EFFECTIVITY ALL 52 DOORS UFD4200 TABLE OF CONTENTS Page 52 CONTENTS Page i Dec 31/00 _ A319/A320/A321 TECHNICAL TRAINING MANUAL 52 DOORS MECHANICS / ELECTRICS & AVIONICS COURSE U F D 4 2 0 0
EFFECTIVITY ALL 52 DOORS UFD4200 TABLE OF CONTENTS Page 52 CONTENTS Page ii Dec 31/00 THIS PAGE INTENTIONALLY LEFT BLANK 52 - DOORS 52-00-00 GENERAL PRESENTATION CONTENTS: General Passenger Doors Emergency Exits Cargo Doors Bulk Cargo Door Miscellaneous Doors Self Examination T M U D O O A 0 5
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Page 1 EFFECTIVITY ALL GENERAL PRESENTATION GENERAL The aircraft is equipped with : - Passenger doors, - Emergency exits, - Cargo doors, - Bulk cargo door, - Miscellaneous doors. PASSENGER DOORS There are four type 1 passenger doors located at the ends of the passenger cabin : two on each side. The passenger door dimensions are: - 1.829 m x 0.813 m ( 72 in x 32 in ). EMERGENCY EXITS There are four type 3 emergency exits, two on each side, located over the wings. The emergency exit hatch sizes are: - 1.2 m x 0.508 m ( 40.1 in x 20 in ). CARGO DOORS There are two cargo doors located on the lower right side of the fuselage. The cargo door dimensions are : - 2.025 m x 1.855 m ( 80 in x 73 in ). BULK CARGO DOOR There is one bulk cargo door located on the right aft side of the fuselage. The size of the bulk cargo door is: - 1.2 m x 0.94 m ( 47 in x 37 in ). The bulk cargo door is optionally installed. MISCELLANEOUS DOORS There are four avionics bay access doors located at the bottom of the nose section. These doors are plug-type doors and open inwards. FWD avionics bay access door : - 0.559 m x 0.36 m ( 22 in x 14.5 in ). LH avionics bay access door : - 0.508 m x 0.439 m ( 20 in x 17.3 in ). RH AFT avionics bay access door : - 0.65 m x 0.444 m ( 25.6 in x 17.5 in ). RH avionics bay access door : - 0.762 m x 0.444 m ( 30 in x 17.5 in ). A cockpit door separates the cockpit from the passenger cabin. The door can be mechanically latched in the closed position. A stairs door, optionally installed, covers the stairs compartment when the stairs are in the stowed position. T M U D O O A 0 5 - T 0 1
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Page 3 EFFECTIVITY ALL SELF EXAMINATION How do you have access to the aircraft avionics compartment? A - By the forward cargo compartment. B - By one avionics access door. C - By four avionics access doors. T M U D O O A 0 5
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Page 4 EFFECTIVITY ALL 52 - DOORS 52-00-00 ECAM PAGE PRESENTATION CONTENTS: Door Symbols Door Indications Slide Indications Entrance Stairs T M U D O O B 0 3
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Page 5 EFFECTIVITY ALL ECAM PAGE PRESENTATION DOOR SYMBOLS The door symbols are green when the corresponding doors are closed and locked, and amber when not locked. DOOR INDICATIONS Door indications appear amber when the corresponding doors are not locked. SLIDE INDICATIONS Slide indications appear white when the corresponding slides are armed. When the slides are disarmed, nothing is shown. When the doors are opened and slides disarmed, slide indications are replaced by dashes. ENTRANCE STAIRS The stairs symbol is displayed in amber when stairs door is not locked. The indication XX appears when the stairs dooor status is not available. The stairs symbol is not displayed when the stairs are retracted and locked. Stairs are optionally installed. T M U D O O B 0 3 - T 0 1
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Page 8 EFFECTIVITY ALL 52 - DOORS 52-00-00 GENERAL PRESENTATION CONTENTS: General Passenger Doors Emergency Exits Cargo Doors Miscellaneous Doors Self Examination T M U D O O A 0 2
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Page 9 EFFECTIVITY ALL GENERAL PRESENTATION GENERAL The aircraft is equipped with : - Passenger doors, - Emergency exits, - Cargo doors, - Miscellaneous doors. PASSENGER DOORS There are four type 1 passenger doors located at the ends of the passenger cabin : two on each side. The passenger door dimensions are: - 1.829 m x 0.813 ( 72 in x 32 in ). EMERGENCY EXITS There are two type 3 emergency exits, one on each side, located over the wings. The emergency exit hatch sizes are : - 1.2 m x 0.508 m ( 40.1 in x 20 in) CARGO DOORS There are two cargo doors located on the lower right side of the fuselage. The cargo door dimensions are : - 2.025 m x 1.855 m ( 80 in x 73 in ). MISCELLANEOUS DOORS There are four avionics bay access doors located at the bottom of the nose section. These doors are plug-type doors and open inwards. FWD avionics bay access door : - 0.559 m x 0.36 m ( 22 in x 14.5 in ). LH avionics bay access door : - 0.508 m x 0.439 m ( 20 in x 17.3 in ). RH AFT avionics bay access door : - 0.65 m x 0.444 m ( 25.6 in x 17.5 in ). RH avionics bay access door : - 0.762 m x 0.444 m ( 30 in x 17.5 in ). A cockpit door separates the cockpit from the passenger cabin. The door can be mechanically latched in the closed position. T M U D O O A 0 2 - T 0 1
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Page 11 EFFECTIVITY ALL SELF EXAMINATION How do you have access to the aircraft avionics compartment? A - By the forward cargo compartment. B - By one avionics access door. C - By four avionics access doors. T M U D O O A 0 2
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Page 12 EFFECTIVITY ALL 52 - D00RS 52-00-00 ECAM PAGE PRESENTATION CONTENTS: Door Symbols Door Indications Slide Indications T M U D O O B 0 6
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Page 13 EFFECTIVITY ALL ECAM PAGE PRESENTATION DOOR SYMBOLS The door symbols are green when the corresponding doors are closed and locked, and amber when not locked. DOOR INDICATIONS Door indications appear amber when the corresponding doors are not locked. SLIDE INDICATIONS Slide indications appear white when the corresponding slides are armed. When the slides are disarmed, nothing is shown. When the doors are open and slides disarmed, slide indications are replaced by dashes. T M U D O O B 0 6 - T 0 1
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Page 16 EFFECTIVITY ALL 52 - DOORS 52-00-00 GENERAL PRESENTATION CONTENTS: General Passenger Doors Cabin Emergency Doors Cargo Doors Bulk Cargo Door Miscellaneous Doors Self Examination T M U D O O A 0 1
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Page 17 EFFECTIVITY ALL GENERAL PRESENTATION GENERAL The door system consists of : - Passenger doors, - Cabin emergency doors, - Cargo doors, - Bulk cargo door, - Miscellaneous doors. PASSENGER DOORS There are four passenger doors located at the ends of the passenger cabin : two on each side. Passenger doors are plug-type doors designed as type 1 emergency exits. The passenger door dimensions are: - 1.829 m ( 72 in ) in height. - 0.813 m ( 32 in ) in width. CABIN EMERGENCY DOORS There are four type C emergency exits, located in the center of the cabin. Two of them are located forward of the wing area and two behind the wing area. They are of fail-safe, plug-type design. The emergency exit sizes are : - 1.854 m (73 in) x 0.762 m (30 in) for the FWD L/H door. - 1.524 m (60 in) x 0.762 m (30 in) for the FWD R/H door and the two AFT doors. The larger FWD L/H door may be used as a passenger door. CARGO DOORS There are two cargo doors located on the lower right side of the fuselage. The cargo door dimensions are : - 1.855 m x 2.025 m ( 73 x 80 in ). BULK CARGO DOOR There is one bulk cargo door located on the right aft side of the fuselage. The size of the bulk cargo door is : 1.2 m 0.94 (47 37 in.). The bulk cargo door is optionally installed. MISCELLANEOUS DOORS There are four avionics compartment access doors located at the bottom of the nose section. These doors are plug-type doors and open inwards. FWD avionics compartment access door : - 0.559 m x 0.36 m ( 22 in x 14.5 in ). LH avionics compartment access door : - 0.508 m x 0.439 m ( 20 in x 17.3 in ). RH AFT avionics compartment access door : - 0.65 x 0.444 m ( 25.6 in x 17.5 in ). RH avionics compartment access door : - 0.762 m x 0.444 m ( 30 in x 17.5 in ). A cockpit door separates the cockpit from the passenger cabin. The door can be mechanically latched in the closed position. A stairs door, optionally installed, covers the stairs compartment when the stairs are in the stowed position. T M U D O O A 0 1 - T 0 1
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Page 19 EFFECTIVITY ALL SELF EXAMINATION How do you have access to the aircraft avionics compartment? A - By the forward cargo compartment. B - By one avionics access door. C - By four avionics access doors. T M U D O O A 0 1
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Page 20 EFFECTIVITY ALL 52 - D00RS 52-00-00 ECAM PAGE PRESENTATION CONTENTS: Door Symbols Door Indications Slide Indications Entrance Stairs T M U D O O B 0 1
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Page 21 EFFECTIVITY ALL ECAM PAGE PRESENTATION DOOR SYMBOLS The door symbols are green when the corresponding doors are closed and locked, and amber when not locked. The door symbols are also amber in case of warning. DOOR INDICATIONS Door indications appear amber when the corresponding doors are not locked. The door indications are also amber in case of warning. SLIDE INDICATIONS Slide indication appears white when the corresponding slide is armed. When the slides are disarmed, nothing is shown on the ECAM page. When the doors are opened and slides disarmed, slide indications are replaced by dashes on the ECAM page. ENTRANCE STAIRS The stairs symbol is displayed in amber when stairs door is not locked. The indication xx appears when the stairs door status is not available. The stairs symbol is not displayed when the stairs are retracted and locked. T M U D O O B 0 1 - T 0 1
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Page 22 EFFECTIVITY ALL ECAM PAGE PRESENTATION T M U D O O B 0 1 - P 0 1
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Page 24 EFFECTIVITY ALL 52 - DOORS 52-10-00 PASSENGER DOOR PRESENTATION CONTENTS: General Structure Attachments Locking System Emergency Opening System Indicating Self Examination T M U D O F P 0 8
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Page 25 EFFECTIVITY ALL PASSENGER DOOR PRESENTATION GENERAL The doors are type 1 passenger/crew doors. They are of fail-safe plug-type construction. The doors unlock inwards, then move upwards, outwards and forward parallel to the fuselage. T M U D O F P 0 8 - T 0 1
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Page 27 EFFECTIVITY ALL PASSENGER DOOR PRESENTATION STRUCTURE Each side edge of the door is fitted with adjustable door stop fittings and guide rollers. A viewing prism window allows the cabin pressure warning light to be seen. The doors seal consists of a rubber extrusion with spaced pressurization holes. ATTACHMENTS The door is supported by the support arm and maintained parallel to the fuselage by guide arms. The door is attached to the support arm by means of upper and lower connection links. The lower connection link is the lifting lever. A door stay mechanism, installed in the support arm, locks the door in the fully open position. T M U D O F P 0 8 - T 0 2
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Page 29 EFFECTIVITY ALL PASSENGER DOOR PRESENTATION LOCKING SYSTEM The door is locked by a hook located at the top of the door. One inner handle and one outer handle operate the door locking mechanism. The shafts of these handles are coupled via a gearbox, so that when the inner handle is operated, the outer handle does not move. EMERGENCY OPENING SYSTEM The emergency opening system consists of an emergency control handle controlling the girt bar, a damper/emergency operation cylinder, and an escape slide /raft packed in a container fitted at the bottom of the door. -In "DISARMED" mode, the girt bar is locked on the door and the damper/emergency operation cylinder damps the door movements. -In "ARMED" mode, the girt bar is locked on the fuselage, and the damper/emergency operation cylinder is powered by a gas bottle to open the door automatically and to deploy the escape slide/raft. T M U D O F P 0 8 - T 0 3
