Specification/Drawing NR P M At Site
Location & No of Bars
Bar Bending
Schedule/Drawing
Bar Bending Schedule/Drawing 100% At site
QR-07/11,QR-11
/11and QR-15/11
P M
Tying of Bars
Proper tying as per IS
2502/Drawing
Proper tying as per IS 2502/Drawing 100% At site NR P M
9
Concrete Mix
design
Design Mix / Site Works trial mix
report
Performance as per
grade of concrete & mix
design parameters
IS 10262/IS 456/IS Tech Specification
Submission of Lab Mix
Design & Test
Certificates for each Mix
/Works Trial mix for each
& every source of
ingredients.
At Site .
Mix Design Report &
Works Trial Mix
report
P H
Laboratory
10 Equipments
Calibration of Cube testing Machine/
Total Station & Level Machine
Accuracy of measuring
equipment
As per Specification
Initial at Installation &
thereafter every 12
Months
- Calibration Certificate P R External Laboratory
11 Batching Plant Calibration Accuracy of load cell As per IS 456
Initial at Installation &
thereafter every 03
months/as required by
EIC
Calibration report P W&R
8.2 Bar Binding
8 OF 30
Reference format
No.
etc.)
Responsibility
FOSTER Wheeler

Concrete Temperature
Should not be more
than 35
o
C
Slump Test ( IS-1199)
As per Design
mix/General
specification for pilling
PDRP-8310 Sp-0006
Air Content As per mix design As per IS 1199 Every lot of admixture Register P M
Laboratory
7 day compressive strength
As per Grade of
concrete
IS-1199 & 456 P M Site Laboratory
28 Day compressive strength
As per Grade of
concrete
IS-1199 & 456 P M Site Laboratory
Bore hole level checking Min Depth of borehole As per technical specs/Drawings Every borehole At site
Pile pour card(QR-
11/11)
P M
13
Survey -
( Layout , marking &
leveling )
Site Checking
As per technical
specs./Drawings
As per drawing. 100% -
Sketch/level
sheet(QR-12/11 &
13/11)
P M
Batching plant
Site Laboratory
Concrete Pre pour/
Post Pour
12
At site
Pile pour card(QR-
11/11&15/11)
P
No of Cubes to be cast
as per IS 456/Tech
Specification
As per Design mix/General specification for pilling
PDRP-8310 Sp-0006 Table-06
Each and every Transit
mixer at site and B/plant
M
Cube test register
(QR-05/11&09/11)
9 OF 30
Reference format
No.
etc.)
Responsibility
FOSTER Wheeler

