Canon DADF-D1 Parts and Service Manual

JUNE 2000 FY8-13GT-000
DADF-D1
REVISION 0
COPYRIGHT 2000 CANON INC. CANON DADF-D1 REV.0 JUNE 2000 PRINTED IN USA
Scope of Application
This document is published by Canon Inc. for the purpose of providing its readers with
the technical knowledge needed to install, maintain, and repair the product under
discussion. It may also be used as a reference when studying the technical aspects of the
product.
The contents of this document are generic in nature so as to cover all areas where the
product is sold. In this respect, it is important to note that some of the specifications or
descriptions found in this document may not apply in some areas.
In addition, it must be borne in mind that the specifications or descriptions may differ
from those noted in the actual machine or found in advertisements or in other printed
matter.
All questions concerning this document are to be addressed to the Service Department of
the appropriate Sales Company.
Revision
The information disclosed in this document may not necessarily be accurate because of
updates made to the product, and major differences will be communicated in the form of
technical bulletins.
The following will not apply where it does not conform to the laws or regulations of the
country in which the product is used.
Trade Marks
The product names and company names found in this document are registered trade marks
or trade marks of their respective companies.
Copyright
The title to this document belongs to Canon Inc., and no part of it may be reproduced,
quoted, or translated into another language without the consent of Canon Inc. in writing.
Warning
This document must be handled with utmost care. Disclosure of its contents may lead to
legal proceedings.
COPYRIGHT 2000 CANON INC.
Printed in USA
COPYRIGHT 2000 CANON INC. CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA
COPYRIGHT 2000 CANON INC. CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA i
INTRODUCTION
1 Symbols Used
This documentation uses the following symbols to indicate special information:
Symbol Description
Indicates an item requiring care to avoid combustion (fire).
Indicates an item prohibiting disassembly to avoid electric shocks or problems.
Indicates an item requiring disconnection of the power plug from the electric
outlet.
Indicates an item intended to provide notes assisting the understanding of the
topic in question.
Memo
Indicates an item of reference assisting the understanding of the topic in ques-
tion.
REF.
Provides a description of a service mode.
Provides a description of the nature of an error indication.
Refers to the Copier Basics Series for a better understanding of the contents.
Indicates an item of a non-specific nature, possibly classified as Note, Caution,
or Warning.
Indicates an item requiring care to avoid electric shocks.
COPYRIGHT 2000 CANON INC. CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA ii
INTRODUCTION
2 Outline of the Sevice Manual
This Service Manual contains basic information needed to service the DADF-D1in the
field, conducted for the purpose of maintaining its product quality and a specific level of
performance.
This Service Manual consists of the following chapters:
Chapter 1 General Description, shows the features and specifications of the machine,
as well as the names of parts and how to operate it.
Chapter 2 Operations and Timing, explains the mechanical and electrical systems of
the machine by function in relation to the principles of operation and timing
at which they are driven.
Chapter 3 Mechanical Systems, shows how to disassemble/assemble the machine
and make adjustments.
Chapter 4 Maintenance and Inspection, provides tables of periodically replaced
parts and consumables/durables and a scheduled servicing chart.
Chapter 5 Troubleshooting, contains troubleshooting tables and diagrams of electrical
parts, lists of VRs, LEDs, and check pins by PCB, and an outline of self-
diagnosis.
In addition, an appendix is added to offer a general timing chart, list of sig-
nals/abbreviations, general circuit diagrams, and PCB diagrams.
The machine comes with an Installation Procedure. Refer to the instructions in the book-
let when installing the machine.
COPYRIGHT 2000 CANON INC. CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA iii
INTRODUCTION
The following rules apply throughout this document:
As a rule, the descriptions in this documentation are based on the following:
1. As needed, the work of each function and its relationship with electrical and me-
chanical parts are explained; where applicable, the timing at which associated parts
are driven are also outlined.
In a diagram, the symbol indicates a path of mechanical drive; the symbol
accompanied by a notation indicates the flow of an electrical signal.
The expression power-on means turning on the power switch, closing the front
door, and closing the delivery door so that the parts of the machine are supplied with
power.
2. In a digital circuit, the state of a signal is indicated by 1 if its voltage level is high
and by 0 if low. The level of voltage, however, differs from circuit to circuit.
The machine uses a CPU; however, since the internal functions of a CPU is outside
the scope of a service person, detailed explanations are omitted from descriptions. In
this document, a circuit diagram may cover from sensors to inputs of a controller
PCB or from outputs of a controller PCB to loads, or it may be a functional diagram.
The descriptions of the machine are subject to change for product improvement, and ma-
jor changes will be communicated in the form of Service Information bulletins.
All service persons are expected to be fully familiar with the contents of this Service
Manual and Service Information bulletins to develop a good understanding of the machine,
equipping themselves with the ability and skill to identify faults and to maintain the machine
in good order.
COPYRIGHT 2000 CANON INC. CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA iv
INTRODUCTION
Contents
CHAPTER 1 GENERAL DESCRIPTION
1 Features ............................................... 1-1
2 Specifications ...................................... 1-2
2.1 Specifications ............................. 1-2
3 Names of Parts .................................... 1-4
3.1 External View............................. 1-4
3.2 Cross Sectional View ................. 1-5
4 Operating the Machine ....................... 1-6
4.1 Original Set Indicator ................. 1-6
4.2 Warnings and Corrective Action
................................................... 1-6
4.3 Routine Maintenance by the
User ............................................ 1-7
CHAPTER 2 OPERATIONS AND TIMING
1 Basic Construction .............................. 2-1
1.1 Outline of Electrical Circuitry ... 2-1
1.2 Inputs to the ADF Controller PCB
................................................... 2-2
1.3 Outputs from the ADF Controller
PCB ............................................ 2-3
2 Basic Operations ................................. 2-4
2.1 Outline ....................................... 2-4
2.2 Operations .................................. 2-6
2.2.1 Outline ................................. 2-6
2.2.2 CW Pickup/Delivery(single-
sided original to single-sided
print) .................................... 2-7
2.2.3 CW Pickup/Reversal
Delivery(double-sided original
to double-sided print) .......... 2-8
2.2.4 Idle/Pickup/Delivery (double-
sided originals of different
widths (large size) to double-
sided prints) ....................... 2-10
2.2.5 Idle feed/Reversal Pickup/De-
livery (single-sided originals of
different widths to single-sided
prints) ................................. 2-13
2.3 Checking the Originals ............ 2-15
2.3.1 Outline ............................... 2-15
2.3.2 Detecting the Presence/Absence
of an Original ..................... 2-17
2.3.3 Initial Original Size Detection
(feed direction) .................. 2-18
2.3.4 Initial Original Size Detection
(breadthwise) ..................... 2-19
2.3.5 Last Original Size Detection
........................................... 2-22
2.3.6 Checking Originals When Print-
ing Originals of Different
Widths or in Extra-Length
Mode .................................. 2-25
2.4 Original Pickup/Separation ...... 2-26
2.4.1 Basic Sequence of Pickup Op-
erations .............................. 2-26
2.4.2 Pickup Unit and Stopper .... 2-28
2.4.3 Timing of Pickup ............... 2-29
2.4.4 Controlling the Pickup Motor
(M1) ................................... 2-30
2.5 Reversal .................................... 2-31
2.5.1 Operations .......................... 2-31
2.5.2 Sequence of Operations ..... 2-32
2.6 Feeding and Delivering Originals
................................................. 2-33
2.6.1 Operations .......................... 2-33
2.6.2 Sequence of Operations ..... 2-34
2.6.3 Controlling the Feed Motor
(M2) ................................... 2-35
2.6.4 Controlling the Delivery Rever-
sal Motor (M3) .................. 2-36
2.7 Controlling the Fan .................. 2-37
2.7.1 Outline ............................... 2-37
3 Jam.................................................... 2-38
4 Power Supply .................................... 2-42
COPYRIGHT 2000 CANON INC. CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA v
INTRODUCTION
3.1.6 Removing the Registration
Roller 2 .............................. 3-16
3.1.7 Removing the Feed Large
Roller ................................. 3-17
3.1.8 Removing the Delivery Upper
Reversal Roller .................. 3-19
3.1.9 Removing the Lead Roll 2 . 3-21
3.1.10 Removing the Delivery Lower
Reversing Roller ................ 3-22
3.1.11 Removing the Lead Roll 1
........................................... 3-22
3.1.12 Replacing the C Guide Sheet
........................................... 3-24
4 Electrical System .............................. 3-25
4.1 Electrical System ..................... 3-25
4.1.1 ADF Controller PCB ......... 3-25
4.1.2 Removing the Delivery Reversal
Sensor ................................ 3-26
4.1.3 Removing the Read Sensor 3-28
4.1.4 Removing the Post-Separation
Sensor ................................ 3-28
4.1.5 Removing the Cooling Fan 3-29
4.1.6 Removing the Locking Solenoid
........................................... 3-29
4.1.7 Removing the Pickup Clutch
........................................... 3-30
4.1.8 Removing the Open/Close
Switch ................................ 3-31
4.1.9 Removing the Original Width
Volume ............................... 3-31
CHAPTER 4 MAINTENANCE AND INSPECTION
1 Periodically Replaced Parts ................ 4-1
2 Durables .............................................. 4-1
3 Scheduled Servicing Chart ................. 4-2
4 Cleaning .............................................. 4-4
4.1 Parts of the Reader Assembly .... 4-4
4.1.1 Copyboard Glass.................. 4-4
4.1.2 Copyboard Glass Retainer ... 4-4
4.2 Parts of the ADF ........................ 4-4
4.2.1 Platen Guide ........................ 4-4
4.2.2 White Plate (copyboard cover)
............................................. 4-4
4.3 Sensors ....................................... 4-5
4.3.1 Delivery Reversal Sensor ..... 4-5
4.3.2 Read Sensor ......................... 4-6
CHAPTER 3 MECHANICAL SYSTEMS
1 Basic Construction .............................. 3-1
1.1 External Covers .......................... 3-1
1.1.1 Detaching the Machine ........ 3-1
1.1.2 Removing the Front Cover .. 3-3