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Page 31 EFFECTIVITY ALL PASSENGER DOOR PRESENTATION INDICATING Different kinds of indicating systems are fitted to the door: - a mechanical indicating system. - an electrical indicating system. - a "ARMED" girt bar visual indicator. - ARMED/DISARMED indication placards. Mechanical indicating : - a visual indicator on the top of the door shows if the door is LOCKED or UNLOCKED. - a visual indicator on the slide arming lever shows if the girt bar is in the ARMED or in the DISARMED position. Electrical indicating : - Two warning lights are located below the door window. - They are visible from the inside and the outside. When a person tries to open the door : - The white SLIDE ARMED light indicates that the escape slide is in the ARMED mode. - The red CABIN PRESSURE light flashes when there is residual pressure in the cabin with slide disarmed and engines not running. Girt bar visual indicator : - On the floor, there is an "ARMED" label to show the armed position of the girt bar. ARMED/DISARMED indication placards. - There are two labels near the slide arming lever, to avoid forgetting to disarm the door before opening. T M U D O F P 0 8 - T 0 4
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Page 33 EFFECTIVITY ALL SELF EXAMINATION The passenger door is maintained parallel to the fuselage by : A - The guide arms. B - The support arms. C - The upper and lower connection links. How is the operator warned, when there is residual pressure in the cabin ? A - By a white flashing light B - By a red flashing light. C - By an amber flashing light. T M U D O F P 0 8
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Page 34 EFFECTIVITY ALL 52 - DOORS 52-10-00 PASSENGER DOORS/OPERATION FROM INSIDE CONTENTS: Normal Opening Normal Closing T M U D O F B 0 4
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Page 35 EFFECTIVITY ALL PASSENGER DOORS/OPERATION FROM INSIDE NORMAL OPENING Before normal door opening: - check that the arming lever is in the disarmed position, - check that the cabin pressure indicator is not flashing, - hold the assist handle on the door frame, - lift the door control handle fully up, - push the door outward, - move the door forward by using the door assist handle. The door locks when it is in fully open position. NORMAL CLOSING For closing: - push the gust lock and move the door rearward towards the frame, - with the help of the door assist handle pull the door in, - lower the control handle. The locking indicator turns from red to green which indicates correct locking. T M U D O F B 0 4 - T 0 1
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Page 38 EFFECTIVITY ALL 52 - DOORS 52-10-00 PASSENGER DOORS/OPERATION FROM OUTSIDE CONTENTS: Opening Closing T M U D O F C 0 2
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Page 39 EFFECTIVITY ALL PASSENGER DOORS/OPERATION FROM OUTSIDE WARNING When the door is opened from outside the evacuation system is disarmed automatically. Do not open the passenger/crew door if the wind speed is more than 65 kts. Do not open pressure sealed doors when the aircraft is pressurized( fully or not fully ). This will cause explosive decompression, kill or cause injury to persons and cause damage to the aircraft. Stop the opening procedure if the red warning light flashes. Residual pressure could cause the door to open with a sudden force and injure persons and/ or damage the aircraft. OPENING - Labels next to the exterior handle indicate how to open the door from the outside. - Check through the observation window that the cabin pressure indicator does not flash. Push the flap in and grasp the handle, lift it fully up to the horizontal green line. - Pull the door outward and push forward until it locks in the fully open position. - For safety reasons, lower the handle into its recess. CLOSING - Prior to closing, push the gust lock to unlock the door. - lift the control handle and move the door towards the frame. - Push the door in and lower the control handle. The door is locked when the handle is flush with the fuselage. T M U D O F C 0 2 - T 0 1
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Page 43 EFFECTIVITY ALL PASSENGER DOORS/EMERGENCY OPERATION EMERGENCY OPENING - In case of emergency opening, check that the arming lever is in the armed position. - Hold the frame assist handle. - Check the conditions outside. - Pull the door control handle rapidly fully up and release it. - Door opens and locks automatically. - Protect the exit until safe for evacuation. T M U D O F E 0 1 - T 0 1
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Page 47 EFFECTIVITY ALL PASSENGER DOORS/SLIDE ARMING MECHANICAL OPERATION ARMING - In order to arm the evacuation device, the safety pin with the red flag must be removed and stored away. - Push the arming control lever down. The red ARMED/green DISARMED indicator must show ARMED. Opening an armed door from outside: - If someone opens the armed door from the outside, by moving up the exterior control handle, the slide arming lever moves automatically to the disarmed position, which avoids accidental slide deployment. DISARMING - To disarm the door, lift the arming control lever fully up. The ARMED-DISARMED indicator must be green and indicate DISARMED. - Install the safety pin with the red flag to avoid inadvertent movement of the arming lever. T M U D O F D 0 5 - T 0 1
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Page 48 EFFECTIVITY ALL PASSENGER DOORS/SLIDE ARMING MECHANICAL OPERATION T M U D O F D 0 5 - P 0 1
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Page 50 EFFECTIVITY ALL 52 - DOORS 52-10-00 PASSENGER DOORS STRUCTURE CONTENTS: Longerons Door Stops Guide Roller Seal Window T M U D O O E 0 2
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Page 51 EFFECTIVITY ALL PASSENGER DOORS STRUCTURE LONGERONS The horizontal longerons, vertical frame segments, outer skin edge members and inner skin are riveted together. DOOR STOPS The loads resulting from the cabin pressure are transmitted by adjustable stop fittings to the door frame and to the fuselage. GUIDE ROLLER The guide rollers mounted on the door frame, and the guide ramps mounted on the fuselage frame block the door in the closed position. The guide rollers engage in a ramp to direct the travel path of the door during lowering operation. SEAL The door seal consists of a rubber extrusion with equally spaced pressurization holes.The door seal is installed around the edge of the door, and a sealing section is fitted to on the door frame. WINDOW The observation window enables the door warning light to be seen from the outside. An observation window is installed on the door. T M U D O O E 0 2 - T 0 1
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Page 54 EFFECTIVITY ALL 52 - DOORS 52-10-00 PASSENGER DOORS/LOCKING MECHANISM DESCRIPTION CONTENTS: Locking Hook Safety Pin Locking Shaft Spring Rod Lowering Shaft Emergency Control Handle Gear Box Disarming Mechanism Lifting Lever Torsion Bar Spring Girt Bar Self Examination T M U D O O D 0 1
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Page 55 EFFECTIVITY ALL PASSENGER DOORS/LOCKING MECHANISM DESCRIPTION LOCKING HOOK The locking hook engages on a roller mounted on the door frames. The door is locked by a hook. SAFETY PIN A safety pin blocks the door even if a double mechanical failure in the locking mechanism and the lifting mechanism occurs. The safety pin prevents any upward door movement. LOCKING SHAFT The locking shaft is locked in an over centered position. An arm on the locking shaft forms the visual locking indicator. The locking shaft is connected to the hook by a rod and bellcrank. SPRING ROD The overcentered position is maintained by a clearance even if structural deformation occurs. A spring rod maintains the locking shaft in an overcentered position. LOWERING SHAFT The door cannot be lowered in the open position while beyond the door frame. The lowering shaft mechanism locks the control handle to prevent the door from being lowered when not in contact with the door sill. EMERGENCY CONTROL HANDLE The emergency control handle is located far from the inner control handle. It is connected via rods and levers to the girt bar actuating mechanism. GEAR BOX The shaft of the door central handles is coupled via a gear box so that the outer-handle will not move when the door is lifted by operation of the inner handle. The gear box is connected by rods to the locking shaft and lifting lever. DISARMING MECHANISM When the outer control handle is operated, the release mechanism of the emergency escape slide/raft is returned to the "disarmed" position. A cam disk and a roller connect the emergency control handle and the outer control handle. T M U D O O D 0 1 - T 0 1
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Page 56 EFFECTIVITY ALL PASSENGER DOORS/LOCKING MECHANISM DESCRIPTION T M U D O O D 0 1 - P 0 1
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Page 57 EFFECTIVITY ALL PASSENGER DOORS/LOCKING MECHANISM DESCRIPTION LIFTING LEVER The door moves upwards until it clears the stop fitting and then moves outwards. The lifting lever connected, to the support arm which acts as a fixed point, and to the control mechanism mounted on the movable door, transmits a lifting movement to the door. TORSION BAR SPRING A torsion bar spring compensates the weight of the door. GIRT BAR The escape slide/raft is fastened to the girt bar. The emergency control handle is connected to the girt bar. T M U D O O D 0 1 - T 0 1
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Page 59 EFFECTIVITY ALL SELF EXAMINATION Which device blocks the outer control handle during inner control handle operation ? A - The control handle gearbox. B - The safety pin. C - The lifting mechanism. T M U D O O D 0 1
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Page 60 EFFECTIVITY ALL 52 - DOORS 52-73-00 PASSENGER DOORS/ESCAPE SLIDE/ RAFT CONTROL MECHANISM DESCRIPTION CONTENTS: Description Control Mechanism Automatic Disarming Disarmed Position Armed Position Self Examination T M U D O O Z 0 1
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Page 61 EFFECTIVITY ALL PASSENGER DOORS/ESCAPE SLIDE/RAFT CONTROL MECHANISM DESCRIPTION DESCRIPTION Here are the main components of the escape slide/raft mechanism. T M U D O O Z 0 1 - T 0 1
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Page 62 EFFECTIVITY ALL PASSENGER DOORS/ESCAPE SLIDE/RAFT CONTROL MECHANISM DESCRIPTION - DESCRIPTION T M U D O O Z 0 1 - P 0 1
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Page 63 EFFECTIVITY ALL PASSENGER DOORS/ESCAPE SLIDE/RAFT CONTROL MECHANISM DESCRIPTION CONTROL MECHANISM The control mechanism includes the control handle, the bellcrank and the flexible control. The girt bar assembly which is connected to a flexible control is operated via the control handle and a bellcrank. AUTOMATIC DISARMING A cam disk and a roller attach the escape slide/raft control lever to the exterior control handle in order to disarm the system automatically if the door is opened from the outside opening. DISARMED POSITION When the lever is in the DISARMED position, the girt bar remains part of the door when it is opened. When the arming lever is set to the DISARMED position, the girt bar remains in the telescopic fork. T M U D O O Z 0 1 - T 0 2