Check layout, Level As per drawing/ Spec.. As per drawing/ Spec.. 100% P M
Check thickness,Dia.,length of casing/liner
As per drawing/
Spec./IS2911.
As per drawing/ Spec./IS2911. 100% P M
Check depth, Alignment
As per drawing/
Spec./IS2911.
As per drawing/ Spec./IS2911. 100% P M
Sp. Gravity of bentonite slurry.
As per drawing/
Spec./IS2911.
As per drawing/ Spec./IS2911. At Random TC P M Site Laboratory
Calibration of pressure gauge & Dial
gauge.
As per spec./IS2911/
Manufacturer's spec
As per spec./IS2911/ Manufacturer's spec
Before 1st load test and
after every 6 months.
Calibration Certificate S R External Agency
Vertical, Lateral & Pull out load carrying
capacity of pile.
Manufacturer's spec
As per spec./IS2911/ Manufacturer's spec
Manufacturer's spec
Load test report(QR-
08/11).
P H
16 Pile Integrity Test For Each piles At site Calibration Certificate P H External Agency
Legends:
H-Hold Point NR - Record Optional
S - Submit P - Perform
W - Surveillance Witness M - Monitor R - Review & Approve
EIC- Engineer Incharge
__________________________ _________________
Prepared By Checked By Reviewed By
Name: Name Name Name
ITD C ITDC FOSTER WHEELER
Approved By
FOSTER WHEELER
At site
15 PILE LOAD TEST
14
Cast in Situ Driven
and BORE
PILE(Rotary )
As per Technical specs./ASTM D5882 96
QR-06/11,11/11 and
15/11
10 OF 30
Job No : 17610CF
Cement test-Initial & Final Testing
QR 15/11
Cube testing formates
Rig Register
Load Application Records
Register
QR-08/11
QR-05/11
Pour Card for cast in situ bore pile
Sketch Sheet
Level Sheet
QR 14/11
QR-03/11
Sieve analysis for Sand/ fine aggregates
QR-04/11
QR-11/11
QR-12/11
QR-09/11 Cube testing Register
All in aggregate gradation
Project : Pilling Works for South side of paradip refinery project site of group area -
1 EPCM-1
Title : Details of Quality records formates
Page No. 1 of 1 Version : 01 Date :25.05.2010
Location : paradip Orissa Project Quality Plan
16
8
9
13
14
12
10
11
15 Concrete Despatch Slip
15 Pour Card for cast in situ driven pile
17 Concrete Batch data sheet
19 costomer complained Records
Bar Bending Schedule
QR-10/11
QR-13/11
QR 16/11 Calibration of Batching plant
Material Testing sheet
QR 17/11
QR-06/11
QR-07/11
Sieve analysis for 10 mm/ Course aggregates
4
5
6
7
3
1
Si No. Acivitivities
2
Reference format No
QR-01/11
Sieve analysis for 20 mm/ Course aggregates QR-02/11
18 Drawing Register Register
R-2/17
20 Records of Non-conforming Products R-1/16
21 Corrective & Preventive Action Record R-1/17
22 Customer Satisfaction Form Anexure -I
Source
Sampled By
Date of
sampling:
Total weight of the Sample Taken
Sieve size
(mm)
Weight
Retained
(gm)
Cumulative
Wt.Retained
(gm)
Cumulative %
Retained
% of Passing
Specified
limits
As per IS -
Zone I Zone II Zone III
10 100 100 100
4.75 90 - 100 90 - 100 90 - 100
2.36 60 - 95 75 - 100 85 - 100
1.18 30 - 70 55 - 90 75 - 100
0.600 15 - 34 35 - 59 60 - 79
0.300 5 - 20 8 - 30 12 - 40
0.150 0 - 10 0 - 10 0 - 10
Pan 0-3 0-3 0-3
Above Sample confirm to Zone .. .As per IS 383
Silt Content .%
Remarks:
SIGN. OF ITDC FOSTER WHEELER IOCL
Quality Record-
QR-01/11
Pilling Works for South side of paradip refinery project site of group area -I
EPCM-1
CONSULTANT CONTRACTOR
Sample no
FINENESS MOUDULUS Total Cum.Retained %/100=
FOSTER WHEELER
Date of testing
Sample Location
SIEVE ANALYSIS FOR SAND / FINE AGGREGATE(IS:383-1970)
Report No.
Tested By
2.0 -3.50
ITD CEMENTATION INDIA LTD

Source Report No
Sampled By Date of testing
Tested By
Sample No
40 100
20 85-100
10 0-20
4.750 0-5
pan
Remarks:
CONSULTANT
FOSTER WHEELER
Pilling Works for South side of paradip refinery project site
of group area -I EPCM-1
Quality Record-QR-
02/11
Sieve
size (mm)
Cummulative Wt.
Retained (gm)
Cumulative %
Wt.Retained
CONTRACTOR
Date of Sampling
Sample Location
Specified limits as
per IS-383 Table-II
(% passing)
Weight Retained
(gm)
% of Passing
SIEVE ANALYSIS FOR COARSE AGGREGATE-20 MM(IS:383-1970)

Source Report No
Tested By
Sample No
12.5 100
10 85-100
4.75 0-20
2.36 0-5
pan
Remarks:
Sieve
size (mm)
Cummulative Wt.
Retained (gm)
Cumulative %
Wt.Retained
% of Passing
FOSTER WHEELER
CONTRACTOR
Specified limits as
per IS-383 Table-II
(% passing)
Weight Retained
(gm)
Sample Location
SIEVE ANALYSIS FOR COARSE AGGREGATE-10 MM(IS-383-1970)
Date of Sampling
Quality Record-QR-
03/11
CONSULTANT