1.1.3 Removing the Rear Cover ... 3-3
1.1.4 Removing the Feeder Cover 3-4
1.1.5 Removing the ADF Controller
Cover .................................... 3-4
1.1.6 Removing the Inside
Cover .................................... 3-5
1.1.7 Removing the Left Lower Cover
............................................. 3-5
1.1.8 Removing the Original Delivery
Assembly ............................. 3-5
2 Drive System....................................... 3-7
2.1 Drive Assembly .......................... 3-7
2.1.1 Removing Pickup Motor ..... 3-7
2.1.2 Removing the Feed Motor ... 3-7
2.1.3 Removing the Delivery Reversal
Motor ................................... 3-9
2.1.4 Removing the Drive Unit ..... 3-9
3. Feed System...................................... 3-11
3.1 Feed System............................. 3-11
3.1.1 Removing the Feed System3-11
3.1.2 Removing the Pickup Roller/
Feed Roller ........................ 3-11
3.1.3 Removing the Separation Plate/
Separation Pad ................... 3-12
3.1.4 Removing the Registration
Lower Roller ...................... 3-13
3.1.5 Removing the Registration Up-
per Roller ........................... 3-15
COPYRIGHT 2000 CANON INC. CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA vi
INTRODUCTION
4.3.3 Post-Separation Sensor ........ 4-6
4.4 Rollers and Guides ..................... 4-7
4.4.1 Original Pickup Tray ........... 4-7
4.4.2 Pickup Roller and Feed Roller
............................................. 4-7
4.4.3 Separation Pad and Separation
Plate ..................................... 4-7
4.4.4 Upper Registration Roller and
Registration Roller 2............ 4-8
4.4.5 Pre-Registration Guide, C
Guide, Lower Registration
Roller, Upper Delivery Revers-
ing Roller ............................. 4-9
4.4.6 Reversing Guide, Large Feed
Roller, Delivery Guide, and
Feed Roll 2 ........................ 4-10
4.4.7 Feed Roll 1 ........................ 4-11
4.4.8 Lower Delivery Reversing
Roller and Original Delivery
Assembly ........................... 4-12
5 Replacement ..................................... 4-13
5.1 Replacing the Dust-Collecting Tape
(upper, large, small) ................. 4-13
6 Adjust ................................................ 4-15
6.1 Height adjusting member (check for
contact and adjustment) ........... 4-15
CHAPTER 5 TROUBLESHOOTING
1 Standards and Adjustments ................. 5-1
1.1 Making Basic Adjustments ........ 5-1
1.1.1 Angle Guide (opening at 90)
............................................. 5-1
1.1.2 Correcting the Tilt ................ 5-2
1.1.3 Adjusting the Height of the
ADF ..................................... 5-3
1.1.4 Adjusting the ADF Perpendicu-
larity ..................................... 5-4
............................................. 5-6
1.1.6 Adjusting the Read Position
............................................. 5-7
1.1.7 Adjusting the Horizontal Regis-
tration ................................... 5-8
1.1.8 Adjusting the Read Speed
........................................... 5-11
1.1.9 Adjusting the Leading Edge
Registration ........................ 5-16
1.2 Making Adjustments After Replac-
ing Major Parts ......................... 5-20
1.2.1 Outline ............................... 5-20
1.2.2 Adjusting the Sensor Output
........................................... 5-20
1.2.3 Tray Width Volume Adjustment
Mode .................................. 5-23
1.3 Display ..................................... 5-25
1.3.1 Sensor Check Mode ........... 5-25
1.4 Others ....................................... 5-27
1.4.1 Clearing the EEPROM ...... 5-27
2 Troubleshooting ................................ 5-29
2.1 Troubleshooting Malfunction .. 5-29
2.1.1 E412 ................................... 5-29
2.1.2 E420 ................................... 5-29
2.1.3 E421 ................................... 5-29
2.1.4 E422 ................................... 5-30
2.1.5 The print image has black lines
in sub scanning direction. .. 5-30
3 Arrangement of Electrical Parts ....... 5-31
3.1 Sensors ..................................... 5-31
3.2 Motors, Clutches, Solenoids, PCBs,
and Others ................................ 5-32
4 Light-Emitting Diodes (LED), Check
Pins, and Switches by PCB .............. 5-33
4.1 ADF Controller PCB ............... 5-33
4.1.1 Arrangement of the Parts ... 5-33
4.1.2 List of the DIP Switch Func-
tions ................................... 5-34
4.2 Original set LED PCB ............. 5-39
5 Self Diagnosis ................................... 5-40
5.1 Outline ..................................... 5-40
5.2 Alarm ....................................... 5-41
5.3 Jams ......................................... 5-41
5.4 Errors ....................................... 5-42
COPYRIGHT 2000 CANON INC. CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA vii
INTRODUCTION
APPENDIX
1 General Timing Chart ........................ A-1
1.1 A4,3 Single-Sided Originals;
Stream Reading ......................... A-1
1.2 A4,2 Double-Sided Originals; read-
ing face a back .......................... A-2
1.3 A4,2 Double-Sided Originals (read-
ing the back and then face) ....... A-3
2 List of Signals/Abbreviations ............ A-5
3 General Circuit Diagram ................... A-7
4 ADF Controller Circuit Diagram....... A-8
5 Original Set Indicator Circuit Diagram
......................................................... A-11
6 List of Special Tools ........................ A-12
7 List of Solvents and Oils ................. A-12
CHAPTER 1
GENERAL DESCRIPTION
1-1
1 Features
a. Exclusively designed for stream reading.
The machine is exclusively designed for stream reading, and reads originals while pass-
ing them over the copyboard in all models.
b. Identifies the size of originals.
The machine is able to detect the length (feed direction) and the width of originals and
send the data to the host machine.
c. Handles double-sided originals.
The machine is equipped with a reversing function to handle double-sided originals.
d. Extra-length mode.
When extra-length mode is selected, the machine will be able to handle originals as long
as 630 mm in length.
e. Deals with sheets of different widths.
Originals of two different widths may be used.
*However, must not be of both metric- or inch-configuration sheets.
1-2
2 Specifications
2.1 Specifications
Item Specifications Remarks
Pickup method Auto pickup/ delivery
Original orientation Original tray: face-up
Original position Original tray: center reference
Separation method Top separation
Original type Single-sided sheet If longer than 432mm,
AB size 38 to 128g/m
2
paper of 60 ~ 90 g/m
2
.
INCH size 50 to 128g/m
2
Double-sided sheet: 50 to 128g/m
2
Original size A5 to A3/STMT to 279.4 x 431.8mm In extra-length
(11 x 17) mode, 630 mm max.
Width: 148.5 to 297.0mm/
5.8 to 11.7in.
Length: 139.7 to 432.0mm/
5.5 to 17.0in.
Stack on tray 100 sheets Paper of 80 g/m
2
.
Stack in delivery 100 sheets Paper of 80 g/m
2
.
assembly
Original mode Single-sided, double-sided
Original size Yes (default size only)
identification
Residual original Yes (in conjunction with host
detection machine)
Mixed sizes Yes (same widths)
Yes (different widths)
Assurance Combinations of Widths
AB-configuration
A3/B4 A4/B5 B4/A4R B5/A5
Book original Yes (must be 50 mm or less in
thickness)
T01-201-01
1-3
Item Specifications Remarks
Communication with IPC communication 2.1
host machine
Power supply 24 VDC (from host machine)
Weight 14.0kg/30.8Ib (approx.)
Dimensions 565 (W) x 545 (D) x 149 (H) mm/
22.2(W) x 21.5(D) x 5.9(H) in.
Serial number A-configuration: XDDxxxxx
Inch/ A-configuration: XDCxxxxx
AB-configuration: XDBxxxxx
Inch-AB-configuration: XDExxxxx
Operating environment Same as host machine
Temperature
Humidity
T01-201-02
Specifications subject to change without notice.
1-4
3 Names of Parts
3.1 External View
F01-301-01
[1] Feeder cover [4] Slide guide
[2] Rear cover [5] Original pickup tray
[3] ADF controller cover [6] Front cover
[7] Original delivery assembly
[1]
[4]
[3]
[5]
[6]
[7]
[2]
1-5
3.2 Cross Sectional View
F01-302-01
[1] Feed large roller [8] Pickup roller
[2] Registration roller 2 [9] Original pickup tray
[3] Registration lower roller [10] Delivery upper reversing roller
[4] Registration upper roller [11] Delivery lower reversing roller
[5] Separation pad [12] Lead roll 2
[6] Feed roller [13] Lead roll 1
[7] Separation plate
[1] [2] [3] [4] [5] [6]
[13] [11]
[7]
[10]
[8]
[12]
[9]
1-6
4 Operating the Machine
4.1 Original Set Indicator
The Original Set indicator turns on when an original is placed on the original tray. It
flashes when an original jam.
F01-401-01
4.2 Warnings and Corrective Action
If the Original Set indicator flashes while an original is supposedly moving, a jam may be
suspected, requiring the following corrective action:
1) Remove all originals from the original tray.
2) Open the feeder cover, and remove any jam.
3) Put the originals back in their initial sequence, and place the stack in the machine.
Original Set indicator
1-7
4.3 Routine Maintenance by the User
Advise the user to clean the following at least once a month.
Part Description Remarks
Roller assemblies Wipe it with a cloth
moistened with water or
alcohol; then, dry wipe.
Sheet assemblies
Platen guide
White plate (copyboard cover)
Copyboard glass Reader unit
Copyboard glass retainer Reader unit
T01-403-01
Go through the following to clean the parts:
1) Open the feeder cover, and wipe the
rollers (8 in total) behind the feeder
cover with a moist cloth while rotating
the rollers; thereafter, dry wipe them
with a dry, soft cloth.
Clean the sheets around the rollers in
the same way.
F01-403-01
1-8
2) Wipe the three rollers (3 in total; figure
on right) with a moist cloth while rotat-
ing them; thereafter, dry wipe them with
a dry, soft cloth.
the same way.
F01-403-02
3) Open the C guide, and clean the rollers
(5 in total) with a moist cloth while
turning the jam removal lever; thereaf-
ter, dry wipe them with a dry, soft cloth.
the same way.
F01-403-03
4) Wipe the rollers (4 in total) with a
moisten cloth while rotating them;
thereafter, dry wipe them with a dry,
soft cloth.
F01-403-04
1-9
5) Close the C guide and the feeder cover;
then, open the ADF. Dry wipe the
copyboard glass with a moist cloth;
thereafter, dry wipe them with a dry,
soft cloth.
F01-403-05
6) Clean the white plate and the platen
guide with a moist cloth; thereafter, dry
wipe them with a dry, soft cloth.
Then, close the ADF.
F01-403-06
CHAPTER 2
OPERATIONS AND TIMING
2-1
1 Basic Construction
1.1 Outline of Electrical Circuitry
The machines electrical mechanisms are controlled by the ADF controller PCB. The
CPU (IC1) on the ADF controller interprets input signals from sensors and the host ma-
chine, and generates signals to drive such DC loads as motors and solenoids at such times as
determined in advance.
F02-101-01
CPU
(IC1)
EPROM
(IC3)
EEPROM
(IC5)
D/A
(IC6)
IPC
(IC2) 5 VDC power
supply (IC1)
+5V
+24V
Power supply PCB
Host machine
Solenoid
Clutch
Original
indicator
LED PCB
Motor
Sensor
ADF controller PCB
J
3
-
6
J
1
-
2
IPC
communication
2.1
2-2
1.2 Inputs to the ADF Controller PCB
Inputs to the ADF Controller PCB (1/1)
F02-102-01
+5V
ADF controller PCB
Registration
1 paper
sensor
PI1
J4
-8
-10
-9
J18
-3
-1
-2
RG1S When paper is present,
'1'.
+5V
ADF
open/closed
sensor
PI2
J5
-4
-6
-5
J21
-3
-1
-2
ADFOP When ADF is opened,
'1'.
+5V
Large/small
identification
sensor
PI3
J6
-7
-9
-8
J23
-3
-1
-2
L/S
When paper is present,
'1'; then, identifies as
large size.
