Professional Documents
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by impact test
Lu Ean Ooi, Zaidi Mohd Ripin
School of Mechanical and Aerospace Engineering, Engineering Campus, Universiti Sains Malaysia (USM), 14300 Nibong Tebal, SPS, Pulau Pinang, Malaysia
a r t i c l e i n f o
Article history:
Received 13 August 2010
Accepted 6 December 2010
Available online 13 December 2010
Keywords:
A. Elastomers and rubber
F. Elastic behaviour
H. Selection of material properties
a b s t r a c t
Dynamic stiffness and loss factor for engine rubber mount are important dynamic behaviours to repre-
sent the performance of an engine mount system. The investigation of the dynamic behaviour of engine
mount system using impact technique, particularly in the simultaneous measurement of the dynamic
transfer stiffness and driving point stiffness where the impact hammer replaces the shaker as the source
of excitation is presented in this paper. The results showed that the dynamic driving point stiffness can
only be used to represent the dynamic transfer stiffness for the lower range of frequency. The curve tted
functions of the loss factor obtained from the dynamic driving point stiffness measurement showed lin-
ear dependency on the frequency and the loss factor obtained from the transfer stiffness measurement
showed non-linear dependency on the frequency. Both of the stiffnesses are accurately reproduced by
using these functions. The values of both dynamic stiffnesses obtained from impact technique are vali-
dated with the values obtained from shaker.
2010 Elsevier Ltd. All rights reserved.
1. Introduction
Engine mounts are commonly used to provide vibration attenu-
ation to isolate the vibration source. Accurate dynamic measure-
ment is important to predict the dynamic behaviour of the
engine rubber mount such as stiffness and damping. The existing
damping measurement techniques are generally divided into reso-
nance and non-resonance based methods. Theoretical studies and
denitions exist for each measurement methods. Different location
of the sensors will represent different measured parameters; i.e.
input force and output force. Proper identication of these cap-
tured signals is important because they determine the dynamic
parameters being measurement. The identication of each must
matched the standard denition of the measurement method so
that the correct mathematical model can be selected.
There have been several important work carried out in the past
to improve the understanding and the measurement techniques of
the dynamic behaviour of engine rubber mounts. The concept of
complex stiffness with viscous and hysteresis damping was exqui-
sitely explained by Neumark [1] for a single degree of freedom
(SDOF) system where different cases for damping i.e. harmonic
oscillations and decaying oscillations are re-examined and com-
pared. The measurement of dynamic stiffness of an isolator by
using shaker was presented by Gade et al. [2] by using resonant
and non-resonant methods. The input force and acceleration are
measured to obtain the dynamic stiffness of an isolator. The stiff-
ness measurement at discrete frequencies using shaker was inves-
tigated to model the non-linear elastomeric vibration isolators [3].
The input force fromthe shaker and the deformation of specimen is
used to generate hysteresis loops so that the stiffness of engine
mount is obtained. Dynamic testing to account for non-linear
effects of rubber compounds was conducted by Ramorino et al.
[4] using shaker. The tested frequency range was set up to
1000 Hz. Dynamic modulus was studied instead of dynamic stiff-
ness through the analysis of transmissibility of specimen. Nader
and Ken [5] developed a high frequency testing machine for mea-
suring rubber mount dynamic stiffness up to 5 kHz and the associ-
ated mathematical model. Foumani et al. [6] developed a
technique to optimize the properties of the engine mount in order
to minimize the steering wheel and chassis vibrations. Mundo et al.
[7] had measured and modelled the dynamic stiffness of automo-
tive rubber connections. Ladislav et al. [8] studied the rubber
element for reduction of vibration from railway wheels by deter-
mining the stiffness and phase angle for different preload condi-
tions and force amplitudes using wattmetric method and discrete
Fourier transformation for increase reliability of the data. More re-
cently, Kulik et al. [9] conducted experimental measurement of dy-
namic properties of viscoelastic materials with loaded inertial
mass. Hofer and Lion [10] modelled the frequency and amplitude
dependent properties of carbon black lled rubber. The dynamic
properties are indentied by the storage modulus and loss modu-
lus. A non-linear viscoelastic constitutive model of rubber was
0261-3069/$ - see front matter 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.matdes.2010.12.015
2
p
of the peak amplitude. As a comparison, the curve tted func-
tion in equation (9) is also used to calculate the loss factor at reso-
nant frequency, x
n
= 91 Hz. The loss factor at resonant frequency
obtained from Eq. (9) is, g = 0.0900. The difference between the val-
ues obtained from Eqs. (9) and (10) is only around 3.78%. This dif-
ference is small and acceptable.
In order to complete the study of the dynamic properties of en-
gine rubber mount, the frequency dependent stiffness is computed
by using the same equation as used by Lin et al. [23] as below:
kx RefHixg=jHixj
2
1 r
2
11
In here, r = x/x
n
where x
n
is the natural frequency of the system
(91 Hz). The result indicated that the stiffness of the system be-
haves as frequency dependent rather than a constant stiffness.