Source Report No
Tested By
Sample No
Total weight of the Sample Taken 20mm gm %
12.5mm gm %
Sand gm %
40 100
20 95-100
4.75 30-50
0.600 10-35
0.150 0-6
pan
Remarks:
Sieve
size (mm)
Cummulative Wt.
Retained (gm)
Cumulative %
Wt.Retained
% of Passing
FOSTER WHEELER
Quality Record-QR-
04/11
CONTRACTOR
CONSULTANT
Specified limits as
per IS-383 Table-V
(% passing)
Weight Retained
(gm)
All in Aggregate Gradation(IS-383-1970)
Date of Sampling
Sample Location

Grade of Cement Report No.
Concrete Mix Date of Casting
Water Cement Ratio Date of Testing
Pile No
Location
Specimen
no.
Age of
cube
Date of
Testing
Weights
(gms)
Load at
Failure (kN)
Compressive
Strength N/mm2
Average
RESULT:
Comments (if any)
Pilling Works for South side of paradip refinery project site of
group area -I EPCM-1
Quality
Record-QR-
05/11
OBSERVATIONS
Admixture dosage(%by wt. of cement)
Size of cube: 150 x 150 x 150mm
FOSTER WHEELER
CONCRETE CUBE TESTING STRENGTH RESULTS
IS Code: 516-1959
Density
(gm/cc)

Job No : 17610CF
Location : Paradip Orissa
Page No : 1 of 1
Method of Boring : CTL :
Rig No. : EGL :
Pile No. : COL : E
Pile Dia.. : TL :
Date Time Description of Work Signature Remarks
From To From To ITDC
Foster
Wheeler
Note- 1.CTL(Casing Top Level)
2.COL( Cut of level)
3.EGL(existing Ground Level)
4. TL ( Toe Level)
Date : 15.05.10
N
Co-ordinte
Bored Depth ( m )
Title : Rig Register (QR - 06/11)
Version : 01
Sl. No. Description of Bar Bar Dia. Shape No. Cutting Length ( m ) Total Length ( m ) Unit Wt. (Kg/m) Total Weight ( Kg )
BAR BENDING SCHEDULE
Pilling Works for South side of paradip refinery project site of group area -I
EPCM-1
CONSULTANT
FOSTER WHEELER
Quality Record-
QR-07/11
CONTRACTOR

Project Name : Date of Commencement :
Client : Date of Completion :
Type of Test: Location :
Pile No. : Test Depth :
Pile Dia. : Presure Gauge Range :
Number of Jacks used : Pressure Gauge Least Count :
Ram Diameter of Jack : cm 1 Division of Pressure Gauge :
Dial Gauge Least Count : 0.01mm Dial Gauge Range :
A B C D Avg.
Applied
Load (MT)
Time
CONSULTANT
Pilling Works for South side of paradip refinery project
site of group area -I EPCM-1
LOAD APPLICATION RECORDS
Quality
Record-QR-
08/11
FOSTER WHEELER
CONTRACTOR
Average
Settlement
(mm)
Dial Gauge Reading
Remarks Date
Applied
Pressure
(kg/cm
2
)

Sr.
No.
Date &
Time of
Casting
Pile No.
Cube
Mark
Grade of
Concrete
Slump
in mm
Weight of
Cube in
Kg
Load at
Failure
(kN)
Remarks
Date of
Testing
Individual Average
Date of
Testing
Individual Average ITDC
FOSTER/IO
CL
Signature
7 - Days Comp. Strength (N/mm
2
)
28 - Days Comp. Strength
(N/mm
2)
Title : Concrete Cube Testing Register (QR - 09/11)
Location : Paradip Orissa
Revision : 01 Page No: 1 of 1 Date : 25.05.2010
Job No : 17610CF
Required Observed
SIGN. OF ITDC FOSTER IOCL
ITD CEMENTATION INDIA LTD FOSTER WHEELER
Quality Record-QR-10/11
Material Testing Sheet
Test Location Remarks Date of Testing
Name of
Test
Results
Name of Material