+5V
A4R/LTRR
identification
sensor
PI4
J6
-5
-4
-6
J24
-3
-1
-2
A4R/LR
+5V
Original
set sensor
PI5
J7
-6
-8
-7
J28
-3
-2
-1
DTS
+5V
Delivery
reversal
sensor
J4
-5
-6
-7
J16
-3
-1
-2
DRS
DRSAJ
+5V
Read
sensor
J5
-1
-2
-3
J20
-3
-2
-1
RDS
RDAJ
SEPAJ
+5V
Post-
separation
sensor
J7
-1
-2
-3
J6
-1
-2
-3
J106
-3
-2
-1
P-SEP
'1'.
Reference intensity
adjustment signal
J13
-3
-2
-1
-5
-6
-7
J19
-3
-2
-1
-1
-2
-3
+5V
VR1
WIDTH
Detects original width
(analog signal).
For details, see
p. 2-19.
'1'.
Reference intensity
adjustment signal
When paper is A4R,
'1'; when paper is
LTRR, '0'.
'0'.
'1'.
Reference intensity
adjustment signal
Original
width
volume
-4
-2
-3
-1
-3
-2
J17
-6
-4
-5
-1
-3
-2
J22
-3
-1
-2
-4
-6
-5
J22
J25
-1
-2
-3
-3
-2
-1
2-3
1.3 Outputs from the ADF Controller PCB
Outputs from the ADF Controller PCB (1/1)
F02-103-01
ADF controller PCB
Locking
solenoid
SL2
+24V
J4
-3
-4
SL When '1', SL2
turns on.
Pickup clutch
+24V
J8
-2
-1
PUCL When '1', CL1
turns on.
CL1
Pickup motor
J10
-1
-2
-3
-4
-5
-6
M1
Feed motor
Delivery
reversal motor
J9
-1
-2
-3
-4
-5
-6
M2
J8
-3
-4
-7
-8
-5
-6
M3
M1A
M1A*
M1B
M1B*
M2A
M2A*
M2B
M2B*
M3A
M3A*
M3B
M3B*
+24V
+24V
+24V
+24V
+24V
CR SW*
CR SW
For details, see
p. 2-35.
For details, see
p. 2-36.
For details, see
p. 2-37.
For details, see
p. 2-42.
J33
-1
-2
-2
-1
J13
-5
-4
-3
-4
J15
-2
-1
-1
-2
J34
-6
-5
-2
-1
-3
-4
-1
-2
-5
-6
-4
-3
For details, see
p. 2-30.
-1
-2
-3
FLCK
J11
J11
Cooling fan
FM1
Cover open
switch
SW1
J31
-1
-2
-3
-1
-2
-3
-3
-2
-1
2-4
2 Basic Operations
2.1 Outline
The machine is designed exclusively for stream reading.
It uses three motors and one clutch to pick up, feed, and deliver originals.
Name (notation) Function
Pickup motor (M1) Separates/moves originals.
Feed motor (M2) Moves originals.
Delivery reversal motor (M3) Delivers and reverses originals.
Pickup clutch (CL1) Engages or disengages drive from the pickup motor (M1) to
the pickup roller or feed roller.
T02-201-01
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Feed motor drive signal
Original detection signal(RDS)J5-2
Original detection signal(DRS)J4-6
Locking solenoid drive signal(SL)J4-4
Delivery reversal motor drive signal
Registration 1 original detection signal(RG1S)J4-10
Pickup motor drive signal
Pickup clutch drive signal(PUCL)J8-1
Original set signal(DTS)J7-8
A4R/LTRR identification signal(A4R/LR)J6-4
Large/small identification signal(L/S)J6-9
Original detection signal(P-SEP)J7-2
SL2
2-6
2.2 Operations
2.2.1 Outline
The machine has four different modes of operation. It responds to the instructions from its
host machine to execute a specific mode of operation as described in the following table.
Mode of operation
[1] CW pickup/
delivery
[2] CW pickup/
reversal delivery
[3] Idle feed/rever-
sal pickup/reversal
delivery
[4]Idle feed/reversal
pickup/delivery
Operation
Picks up an original, and deliv-
ers it as it is after reading.
Picks up an original, and deliv-
ers by reversing it after reading.
Executes idle feed to identify
the size of the original; then,
executes idle feed to enable
reading from the face of the
original and turns it over for de-
livery.
Executes idle feed to identify
the side of the original; then,
turns it over for reading and
then delivery.
Printing mode
single-sided original to single-
sided print
single-sided original to double-
sided print
double-sided original to double-
sided print
double-sided original to single-
sided prints
double-sided originals of different
configurations
double-sided print
double-sided originals of different
configurations
single-sided print
single sided originals of different
configurations
single-sided print
single-sided originals of different
configurations
double-sided print
extra-length original
single-sided print
T02-202-01
The following tables show small-size and large-size.
Small size A5R, A5, A4, B5, LTR, STMT
Large size A4R, B5R, A3, B4, LTRR, LGL, 279.4 x 431.8mm (11 x 17)
T02-202-02
2-7
2.2.2 CW Pickup/Delivery (single-sided original to single-sided print)
The following figures show the flow of originals.
F02-202-01
Pickup
Arching
Reading
Delivery
Original
Waiting for reading
2-8
2.2.3 CW Pickup/Reversal Delivery (double-sided original to double-sided
print)
F02-202-02a
Waiting for reading
Reading the face
Reversal
Arching
To next page.
Original
Pickup
Arching
Feed
Waiting for reading
2-9
F02-202-02b
Reaching the back
Reversal
Feed
Idle feed
Delivery
Feed
Arching
2-10
2.2.4 Idle/Pickup/Delivery (double-sided originals of different widths (large
size) to double-sided prints)
F02-202-03a
To next page
Feed
Idle feed
Arching
Reversing
Feed
Pickup
Arching
Idle feed
2-11
F02-202-03b
To next page
Wait for reading Arching
Re-pickup from
reversing assembly
Feed
Wait for reading Reading the face
Reversing Arching
2-12
Reading the back
Reversing
Feed
Idle feeding
Delivery
Feed
Arching
F02-202-03c
2-13
2.2.5 Idle feed/Reversal Pickup/Delivery (single-sided originals of different
widths to single-sided prints)
F02-202-04a
Pickup
Idle feed
Re-pickup from the reversal
assembly
Idle feed
Feed
Reversal
Arching
Feed
To next page.
2-14
F02-202-04b
Reading the face
Delivery
Waiting for reading
Arching
2-15
2.3 Checking the Originals
2.3.1 Outline
The machine checks originals in either of two methods depending on the selected print
mode:
Normal printing mode (other than printing originals of different widths or extra-length
mode)
Printing originals of different widths or extra-length mode
a. Normal Printing (other than printing originals of different widths or extra-length
mode)
Function
Original detection
Initial original size de-
tection
Feed direction
Cross feed direction
Last original size detec-
tion
Feed direction
Description
Detects the presence/absence of an
original on the original tray.
Detects the length of the original
set on the original pickup tray
(identification of small/large size).
Identifies small-size and large-size.
Identifies LTRR and LGL.
Detects the width of the original
placed on the original pickup tray.
Detects the length of an original in
feed direction within the feed path.
Sensor used (notation)
Original set sensor (PI1)
Large/small identification
sensor (PI3)
Original width volume
(VR1)
A4R/LTRR identification
sensor (PI4)
Separation sensor (S3)
T02-203-01
2-16
b. Printing Originals of Different Widths/Extra-Length Mode
When printing originals of different widths, the machine checks the originals using the
following three mechanisms:
Function
Original de-
tection
Original
length detec-
tion
Description
Detects the presence/absence of an
original on the original pickup tray.
If the post-separation sensor (S3) is
off (small size) in read wait posi-
tion,
Detects the distance of feed from
when the separation sensor turns off
(passage of the trailing edge) to
when the original stops in wait po-
sition.
If the separation sensor (S3) is on
(large size) in read wait position,
Detects the distance of feed from
when the read sensor (S2) turns on
to when the read sensor (S2) turns
off in idle CCW rotation.
Sensor used (notation)
Original set sensor (PI1)
Post-separation sensor (S3)
Read sensor (S2)
T02-203-02
2-17
2.3.2 Detecting the Presence/Absence of an Original
The presence/absence of an original on the original tray is checked by the original set sen-
sor (PI5).
When an original is placed on the original tray, the detecting lever operates in conjunction
with the light-blocking plate, which blocks the light of the photointerrupter, causing the
original set sensor (PI5) to generate the original detection signal (DTS). The ADF controller
PCB turns on the Original Set indicator in response to the original detection signal (DTS).
F02-203-01
PI5
ADF controller PCB
D
T
S
Original Detecting lever
2-18
2.3.3 Initial Original Size Detection (feed direction)
The initial original size detection (feed direction) mechanism is executed using the large/
small identification sensor (PI3) designed to find out whether the original on the original
tray is of a small size or a large size. In addition, it serves to distinguish between LTRR and
LGL during last original size detection.
When a large-size original is placed on the original tray, the detecting lever operates in
conjunction with the light-blocking plate, which blocks the light of the photointerrupter,
causing the machine to identify the original as being of a large-size and send the result of
detection to its host machine.
The result is based on real-time detection, and is sent to the host machine at 100-msec in-
tervals.
T02-203-04 shows the mechanism used for initial original size detection.
F02-203-02
ADF controller PCB
L
/
S
PI3
Large-size original
Detecting lever
2-19
2.3.4 Initial Original Size Detection (breadthwise)
a. Outline
The initial original size detection mechanism for the breadthwise direction of an original
is performed by the original width detecting volume (VR1) located inside the original tray.
The original width volume operates in conjunction with the slide guide, and the resis-
tance shows analog fluctuations. The ADF controller receives the fluctuations in resistance
in the form of the original size signal (WIDTH), and converts it to a breadthwise size.
The A4R/LTRR identification sensor (PI4) is used exclusively to enable the original
width detecting volume (VR1) to accurately detect the width of A4R (210 mm wide) and
LTRR (216 mm wide).
The A4R/LTRR identification sensor generates the A4R/LR identification signal (1)
when the width of an original is 197 mm or more and less than 214 mm.
F02-203-03
Slide guide (front)
Slide guide
(rear)
4R/LTRR
identification
sensor (PI4)
Gear
ADF controller PCB
A
4
R
/
L
R
W
I
D
T
H
2-20
The width of an original is detected as shown in T02-203-03.
Original width (w; mm)
140 w 164
167 w 195
198 w 235
238 w 267
270 w 287
290 w 297
A4R/LTRR
identifica-
tion sen-
sor*1
ON
OFF
Large/small identifi-
cation sensor (PI3)
OFF
A5R
B5R
A4R
LTRR
B5
LTR
A4
ON
-
-
-
LGL
B4
11 x 17
A3
Remarks
For A5, A4R is identified.
For STMT, LTRR is identified.
*1: However, the activation range of the A4R/LTRR identification sensor is between 197
mm and 214 mm.
T02-203-03
If the width of an original is not any indicated in the table at power-on yet is between 140
and 297 mm, the next largest size will be selected.
For instance, if the width is a non-default width of 236 mm, the default width of 238 to
267 mm will be selected. If a non-default width is identified except at power-on, the default
width before a shift is made to a non-default width will be used.
The machine will select a default size based on the width of the original detected by ini-
tial original size detection and the length of the original, and communicates the result to
the host machine.
2-21
b. Slide Guide Positioning Roll
The rail of the slide guide is provided with a groove so that the guide may stop at any of
default size positions. The stop positions, however, are closely located for some paper
sizes, possibly stopping the guide at the wrong point.