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Page 65 EFFECTIVITY ALL PASSENGER DOORS/ESCAPE SLIDE/RAFT CONTROL MECHANISM DESCRIPTION ARMED POSITION In this case, the girt bar remains part of the floor when the door is opened in an emergency situation. When the arming lever is set to ARMED, the girt bar slides towards the girt bar fitting, and the emergency operation cylinder percussion lever is moved to door emergency configuration. T M U D O O Z 0 1 - T 0 3
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Page 67 EFFECTIVITY ALL SELF EXAMINATION How can the door be opened from the outside when the arming lever is set in the ARMED position ? A - The arming lever must be set to DISARMED. B - The door cannot be opened from the outside in such a configuration. C - An installation containing a cam disk and a roller disarms the system automatically. What happens when the arming lever is set to the ARMED position ? A - The girt bar stays attached to the cabin floor. B - The girt bar slides towards the telescopic fork. C - The telescopic fork slides towards the girt bar fitting. T M U D O O Z 0 1
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Page 68 EFFECTIVITY ALL 52 - DOORS 52-10-00 PASSENGER DOORS/DAMPER/EMERGENCY CYLINDER/DESCRIPTION CONTENTS: General Door Damper Function Emergency Function Cylinder Deactivation Cylinder Activation Servicing Self Examination T M U D O F O 0 1
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Page 69 EFFECTIVITY ALL PASSENGER DOORS/DAMPER/EMERGENCY CYLINDER/DESCRIPTION GENERAL The Damper and Emergency Operation Cylinder, located on the support arm, damps door movement during opening and closing sequences. T M U D O F O 0 1 - T 0 1
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Page 70 EFFECTIVITY ALL PASSENGER DOORS/DAMPER/EMERGENCY CYLINDER/DESCRIPTION T M U D O F O 0 1 - P 0 1
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Page 71 EFFECTIVITY ALL PASSENGER DOORS/DAMPER/EMERGENCY CYLINDER/DESCRIPTION DOOR DAMPER FUNCTION The door damper cylinder function is to damp door movement during opening and closing, in windy conditions for example. Damping is ensured by hydraulic fluid passing through a restrictor as the operating rods extends or retracts. EMERGENCY FUNCTION The damper and emergency operation cylinder form an emergency actuator that assists the opening of the door in emergency conditions. When opened in an emergency situation, the operating percussion lever allows the nitrogen bottle pressure to act upon the piston to push it out. NOTE: The door can be closed after an emergency opening. T M U D O F O 0 1 - T 0 2
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Page 73 EFFECTIVITY ALL PASSENGER DOORS/DAMPER/EMERGENCY CYLINDER/DESCRIPTION CYLINDER DEACTIVATION Several tasks have to be carried out to deactivate the door damper cylinder. To disarm the system : - the safety pin must be installed, - cut and discard the lockwire, - loosen the knurled screw, - pull the operating striker lever to the rear to disarm it, - tighten the knurled screw. CYLINDER ACTIVATION Several tasks have to be carried out to activate the door damper cylinder. To activate the system : - loosen the knurled screw, - push the operating striker lever to the front to arm it, - tighten the knurled screw, - safety the knurled screw with the lockwire, - remove the safety pin. T M U D O F O 0 1 - T 0 3
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Page 75 EFFECTIVITY ALL PASSENGER DOORS/DAMPER/EMERGENCY CYLINDER/DESCRIPTION SERVICING After an emergency operation of the door, the nitrogen bottle has to be bled, using the filling valve. Remove the broken pieces of the shear pin and the damaged diaphragm after an emergency operation. Install a new shear pin and a new diaphragm. NOTE: To fill the nitrogen bottle, take into account the temperature and pressure chart values, if the DAMPER/EMERGENCY CYLINDER is not equipped with a temperature compensated pressure indicator. T M U D O F O 0 1 - T 0 4
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Page 77 EFFECTIVITY ALL SELF EXAMINATION What is the purpose of the damper nitrogen bottle and Emergency Operation Cylinder ? A - To damp door opening and closing. B - To assist in opening and closing the door. C - To damp door opening / closing and to pressurize the cylinder in case of an emergency opening. Which maintenance task must be performed after an emergency opening ? A - The operating striker lever has to be replaced. B - The diaphragm, in the mechanism housing, and the shear pin must be replaced. C - The nitrogen bottle has to be replaced. T M U D O F O 0 1
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Page 78 EFFECTIVITY ALL 52 - DOORS 52-10-00 PASSENGER DOORS - COMPONENTS CONTENTS: General Presentation Damper/Emergency Operation Cylinder Hook Proximity Switch Locking Shaft Proximity Switch Slide Armed Proximity Switch Indicator Light Pressure Switch T M U D O O N 0 5
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Page 79 EFFECTIVITY ALL PASSENGER DOORS - COMPONENTS GENERAL PRESENTATION The aircraft is provided with four type 1 passenger doors, two on the left side of the fuselage and two on the right side. T M U D O O N 0 5 - T 0 1
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Page 80 EFFECTIVITY ALL PASSENGER DOORS - COMPONENTS T M U D O O N 0 5 - P 0 1
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Page 81 EFFECTIVITY ALL PASSENGER DOORS - COMPONENTS DAMPER/EMERGENCY OPERATON CYLINDER IDENTIFICATION FIN: 1500WN/1501WN LOCATION ZONE: 831/841 FWD 832/842 AFT HOOK PROXIMITY SWITCH IDENTIFICATION FIN: 11WV1/11WV2 FWD 15WV1/15WV2 AFT LOCATION ZONE: 221/222 261/261 T M U D O O N 0 5 - T 0 2
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Page 83 EFFECTIVITY ALL PASSENGER DOORS - COMPONENTS LOCKING SHAFT PROXIMITY SWITCH IDENTIFICATION FIN: 13WV1/13WV2 FWD 17WV1/17WV2 AFT LOCATION ZONE: 831/841 832/842 SLIDE ARMED PROXIMITY SWITCH IDENTIFICATION FIN: 4WN1/4WN2 FWD 7WN1/7WN2 AFT LOCATION ZONE: 831/841 832/842 T M U D O O N 0 5 - T 0 3
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Page 85 EFFECTIVITY ALL PASSENGER DOORS - COMPONENTS INDICATOR LIGHT All the slide ARMED boxes are interchangeable. IDENTIFICATION FIN: SLIDE ARMED 1WN1 FWD L DOOR 1WN2 FWD R DOOR 3WN1 AFT L DOOR 3WN2 AFT R DOOR FIN: CABIN PRESSURE 16WN1 FWD L DOOR 16WN2 FWD R DOOR 17WN1 AFT L DOOR 17WN2 AFT R DOOR LOCATION ZONE: 831/841 FWD 832/842 AFT PRESSURE SWITCH IDENTIFICATION FIN: 14WN LOCATION ZONE: 122 T M U D O O N 0 5 - T 0 4
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Page 88 EFFECTIVITY ALL 52 - DOORS 52-20-00 EMERGENCY EXITS/DOORS PRESENTATION CONTENTS: General Pivot Fittings Locking Mechanism Escape Slide Release Mechanism Warning Grip Mould T M U D O O C 0 3
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Page 89 EFFECTIVITY ALL EMERGENCY EXITS / DOORS PRESENTATION GENERAL Two emergency exits are provided on each side of the center fuselage over the wings. These emergency exits are classified as type 3 exits. They are plug-in type hatches, which can be opened both from the inside and the outside of the aircraft. T M U D O O C 0 3 - T 0 1
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Page 91 EFFECTIVITY ALL EMERGENCY EXITS/DOORS PRESENTATION PIVOT FITTINGS Two upper rollers and two lower pivot fittings ensure the centering of the door during closing. The door is supported in the exit opening by two lower pivot fittings which engage with the lower pivot hooks. T M U D O O C 0 3 - T 0 2
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Page 93 EFFECTIVITY ALL EMERGENCY EXITS/DOORS PRESENTATION LOCKING MECHANISM The two parts of the locking mechanism are the locking shaft unit and the control handle. They are installed in the upper section of the door. The locking shaft unit includes the two locking hooks and the locking shaft. The pull lever and the flush panel of the control handle operate the locking mechanism. Pushing the flush panel on the outside moves the pull lever down and operates the locking shaft unit. ESCAPE SLIDE RELEASE MECHANISM The escape slide release mechanism consists of two different portions, a hatch mounted portion and a fuselage mounted portion. A latch pin allows the release mechanism to be manually disarmed. The doors are equipped with an automatical slide release mechanism. Opening of the emergency exit from inside or outside automatically releases the emergency escape slide. If the automatic slide activation fails, the slide can be released manually using the manual release handle. The escape slide container is located in the wing fairing. T M U D O O C 0 3 - T 0 3
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Page 95 EFFECTIVITY ALL EMERGENCY EXITS/DOORS PRESENTATION WARNING Accidental opening of the cover flap for access to the inner control handle will automatically activate the white indication light. A proximity switch monitors the ARMED/DISARMED position of the latch pin and sends a signal to the ECAM system. GRIP MOULD A grip mould housed in the door lining facilitates door operation. T M U D O O C 0 3 - T 0 4
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Page 98 EFFECTIVITY ALL 52 - DOORS 52-20-00 EMERGENCY EXITS/DOORS PRESENTATION CONTENTS: General Pivot Fittings Locking Mechanism Escape Slide Release Mechanism Warning Grip Mould T M U D O O C 0 4
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Page 99 EFFECTIVITY ALL EMERGENCY EXITS / DOORS PRESENTATION GENERAL One emergency exit is provided on each side of the center fuselage over the wings. These emergency exits are classified as type 3 exits. They are plug-in type hatches, which can be opened both from the inside and the outside of the aircraft. T M U D O O C 0 4 - T 0 1
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Page 101 EFFECTIVITY ALL EMERGENCY EXITS/DOORS PRESENTATION PIVOT FITTINGS Two upper rollers and two lower pivot fittings ensure the centering of the door during closing. The door is supported in the exit opening by two lower pivot fittings which engage with the lower pivot hooks. T M U D O O C 0 4 - T 0 2
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Page 103 EFFECTIVITY ALL EMERGENCY EXITS/DOORS PRESENTATION LOCKING MECHANISM The two parts of the locking mechanism are the locking shaft unit and the control handle. They are installed in the upper section of the door. The locking shaft unit includes the two locking hooks and the locking shaft. The pull lever and the flush panel of the control handle operate the locking mechanism. Pushing the flush panel on the outside moves the pull lever down and operates the locking shaft unit. ESCAPE SLIDE RELEASE MECHANISM The escape slide release mechanism consists of two different portions, a hatch mounted portion and a fuselage mounted portion. A latch pin allows the release mechanism to be manually disarmed. The doors are equipped with an automatical slide release mechanism. Opening of the emergency exit from inside or outside automatically releases the emergency escape slide. If the automatic slide activation fails, the slide can be released manually using the manual release handle. The escape slide container is located in the wing fairing. T M U D O O C 0 4 - T 0 3
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Page 105 EFFECTIVITY ALL EMERGENCY EXITS/DOORS PRESENTATION WARNING Accidental opening of the cover flap for access to the inner control handle will automatically activate the white indication light. A proximity switch monitors the ARMED/DISARMED position of the latch pin and sends a signal to the ECAM system. GRIP MOULD A grip mould housed in the door lining facilitates door operation. T M U D O O C 0 4 - T 0 4
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Page 108 EFFECTIVITY ALL 52 - DOORS 52-20-00 EMERGENCY EXIT DOORS PRESENTATION CONTENTS: General Structure Attachments Locking System Emergency System Indicating Self Examination T M U D O O C 0 A