Structre ID : Sr. No. :
Pile No. : Date : / /
Pile Dia. : Rig No.
C.T.L. : Total Bored Depth :
E.G.L. : Empty Boring :
C.O.L. : Depth from C.O.L. :
Founding Level : Rock Starting Level :
Pile Details
From To From To
1 Boring
2 Chiselling
3 Chiselling in Rock
4
Reinforcement Details
1 Main Bar
Laps
3 Helical @ mm c/c
Concreting Details
Grade of Concrete Theo. Volume : m
3
Concreted Length : Actual Volume : m
3
(including overflow)
Flushing Starting Time : Sp. Gravity of Fresh Bentonite :
Flushing Completion Time : Sp. Gravity prior to Concreting :
Concrete Starting Time : Hrs. Cement Consumption : Bags
Concrete CompletionTime : Hrs. No. of Cube taken : : Nos.
Slump observed : Cube mark :
Pilling Works for South side of paradip
refinery project site of group area -I EPCM-1
TOTAL =
Total Wt. (Kg)
2
Outer Rings @
mm c/c
Shape Nos.
Remarks
Total Length
(m)
Unit Wt.
(Kg/m)
Bored Depth (m) Total Depth
(m)
Chiselling for
Obstruction
Sl. No. Description of Bar
Bar
Dia.(mm)
Cutting
Length (m)
Time
Bore Cast in Situ PILE POUR CARD
FOSTER WHELER ITD CEMENTATION INDIA LTD
Sl. No. Date Activity

Report no. : Date :
SKETCH SHEET
CONTRACTOR
CONSULTANT
Quality Record-QR-
012/11
FOSTER WHEELER

Location :
Pilling Works for South side of paradip refinery
project site of group area -I EPCM-1
Quality Record-QR-
013/11
Report no. :
Remarks RL
LEVEL SHEET
CONSULTANT
FOSTER WHEELER
CONTRACTOR
Sl. No.
Staff Reading
H.I
B.S I.S F.S

1 9
2 10
3 11
4 12
5 13
6 14
7 15
8
Signature of QC Engineer Signature of Receiver with name
Concrete Dispatch Slip
FOSTER WHEELER
Piling Works & Civil work for South side of paradip refinery
project site of group area -I PMC-1
Date
Admixture type & Brand
Planl Batch no.
Vehicle no.
Concrete Grade
Cement type
Quantity of concrete
Dispatch time from Batching plant
slump at site in mm
Pile number
Concrete Temperature at B/Plant
Concrete Temperature at Site
Received time at Site
Location of Concrete
Initial slump at Batching plant in mm

Reinforcement Details
Sl. No. Bar Dia. (mm) Shape Nos.
Cutting Length
(m)
Total Length (m) Unit Wt. (Kg/m)
Total Wt.
(Kg)
1 Main Bar
Laps
2
3 Helical Reinf. @ mm c/c.
4 Lifting Hooks
TOTAL =
SIGN. OF ITDC FOSTER WHEELER CLIENT/IOCL
25. Concrete temprature
0
C 26. Casing Top Level
4. Reference Drawing No.
6. Existing Ground Level
8. No. of blows
10. Driving Completed ( Hrs )
17. Water Cement ratio 18. Concreting Started ( Hrs )
15. Grade of Concrete 16. Concreted Length ( Mtr )
Description of Bar
Spacer Rings @ .. mm c/c
19. No. of cubes taken 20. Concreting Completed ( Hrs )
21. Volume of Concrete ( Cu.mtr, )
27. Co-ordinate N..E...
22. Slump ( mm )
28. Pile founding level
23. Cement Consumed ( Bags ) 24. Cage Length ( Mtr )
Contractor ITD Cementation India Limited
11. Cut Off Level ( Mtr )
13. Empty Drive ( Mtr )
12. Driven Length ( Mtr )
14. Set (mm )
9. Driving Started ( Hrs )
5. Dia of Pile (mm)
7. Casing Length ( Mtr.)
Pilling Works for South side of paradip refinery project site of group area -I EPCM-1 Quality Record-QR-15/11
3. Rig No.
CAST IN SITU DRIVEN PILE POUR CARD
1. Structure 2. Pile No.
Consutant FOSTER WHEELER