The machine comes with two slide guide positioning rolls to enable a change of stop po-
sitions so that the slide guide may be stopped at the positions shown in the following table.
Side guide
positioning roll color and marking
While/marking A
(for A/B)
Black/marking L
(for inch)
Slide guide stop position
Using 1 groove Using 2 grooves
A4R A4R
LTRR
LTRR A4R
LTRR
T02-203-04
F02-203-04
Slide guide positioning
roll (black)
Position used
Wait position
2-22
2.3.5 Last Original Size Detection
The last original size detection mechanism is executed by the post-separation sensor (S3).
The last original size detection mechanism takes place when the original is held in read
wait position. The mechanism uses the width detected by the initial original size detection
mechanism using the original width volume (VR1), and uses the post-separation sensor (S3)
to find out the length of the original.
If the original is large size, the post-separation sensor (S3) emits light in response to the
reference intensity adjustment signal (SEPAJ), and its light-receiving segment detects the
light reflected by the original, and sends the original detection signal (P-SEP) to the ADF
controller PCB.
F02-203-05
Original trailing edge
(small size)
Read wait position
Original trailing edge
(large size)
ADF controller PCB
P
-
S
E
P
S
E
P
A
J
S3
2-23
The following table shows the default sizes that may be detected by the machine:
[AB-Configuration]
T02-203-05
[Inch-Configuration]
T02-203-06
Default size
A5R
B5R
A5
A4R
B5
B4
A4
A3
Original width w (mm)
148 w 164
164 w 195
195 w 235
235 w 267
267 w 297
OFF
ON
OFF
ON
OFF
ON
OFF
ON
Default size
STMT
LTRR
LGL
LTR
279.4 x 431.8mm
(11 x 17)
Original width w (mm)
140 w 235
235 w 297
Post-separation
sensor (S3)
OFF
ON
ON
OFF
ON
Large/small identifica-
tion sensor (PI3)
OFF
ON
2-24
[AB/Inch-Configuration]
*1: The A4R/LTRR identification sensor (PI3) turns on in the range between 197 mm and
214 mm in terms of the width of an original.
T02-203-07
Default size
A5R
B5R
A5
A4R
STMT
LTRR
LGL
B5
B4
LTR
279.4 x 431.8mm
(11 x 17)
A4
A3
Original width
w (mm)
148 w 164
164 w 195
195 w 235
235 w 267
267 w 287
287 w 297
Post-separa-
tion sensor
(S3)
OFF
ON
OFF
ON
OFF
ON
ON
OFF
ON
OFF
ON
Large/small
identification
sensor (PI3)
OFF
ON
A4R/LTRR iden-
tification sensor
(PI4)
ON*1
OFF
2-25
2.3.6 Checking Originals When Printing Originals of Different Widths or in
Extra-Length Mode
When printing originals of different widths or in extra-length mode, the originals are iden-
tified as being large size or small size with reference to the state of the post-separation sen-
sor (S3) with an original held in read wait position. The detection is based solely on the
length of the original, and is executed within the feed path.
a. Post-Separation Sensor (S3) Is Off (small size)
The distance over which the original has moved is checked based on the number of
clock pulses from the feed motor (M2) between when the post-separation sensor turns off
(passage of the trailing edge) and when the original is held in wait position.
b. Post-Separation Sensor (S3) Is On (large size)
The distance of feed is detected based on the number of clock pulses from the feed mo-
tor (M2) between when the read sensor (S2) turns on and the read sensor (S2) turns off.
F02-203-06
Original trailing edge (small size)
Read wait position
Original trailing edge (large size)
S3
S2
M2
2-26
2.4 Original Pickup/Separation
2.4.1 Basic Sequence of Pickup Operations
When the Start key is pressed while originals are placed on the original tray, the following
takes place to pickup up the originals:
a. Pickup
The pickup motor (M1) rotates in reverse, and the pickup clutch (CL1) turns on. As a
result, the stopper and the pickup roller unit move down to rotate the pickup roller. The
separation plate and the separation pad are used to prevent double-feeding of originals.
F02-204-01
b. Arching
The pickup motor (M1) is stopped so that the original is butted against the registration
roller and is made to arch, thereby removing any skew.
F02-204-02
Registration
roller
Arching
C
L
1
M1
C
L
1
M1
C
L
1
M1
Pickup roller unit
Original
Stopper
Separation pad Separation plate
Pickup roller unit
Original
2-27
c. Feeding
The pickup motor (M1) and the feed motor (M2) rotate clockwise, and the original is
moved to read wait position. When the original reaches read wait position, the pickup mo-
tor (M1) and the feed motor (M2) stop.
F02-204-03
d. Stream Reading
When the leading edge of an original reaches read wait position, the image leading edge
signal is sent to the host machine to start stream reading, in which the host machines scan-
ner is held in place and originals are slid over the copyboard glass for scanning. The re-
sults of reading are stored in the host machines memory.
F02-204-04
M1
M2
Feed roller
Read wait position
Feed roller
Scanning lamp
Read glass
2-28
2.4.2 Pickup Unit and Stopper
The pickup unit consists of a pickup roller and a feed roller. When the Start key is pressed
or the original pickup signal is generated, the pickup motor (M1) starts to rotate in reverse,
and the pickup clutch (CL1) turns on.
At the same time, the stopper and the pickup unit move down, and the pickup roller and
the feed roller rotate to move the original. To prevent double-feeding, the separation pad and
the separation plate are used to ensure proper separation.
F02-204-05
M1
Sheets
Separation pad
Separation plate
Feed roller
Gear
Pickup clutch (CL1)
Pickup rollers
Stopper
2-29
2.4.3 Timing of Pickup
Sequence of Operations (small size)
F02-204-06
Original set Start key ON
Original pickup signal input
Pickup/feed
Read
Original set
sensor (PI5)
Registration 1paper
sensor (PS1)
Pickup motor
(M1)
Feed motor
(M2)
Image leading
edge signal
Read sensor
(S2)
Pickup clutch
(CL1)
Arching
Read wait
CCW CW
2-30
2.4.4 Controlling the Pickup Motor (M1)
The following figure shows how the pickup motor (M1) is controlled. The pickup motor is
a 4-phase stepping motor, and its control circuit has the following mechanisms:
Turning on and off the motor.
Controlling the direction of rotation of the motor.
Controlling the speed of rotation of the motor.
F02-204-07
The CPU (IC1) on the ADF controller PCB receives commands and print mode data (ra-
tio, mode of operation, timing, etc.) from the host machine, and sends drive pulses to the
main motor based on the types of data.
Signal notation Description
MODE Excitation mode setting
CLK Reference clock
CW/CCW Rotation direction setting
RESET System reset
V-REF Reference current setting
T02-204-01
IC10
Motor
Driver
+24V
A
A*
B
B*
M1
J10
MODE
CLK
3
4
1
5
6
2
IC1
CPU CW/CCW
RESET
V-REF
ADF controller PCB
2-31
2.5 Reversal
2.5.1 Operations
The reversal mechanism operates to turn over originals from their first side to their second
side or from their first side to their second side; these two operations are virtually identical,
and the discussions that follow are based on turning originals from their first side to their
second side.
a. Picking Up the 1st Side
The feed roller rotates using the drive of the feed motor (M2), and the 1st side is read.
To move the original, the delivery reversing roller rotates using the drive of the delivery
reversal motor (M3), and the original is moved to the delivery assembly.
The locking solenoid (SL2) turns on in reference to the end of reading operation, and the
delivery reversing roller becomes locked to let the original move.
F02-205-01
b. Reversal/Feed 1
When the trailing edge of the original moves past the delivery reversal sensor (S1), the
delivery reversal motor (M3) stops. Immediately thereafter, it starts to rotate in reverse to
move the original to the registration roller 2.
F02-205-02
M3
S
L
2
M2
Feed roller
S1 S1
Delivery reversing roller
Registration roller 2
S1 S1
M3
S
L
2
M3
S
L
2
2-32
c. Reversal/Feed 2
The feed motor (M2) rotates, and the original is moved to read wait position; the origi-
nal will have been turned over by this time. Then, reading, delivery, and feed operations
will take place.
F02-205-03
2.5.2 Sequence of Operations
Reversing an Original (small size)
F02-205-04
M2
Read wait position
Feed roller
Start key ON
Pickup/feed Read
Original set sensor
(PI5)
Registration 1paper
sensor (PS1)
Pickup motor (M1)
Feed motor
(M2)
Read sensor
(S2)
Reverse wait
CW CCW
Delivery reversal
sensor (S1)
Delivery reversal
motor (M3)
CW CCW
Reverse
Locking solenoid
(SL2)
Read wait
Arch
Arch
Image leading
edge signal
2-33
2.6 Feeding and Delivering Originals
2.6.1 Operations
When an original has been read in stream reading mode on the copyboard glass, it is
moved as follows to the original delivery assembly.
a. Moving the Original
The locking solenoid (S2) turns on, and the delivery lower reversing roller locks to the
delivery upper reversing roller. The feed roller rotates, and the original after moving past
read position is moved to the delivery reversing roller.
F02-206-01
b. Delivery to the Original Delivery Tray
The original is delivered to the original delivery assembly by the delivery reversing
roller driven by the delivery reversal motor (M3) rotating in clockwise direction.
F02-206-02
M3
S
L
2
Read position
Feed roller
M3
S
L
2
2-34
2.6.2 Sequence of Operations
Sequence of Operations (delivery of small-size sheets)
F02-206-03
Start key ON
Pickup/feed Read
Original set sensor
(PI5)
Registration 1paper
sensor (PS1)
Pickup motor (M1)
Feed motor (M2)
Read sensor (S2)
Read wait
CCW CW
Delivery reversal
sensor (S1)
Delivery reversal
motor (M3)
Delivery
Locking solenoid
(SL2)
Standby
Delivery end
Arching
Image leading
edge signal
2-35
2.6.3 Controlling the Feed Motor (M2)
The following figure shows the circuit used to control the feed motor, which is a 4-phase
stepping motor. The circuit has the following functions:
F02-206-04
The CPU (IC1) on the ADF controller PCB receives print mode data (ratio, mode of op-
eration, timing, etc.) from the host machine, and sends drive pulses to the read motor based
on the data.
The read motor is a stepping motor, and its direction and speed of rotation are controlled
by changing the sequence and the frequency of drive pulses (A, A*, B, B*).
MODE 1 Excitation mode setting
MODE 2 Excitation mode setting
CW/CCW Rotation direction setting
CLK Phase switch clock
ENB Output cut-off
RESET* System reset
V-REF Reference current setting
T02-206-01
IC8
Motor
Driver
+24V
A
A*
B
B*
M2
J9
MODE1
MODE2
CW/CWB
3
4
1
5
6
2
CLK
ENB
RESET*
V-REF
IC1
CPU
ADF controller PCB
2-36
2.6.4 Controlling the Delivery Reversal Motor (M3)
The following figure shows the circuit used to control the delivery motor (M1), which is a
4-phase stepping motor. The circuit has the following mechanisms:
F02-206-05
The CPU (IC1) on the ADF controller PCB receives print mode data (ratio, mode of op-
eration, timing, etc.) from the host machine, and sends drive pulses to the main motor based
on the data.