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Page 109 EFFECTIVITY ALL EMERGENCY EXIT DOORS PRESENTATION GENERAL The emergency doors are designed as type C passenger/crew doors. They are of the fail safe and plug-type construction and they are similar to passenger doors in function. The doors unlock inwards, then upwards, open outwards and move forward, parallel to the fuselage. The various items covered are : - Structure, - Attachments, - Locking system, - Emergency system, - Indicating. T M U D O O C 0 A - T 0 1
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Page 111 EFFECTIVITY ALL EMERGENCY EXIT DOORS PRESENTATION STRUCTURE Each side edge of the door is fitted with adjustable door stop fittings and guide rollers. A viewing prism window, equipped with a window shade, allows the inside mounted cabin pressure warning light to be seen. The door seal consists of a rubber extrusion with spaced pressurization holes. T M U D O O C 0 A - T 0 2
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Page 113 EFFECTIVITY ALL EMERGENCY EXIT DOORS PRESENTATION ATTACHMENTS The door is supported by the support arm and maintained parallel to the fuselage by guide arms. The door is attached to the support arm by two connection forks. The support arm is linked to the fuselage by two hinge fittings. A door stay mechanism, installed in the support arm, locks the door in the fully open position. T M U D O O C 0 A - T 0 3
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Page 115 EFFECTIVITY ALL EMERGENCY EXIT DOORS PRESENTATION LOCKING SYSTEM The door is locked by a hook located at the top of the door. Door locking is monitored on the ECAM by proximity switches. One inner handle and one outer handle operate the door locking mechanism. The shafts of these handles are coupled via a control mechanism which disarms the slide release mechanism when the outer handle is moved. It also prevents the operation of the outer handle if the inner handle is moved. EMERGENCY SYSTEM The emergency system consists of a slide control handle controlling the escape slide release mechanism, a damper and emergency operation cylinder, an escape slide/raft packed in a container fitted in the fuselage under the door and an inflation reservoir located above the door. - In DISARMED mode, the damper and emergency operation cylinder damps the door movements. - In ARMED mode, the damper and emergency operation cylinder powered by a gas bottle opens the door automatically. T M U D O O C 0 A - T 0 4
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Page 117 EFFECTIVITY ALL EMERGENCY EXIT DOORS PRESENTATION INDICATING For safe operation, two different kinds of indicating systems are fitted to the door : - a electrical indicating system. - an mechanical indicating system. - ARMED/DISARMED indication placards. Electrical indicating : - The warning lights are located below the door window. They are visible, from the inside or the outside, through the window. When a person tries to open the door : - The white light comes on if the escape slide is in the ARMED mode. - The red CABIN PRESSURE light flashes when there is residual pressure in the cabin with slide disarmed and engines not running. Mechanical indicating : - A visual indicator on the top of the door shows if the door is LOCKED or UNLOCKED. - A visual indicator above the slide control handle shows if the escape slide control mechanism is in the ARMED or in the DISARMED position. ARMED/DISARMED indication placards - There are two labels near the slide control handle, to avoid forgetting to disarm the door before opening. T M U D O O C 0 A - T 0 5
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Page 119 EFFECTIVITY ALL SELF EXAMINATION When does the damper and emergency operation cylinder work as an actuator? A - When the slide control handle is in "DISARMED" position. B - When the door is fully closed. C - When the arming lever is in the "ARMED" position. T M U D O O C 0 A
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Page 121 EFFECTIVITY ALL EMERGENCY EXITS / DOORS OPERATION NOTE : In this module the EMERGENCY EXITS / DOORS OPERATION is described on the A320 but the principle is the same for the A319. OPERATION Two emergency exits are located over each wing. The exits can be opened from the outside and the inside. Inside opening instructions are placarded on the exit frame. To open an exit, the cover flap must be removed. The "slide armed" indicator illuminates white immediately. To unlock the latch mechanism, the control handle must be used. Pull down the control handle and pull exit top inwards. With free hand grasp the lower grip mould and lift exit. Turn exit inward and throw it out away from opening. Should the exit opening not initialize the automatic slide deployment, the red handle must be pulled for manual deployment. If a ditching line is provided, it has to be fixed to the yellow fittings located in the exit frame and on the wing. T M U D O F I 0 2 - T 0 1
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Page 125 EFFECTIVITY ALL EMERGENCY EXITS - DOOR DESCRIPTION/OPERATION DESCRIPTION/OPERATION For the evacuation of the passengers, there are four emergency exit doors as well as four regular passenger/crew doors. Two emergency exit doors are installed on each side of the cabin, two forward of the wing leading edge and two aft of the wing trailing edge. The operation is similar to that of the normal passenger doors. The forward left emergency exit door is larger in size than the others and is known as a 73" door. The three other emergency exits doors are 60" doors. Door operation from outside or inside and in emergency is identical for all the emergency doors. The emergency exit door is installed with a support arm and two guide arms which maintain door parallel to the fuselage in operation. The door mechanism is manually operated, it locks and keeps the door in the safety closed position. It also unlocks and lifts the door before you can move the unlocked door to the open position. The primary components of the door locking mechanism are: - The door handle mechanism. - The locking shaft mechanism. - The balance mechanism. - The lifting mechanism. The lifting mechanism will lock, unlock the door and operate the lifting mechanism. This moves the door up so that the lateral guide rollers come free from the fuselage guide fittings. A balance mechanism decreases the force necessary to operate the lifting mechanism. The door moves inwards, upwards and forward parallel to the fuselage and is locked by a mechanical lock in the open position. The door lock open mechanism is intalled on the support arm. To close the door, operate the release button so that the spring-loaded linkage releases the locking hook. The escape slide-release mechanism operates the automatic inflation system. There are two modes: - The DISARMED MODE for normal door operation. - The ARMED MODE for the emergency door operation. The DISARMED MODE allows the door to be manually opened without escape slide operation. When the door is opened from the inside of the cabin in the ARMED MODE the emergency operation cylinder releases nitrogen to assist the door into its fully open position. The cylinder is shown in maintenance position with the safety pin installed. The escape slide-release mechanism operates the automatic inflation system to inflate the escape slide installed below the door. When the door is unlocked from the outside in the ARMED MODE the escape slide-release mechanism is automatically DISARMED. The door damper hydraulically limits the speed of the door under normal operation conditions. T M U D O F I 0 3 - T 0 1
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Page 127 EFFECTIVITY ALL EMERGENCY EXITS - DOOR DESCRIPTION/OPERATION DESCRIPTION/OPERATION Under emergency conditions the door damper acts as an actuator to open the door rapidly. To initiate emergency operation, the release lever is raised by the upward movement of the door. The percussion mechanism breaks the diaphragm of the pressure accumulator and causes the nitrogen gas from the pressure accumulator to extend the actuator piston rod. A pressure gauge and pressure switch are mounted on the pressure accumulator. The pressure gauge has a red, yellow and green indicator area to show the actual pressure in the gas cylinder. The pressure switch relays a signal to the CIDS if pressure is low. Two proximity switches monitor the locked/unlocked condition and the DISARMED/ARMED condition of the door. One proximity sensor, which is part of the Escape Slide-Warning system, transmits a signal to the ECAM system. It gives a warning in the cockpit on the LOWER ECAM display panel when a door is opened in the ARMED MODE. At the same time the white indicator light SLIDE ARMED located near the door window comes on. The other proximity sensor is part of the door warning system and also transmits a signal to the ECAM system, it shows on the lower ECAM display panel, when door is unlocked. An additional proximity sensor and target is installed in the fuselage above the door. This sensor is part of the Door Warning System and monitors the OPEN/CLOSE position on the ECAM page. Here is the door ECAM page, Door 1LH side is locked and slide armed. All the doors in green are locked and those in amber are open. The red warning light CABIN PRESSURE near the window flashes on ground if the door is in Disarmed Mode and there is a difference between the inside and outside pressure with the two engines off. Now we will show the Emergency Exit Door in more detail. The structural door components are made of aluminium alloy, they are riveted together to give the door its rigidity. Integrated in the door skin is exterior handle and window. The door has two hoisting points integrated in the frame segments above the door center line. The door seal is an extruded rubber seal profile with equally spaced pressurization holes. When the cabin is pressurized, the door seal inflates and makes the door pressure-tight Blankets are installed in the interspace of the primary structure for sound and thermal protection. They are attached with velcro tapes on the inner face of the outer skin. The primary components of the escape slide-release mechanism are: - The Arm/Disarm Unit. - The release assembly. Here is the operation of the components. The door stop assemblies include the adjustable stops and the stop fittings. The guide assembly contains the guide rollers and the guide fittings. Here we see its operation during door movement. T M U D O F I 0 3 - T 0 1
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Page 129 EFFECTIVITY ALL EMERGENCY EXIT / OPENING FOR MAINTENANCE NOTE : In this module the EMERGENCY EXIT / OPENING FOR MAINTENANCE is described on the A320 but the principle is the same for the A319. OPENING FOR MAINTENANCE WARNING : MAKE SURE THAT THE LOCKPIN ASSEMBLY IS CORRECTLY INSTALLED IN THE OPERATING HEAD OF THE INFLATION RESERVOIR. IT PREVENTS AN ACCIDENTAL EXTENSION OF THE OFFWING ESCAPE SLIDE. To open one of the two emergency exit hatches from the outside, a red panel has to be pushed in, the door falls into the cabin and activates the escape slide release mechanism. To open one of the two emergency exit hatches from the inside, pull down the cover flap from the recess. A slide armed indicator comes on to show that the escape slide release mechanism is in the armed configuration. To disarm the mechanism, turn the retractable pin a quarter turn anticlockwise. This is confirmed by the extinguishing of the slide armed indicator. Pull the lever of the hatch control handle to the down position. Carefully let the top of the hatch fall inwards so that it comes clear of the structure. Take the lower handle and pull the hatch from the recess. A red manual handle can be used to activate the escape slide release mechanism manually. Install a rigging pin in the provision of the hatch frame. A ditching line attachment point housed in the door frame, and a dual point on the wing upper surface enable the ditching line to be connected. T M U D O F J 0 2 - T 0 1