Next
Calibrati
on Due
:- Result :- Ok
Calibration of Water Weighing Scale in kg
Sl. No.
Standard
Weight In
Kg
Actual Weight During
Loading in Kg
Actual weight During
Unloading
Error in % Remarks
Calibration of Admixture Weighing Scale in gm
Calibration of Cement Weighing Scale in Kg
Sl. No.
Standard
Weight In
Kg
Loading in Kg
Unloading
Error in % Remarks
Calibration of Aggregate Weighing Scale in kg
Sl. No.
Standard
Weight In
Kg
Loading in Kg
Unloading
Error in % Remarks
CONSULTANT
Quality Record-QR-
16/11
Calibration of Batching Plant/Weigh Bridge
CONTRACTOR
FOSTER WHEELER ITD CEMENTATION INDIA LTD

Date:- Mix Reference:-
Location of Pour:- Grade of Concrete:-
Concrete Qty. Required:- (m
3
) Type of Cement:-
Cement Week No.
Admixture:
Design Batch weights (kg/cum)
W.A. %
(SSD)
Free
Moisture
%
Design
SSD
Design
adjusted
Remarks
Remarks:
Engineer-QA/Laboratory Incharge
ITD Cementation India Ltd.
Admixture
Batch Weight
for 0.5 /1.0cum
Cement
20 mm %
Total (Kg)
10 mm %
Sand %
Water
Material
Concrete Batch Data Sheet
CONSULTANT
CONTRACTOR
Quality Record-QR-
17/11
Pilling Works for South side of paradip refinery
project site of group area -I EPCM-1

To place
Job No : 17610 CF
Project : Pilling Works for South side of paradip refinery project site of group
area -1 EPCM-1
Location : paradip Orissa Project Quality Plan
Cage fabrication
Page No. 1 of 1 Version : 01
Air flushing
Date :15.05.2010
Reinforcement cage of appropriate length
lowering with laps
Checking of founding level / termination
depth
Boring with rotatory rig
Rig shifting to next Pile location
Extracting bottom casing
Fixing of tremmie hopper
Initial boring for bottom casing fixing
Bottom Fixing
Removal of tremmie hopper & pipes
Concreting
Checking of concrete top level
Tremmie pipes lowering
Checking density of flushed bentonite
Annexure- G
Sr. No. Name of Equipment / Instrument Range Least Count Frequency Of Calibration Place Of Calibration
1 Pressure gauge 0-960 Kg/cm2 20 kg / cm2 Yearly External Agency
2 Pressure gauge 0-480 Kg/cm2 10 Kg/cm2 Yearly External Agency
3 Pressure gauge 0-106 kg/cm2 2 Kg / cm2 Yearly External Agency
4 Deflectometer 30mm &50mm 0.01mm Yearly External Agency
5 Total Station --- 1 sec Monthly At site
6 Dumpy Level --- Monthly At site
7 Total Station --- 1 sec Yearly External Agency
8 Dumpy Level --- Yearly External Agency
9 Cube testing machine Initial at Installation & Yearly External Agency
10
Standard Weights 5kg, 2kg, 1kg,
0.5kg, 0.2kg, 0.1kg, 0.05kg.
--- --- Yearly External Agency
11 Weight Box --- --- 3 Monthly External Agency
12 Pan type Weigh Balance 10kg
0-10 kg
--- Yearly External Agency
13 Batching plan --- Every 3 months At site
14 pH Meter Once MTC/At site
15 Hydrometer 1-1.2 gm /cc 1 gm/cc Yearly External Agency
16 Slump Test Apparatus 0-30 mm 1 cm Once MTC/At site
17 Hot air Oven 0-300
o
C 2
o
C Once MTC/At site
18 Thermometer 0-100
o
C 1 Once MTC/At site
19 Measuring jars 0-500(2 nos) ml Once MTC/At site
20 Vernier Calliper 0-300mm 0.02 mm Yearly External Agency
21 Electronic weighing balance 0-20 kg 0.02 mm Yearly External Agency
Title : Plan For Calibration of Instruments

Refoster Itp 15.04.10 Revised

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Refoster Itp 15.04.10 Revised

Uploaded by

Copyright:

Available Formats

Job No : 17610CF

Location : paradip Orissa

You might also like