The main motor is a stepping motor, and the direction and speed of its rotation are con-
trolled by changing the sequence and the frequency of drive pulses (A, A*, B, B*).
V-REF* Reference current setting
T02-206-02
IC13
Motor
Driver
+24V
A
A*
B
B*
M3
J8
A
A*
B
7
8
3
6
5
4
V-REF*
IC1
CPU
B*
REFA*
REFB*
ADF controller PCB
2-37
2.7 Controlling the Fan
2.7.1 Outline
The machine is equipped with a single fan (FM1), which is used to cool the ADF control-
ler PCB.
F02-207-01
The following signals are used to control the fan:
[1]cooling fan drive signal; when the signal goes 1, the fan starts to rotate.
[2]cooling fan lock detection signal; when the fan locks, the signal goes 1.
Sequence of Operations
F02-207-02
E412 (cooling fan rotation error)
It is indicated if the lock signal (FLCK) is generated 100 msec or more
while the cooling fan is being driven.
FM1
CPU
(IC1)
FAN[1]
FLCK[2]
+24V
+5V
ADF controller PCB
Cooling fan
1
2
3
J11
24V
0V
FLCK
Start key ON
INTR SCFW SCRV LSTR STBY
Cooling fan(FM1)
2-38
3 Jam
The machine uses the sensors shown in F02-301-03 to check for an original jam. The
ADF controller PCB detects a jam in relation to the presence/absence of an original over a
specific sensor at such times as stored in its ROM in advance.
When a jam is detected, the machine sends the data to its host machine in the form of a
code:
A jam occurring in the machine is indicated by the following two ways:
Host machines service mode screen
LEDs on the ADF controller PCB
Service Mode Screen of the Host Machine
F02-301-01
LEDs on the ADF Controller PCB
F02-301-02
'1' indicates a jam
in the machine.
Jam codes; see Table
2-301 and later.
PSW1
LED4 LED2
LED3 LED1
DSW1
2-39
F02-301-03
The following table shows jam codes, LED indications, jam types, related sensors, and
conditions of detection:
: off : flashing (at 160-msec intervals)
x=1: pickup of 1st original x=0: pickup of 2nd and subsequent originals
T02-301-01
PI3
PI4
PI5
PI1
S3
PI2
S1
S2
U2
Jam
code
00x1
00x2
00x3
00x4
LED indi-
cator
Jam type
Post-separation
sensor delay
Post-separation
sensor station-
ary
Registration
sensor delay
Registration
sensor station-
ary
Sen-
sor
S3
S2, S3
S3, PI1
PI1
Condition
The post-separation sensor (S3) does
not detect an original a specific feed af-
ter the start of separation.
The trailing edge of an original moves
past the read sensor (S2) before the
post-separation sensor (S3) turns off.
The registration 1paper sensor (PI1)
does not detect an original a specific
feed after the post-separation sensor
(S3) turns on.
The registration 1paper sensor (PI1) de-
tects an original a specific time after the
feed starts from registration 2 position
(10 mm front of the registration roller
2).
2-40
T02-301-02
Jam
code
00x5
00x6
00x7
00x8
00x9
LED indi-
cator
Sen-
sor
S2
S2
S1, S2
S1, S2
PI2
Condition
The read sensor (S2) does not detect an
original a specific feed from registration
2 position (10 mm in front of the regis-
tration roller 2) after separation.
The read sensor (S2) does not detect an
original a specific feed after the start of
feed from registration roller 2 position
after reversal.
The read sensor (S2) detects an original
a specific feed after the start of feed
from read wait position.
The read sensor (S2) detects an original
a specific feed after the start of feed
from read wait position when large/
small identification is done in mixed
size mode.
In single-sided mode, the delivery rever-
sal sensor (S1) does not detect an origi-
nal a specific feed after the read sensor
(S2) turns on.
In double-sided mode, the delivery re-
versal sensor (S1) does not detect an
original at the end of reading.
In single-sided or double-sided mode,
the delivery sensor (S1) detects an origi-
nal a secific feed after the delivery sen-
sor (S1) turns on while idle reversal is
taking place.
In double-sided mode, the delivery re-
versal sensor (S1) detects an original a
specific feed after the read sensor (S2)
turns off.
While idle reversal is taking place, the
delivery reversal sensor (S1) detects an
original a specific feed after the read
sensor (S2) turns off.
The ADF is opened during operation
(drive system at rest).
Jam type
Read sensor de-
lay
Read sensor
stationary
Delivery rever-
sal sensor delay
Delivery rever-
sal sensor sta-
tionary
User ADF open
2-41
T02-301-03
Jam
code
00xA
00xB
00xC
00xD
00xE
00xF
LED indi-
cator
Jam type
ADF open
User cover
open
Cover open
Initial station-
ary
Pickup fault
Timing fault
Sen-
sor
PI2
SW2
SW2
PI1, S1
,S2, S3
PI15
S2
Condition
The ADF is opened during operation
(drive system in operatioin).
The upper cover is opened during op-
eration (drive system at reset).
The upper cover is opened during op-
eration (drive system in operatioin).
Paper is detected in the path when the
first sheet is picked up.
The pickup signal is received for 2 sec
while no original exists ion the original
pickup tray.
The next original is moved to registra-
tion 2 before reading ends.
2-42
4 Power Supply
The following figure shows an outline of the machines power supply system.
The machines power supply receives two type of 24V power (24 VP, 24 VL) from its host
machine.
The 24VP supply is mostly used for loads, and is cut off when the upper cover is opened.
If an overcurrent starts to flow into the circuit, the circuit breaker (CB1) will turn on to
cut the power supply, thereby protecting the circuit.
The 24VL supply is converted to 5V power by the IC11, and is sent to sensors and is also
used to drive the controller PCB.
F02-401-01
CB1
DC5V Power Supply
IC11
6
2
J1
J3
24VP
2
4
V
C
R
S
W
C
R
S
W
*
24VL
5V
24V
Motor
Clutch
Solenoid
Sensor
Host
machine
ADF controller PCB
Cover open
switch (SW1)
3 2 1
J2
CHAPTER 3
MECHANICAL SYSTEMS
3-1
1 Basic Construction
1.1 External Covers
[1] Front cover
[2] Rear cover
[3] Feeder cover
[4] AD controller cover
[5] Left lower cover
[6] Original pickup tray
[7] Original delivery assembly
[8] Slide guide
F03-101-01
Remove the covers as needed to clean,
inspect, or repair the inside of the machine.
1.1.1 Detaching the Machine
1) Turn off the host machine.
2) Disconnect the machines communica-
tion cable [1] from its host machine.
F03-101-02
[3]
[8]
[4]
[6]
[1]
[7]
[5]
[2]
[1]
3-2
3) Peel up the rubber cover [2], and re-
move the two screws [3]; then, detach
the angle guide metal plate [4].
F03-101-03
4) Remove the two stop screws [5], and
remove the screw [6] equipped with a
washer.
5) Slide the machine as shown, and lift it
to detach.
F03-101-04
[2]
[4] [3]
[2]
[5]
[6]
3-3
1.1.2 Removing the Front Cover
1) Open the feeder cover [1], and remove
the mounting screw [2].
F03-101-05
2) Remove the two mounting screws [3],
and detach the front cover [4] as shown.
F03-101-06
1.1.3 Removing the Rear Cover
1) Open the feeder cover, and remove the
mounting screw [1].
F03-101-07
[1]
[2]
[3]
[4]
[1]
3-4
2) Lift the original pickup tray, and re-
move the mounting screw [2]; then, de-
tach the rear cover [3].
F03-101-08
1.1.4 Removing the Feeder Cover
1) Remove the front cover.
2) Remove the mounting screw [1] and po-
sitioning pin [2]; then, detach the feeder
cover [3].
F03-101-09
1.1.5 Removing the ADF Controller Cover
1) Remove the mounting screw [1], and
detach the controller cover [2].
F03-101-10
[2]
[3]
[2]
[3]
[1]
[1]
[2]
3-5
1.1.6 Removing the Inside Cover
1) Open the feeder cover.
and slide the inside cover [2] to the
right to detach.
F03-101-11
1.1.7 Removing the Left Lower Cover
1) Open the ADF.
2) Remove the front cover and the rear
cover.
and detach the left lower cover [2].
F03-101-12
1.1.8 Removing the Original Delivery Assembly
1) Remove the front cover and the rear
cover.
2) Remove the three mounting screws [1]
from the front of the machine.
F03-101-13
[1]
[2]
[1]
[2]
[1]
[1]
3-6
3) Open the original pickup tray, and re-
move the two mounting screws [2].
F03-101-14
4) Remove the two mounting screws [3]
from the back of the machine.
F03-101-15
5) Open the machine, and slide the origi-
nal delivery assembly [4] as shown to
detach.
F03-101-16
[2]
[3]
[3]
[4]
3-7
2 Drive System
2.1 Drive Assembly
2.1.1 Removing Pickup Motor
1) Remove the rear cover.
2) Disconnect the connector [1].
3) Remove the two screws [2], and detach
the pickup motor [3].
F03-201-01
2.1.2 Removing the Feed Motor
It is very important to note the differences
in procedure whenever you must replace the
feed motor and its timing belt:
When using the same feed motor and its
timing belt.
When using a new feed motor and its
timing belt.
a. If you are using the same feed motor
and its timing belt,
and detach the feed motor [3] and the
timing belt [4].
F03-201-02
When mounting the feed motor,
be sure to attach the timing belt
[4] on the pulley [5] of the mo-
tor correctly.
[1]
[2]
[2]
[3]
[2]
[4]
[1]
[3]
[5]
3-8
b. If you are using a new feed motor and
its timing belt,
3) Remove the two tension springs [2].
4) Loosen the two mounting screws [3],
and slide the adjusting plate [4] down.
F03-201-03
and detach the feed motor [6] and the
timing belt [7].
When mounting the tension
spring [2], be sure to tighten the
mounting screw [3] while keep-
ing the mounting screws [3] on
the adjusting plate [4] loose.
F03-201-04
[3]
[2]
[4]
[1]
[5]
[7]
[6]
3-9
2.1.3 Removing the Delivery Reversal Motor
2) Disconnect the connector [1], and free
the harness from the guide [2].
and detach the feed motor [4].
When attaching the delivery re-
versal motor, make sure that the
gear of the motor is engaged
with the transmission gear.
F03-201-05
2.1.4 Removing the Drive Unit
1) Remove the rear cover and the inside
cover.
2) Remove the faston [1], and disconnect
the three connectors [2].
3) Remove the five reuse bands [3], and
free the harness from the locking sup-
port [4].
F03-201-06
[1]
[3]
[3]
[4]
[2]
[1]
[2]
[2]
[3]
[3]
[4]
3-10
4) Remove the six mounting screws [5].
5) Free the harness from the wire saddle
[6]; then, detach the drive unit [7].
F03-201-07
When mounting the drive unit,
be sure that the spring [8] and
the arm are as shown . In addi-
tion, check to make sure that the
arm [9] on the drive side is
above the pin [10].
F03-201-08
F03-201-09
[5]
[5]
[6]
[7]
[8]
[10]
[9]
[10]
3-11
3 Feed System
3.1 Feed System
3.1.1 Removing the Feed System
1) Remove the inside cover.
