Rahimafrooz Renewable Energy Ltd.

Quality Assurance Department

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Md. Shahadat Hossain, Executive, QA Sahel Ahmed, GM & HOB
Ai. Flexible Solar Cable Type - 1 (2 x 14/0.0076)
1. No of Core & Cross Sectional Area - 2 X 0.40 mm2
2. No of Cu Wire (Fiber) ~ 14 pcs
3. Dia of Cu Wire (Fiber) ~ 0.193 mm or 0.0076 in
4. Max DC Resistance @ 20DC 46.98 O/Km
5. Nominal Thickness of Insulation ~ 0.6 mm
6. Approx. Overall Diameter ~ 6.1 mm
7. Approx. Weight of Cable 52.0 Kg/km
8. Physical Appearance Gray or White Color, Round Shape Flexible Type
9. Max. Current Rating [35DC Temp] - 4.0 Amp
A2. Flexible Solar Cable Type - 2 (2 x 23/0.0076)
1. No of Core & Cross Sectional Area - 2 X 0.65 mm2
2. No of Cu Wire (Fiber) ~ 23 pcs
3. Dia of Cu Wire (Fiber) ~ 0.193 mm or 0.0076 in
4. Max DC Resistance @ 20DC 28.600/Km
5. Nominal Thickness of Insulation ~ 0.6 mm
6. Approx. Overall Diameter \~ 6.6 mm
7. Approx. Weight of Cable 60.0 Kg/km
8. Physical Appearance Gray or White Color, Round Shape Flexible Type
9. Max. Current Rating [35DC Temp] - 6.0 Amp
A3. Flexible Solar Cable Type - 3 (2 x 40/0.0076)
.1. No of Core & Cross Sectional Area
2. No of Cu Wire (Fiber)
3. Dia of Cu Wire (Fiber)
4. Max DC Resistance @ 20DC
5. Nominal Thickness of Insulation
6. Approx. Overall Diameter
7. Approx. Weight of Cable
8. Physical Appearance
9. Max. Current Rating [35DC Temp]
2 X 1.2 mm2
~ 40 pcs
~ 0.193 mm or 0.0076 in
16.440/Km
~ 0.7 mm
~ 7.6 mm
85 Kg/km
Gray or White Color, Round Shape Flexible Type
15.0 Amp
A4. Flexible Solar Cable Type - 4 (2 x 70/0.0076)
1. No of Core & Cross Sectional Area - 2 X 2.0 mm2
2. No of Cu Wire (Fiber) ~ 70 pcs
3. Dia of Cu Wire (Fiber) ~ 0.193 mm or 0.0076 in
4. Max DC Resistance @ 20DC 9.400/Km
5. Nominal Thickness of Insulation ~ 0.8 mm
6. Approx. Overall Diameter ~ 9.1 mm
7. Approx. Weight of Cable 128 Kg/km
8. Physical Appearance Gray or White Color, Round Shape Flexible Type
9. Max. Current Rating [35DC Temp] - 20.0 Amp
CONTROLLED P age 11 of 3
Rahimafrooz Renewable Energy Ltd.
Quality A~surance Department
m AAHlffiAFAOOZ
Md. Shahadat Hossain, Executive;-QA Sohel Ahmed, GM & HOB
AS. Flexible Solar Cable Type S (1 x 56/0.31) . Battery Welding Cable
1. No of Core & Cross Sectional Area -
2. No of Cu Wire (Fiber)
3. Dia of Cu Wire (Fiber)
4. Max DC Resistance @ 20C
S. Nominal Thickness of Insulation
6. Approx. Overall Diameter
7. Approx. Weight of Cable
8. Physical Appearance
9. Max. Current Rating [35C Temp]
1 X 4.0 mm2
~ 56 pcs
~ 0.30 mm
4.950/Km
~ 1.0 mm
~ 6.0 mm
62 Kg/km
Please see Other Requirements for Cable Type - 5
26.0 Amp
B. Other Requirements for Cable Type 1 . Type 4 :
1. All cables except 1 x 56/0.30 must be gray or white in color, round Shape and Flexible type.
2. All cables must be packed in a circular coil shape and each coil must be. covered by polyethylene.
3. Each coil must be containing at least 300 Feet Cable.
4. Each coil must be continue its full length, no break up/discontinue of cable is acceptable.
5. Brand name, Ref Standard & cable Type must be print clearly over the cable.
6. Cable must be free from any type of major damage, distortion, deformation which may affect
cable property or system performance.
C. Other Requirements for Cable Type 5 :
1. This type of cable must be deliver as pair basis. Each pair consist 2 pcs of 4 feet cable.
2. Two pcs of Cable in a similar pair must be different in color. (Le Red-Black, Red-Blue etc)
3. One end of the both cable have to be soldered properly with terminal lug, made of lead (Pb)
4. Heat squeezing insulator have to be use in solder joint (on cable & Lug joint)
5. Insulation of 10 - 15 mm of another cable end have to be removed, twisted and soldered properly.
6. At least 3 to 4 cable tie have to be use to hold both pcs of cable tightly with each other.
7. Brand name, Standard & cable Type must be print over the cable.
8. Cable must be free from any type of major damage, distortion, deformation which may affect
performance or property.
P age I 2 of 3
Rahimafrooz Renewable Energy Ltd.
Quality Assurance Department .
m AAHlmAFAOOZ
D. Product Selection Criteria
1. Product must have IDCOL approval/certificate.
2. During selection of product (New sample), QA department will visually check the certification and other
physical properties and other mentioned parameters. For electrical characteristics, QA dept. will test the
product sample by simulator and will check the test report.
3. A complete test report including technical recommendation will be distribute by QA department.
4. Based on QA recommendation, top management will consider the product and will take further decision.
E. Product Lot Acceptance Criteria
1. When Product Lot will arrive, QA department will check the number of cu wire (Fiber), Dia of Cu wire
(fiber), DC resistance, Thickness of insulation, overall diameter, total length and any visual non-
conformity.
2. AQL method or linear sampling (10%) will b~ applicable for product sampling.
3. Product lot will be acceptable, based on following AQL-
3.1 Critical Defects (AQL Max. 0.65 %1
Lower number of cu fiber, Lower dia of cu fiber, physical distortion/deformation/ damage.
Any other non-conformity which may affect product performance.
3.2 Maior Defects (AQL Max. 1.0 %1
Higher DC resistance, Lower Length, Lower Thickness of insulation.
3.3 Minor Defects (AQL Max. 2.5 %1
Improper packing, Information missing on cable
F. Reference:
1. ISO9001:2008 Clause 7.5.1 (A) 2. BSTI Standard - BDS899 & 900 3. IDCOL Technical Specification
G. Distribution:
1. Gm & HOB
2. Supply Chain Manager
3. MR & QMS Manager
4. QA In Charge
5. Library Copy
CONTROLLED p (l gel 3 of 3