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Page 132 EFFECTIVITY ALL 52 - DOORS 52-20-00 EMERGENCY EXIT / DOOR STRUCTURE CONTENTS: Outer Skin Inner Skin Edge Members Horizontal Beams Frame Segments Stop Profiles Window Seal T M U D O O F 0 1
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Page 133 EFFECTIVITY ALL EMERGENCY EXIT / DOOR STRUCTURE OUTER SKIN The emergency exit hatch incorporates an aluminium alloy chemically etched outer skin. INNER SKIN It includes an aluminium alloy formed sheet metal inner skin. EDGE MEMBERS It includes aluminium alloy formed sheet metal vertical and horizontal edge members. HORIZONTAL BEAMS It incorporates aluminium alloy formed sheet metal horizontal beams. FRAME SEGMENTS It includes aluminium alloy formed sheet vertical frame segments. STOP PROFILES When the passenger compartment is pressurized, the loads are taken by the two extruded stop profiles which are riveted to the vertical edge members. At the vertical stop profiles, the retaining channel is integrated in the extruded parts. WINDOW The structure includes an aluminium alloy forged passenger window frame. SEAL The seal is retained by a formed sheet metal retaining channel, which is riveted to the hatch structure. The hatch seal is a fabric reinforced silicone rubber lip-type seal. T M U D O O F 0 1 - T 0 1
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Page 136 EFFECTIVITY ALL 52 - DOORS 52-20-00 EMERGENCY EXITS / LOCKING MECHANISM DESCRIPTION CONTENTS: Slide Release Mechanism Locking Shaft Unit Control Handles Locking Hooks Lower Roller Lateral Guide Self Examination T M U D O O G 0 1
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Page 137 EFFECTIVITY ALL EMERGENCY EXITS / LOCKING MECHANISM DESCRIPTION SLIDE RELEASE MECHANISM The guide pin locks the spring loaded latch pin in its armed position ( latch pin extended ), and in its disarmed position ( latch pin retracted ). The slide release mechanism includes the guiding fitting, the spring and the latch pin. For maintenance purposes, the latch pin can be disarmed by turning it counter-clockwise. LOCKING SHAFT UNIT The locking shaft unit includes the two locking hooks and the locking shaft. A connection rod attaches the hatch handle to the locking shaft. CONTROL HANDLES The hatch control handle has two tension springs which retain the handle in the up position. When the hatch control is released, the connection causes a movement of the locking shaft unit. LOCKING HOOKS Inside or outside operation of the control handles locks or unlocks the hatch. When the emergency exit hatch is correctly locked, the locked hooks engage in the upper roller fittings. LOWER ROLLER The lower rollers put the emergency exit hatch in line with the fuselage during the installation. The lower roller brackets, attached on the hatch bottom beam, engage in their pivot fitting. LATERAL GUIDE The lateral guides put the hatch in the center position during the installation. A lateral guide fitting is attached on each vertical edge member of the emergency exit hatch. T M U D O O G 0 1 - T 0 1
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Page 139 EFFECTIVITY ALL SELF EXAMINATION How is the latch pin released for maintenance operations ? A - By operating the outer control handle. B - By retracting the latch pin. C - By setting the disarming control handle to DISARMED. T M U D O O G 0 1
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Page 140 EFFECTIVITY ALL 52 - DOORS 52-20-00 EMERGENCY EXITS - LOCKING MECHANISM DESCRIPTION CONTENTS: General Door Handle Mechanism Locking Shaft Mechanism Balance Mechanism Lifting Mechanism Self Examination T M U D O O G 0 2
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Page 141 EFFECTIVITY ALL EMERGENCY EXITS - LOCKING MECHANISM DESCRIPTION GENERAL The door locking mechanism, which is manually operated, locks and keeps the door in the safety closed position, and lifts it when the door is moved to the open position. It is composed of: - the door handle mechanism, - the locking shaft mechanism, - the balance mechanism, - the lifting mechanism. DOOR HANDLE MECHANISM The door handle mechanism is composed of the inboard handle assembly and the outboard handle assembly. The inboard handle and the outboard handle are connected to the internal control shaft and operate the locking shaft mechanism and the lifting mechanism. The control mechanism disarms the slide release mechanism when the external handle is moved. LOCKING SHAFT MECHANISM The locking shaft is locked in an overcentered position. An arm on the locking shaft forms the visual locking indicator. The locking shaft is connected to the locking hook by a connection rod. A spring unit is installed between the twin lever and the door structure. It makes sure that the locking shaft mechanism is always in the overcentered position. BALANCE MECHANISM The balance mechanism is installed in the lower section of the door. It is composed of the torsion bar assembly, the pretension unit and the connection rod. LIFTING MECHANISM The lifting mechanism is installed in the lower section of the door. It is composed of the lifting shaft assembly, the door detent shaft and the adjustment lever unit. T M U D O O G 0 2 - T 0 1
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Page 143 EFFECTIVITY ALL SELF EXAMINATION Which device makes sure that the locking shaft mechanism is always in the overcentered position? A - The spring unit. B - The control mechanism. C - The locking hook. T M U D O O G 0 2
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Page 144 EFFECTIVITY ALL 52 - DOORS 52-20-00 EMERGENCY EXITS / DOOR COMPONENTS CONTENTS: General Presentation Slide Armed/Disarmed Proximity Switch Handle Cover Flap Proximity Switch Indicator Light T M U D O O P 0 1
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Page 145 EFFECTIVITY ALL EMERGENCY EXITS / DOOR COMPONENTS GENERAL PRESENTATION SLIDE ARMED/DISARMED PROXIMITY SWITCH IDENTIFICATION FIN: 5WN1 FWD, 5WN2 FWD, 6WN1 AFT, 6WN2 AFT LOCATION ZONE: 241, 242 HANDLE COVER FLAP PROXIMITY SWITCH IDENTIFICATION FIN: 19WV1 FWD, 19WV2 FWD, 21WV1 AFT, 21WV2 AFT LOCATION ZONE: 241, 242 INDICATOR LIGHT IDENTIFICATION FIN: 2WN1, 2WN2 LOCATION ZONE: 241, 242 All the SLIDE ARMED boxes are interchangeable. T M U D O O P 0 1 - T 0 1
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Page 146 EFFECTIVITY ALL EMERGENCY EXITS / DOOR COMPONENTS T M U D O O P 0 1 - P 0 1
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Page 148 EFFECTIVITY ALL 52 - DOORS 52-30-00 FWD AND AFT CARGO DOOR PRESENTATION CONTENTS: General Structure Locking System Hydraulic Operation Indicating Size And Weight Self Examination T M U D O F T 0 C
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Page 149 EFFECTIVITY ALL FWD AND AFT CARGO DOOR PRESENTATION GENERAL The cargo compartment doors installed on the lower right-hand side of the fuselage provide access to the forward and aft cargo compartments. The FWD and AFT cargo doors open outwards and upwards from the fuselage. They are manually locked and unlocked but hydraulically operated. T M U D O F T 0 C - T 0 1
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Page 150 EFFECTIVITY ALL FWD AND AFT CARGO DOOR PRESENTATION - GENERAL T M U D O F T 0 C - P 0 1
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Page 151 EFFECTIVITY ALL FWD AND AFT CARGO DOOR PRESENTATION STRUCTURE The door is fixed to the aircraft structure by piano hinges. At the bottom the door is locked on the sill by six locking hooks. The door seal around the door inflates when pressurization is available. The vent door balances the difference of the pressure between the cargo compartment and the outside, when it is being opened. LOCKING SYSTEM The operating handle drives the locking hooks, the safety mechanism (vent door), the drift pin and interlock mechanism and the door warning system. The locking handle operates the hooks which secure the door to the door frame. Each hook is equipped with individual locking indicators which are seen through indication windows. Cargo door locking is monitored on the ECAM by proximity switches. T M U D O F T 0 C - T 0 2
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Page 152 EFFECTIVITY ALL FWD AND AFT CARGO DOOR PRESENTATION - STRUCTURE - LOCKING SYSTEM T M U D O F T 0 C - P 0 2
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Page 153 EFFECTIVITY ALL FWD AND AFT CARGO DOOR PRESENTATION HYDRAULIC OPERATION The cargo door actuators are supplied by the yellow hydraulic system. Normal operation : - Turning the manual selector valve to the required position, sends a signal through LGCIU to a time relay, which energizes the electro selector valve, and to the yellow electric pump, which pressurizes the door hydraulic system for the door to operate. Manual operation : - It is performed by setting the manual selector valve to open or closed and using the hand pump. Wind velocity limitations have to be observed. T M U D O F T 0 C - T 0 3
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Page 155 EFFECTIVITY ALL INDICATING Different kinds of indicating systems are fitted: - a mechanical indicating system. - an electrical indicating system. - a cargo door opening placard. Mechanical indicating : In the access panel at the bottom of the door, there are indication windows to check if the door is correctly locked : - red marks : door not correctly locked. - green marks : door correctly locked. Electrical indicating : - When the door is fully open and locked, a green indicator light comes on, on the control panel. Cargo door opening placard - a placard is placed on the FWD and AFT cargo door adjacent to the door handle. It warms about violent door opening in case of residual cabin pressure. T M U D O F T 0 C - T 0 4
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Page 157 EFFECTIVITY ALL FWD AND AFT CARGO DOOR PRESENTATION SIZE AND WEIGHT The FWD and AFT cargo doors are equivalent but they are not interchangeable because of different electrical pin connections of the door plug. The weight of each door is 116 kg (255.7 lbs). T M U D O F T 0 C - T 0 5
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Page 158 EFFECTIVITY ALL FWD AND AFT CARGO DOOR PRESENTATION - SIZE AND WEIGHT T M U D O F T 0 C - P 0 5
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Page 159 EFFECTIVITY ALL SELF EXAMINATION What does the green light fitted near the manual selector valve indicate ? A - The yellow hydraulic pressure is available to operate the door. B - The door is fully open and locked. C - The door is correctly unlatched and unlocked. T M U D O F T 0 C
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Page 160 EFFECTIVITY ALL 52 - DOORS 52-33-00 BULK CARGO DOOR PRESENTATION CONTENTS: Size And Weight Description Operation Self Examination T M U D O F X 0 3
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Page 161 EFFECTIVITY ALL BULK CARGO DOOR PRESENTATION SIZE AND WEIGHT The bulk cargo door (plug-type) is installed on the lower right side. The weight of the door is 32.2 kgs (71 lbs). DESCRIPTION The bulk cargo door is manually operated and gives access to the bulk cargo compartment. The bulk cargo door opens inward and upward, and a hook arrester safeties it in the fully open position. A balance mechanism decreases the force necessary to open the bulk door and to keep the door open when it is not uplocked. The locking mechanism is installed in the lower section of the bulk cargo. It consists of: - door handle, - a locking shaft, - a latch assembly, - a proximity switch which sends a signal to the ECAM. T M U D O F X 0 3 - T 0 1