2) Remove the two resin E-rings [1] and
two bushings [2]; then, detach the
pickup roller unit [3].
F03-301-01
3.1.2 Removing the Pickup Roller/Feed Roller
1) Remove the pickup roller unit. (See p.
3-11.)
2) Remove the three resin E-rings [1], and
detach the pickup roller support plate
[2].
The pin [3] will come off; take
care not to lose it.
F03-301-02
[1]
[1]
[2]
[2]
[3]
[1]
[1]
[3]
[2]
3-12
3) Remove the feed roller [4].
4) Remove the resin E-ring [5], and re-
move the pickup roller [6].
Pay attention to the orientation
of the pickup roller and the feed
roller.
Be sure to mount the separation
guide [7] so that the wider side
of the plastic film [8] is toward
the feed roller.
F03-301-03
3.1.3 Removing the Separation Plate/Separation Pad
1) Remove the pickup roller unit.
and detach the separation plate [2].
F03-301-04
3) Slide the separation pad [3] as shown to
detach.
F03-301-05
[3]
[8]
[7]
[4]
[6]
[5]
[1]
[2]
[3]
3-13
3.1.4 Removing the Registration Lower Roller
1) Remove the front cover, rear cover, and
inside cover
2) Remove the drive unit. (See p. 3-9)
the pre-registration guide [2].
F03-301-06
4) Holding it as shown, free the front of
the C guide [3], and slide the rear from
the shaft to detach.
F03-301-07
[1]
[2]
[3]
3-14
move the bushing [5].
F03-301-08
move the gear [7] and the bushing [8].
7) Remove the registration lower roller [9].
F03-301-09
[4]
[5]
[6]
[7]
[8]
[9]
3-15
3.1.5 Removing the Registration Upper Roller
1) Remove the front cover and the feeder
cover.
and detach the cover [2].
F03-301-10
detach the support plate [4]; then, de-
tach the registration upper roller [5].
F03-301-11
[1]
[2]
[5]
[3]
[4]
3-16
3.1.6 Removing the Registration Roller 2
1) Remove the front cover and the feeder
cover.
F03-301-12
3) Remove the mounting screw [3] and the
support plate [4]; then, detach the regis-
tration roller 2 [5].
F03-301-13
[1]
[2]
[5]
[3]
[4]
3-17
3.1.7 Removing the Feed Large Roller
1) Open the machine, and remove the front
cover, rear cover, and left lower cover.
and detach the platen guide [2].
3) Detach the machine from its host ma-
chine.
Be sure to detach the machine
from its host machine before
starting the following steps.
F03-301-14
4) Remove the C guide.
6) Remove the four mounting screws [3],
and detach the feed motor unit [4].
F03-301-15
[1]
[2]
[3]
[3]
[4]
3-18
7) Remove the six mounting screws [5],
and detach the hinge assembly [6].
F03-301-16
8) Remove the resin E-ring [7] at the front
and the bearing [8].
F03-301-17
[5]
[6]
[8]
[7]
3-19
9) Remove the resin E-ring [9] at the rear,
and slide the gear [10] to detach the
bushing [11]; then, lift the shaft some-
what to detach the gear [10].
10) Remove the feed large roller [12].
F03-301-18
3.1.8 Removing the Delivery Upper Reversal Roller
inside cover.
and detach the pre-registration guide
[2].
F03-301-19
[9]
[10]
[11]
[12]
[1]
[2]
3-20
4) Remove the C guide [3].
F03-301-20
move the busing [5].
F03-301-21
[3]
[4]
[5]
3-21
6) Remove the hook, and detach the gear
[6].
7) Remove the resin E-ring [7] and the
bushing [8].
8) Remove the delivery upper reversing
roller [9].
F03-301-22
original delivery assembly.
2) Open the stopper [1], and detach the
lead roll 2 [2].
F03-301-23
[6]
[9]
[7]
[8]
[1]
[2]
3-22
3.1.10 Removing the Delivery Lower Reversing Roller
delivery assembly.
2) Open the stopper [1], and detach the de-
livery lower reversing roller [2].
F03-301-24
left lower cover.
2) Open the feeder cover; then, remove the
resin E-ring [1], arm [2], and bushing
[3].
F03-301-25
[1]
[2]
[2]
[3]
[1]
3-23
3) Remove the resin E-ring [4] and the
bushing [5].
4) Remove the bushing [6], and detach the
lead roll 1 unit [7].
F03-301-26
5) Open the stopper [8], and detach the
lead roll 1 [9].
F03-301-27
[4]
[5]
[6]
[7]
[7]
[8]
[9]
3-24
3.1.12 Replacing the C Guide Sheet
1) Open the feeder cover, and detach the C
guide. (See p. 3-13)
2) Peel off the C guide sheet [1], and clean
the area with lint-free paper moistened
with alcohol.
3) Attach the new C guide sheet [2] as
shown on the right.
When attaching it, be sure to
butt both its vertical and hori-
zontal sides against the stops.
F03-301-28
[1]
[2]
3-25
4 Electrical System
4.1 Electrical System
4.1.1 ADF Controller PCB
2) Disconnect all connectors from the ADF
controller PCB; then, free the harness
[2] from the locking support [1].
F03-401-01
4) Remove the mounting screw [4]; then,
push the locking support [5] to detach
the front side of the ADF controller
PCB [6].
F03-401-02
[1]
[2]
[3]
[4]
[5]
[6]
3-26
5) Shift the ADF controller PCB [6] in the
direction of the arrow to detach.
F03-401-03
4.1.2 Removing the Delivery Reversal Sensor
1) Open the feed cover.
2) Remove the screw [1] and the stepped
screw [2], and detach the C guide [3].
F03-401-04
[6]
[1]
[2]
[3]
3-27
F03-401-05
disconnect the connector [7]; then, de-
tach the delivery reversal sensor [8].
F03-401-06
[4]
[5]
[6]
[7]
[8]
3-28
4.1.3 Removing the Read Sensor
1) Remove the left lower cover.
2) Disconnect the connector [1], and re-
move the hook [2]; then, detach the
guide [3].
3) Remove the mounting screws [4], and
disconnect the connector [5]; then, de-
tach the read sensor [6].
F03-401-07
4.1.4 Removing the Post-Separation Sensor
move the mounting screw [2]; then, de-
tach the post-separation sensor [3].
F03-401-08
[1]
[2]
[3]
[4]
[5]
[6]
[2]
[3]
[1]
3-29
4.1.5 Removing the Cooling Fan
2) Disconnect the connector [1] from J11
of the ADF controller PCB; then, free
the harness from the harness guide [2].
and detach the cooling fan [4].
Be user to orient the cooling fan
so that the marking on it (indi-
cating the direction of current)
matches the marking on the
machine's side metal plate.
F03-401-09
4.1.6 Removing the Locking Solenoid
1) Remove the front cover.
2) Disconnect the connector [1], and de-
tach the two reuse bands [2].
and detach the hook [4] of the arm.
4) Detach the locking solenoid [5].
The parallel pin [6] will come
off when the locking solenoid is
detached; take care not to lose
it.
F03-401-10
[1]
[2]
[3]
[4]
[1]
[2]
[2]
[3]
[4]
[5]
[6]
3-30
4.1.7 Removing the Pickup Clutch
1) Remove the rear cover and the inside
cover.
2) Disconnect the connector [1], and de-
tach the harness from the locking sup-
port [2].
and detach the bushing [4] and the
mounting base [5].
F03-401-11
4) Remove the stopper [6].
5) Remove the bushing [7], and detach the
clutch [8].
Memo
When installing the pickup
clutch, may be made more eas-
ily to install it after removing
the pick up roler unit.
F03-401-12
After mounting it, check to
make sure that the arm [9] of
the pickup clutch is above the
pin [10].
F03-401-13
[1] [2]
[3]
[3]
[4] [5]
[6]
[7]
[8]
[9]
[10]
3-31
4.1.8 Removing the Open/Close Switch
3) Remove the faston [1].
detach the open/close switch [3].
F03-401-14
4.1.9 Removing the Original Width Volume
1) Lift the original pickup tray.
2) Remove the three mounting screws [1],
F03-401-15
[1]
[2]
[3]
[1]
[2]
3-32
3) Disconnect the three connectors [3], and
free the harness [4] from the harness
guide.
and detach the original width volume
[6].
F03-401-16
[ Mounting the Original Width Volume ]
1) Fully spread the side guide [1].
2) Turn the gear [2] counterclockwise
(viewing from the gear), and mount the
volume so that the two arrows [3]
match.
F03-401-17
[5]
[5]
[3]
[3] [4]
[6]
[1]
[1]
[2]
[3]
[3]
CHAPTER 4
MAINTENANCE AND INSPECTION
4-1
1 Periodically Replaced Parts
The machine does not have parts that must be replaced on a periodical basis.
2 Durables
Some parts of the machine may require replacement once or more because of wear or
damage. Replace them as needed while referring to the table of estimated lives (expressed in
terms of the numbers of originals picked up, which may be checked in the host machine's
service mode).
As of June 2000
No.
1
2
3
4
5
Part name
Pickup roller
Feed roller
Separation pad
Separation plate
Dust-collecting
tape (large)
Dust-collecting
tape (small)
Dust-collecting
tape (upper)
Part No.
FC3-0722
FC3-0607
FF3-3983
FF3-3984
FC3-0787
FC3-0788
FC3-0799
Q'ty
1
1
1
1
1
1
1
Estimated
life
80,000
80,000
80,000
80,000
80,000
80,000
80,000
Remarks
Use the host machine's service mode
to find out how much each part has
been used.
COPIER>COUNTER>DRBL-2>
DF-PU-RL: pickup roller
DF-FD-RL: feed roller
DF-SP-PD: separation pad
DF-SP-PL: separation plate
LNT-TAPE: dust-collecting tape
T04-201-01
The values in the above table are estimates only and are subject to change
based on future data.
4-2
80,000 or
6 mo.
3 Scheduled Servicing Chart
Do not use solvents or oils other than those indicated. Adhesion of paper
lint or dust to the rollers or scarpers can cause black lines in the images. Be
sure that cleaning is thorough.
*Including plastic film.
T04-301-01
160,000
or 1 yr.
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Part name
Copyboard glass
Copyboard glass retainer
White plate (copyboard cover)
Platen guide*
Post-separation sensor
Read sensor
Delivery reversal sensor
Upper registration roller
Lower registration roller
Registration roll 2
Large feed roller
Feed roll 1
Feed roll 2
Upper delivery reversing roller
Lower delivery reversing roller
Pickup roller
Separation pad
Feed roller
Separation plate
Registration roller scraper
Original pickup tray
Pre-registration guide*
C guide*
Reversing guide*
Delivery guide*
Original delivery assembly
Reversal left guide plastic film
Left cover plastic film
Dust-collecting tape (large,
small, upper)
Height adjusting member (check
for contact and adjustment)
Maintenance interval Remarks
Reader unit
Use the host machine's
service mode to find out
how much each part has
been used.