The frequency dependent stiffness (k(x)) of engine rubber
mount is also curve tted to get the relationship as a function of
frequency as sown in Fig. 8. In this gure, piecewise polynomial
curve tting is used so that the stiffness for different frequency
range can be predicted accurately [23]. This calculated frequency
dependent stiffness is divided into three regions: (a) below reso-
nant frequency range, (b) within resonant frequency range and also
(c) above resonant frequency range.
5.1. Below resonant frequency range
The selected frequency range used for curve tting purpose is
from 10 to 67 Hz. Data below 10 Hz is not included due to the poor
coherence. The upper frequency range is determined based on
where the amplitude of the response is around half of the maxi-
mum response amplitude [23]. The curve tted function is as
below:
k
1
f 0:01677f
2
600 12
This equation can be used to predict the static stiffness value
which is 600 kN/m.
5.2. Within resonant frequency range
The selected frequency range for this section is from 68 to
95 Hz. The curve tted function is obtained as below:
k
2
f 0:0564f
2
422 13
Care should be taken to ensure the continuity at the frequency
range limits which are 68 Hz and 95 Hz.
5.3. Above resonant frequency range
The selected frequency range for this section is from 96 to
200 Hz. The curve tted function at this section shows the linear
trend of stiffness as a function of frequency as below:
k
3
f 0:1203f 950 14
These three curve tted function are combined to give the fre-
quency dependent stiffness for the whole range of the tested fre-
quency of 0200 Hz as shown in Fig. 8. This gure shows the
frequency dependent stiffness curves from Eq. (11) and from the
curve tting (Eqs. (12)(14)) which agrees well with experimental
data.
The loss factor (g
21
) calculated from the dynamic transfer stiff-
ness approach is also curve tted to obtain the predicted dynamic
behaviour as a function of the frequency as shown in Fig. 7. The g-
ure shows that the curve tted function of loss factor (g
21
) is non-
linear which is different from the linear behaviour of the loss factor
(g
11
) as shown in Fig. 6.
The curve tted function is
g
21
f 6:485 10
6
f
2
9:409 10
4
0:06546 15
The function of the curve tted loss factor (g
11
) and frequency
dependent stiffness are veried by comparing the measured dy-
namic driving point stiffness to the reproduction of dynamic driv-
ing point stiffness using the predicted results (Eqs. (9), (12), (13),
and (14)). The comparison is shown in Fig. 9. The results showed
good correlation between the measured and predicted function.
In order to conrm that the values of k
11
obtained using the im-
pact technique is applicable to other preload mass condition, the
result of the preload mass of 0.90 kg is also included in Fig. 9. In
this gure, the predicted k
11
curves for both m = 2.72 kg and
m = 0.90 kg showed good agreement with the curves obtained
experimental. In both cases, the R
2
value is 0.95 for each case.
Fig. 8. Polynomial curve tting for frequency dependent stiffness, k(x).
Fig. 9. Comparison between measured and predicted dynamic driving point
stiffness, k
11
.
L.E. Ooi, Z.M. Ripin/ Materials and Design 32 (2011) 18801887 1885
6. Verication of the impact test method by shaker
The results from the impact test are veried by using electro-
magnetic shaker as the excitation source. Similar experimental set-
up is used and the impact hammer is now replaced with the
electromagnetic shaker. The shaker is driven by swept frequency
signals from 0 to 200 Hz with an interval of 1 Hz. The results for
the dynamic driving point stiffness measured by the impact test
and shaker excitation are shown in Fig. 10. It is evident from
Fig. 10 that the results obtained from both the impact test and also
the shaker excitations agree well with correlation index of 0.98 in
the frequency range of interest. Similar observation can be made
on the dynamic transfer stiffness measurement as shown in
Fig. 11. In Fig. 11, the results for the dynamic transfer stiffness
measurement by using impact hammer and shaker showed some
deviations at initial lower frequencies (below 20 Hz) with the aver-
age deviation of 245.9 kN/m over the range of 600800 kN/m.
However, these two lines converge from 20 Hz and above with
the average deviation of 52.3 kN/m.
7. Conclusion
The development of impact technique for the measurement of
dynamic transfer stiffness is presented. This technique provides
an alternative way for dynamic characterization of engine rubber
mount. The advantages of the impact technique are the relatively
simple experimental setup and can be used for measuring the dy-
namic properties of engine mount in a real vehicle. The dynamic
properties of engine rubber mounts which is represented by the
dynamic driving point stiffness and dynamic transfer stiffness
can be measured directly based on the location of the
sensors. The results showed that for the engine mount with the
preload mass of 2.72 kg, the dynamic driving point stiffness can
be used to represent the dynamic transfer stiffness for frequencies
below 30 Hz. This range can be extended to 60 Hz with reduced
preloaded mass 0.90 kg between the test isolator and input force
transducer. Polynomial curve tting is applied on the measure-
ment results to obtain the loss factor as a function of frequency.
This function can accurately predict the loss factor at resonant fre-
quency with the error of 3.78% compared to half power bandwidth
method.
Acknowledgements
The authors would like to gratefully acknowledge Universiti
Sains Malaysia (USM) research grant [A/C 6013360] and the Fel-
lowship for the nancial support. The authors also acknowledged
Mr. Wan Amri and Mr. Baharum for their assistance in the experi-
mental setup.
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