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Page 162 EFFECTIVITY ALL BULK CARGO DOOR PRESENTATION - SIZE AND WEIGHT - DESCRIPTION T M U D O F X 0 3 - P 0 1
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Page 163 EFFECTIVITY ALL BULK CARGO DOOR PRESENTATION OPERATION The bulk cargo door is normally operated by the external door handle. It is moved manually inboard until the hook engages with the hook arrester. When the external handle is turned to its "OPEN" position, the locking mechanism unlocks. To prevent possible damage during the loading, put the external handle in its "LOCKED" position. To close the door, put the external handle in its "OPEN" position to disengage from the hook arrester. Then pull down the door until it is in line with the fuselage contour and put the external handle in its locked position. T M U D O F X 0 3 - T 0 2
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Page 164 EFFECTIVITY ALL BULK CARGO DOOR PRESENTATION - OPERATION T M U D O F X 0 3 - P 0 2
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Page 165 EFFECTIVITY ALL SELF EXAMINATION How is the bulk cargo door operated ? A - Only manually. B - Both manually or hydraulically. C - Only hydraulically. Where is the locking mechanism of the bulk cargo door located ? A - In the upper section of the door. B - In the middle section of the door. C - In the lower section of the door. T M U D O F X 0 3
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Page 166 EFFECTIVITY ALL 52 - DOORS 52-30-00 CARGO DOORS / NORMAL OPERATION CONTENTS: Normal Door Opening Normal Door Closing T M U D O F F 0 2
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Page 167 EFFECTIVITY ALL CARGO DOORS / NORMAL OPERATION NOTE : In this module the CARGO DOORS / NORMAL OPERATION is described on the A320 but the principle is the same for the A319 and the A321. NORMAL DOOR OPENING The cargo door is mechanically locked and operated by the yellow hydraulic system. The door opening operation procedure is labelled next to the door controls. Lets open the door under normal conditions. To operate the door handle, push the spring-loaded flap inwards, the handle is released. Pull the door handle outwards and up to the fully UNLOCKED position, check that the vent door opens. Check that the locking indicators are red indicating that the locking hooks are released and the door is unlocked. Due to the internal leakage and the door weight, the door may open towards its vertical position. Open the access panel below the fuselage to gain access to the door hydraulic control system. Check the door "OPEN" green indicator by pressing it, the light will come on. Set the selector on the control panel to "OPEN" and hold it in this position. The door is opened by means of two hydraulic actuators pressurized by the yellow electric pump. When the door is in the "FULLY OPEN" and locked position, this is indicated by the green indicator which comes on. Then release the control lever, the yellow pump remains operative during a time delay. In this configuration all required safeties must be applied. The door opening operating instructions are labelled on the access control panel. NORMAL DOOR CLOSING To close the cargo door hydraulically, make sure that the door sill latches are in the raised position (if the cargo loading is installed) and all required safeties are supplied. Set the control selector to "CLOSE". The yellow hydraulic pump starts running, pressurizes the actuators and unlocks the door. The green indicator light goes off and the door closes. When the door is in its frame, release the control selector. The yellow electric pump remains operative, during a time delay. Lock the door before it is able to open again due to internal leakage and the door weight. Pull the door handle down to its "LOCKED" position, push it into the recess of the door structure and check that the locking indicators are green and the door is flush with its door frame. Check that the vent door is closed, the spring-loaded flap locks the control handle. Check that access panels are closed. T M U D O F F 0 2 - T 0 1
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Page 170 EFFECTIVITY ALL 52 - DOORS 52-30-00 CARGO DOORS/MANUAL OPERATION CONTENTS: Manual Door Opening Manual Door Closing T M U D O F G 0 3
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Page 171 EFFECTIVITY ALL CARGO DOORS/MANUAL OPERATION NOTE : In this module the CARGO DOORS / NORMAL OPERATION is described on the A320 but the principle is the same for the A319 and the A321. MANUAL DOOR OPENING Here two operators are required. The first one unlocks the cargo door in the same manner as for normal operation. The second operator opens the yellow ground service access panel. Unlock the hand pump control handle quick locking fasteners. Pull out the hand pump control handle and set it in the operating mode. Install the hand pump control handle on its pump. The first operator must hold the selector in the OPEN position. Then, the second operator operates the hand pump and the door opens. When the green indicator light comes on, the first operator releases the control selector. MANUAL DOOR CLOSING Two operators are required for this operation. The first will set the control selector to its CLOSE position and hold it. The other, then operates the hand pump. When the door is engaged in its door frame, return the hand pump control lever to its stowage position. Lock it and close the access control panel. The first operator closes the access panel and sets the door handle to its LOCKED position and checks that the locking indicators are green. T M U D O F G 0 3 - T 0 1
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Page 174 EFFECTIVITY ALL 52 - DOORS 52-33-00 BULK CARGO DOOR OPERATION CONTENTS: Bulk Cargo Door Operation T M U D O F H 0 5
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Page 175 EFFECTIVITY ALL BULK CARGO DOOR OPERATION The bulk cargo compartment door is installed on the lower right side of the fuselage. The bulk door is a manually operated door, the operating procedures are labelled on the door. To open the bulk door from the outside, press the button of the external handle. Set it to its open position, then to its locked position again. This operation releases the closed bulk door, then move manually the bulk door inboards until the hook engages with the hook arrester of the fuselage croosbeam. This operation safeties the bulk door in its fully open position. To release the opened bulk door, put the handle to its open position. A balance mechanism prevents the bulk door from falling down. Pull the bulk door closed and lock it using the external handle by setting it to the locked position. After operation from the outside, push the external handle into its recess again. T M U D O F H 0 5 - T 0 1
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Page 178 EFFECTIVITY ALL 52 - DOORS 52-30-00 FWD AND AFT CARGO DOOR STRUCTURE CONTENTS: Main Structural Components Door Seal Retainer Hinges and Fittings Self Examination T M U D O F U 0 4
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Page 179 EFFECTIVITY ALL FWD AND AFT CARGO DOOR STRUCTURE MAIN STRUCTURAL COMPONENTS The door is made of sheet metal and machined parts. Note the position of the hoist points. The primary structure consists of vertical and horizontal edge members, longitudinal beams, frames, and an inner and outer skin. DOOR SEAL RETAINER The door seal is a round hose-type seal and made of silicone and fabric. When the cargo doors are locked, the door seal makes the related compartment pressure-tight. For attachment of the door seal, the retainers are riveted to the edge members around the cargo door. HINGES AND FITTINGS The connection of the cargo door to the fuselage includes the two halves of the titanium and aluminum alloy piano hinges, and two hinge pins for the actuators. The actuator attachment fitting is attached with screws to the inboard side of frames 25A / 53A, and 26A / 54A. The FWD and AFT cargo doors are structurally the same, but they are not interchangeable. T M U D O F U 0 4 - T 0 1
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Page 181 EFFECTIVITY ALL SELF EXAMINATION How the cargo door is connected to the fuselage ? A - By two hinge pins. B - By six hinge pins. C - By piano hinges. T M U D O F U 0 4
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Page 182 EFFECTIVITY ALL 52 - DOORS 52-30-00 FWD AND AFT CARGO DOORS LOCKING MECHANISM D/O CONTENTS: Latching Shaft Locking Hook Locking Shaft Cam Locking Operation Drift Pin Self Examination T M U D O O H 0 4
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Page 183 EFFECTIVITY ALL FWD AND AFT CARGO DOOR LOCKING MECHANISM D/O LATCHING SHAFT The latching shaft, which is connected to the operating handle by an adjustable rod, operates all the hooks. It is the main part of the locking mechanism. LOCKING HOOK In closed and locked position, the hooks are in contact with the fuselage slide spools and eccentric bolts and transmit the loads resulting from the internal pressure. The hooks ensure the locking of the cargo door to the fuselage. LOCKING SHAFT When the locking handle is in the LOCKED position, the locking shaft turns and the safety cams move into the recess of the locking hooks. The locking shaft is the main part of the safety mechanism. It is actuated by the operating handle. CAM The cam is fastened on the locking shaft and blocks the hooks in the locked position. T M U D O O H 0 4 - T 0 1
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Page 185 EFFECTIVITY ALL FWD AND AFT CARGO DOOR LOCKING MECHANISM D/O LOCKING OPERATION 1 - Green marks are visible through the locking indicators. The door cannot be opened because the locking shaft and the hooks are in the locked position. 2 - Red marks are visible through the locking indicators. The locking shaft is in the unlocked position but the hooks are in the locked position, so the door cannot be opened. 3 - Red marks are still visible through the locking indicators. The locking shaft and the hooks are in the unlocked position, so the door can be opened. T M U D O O H 0 4 - T 0 2
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Page 187 EFFECTIVITY ALL FWD AND AFT CARGO DOOR LOCKING MECHANISM D/O DRIFT PIN To fulfill aerodynamic requirements, a drift pin mechanism has been provided in the middle of the door. Two drift pins are operated by the locking shaft via rods. The extended pins move into fuselage side frame pockets. T M U D O O H 0 4 - T 0 3
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Page 189 EFFECTIVITY ALL SELF EXAMINATION When can the door be opened? A - When the cam and the hooks are in the locked position. B - When the cam is in the unlocked position and the hooks are in the locked position. C - When the cam and the hooks are in the unlocked position. What is the cam fastened to? A - To the latching shaft. B - To the locking shaft. C - To the spring unit. T M U D O O H 0 4
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Page 190 EFFECTIVITY ALL 52 - DOORS 52-36-00 CARGO DOORS HYDRAULIC SYSTEM DESCRIPTION/OPERATION CONTENTS: General Normal Opening Normal Closing Manual Opening Manual Closing Self Examination T M U D O O Y 0 3
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Page 191 EFFECTIVITY ALL CARGO DOORS HYDRAULIC SYSTEM DESCRIPTION/OPERATION GENERAL This system controls the operation of the FWD and AFT cargo compartment doors. The hydraulic system includes the duplex actuators, two manual selector valves (one for each cargo door), and one electro selector valve. The electrical control system of the cargo doors supplies the hydraulic components with electrical power. It prevents the operation of the system when the cargo doors are locked. The FWD and the AFT cargo doors can be opened at the same time. The electric pump of the yellow hydraulic system pressurizes the system (3000 psi/207 Hpa). T M U D O O Y 0 3 - T 0 1