COPIER>COUNTER
>FEEDER>FEED
: Clean : Replace : Lubricate : Adjust : Inspect
4-3
The following shows the arrangement of parts selected for scheduled servicing:
F04-301-01
F04-301-02
[8] [9] [7] [6] [16] [25]
[26][10] [13]
[17]
[12] [24]
[14] [19]
[11]
[15] [18] [18]
S3
S2
S1
S3
[21]
[22]
[2]
[4]
[20]
[1]
[3]
[27]
[23]
[24]
[27]
[27]
[5]
4-4
4 Cleaning
4.1 Parts of the Reader Assembly
4.1.1 Copyboard Glass
1) Wipe the copyboard glass [1] with a
cloth moistened with water or alcohol;
then, dry wipe it.
4.1.2 Copyboard Glass Retainer
1) Wipe the copyboard glass retainer [2]
with a cloth moistened with water or
alcohol; then, dry wipe it.
F04-401-01
4.2 Parts of the ADF
4.2.1 Platen Guide
1) Wipe the platen guide (including the
plastic film) [1] with a cloth moistened
with water or alcohol; then, dry wipe it.
4.2.2 White Plate (copyboard cover)
1) Wipe the white plate [2] with a cloth
moistened with water or alcohol; then,
dry wipe it.
F04-402-01
[1]
[2]
[1]
[2]
4-5
4.3 Sensors
4.3.1 Delivery Reversal Sensor
1) Open the feeder cover and the C guide.
screw [2]; then, detach the reversal
guide [3].
F04-403-01
the cover [5].
F04-403-02
4) Clean the delivery reversal sensor [6]
and the reflecting plastic film [7] on the
guide side with the blower brush.
F04-403-03
[1] [2]
[3]
[4]
[5]
[6]
[7]
4-6
4.3.2 Read Sensor
left lower cover.
move the hook [2]; then, detach the
guide [3].
3) Remove the screw [4], and clean he
read sensor [5] with the blower brush.
F04-403-04
4) Clean he reflecting plastic film [7] with
the blower brush.
F04-403-05
4.3.3 Post-Separation Sensor
3) Remove the screw [1], and clean the
post-separation sensor [2] with the
blower brush.
F04-403-06
[1]
[2]
[3]
[4]
[5]
[6]
[2]
[1]
4-7
4.4 Rollers and Guides
4.4.1 Original Pickup Tray
1) Clean the original pickup tray [1] with
lint-free paper moistened with alcohol.
F04-404-01
4.4.2 Pickup Roller and Feed Roller
1) Open the feed cover, and take out the
inside cover.
2) Clean the pickup roller [1] and the feed
roller [2] with lint-free paper moistened
with alcohol.
F04-404-02
4.4.3 Separation Pad and Separation Plate
1) Take out the pickup roller unit.
2) Clean the separation pad [1] and the
separation plate [2] with lint-free paper
moistened with alcohol.
F04-404-03
[1]
[1]
[2]
[1]
[2]
4-8
4.4.4 Upper Registration Roller and Registration Roller 2
1) Open the feeder cover, and remove the
two screws [1]; then, detach the cover
[2].
F04-404-04
2) Clean the upper registration roller [3],
registration roller 2 [4], and the cover
removed in step 2) with lint-free paper
F04-404-05
3) Attach the cover [2].
F04-404-06
[1]
[2]
[3]
[4]
[5]
[5]
4-9
4.4.5 Pre-Registration Guide, C Guide, Lower Registration Roller, Upper
Delivery Reversing Roller
1) Open the feeder cover, and clean the
pre-registration guide [1] (including the
sheet) with lint-free paper moistened
with alcohol.
F04-404-07
2) Clean the top and bottom faces of the C
guide 2 [2] where paper comes into
contact and the reflecting plastic film
[3].
3) Take out the pre-registration guide [1]
and the C guide [2].
F04-404-08
[1]
[2]
[3]
4-10
4) By moving the shaft [6], clean the lower
registration roller [4] and the upper de-
livery reversing roller [5] with lint-free
paper moistened with alcohol.
5) Mount the pre-registration guide [1] and
the C guide [2].
F04-404-09
4.4.6 Reversing Guide, Large Feed Roller, Delivery Guide, and Feed Roll 2
screw [2], and detach the reversing
guide [3].
2) Clean the face of the reversing guide [3]
where paper comes into contact and the
plastic film with lint-free paper moist-
ened with alcohol.
F04-404-10
3) While turning the jam removal lever [4],
clean the large feed roller [5] with lint-
free paper moistened with alcohol.
4) Clean the delivery guide (including the
plastic film) [6] with lint-free paper
F04-404-11
[1] [2]
[3]
[4]
[5]
[6]
[6]
[4]
[5]
4-11
5) Wrap the tip of the screwdriver with
lint-free paper moistened with alcohol;
then, clean the feed roll 2 [7] by turning
the jam removal lever [4].
F04-404-12
4.4.7 Feed Roll 1
lower cover.
2) Clean the plastic film [1] of the left
lower cover with lint-free paper moist-
ened with alcohol.
F04-404-13
3) Clean the feed roll 1 [2] with lint-free
4) Remove the platen guide, and clean the
guide and the plastic film [3] with lint-
free paper moistened with alcohol.
F04-404-14
[4]
[7]
[1]
[2]
[3]
4-12
5) Clean the reversing left guide plastic
film [4] with lint-free paper moistened
with alcohol.
6) Mount the reversing guide, platen
guide, left lower cover, front cover, and
rear cover.
F04-404-15
4.4.8 Lower Delivery Reversing Roller and Original Delivery Assembly
1) Open the original pickup tray.
2) Clean the delivery lower reversing roller
[1] and the original delivery assembly
[2] with lint-free paper moistened with
alcohol.
F04-404-16
[4]
[1]
[2]
4-13
5 Replacement
5.1 Replacing the Dust-Collecting Tape (upper, large, small)
1) Remove the feeder cover.
2) Peel the dust-collecting tape (upper) [1]
from the feeder cover, and clean the
area with lint-free paper moistened with
alcohol.
F04-501-01
3) Peel the dust-collecting tape (large) [2]
and the dust tape (small) [3] from the
cover, and clean the area with lint-free
F04-501-02
[1]
[2]
[3]
4-14
4) Attach the new dust-collecting tape (up-
per) [4], and detach the backing sheet.
Be user to attach the tape by
butting it against the rib in verti-
cal direction as shown.
F04-501-03
5) Attach the new dust-collecting tapes
(large) [5] and (small) [6], and detach
the backing sheets.
Be sure to attach the dust-
colleting tape (large) [5] as
shown.
Be sure to attach the dust-col-
lecting tape (small) [6] by butt-
ing it against the rear as shown.
F04-501-04
F
l
u
s
h
[4]
F
l
u
s
h
[5]
[6]
4-15
6. Adjust
6.1 Height adjusting member (check for contact and adjust-
ment)
1) With the ADF closed, check to find out
whether the protrusion [1] at the left
front/rear is in contact with the read
glass [2].
Memo
To facilitate the work, try turn-
ing on the scanning lamp in the
host machines service mode:
COPIER>FUNCTION>MISC-
R>SCANLAMP. However, be
sure not to keep it on more than
5 min.
F04-601-01
[ If Not in Contact ]
1) If the protrusion [1] at left front/rear is
not in contact with the read glass [2],
turn the fixing screw [2] at the top of
the left hinge to make adjustments.
CC: to move down the front.
CCW: to move up the front.
F06-601-02
[1]
[2]
[2]
CHAPTER 5
TROUBLESHOOTING
5-1
1 Standards and Adjustments
1.1 Making Basic Adjustments
The machines basic adjustments must be
made in the following order:
1. Angle (opening at 90)
2. Tilt
3. ADF height
4. ADF perpendicularity
5. Angle (opening at 70)
6. Read position*1
7. Horizontal registration*2
8. Read speed*2
9. Leading edge registration*2
*1: Using the host machines service
mode.
*2: Using either the machines or the
host machines service mode.
The machines angle of opening must be
adjusted. If it is 90, go to [1.1.2].
1) Peel up the rubber cover [1], and re-
move the two mounting screws [2];
then, remove the angle guide plate [3].
F05-101-01
[1]
[3] [2]
[1]
5-2
1.1.2 Correcting the Tilt
1) Loosen the nut [1] of the rear of the left
hinge, and turn the bolt (w/ hex hole)
[2] so that the fixing member [3] is at
the marking [4].
2) Tighten the nut [1].
F5-101-02
[1]
[2]
[3]
[4]
5-3
1.1.3 Adjusting the Height of the ADF
1) With the ADF closed, check to find out
whether the protrusion [1] at the left
front/rear is in contact with the read
glass [2].
Memo
To facilitate the work, try turn-
ing on the scanning lamp in the
host machines service mode:
COPIER>FUNCTION>MISC-
R>SCANLAMP. However, be
sure not to keep it on more than
5 min.
F05-101-03
[ If Not in Contact ]
1) If the protrusion [1] at left front/rear is
not in contact with the read glass [2],
turn the fixing screw [2] at the top of
the left hinge to make adjustments.
CC: to move down the front.
CCW: to move up the front.
F05-101-04
[1]
[2]
[2]
5-4
1.1.4 Adjusting the ADF Perpendicularity
The spatial relationship between the host
machines optical system and the machines
original feed direction must be adjusted.
1) Using an A4 or LTR sheet of paper, pre-
pare a test chart as shown.
F05-101-05
2) Place the test chart on the original tray,
and make a print in Direct.
F05-101-06
Right
angle
10mm 10mm
1
0
m
m
1
0
m
m
Test chart
5-5
3) Match the test chart over the output ob-
tained in step 2), and check the angle.
A 1 mm
B 1 mm
Be sure to check the angle by
referring to the lines on the
leading edges.
F05-101-07
[ If Standards Are Not Met ]
1) Loosen the two stop screws [1] at the
front of the right hinge unit.
2) Peel up the rubber cover [2] at the rear
of the right hinge unit, and loosen the
fixing nut [3]; then, use the bolt [4] (w/
hex hole) to make adjustments.
When turning the adjusting
screw, be sure to keep the ADF
open.
3) Tighten the nut [2], and secure the bolt
(w/ hex hole) [3] in place.
4) Make a print using the test chart once
again, and check to make sure that the
image meets the standards.
A
Different
sheet
Feed
direction
Sheet obtained in step 2)
Different
sheet
Feed
direction
B
[2]
[4]
[1]
[3]
If A 1 mm, turn the bolt [3] coun-
terclockwise.
If B 1 mm, turn the bolt [3] clock-
wise.
F05-101-08
5-6
The machines angle of opening must be
correct.
1) Turn up the rubber cover [1], and mount
the angle guide plate [3] with two
mounting screws [2] while forcing it
slightly down.
F05-101-09
[1]
[3] [2]
[1]
5-7
1.1.6 Adjusting the Read Position
The host machines read position (for
stream reading) must be adjusted in relation
to the machines read position.
Adjustments may be made the following
way.
1) Press the key, 2 and 8 keys at the
same time, and key on the control
panel in sequence to start service mode.
2) Make the following selections:
COPIER>FUNCTION>INSTALL>STRD-
POS; then, execute auto adjustment.
3) End service mode.
5-8
1.1.7 Adjusting the Horizontal Registration
The horizontal registration may be ad-
justed in either of the following two ways:
By using the host machines service
mode.
By adjusting the position of the side
guide plate of the ADF pickup tray.
Memo
Adjustments may be made more
easily by using the host
machines service mode.