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Page 192 EFFECTIVITY ALL CARGO DOORS HYDRAULIC SYSTEM DESCRIPTION/OPERATION - GENERAL T M U D O O Y 0 3 - P 0 1
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Page 193 EFFECTIVITY ALL CARGO DOORS HYDRAULIC SYSTEM DESCRIPTION/OPERATION NORMAL OPENING To open the door in normal conditions, make sure that the door handle is in the UNLOCKED position, out of its recess. On the control panel, near the door, when you begin to turn the selector towards OPEN, an internal switch triggers the electric pump and the electro selector valve. Remain in that position until the green indicator light on the control panel comes on The normal opening procedure is completed. As the selector is set to OPEN, the selector valve moves from the neutral to the extension mode to enable pressurization of the actuator chambers. T M U D O O Y 0 3 - T 0 2
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Page 194 EFFECTIVITY ALL CARGO DOORS HYDRAULIC SYSTEM DESCRIPTION/OPERATION - NORMAL OPENING T M U D O O Y 0 3 - P 0 2
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Page 195 EFFECTIVITY ALL CARGO DOORS HYDRAULIC SYSTEM DESCRIPTION/OPERATION NORMAL OPENING (CONTD) The electric pump stops after 10 seconds. T M U D O O Y 0 3 - T 0 3
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Page 196 EFFECTIVITY ALL CARGO DOORS HYDRAULIC SYSTEM DESCRIPTION/OPERATION - NORMAL OPENING (CONTD) T M U D O O Y 0 3 - P 0 3
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Page 197 EFFECTIVITY ALL CARGO DOORS HYDRAULIC SYSTEM DESCRIPTION/OPERATION NORMAL CLOSING (INTERIM) For a normal closing, make sure that the manual Y-Z latches are in the raised position. Then turn the selector, on the control panel, to the "CLOSE" position. Door retraction is made through two successive steps. 1 - Interim : The chambers A are pressurized first. In the interim position, the spring loaded blocking piston locks the selector in this position until a sufficient pressure is reached in the extension chambers. T M U D O O Y 0 3 - T 0 4
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Page 198 EFFECTIVITY ALL T M U D O O Y 0 3 - P 0 4
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Page 199 EFFECTIVITY ALL CARGO DOORS HYDRAULIC SYSTEM DESCRIPTION/OPERATION NORMAL CLOSING (RETRACTION) 2 - Retraction : The actuator chambers B can now be pressurized. When the hydraulic pressure is high enough, the blocking piston enables the selector to move fully to the "CLOSE" position and to pressurize the retraction chambers of the actuators. The pressure built-up in the retraction chambers closes the internal valve and keeps it closed. The green light goes off. When the manual selector is released, the closing of the internal valve prevents pressurization of extension chambers when the manual selector passes back to the interim position. T M U D O O Y 0 3 - T 0 5
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Page 200 EFFECTIVITY ALL T M U D O O Y 0 3 - P 0 5
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Page 201 EFFECTIVITY ALL CARGO DOORS HYDRAULIC SYSTEM DESCRIPTION/OPERATION NORMAL CLOSING (RETRACTION CONTD) The electric pump stops after 10 seconds. T M U D O O Y 0 3 - T 0 6
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Page 202 EFFECTIVITY ALL T M U D O O Y 0 3 - P 0 6
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Page 203 EFFECTIVITY ALL CARGO DOORS HYDRAULIC SYSTEM DESCRIPTION/OPERATION MANUAL OPENING The manual opening procedure is used in case of electrical failure or pump failure. The door locking handle must be set to the "UNLOCKED" position. This configuration is an electrical power failure. In case of manual opening, two operators are necessary. While the first operator holds the manual selector valve in the OPEN position, the second operator operates the hand pump on the yellow ground service panel in order to pressurize the A chambers. The operation of the manual selector valve on the control panel, moves the electro selector valve to the extension. T M U D O O Y 0 3 - T 0 7
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Page 204 EFFECTIVITY ALL CARGO DOORS HYDRAULIC SYSTEM DESCRIPTION/OPERATION - MANUAL OPENING T M U D O O Y 0 3 - P 0 7
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Page 205 EFFECTIVITY ALL CARGO DOORS HYDRAULIC SYSTEM DESCRIPTION/OPERATION MANUAL CLOSING (RETRACTION) (CONTD) Operate the hand pump until the door is fully closed. T M U D O O Y 0 3 - T 0 8
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Page 206 EFFECTIVITY ALL T M U D O O Y 0 3 - P 0 8
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Page 207 EFFECTIVITY ALL CARGO DOORS HYDRAULIC SYSTEM DESCRIPTION/OPERATION MANUAL CLOSING The manual closing procedure is used in case of electrical failure or pump failure. In case of manual closing, two operators are necessary. Door retraction is made through two successive steps. 1 - Interim : The chambers A are pressurized first. In the interim position, while the first operator holds the manual selector valve in the "CLOSE" position, the second operator operates the hand pumps on the yellow ground service panel. T M U D O O Y 0 3 - T 0 9
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Page 208 EFFECTIVITY ALL CARGO DOORS HYDRAULIC SYSTEM DESCRIPTION/OPERATION - MANUAL CLOSING (INTERIM) T M U D O O Y 0 3 - P 0 9
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Page 209 EFFECTIVITY ALL CARGO DOORS HYDRAULIC SYSTEM DESCRIPTION/OPERATION MANUAL CLOSING (RETRACTION) 2 - Retraction : The spring loaded bloking piston is lifted up under the effect of rising pressure in the extension chambers. Once pressure is built-up in the B chambers, the blocking piston allows the selector valve (still held "CLOSE") to move and the retraction chambers can now be manually pressurized. As the hydraulic pressure closes the door, the internal valve is pressurized too and closes to avoid pressurization of the A chambers when the selector is released. T M U D O O Y 0 3 - T 1 0
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Page 210 EFFECTIVITY ALL CARGO DOORS HYDRAULIC SYSTEM DESCRIPTION/OPERATION - MANUAL CLOSING (RETRACTION) T M U D O O Y 0 3 - P 1 0
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Page 211 EFFECTIVITY ALL CARGO DOORS HYDRAULIC SYSTEM DESCRIPTION/OPERATION MANUAL CLOSING (RETRACTION) (CONTD) Operate the hand pump until the door is fully closed. T M U D O O Y 0 3 - T 1 1
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Page 212 EFFECTIVITY ALL CARGO DOORS HYDRAULIC SYSTEM DESCRIPTION/OPERATION - MANUAL CLOSING (RETRACTION CONTD) T M U D O O Y 0 3 - P 1 1
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Page 213 EFFECTIVITY ALL SELF EXAMINATION The cargo doors hydraulic system is pressurized by the : A - Green electric pump. B - Yellow electric pump. C - Blue electric pump. What is the purpose of the spring loaded blocking piston in the manual selector valve ? A - To prevent door opening if pressure is <3000 psi. B - To lock the selector in the OPEN / CLOSE position until the actuator is fully opened/retracted. C - To ensure correct pressure in the extension chamber of the actuators before closing. T M U D O O Y 0 3
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Page 214 EFFECTIVITY ALL 52 - DOORS 52-36-00 CARGO DOORS/HYDRAULIC ACTUATOR DESCRIPTION/OPERATION CONTENTS: Description Rod Extension Locking System and Detection Switch Rod Retraction T M U D O F W 0 1
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Page 215 EFFECTIVITY ALL CARGO DOORS/HYDRAULIC ACTUATOR DESCRIPTION/OPERATION Two actuators are used to move one compartment door, they extend to open and retract to close. In the open position, the actuators lock internally to maintain this position without pressure. T M U D O F W 0 1 - T 0 1
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Page 216 EFFECTIVITY ALL CARGO DOORS/HYDRAULIC ACTUATOR DESCRIPTION/OPERATION T M U D O F W 0 1 - P 0 1
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Page 217 EFFECTIVITY ALL CARGO DOORS/HYDRAULIC ACTUATOR DESCRIPTION/OPERATION DESCRIPTION The locking clamp is fixed to the rod via the piston, and the locking bushing is fixed to the housing. The sleeve mechanism is used to lock the piston rod. The detection pin, lever and proximity switch are used for monitoring purposes. ROD EXTENSION As the piston rod reaches the end of the opening travel, the claws pass over an internal lock. The hydraulic pressure applied to port A forces the piston rod to extend until the claws push back the sleeve assembly, at the end of the rod travel. T M U D O F W 0 1 - T 0 2
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Page 218 EFFECTIVITY ALL CARGO DOORS/HYDRAULIC ACTUATOR DESCRIPTION/OPERATION T M U D O F W 0 1 - P 0 2
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Page 219 EFFECTIVITY ALL CARGO DOORS/HYDRAULIC ACTUATOR DESCRIPTION/OPERATION LOCKING SYSTEM AND DETECTION SWITCH In this position, the lever is lifted up lifting with it the detection pin which triggers the proximity switch that signals LOCKED. As soon as the locking clamp claws get behind the edge of the locking bushing, the compressed claws spread apart and the sleeve assembly is pushed between the claws, locking the system. ROD RETRACTION The pressure first moves the sleeve assembly backwards, then unlocks the claws, allowing the piston rod to retract. The pressure applied via port B acts upon the annular piston area and the sleeve assembly area. T M U D O F W 0 1 - T 0 3
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Page 220 EFFECTIVITY ALL CARGO DOORS/HYDRAULIC ACTUATOR DESCRIPTION/OPERATION T M U D O F W 0 1 - P 0 3
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Page 222 EFFECTIVITY ALL 52 - DOORS 52-30-00 CARGO DOORS COMPONENTS CONTENTS: General Presentation Actuators Manual Selector Valve Electro Selector Valve Handle Proximity Switch Frame Proximity Switch Latching Shaft Proximity Switch Hand Pump T M U D O O Q 0 3
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Page 223 EFFECTIVITY ALL CARGO DOORS COMPONENTS GENERAL PRESENTATION The system includes: - one electro selector valve, - one hand pump on the yellow ground service panel. and for each door - two door actuators, - one manual selector valve, - three proximity switches T M U D O O Q 0 3 - T 0 1
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Page 224 EFFECTIVITY ALL CARGO DOORS COMPONENTS - GENERAL PRESENTATION T M U D O O Q 0 3 - P 0 1
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Page 225 EFFECTIVITY ALL CARGO DOORS COMPONENTS ACTUATORS IDENTIFICATION FIN: 2502MJ, 2503MJ FWD; 2505MJ, 2506MJ AFT LOCATION ZONE: 132 FWD, 152 AFT MANUAL SELECTOR VALVE IDENTIFICATION FIN: 2501MJ FWD DOOR, 2504MJ AFT DOOR LOCATION ZONE: 134 FWD, 154 AFT T M U D O O Q 0 3 - T 0 2
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Page 226 EFFECTIVITY ALL CARGO DOORS COMPONENTS - ACTUATORS - MANUAL SELECTOR VALVE T M U D O O Q 0 3 - P 0 2
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Page 227 EFFECTIVITY ALL CARGO DOORS COMPONENTS ELECTRO SELECTOR VALVE IDENTIFICATION FIN: 2500MJ LOCATION ZONE: 198 HANDLE PROXIMITY SWITCH IDENTIFICATION FIN: 28WV FWD, 34WV AFT LOCATION ZONE: 825 FWD, 826 AFT T M U D O O Q 0 3 - T 0 3
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Page 228 EFFECTIVITY ALL CARGO DOORS COMPONENTS - ELECTRO SELECTOR VALVE - HANDLE PROXIMITY SWITCH T M U D O O Q 0 3 - P 0 3
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Page 229 EFFECTIVITY ALL CARGO DOORS COMPONENTS FRAME PROXIMITY SWITCH IDENTIFICATION FIN: 30WV FWD, 32WV AFT LOCATION ZONE: 825 FWD, 826 AFT LATCHING SHAFT PROXIMITY SWITCH IDENTIFICATION FIN: 5MJ FWD, 12MJ AFT LOCATION ZONE: 825 FWD, 826 AFT T M U D O O Q 0 3 - T 0 4
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Page 230 EFFECTIVITY ALL CARGO DOORS COMPONENTS - FRAME PROXIMITY SWITCH - LATCHING SHAFT PROXIMITY SWITCH T M U D O O Q 0 3 - P 0 4
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Page 231 EFFECTIVITY ALL CARGO DOORS COMPONENTS HAND PUMP IDENTIFICATION FIN: 3009GM LOCATION ZONE: 198 T M U D O O Q 0 3 - T 0 5
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Page 232 EFFECTIVITY ALL CARGO DOORS COMPONENTS - HAND PUMP T M U D O O Q 0 3 - P 0 5
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Page 234 EFFECTIVITY ALL 52 - DOORS 52-40-00 MISCELLANEOUS DOORS PRESENTATION CONTENTS: Cockpit Door Avionics Compartment Doors Access Doors Stairs Door T M U D O D P 0 4
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Page 235 EFFECTIVITY ALL MISCELLANEOUS DOORS PRESENTATION COCKPIT DOOR The cockpit door is installed between the cockpit and the passenger compartment and opens into the cockpit. A magnetic door stop holds the door in the open position. The latch mechanism, keeps the cockpit door closed. The door is provided with a spyglass. In case of emergency, the cockpit door can be opened from the cockpit by moving the door handle sideways and pushing the door in the direction of the passenger compartment. An electrical release strike, optionally installed, permits the locking and unlocking of the cockpit door. There is a red indication when it is locked. T M U D O D P 0 4 - T 0 1
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Page 236 EFFECTIVITY ALL MISCELLANEOUS DOORS PRESENTATION T M U D O D P 0 4 - P 0 1
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Page 237 EFFECTIVITY ALL MISCELLANEOUS DOORS PRESENTATION AVIONICS COMPARTMENT DOORS There are four avionics compartment doors in the lower fuselage around the nose landing gear bay. These doors are manually operated and open inward. The locking mechanism is identical on each door. Each avionics compartment door is monitored by a proximity switch, which sends a signal to the ECAM system . ACCESS DOORS Forward opening access doors allow servicing and miscellaneous access. T M U D O D P 0 4 - T 0 2
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Page 239 EFFECTIVITY ALL MISCELLANEOUS DOORS PRESENTATION STAIRS DOOR The stairs door is located under the LH forward passenger door and it is an inner plug type door. It allows the extension of the stairs and it is actuated by an electric actuator. The stairs door is operated from a control unit located in the cabin or from the nose wheel steering electric box. T M U D O D P 0 4 - T 0 3
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Page 240 EFFECTIVITY ALL MISCELLANEOUS DOORS PRESENTATION T M U D O D P 0 4 - P 0 3
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Page 242 EFFECTIVITY ALL 52 - DOORS 52-70-00 MISCELLANEOUS - DOOR INDICATION AND WARNING D/O CONTENTS: Passenger Doors Emergency Exit Doors FWD and AFT Cargo Doors Avionics, Bulk Cargo and Airstairs Doors Self Examination T M U D O M A 0 D
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Page 243 EFFECTIVITY ALL MISCELLANEOUS - DOOR INDICATION AND WARNING D/O PASSENGER DOORS Each door has three proximity switches which are: - the locking hook proximity switch, - the locking shaft proximity switch, - the escape slide proximity switch. DOOR INDICATING AND WARNING - PRINCIPLE The locking hook and the locking shaft proximity switches provide door indication on the DOOR ECAM page via the System Data Acquisition Concentrator (SDAC). DOOR INDICATING AND WARNING - LOCKED When the door is locked, the proximity switch targets are NEAR, and the door symbol is green on the DOOR ECAM page. DOOR INDICATING AND WARNING - NOT LOCKED As soon as the proximity switch targets are FAR, the door indication is amber on the ECAM page. ESCAPE SLIDE INDICATING AND WARNING - PRINCIPLE The locking shaft and the arming lever proximity switches provide an escape slide indication on the DOOR ECAM page and on the door itself via the SDAC. ESCAPE SLIDE INDICATING AND WARNING - SLIDE ARMED, DOOR LOCKED The white word "SLIDE" appears on the ECAM page. The door symbol is green. ESCAPE SLIDE INDICATING AND WARNING - SLIDE ARMED, DOOR NOT LOCKED The word "SLIDE" appears on the ECAM page. The door symbol is amber. The "SLIDE ARMED" light comes on steady on the door. ESCAPE SLIDE INDICATING AND WARNING - SLIDE DISARMED, DOOR LOCKED The word "SLIDE" disappears. The door symbol is green. ESCAPE SLIDE INDICATING AND WARNING - SLIDE DISARMED, DOOR NOT LOCKED The door symbol is amber. The slide indication is replaced by an amber dashed line. RESIDUAL CABIN PRESSURE The red flashing light indicates an excessive residual cabin pressure. The red light flashes if engines not running, escape slide disarmed and residual cabin pressure greater than 2.5 mbars (0.04 psi). T M U D O M A 0 D - T 0 1
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Page 245 EFFECTIVITY ALL MISCELLANEOUS - DOOR INDICATION AND WARNING D/O EMERGENCY EXIT DOORS Each door has two proximity switches which are: - the handle cover flap proximity switch, - the handle escape slide proximity switch. DOOR INDICATING AND WARNING - PRINCIPLE The cover flap proximity switch provides door indication on the DOOR ECAM page via the SDAC. DOOR INDICATING AND WARNING - LOCKED When the door is locked, the proximity switch target is NEAR, and the door symbol is green on the DOOR ECAM page. DOOR INDICATING AND WARNING - NOT LOCKED As soon as the proximity switch target is FAR, the door indication is amber on the ECAM page. ESCAPE SLIDE INDICATING AND WARNING - PRINCIPLE The escape slide proximity switch provides an escape slide indication on the DOOR ECAM page and on an indicator light between the two emergency exits via the SDAC. ESCAPE SLIDE INDICATING AND WARNING - SLIDE ARMED, DOOR LOCKED The white word "SLIDE" appears on the ECAM page. The door symbol is green. ESCAPE SLIDE INDICATING AND WARNING - SLIDE ARMED, DOOR NOT LOCKED The white word "SLIDE" appears on the ECAM page. The door symbol is amber. The "SLIDE ARMED" light comes on between the two emergency exits. ESCAPE SLIDE INDICATING AND WARNING - SLIDE DISARMED, DOOR LOCKED The word "SLIDE" disappears. The door symbol is green. ESCAPE SLIDE INDICATING AND WARNING - SLIDE DISARMED, DOOR NOT LOCKED The door symbol is amber. The slide indication is replaced by an amber dashed line. T M U D O M A 0 D - T 0 2
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Page 247 EFFECTIVITY ALL MISCELLANEOUS - DOOR INDICATION AND WARNING D/O FWD AND AFT CARGO DOORS The forward and the AFT cargo doors have three similar proximity switches which are: - the handle proximity switch, - the frame proximity switch, - the latching shaft proximity switch. DOOR INDICATING AND WARNING - PRINCIPLE The locking handle and the frame proximity switches provide the door indication on the ECAM via the Landing Gear Control and Interface Unit (LGCIU). DOOR INDICATING AND WARNING - LOCKED When the door is latched and locked, both proximity sensor targets are NEAR. DOOR INDICATING AND WARNING - NOT LOCKED As soon as one of the two proximity sensor targets is FAR, the door is indicated unlocked on the ECAM page. DOOR INDICATING AND WARNING - FULLY OPEN When the door reaches the fully open position, the door actuators switches illuminate the green indicator light fitted in the manual selector recess. ELECTRICAL CONTROL SYSTEM - ENABLE LOGIC The electro selector valve is supplied when: - the latching shaft proximity switch target is NEAR, - the manual selector valve is operated. ELECTRICAL CONTROL SYSTEM - CONTROL When the manual selector valve is operated, the integrated proximity sensor sends a signal to the LGCIU to open the electric selector valve and to start the electric pump of the yellow hydraulic system. T M U D O M A 0 D - T 0 3
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Page 248 EFFECTIVITY ALL MISCELLANEOUS - DOOR INDICATION AND WARNING D/O - FWD AND AFT CARGO DOORS T M U D O M A 0 D - P 0 3
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Page 249 EFFECTIVITY ALL MISCELLANEOUS - DOOR INDICATION AND WARNING D/O AVIONICS, BULK CARGO AND AIRSTAIRS DOORS The avionics, the bulk cargo and the airstairs doors use a single proximity switch for the door warning function. It is installed in the door frame on the fuselage. Bulk cargo and airstairs doors are optionally installed. DOOR INDICATING AND WARNING - PRINCIPLE The proximity switch provides door indications on the DOOR ECAM page via the SDAC. Except the airstairs door, which is not displayed when closed and locked. DOOR INDICATING AND WARNING - LOCKED When the door is locked the proximity switch target is near and the door symbol is green on the DOOR ECAM page. DOOR INDICATING AND WARNING - NOT LOCKED As soon as the proximity switch target is far, the door indication is amber on the DOOR ECAM page. T M U D O M A 0 D - T 0 4
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Page 251 EFFECTIVITY ALL SELF EXAMINATION When does the residual cabin pressure red light come on? A - When all the engines are not running, the parking brake is applied and the cabin residual pressure exceeds 2.5 mbars. B - When engines are not running, the slide is disarmed and the cabin residual pressure exceeds 2.5 mbars. C - When engines are not running, the parking brake is applied, the slide is disarmed and the cabin residual pressure exceeds 2.5 mbars. When is the electro selector valve supplied? A - When the locking shaft proximity switch target is NEAR and when the manual selector valve is operated. B - When the locking shaft proximity switch target is FAR and when the manual selector valve is operated. C - When the locking shaft proximity switch target is NEAR. T M U D O M A 0 D
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Page 252 EFFECTIVITY ALL 52 - DOORS 52-40-00 MISCELLANEOUS DOOR COMPONENTS CONTENTS: Avionics Doors Proximity Switches T M U D O M B 0 B
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Page 253 EFFECTIVITY ALL MISCELLANEOUS DOOR COMPONENTS AVIONICS DOORS PROXIMITY SWITCHES IDENTIFICATION FIN: 23WV, 36WV, 38WV, 40WV LOCATION ZONE: 125, 120, 126, 128 T M U D O M B 0 B - T 0 1
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Page 256 EFFECTIVITY ALL 52 - DOORS 52-30-00 - CFDS SPECIFIC PAGE PRESENTATION CONTENTS: LGCIU 1 ( 2 ) Last Leg Report Trouble Shooting Data Test T M U D O A A 0 2
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Page 257 EFFECTIVITY ALL DOORS The Centralized Fault Display System (CFDS) SYSTEM REPORT / TEST does not include the DOORS menu page. The purpose of this module is to present the access to the LAST LEG REPORT, the TROUBLE SHOOTING DATA and the TEST of the Landing Gear Control Interface Units (LGCIU) in case of failure of cargo door proximity switches. The cargo door proximity switches monitored by the LGCIUs are : - Handle proximity switches - Safety mechanism proximity switches - Lockshaft proximity switches. LAST LEG REPORT The handle, safety mechanism and lockshaft proximity switches of the FWD and aft cargo doors send a signal to LGCIU 1 and 2. TROUBLE SHOOTING DATA The following items give a CFDS level 3 information ( engineering maintenance ). When required, the TSM gives the interpretation of the coded message. TEST During the LGCIU test the following components, belonging to the cargo doors, are also tested: - Handle proximity switches - Safety mechanism proximity switches - Lockshaft proximity switches. T M U D O A A 0 2 - T 0 1
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