F05-101-10
2) Place the test chart on the original
pickup tray, and make a print in Direct.
F05-101-11
Right
angle
10mm 10mm
1
0
m
m
1
0
m
m
Test chart
5-9
3) Match the test chart over the image ob-
tained in step 2), and check to see if the
following is true:
A 1 mm
B 1 mm
F05-101-12
a. By Using the Host Machines Service
Mode
COPIER>ADJUST>ADJ-XY>ADY-Y-
DF; then, change the setting to make
adjustments.
A higher setting increases the margin A,
while decreasing the margin B.
[ Unit: 0.1 mm ]
Range of adjustments: -30 to 30
3) Make a print of the test chart once
again, and see if the image meets the
standards.
Feed
direction
A
Test chart
Feed
direction
B
Test chart
5-10
b. By Adjusting the Position of the Side
Guide Plate of the ADF Pickup Tray
1) Remove the three screws [1], and detach
the cover [2].
F05-101-13
2) Loosen the mounting screw [3], and re-
move the screw [4] from the side of the
positioning hole; then, fit it loosely in
the adjusting long hole [5].
3) Move the original width volume unit [6]
to the front or the rear to make adjust-
ments.
4) Tighten the lightly loosened screw [3]
and the screw [4] fitted in the adjusting
long hole [5].
5) Mount the cover [2].
6 ) Make a print of the test chart once
again, and check that the image meets
the standards.
[1]
[2]
If A 1 mm, move the volume unit
[6] to the front.
If B 1 mm, move the volume unit
[6] to the rear.
F05-101-14
[3] [4]
[5] [6]
5-11
1.1.8 Adjusting the Read Speed
The adjustments may be made in either of
the following two ways:
mode.
By using the ADF controller PCB
Memo
The adjustments may be made
more easily by using the host
F05-101-15
F05-101-16
Right
angle
10mm 10mm
1
0
m
m
1
0
m
m
Test chart
5-12
3) Check to see if the dimension A of the
test sheet and the dimension B of the
image obtained in step 2) are as follows:
A 1 mm
A 1 mm
F05-101-17
a. Using the Host Machines Service
Mode
FEEDER>ADJUST>LA-SPEED; then,
change the setting to make adjustments.
Each +1 will cause the read speed to in-
crease by 0.1%, making the margin A
smaller and the margin B larger.
[ Unit: 0.1% ]
Range of adjustment: -30 to 30, -3% to
+3%
Feed
direction
Test chart
A
Feed
direction
Test chart
B
5-13
again, and check to see if the image
meets the standards.
4) Shift all bits of the DIP switch (DSW1)
on the ADF controller PCB to OFF.
b. By Using the ADF Controller PCB
1) Remove the screw [1], and detach the
ADF controller cover [2].
F05-101-18
2) Set the DIP switch (SW1) on the ADF
controller PCB as shown, and press the
push switch (PSW1) to start read speed
adjustment mode.
F05-101-19
[1]
[2]
PSW1
LED4 LED2
LED3 LED1
DSW1
5-14
When the machine enters read speed ad-
justment mode, the LEDs on the ADF con-
troller PCB (F05-101-19) will indicate the
current setting as follows:
LED1 indicates the higher-order number
and LED4 indicates the lower order number
in binary notation; a LED remaining on in-
dicates a + number, while a flashing LED
indicates a - number.
In the case of the figure (F05-101-20),
-26 is indicated.
1. All LEDs remain on for 2 sec to
start indication.
2. All LEDs remain off for 1 sec.
3. The numeral in the 10s of the set-
ting is indicated for 1 sec.
4. All LEDs go out.
5. The numeral in the 1s of the set-
ting is indicated for 1 sec.
6. All LEDs remain off for 1 sec.
*If the setting is a negative value,
both 10s and 1s digits flash.
F05-101-20
:on :flashing :off
1. All LEDs remain on for 2
sec.
2. All LEDs remain off for 1
sec.
3. The numeral in the 10s of
the setting is indicated.
'-2'
sec.
5. The numeral in the 1s of
the setting is indicated:
'-6' is indicated.
sec.
5-15
3) Enter the appropriate setting of the
original feed speed using the DIP
switch (DSW1) on the ADF controller
PCB (T05-101-01).
Be sure to use binary notation, and keep
in mind that a positive number is ex-
pressed when bit 1 is off while a nega-
tive number is expressed when it is on.
The range of adjustment is 30.
Each +1 causes the speed to increase
by 0.1%.
4) Press the push switch (PSW1) to update
the setting (in response, the LEDs will
go out). If the LEDs start to flash or
turn on, enter the new setting once
again. (F05-101-21)
5) Press the push switch (PSW1) to end
speed adjustment mode.
again, and check to see that the image
meets the standards.
7) Shift all bits of the ADF controller PCB
to OFF.
:switch OFF :switch ON
Setting
+1
+2
+3
+4
+5
+6
+7
+8
+9
+10
+11
+12
+13
+14
+15
+16
+17
+18
+19
+20
+21
+22
+23
+24
+25
+26
+27
+28
+29
+30
bit
1 2 3 4 5 6 7 8
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
-11
-12
-13
-14
-15
-16
-17
-18
-19
-20
-21
-22
-23
-24
-25
-26
-27
-28
-29
-30
Setting
bit
1 2 3 4 5 6 7 8
T05-101-01
F05-101-21
:flashing :off
1. updating
successful
2. write failure
3. time-out error
5-16
1.1.9 Adjusting the Leading Edge Registration
The leading edge registration may be ad-
justed in either of the following two ways:
mode.
By using the ADF controller PCB.
Memo
The adjustments may be made
more easily by using the host
F05-101-22
F05-101-23
Right
angle
10mm 10mm
1
0
m
m
1
0
m
m
Test chart
5-17
3) Check to see if the dimension A of the
test chart and the image obtained in step
2) are as follows:
A 1 mm
B 1 mm
F05-101-24
a. By Using the Host Machines Service
Mode
FEEDER>ADJUST>DOCST; then,
change the setting to make adjustments.
Each +1 will delay the output timing of
the image leading edge signal for 0.5 mm so
that the margin A will increase and the mar-
gin B will decrease.
[ Unit: 0.5mm ]
Range of adjustment: -10 to +10, -5 to
+5 mm
Feed
direction
Test chart
A
Feed
direction
Test chart
B
5-18
again, and check to make sure that the
image meets the standards.
b. By Using the ADF Controller PCB
F05-101-25
2) Set the DIP switch (DSW1) on the ADF
push switch (PSW1) to start leading
edge registration mode.
When the machine enters leading edge
registration adjustment mode, the LEDs on
the ADF controller PCB (F05-101-26) will
indicate the current setting as follows:
LED1 indicates the higher-order number
and LED4 indicates the lower order number
in binary notation; a LED remaining on in-
dicates a + number, while a flashing LED
indicates a - number.
In the case of the figure (F05-101-20),
-26 is indicated.
[1]
[2]
PSW1
LED4 LED2
LED3 LED1
DSW1
F05-101-26
5-19
3) Enter the appropriate setting of the lead-
ing edge adjustment setting using the
DIP switch (DSW1) on the ADF con-
troller PCB (T05-101-02).
Be sure to use binary notation, and keep
in mind that a positive number is ex-
pressed when bit 1 is off while a nega-
tive number is expressed when it is on.
The range of adjustment is 10.
Each +1 delays the output timing of
the image leading edge signal for 0.5
mm.
T05-101-02
4) Press the push switch (PSW1) to update
the setting. (LEDs will go out to indi-
cate that the setting has been updated.)
If the LEDs flash or turn on, enter the
new setting once again. (F05-101-27)
leading edge registration adjustment
mode.
again, and check to see that the image
meets standards.
7) Shift all bits of the DIP switch (DSW1)
of the ADF controller PCB to OFF.
Setting
+1
+2
+3
+4
+5
+6
+7
+8
+9
+10
bit
1 2 3 4 5 6 7 8
-1
-2
-3
-4
-5
-6
-7
-8
-9
-10
Setting
bit
1 2 3 4 5 6 7 8
:switch OFF :switch ON
F05-101-27
:flashes :off
(at intervals of 80 msec)
1. updating
successful
2. write error
3. time-out error
5-20
1.2 Making Adjustments After Replacing Major Parts
1.2.1 Outline
Major parts Adjustments Page
ADF controller PCB [1] Read speed P.5-11
[2] Leading edge registration P.5-16
[3] Sensor output P.5-20
[4] Tray width volume P.5-23
Delivery reversal sensor (S1) [1] Sensor output P.5-20
Read sensor (S2) [1] Sensor output P.5-20
Post-separation sensor (S3) [1] Sensor output P.5-20
Original width detecting volume (VR) [1] Tray width volume P.5-23
T05-102-01
1.2.2 Adjusting the Sensor Output
Perform the adjustment whenever any of the following parts has been replaced:
ADF controller PCB
Delivery reversal sensor (S1)
Read sensor (S2)
If you have replaced any of the above sensors (S1, S2, S3), be sure to clean
the reflecting plastic sheet before making adjustments (p. 4-5).
5-21
The adjustments may be made in either of
the following two ways:
mode.
By using the ADF controller PCB.
1. By Using the Host Machines Service
Mode
FEEDER>FUNCTION>SENS-INT,
and execute sensor output adjustment.
3) End service mode.
2. By Using the ADF Controller PCB
F05-102-01
controller PCB as shown.
F05-102-02
[1]
[2]
PSW1
LED4 LED2
LED3 LED1
DSW1
5-22
3) Press the push switch (PSW1) on the
ADF controller PCB.
The LEDs indicate adjustment in the
following order: post-separation sensor
a read sensor a delivery reversal sensor.
The LEDs representing each sensor
being adjusted flash to indicate the
progress of adjustment.
For the post-separation sensor, LED1
flashes at intervals of 250 msec.
For the read sensor, LED2 flashes at in-
tervals of 250 msec.
For the delivery reversal sensor, LED3
When adjustments end successfully,
LED4 turns on.
If adjustments fail, LED4 turns off, and
the LEDs representing the sensor in ques-
tion flash.
The results after adjustment are as shown
in T05-102-02.
[ If Adjustments End in Error ]
Check and, if necessary, replace the sen-
sor indicated.
4) After adjustment, press the push switch
(PSW1) on the ADF controller PCB
once again to end sensor adjustment
mode; then, shift all bits of the DIP
switch (DSW1) to OFF.
5) Fit the screw [1], and mount the ADF
controller cover [2].
T05-102-02
: On : Flash : Off
State LED1 LED2 LED3 LED4
EEPROM error
Post-separation
sensor lower limit
error
Read sensor
upper limit error
Read sensor
lower limit error
Delivery sensor
upper limit error
Delivery sensor
lower limit error
Post-separation
sensor upper limit
error
Success
5-23
1.2.3 Tray Width Volume Adjustment Mode
The adjustment must be performed when-
ever any of the following has been replaced:
ADF controller PCB
[ Making Adjustments ]
F05-102-04
push switch (PSW1) to start tray width
volume adjustment mode.
For AB configuration, use 1; for Inch
configuration, 2; for AB/Inch configuration,
either 1 or 2.
3) See that LED2 for AB configuration or
LED4 for Inch configuration has started
to flash to indicate the start of tray
width volume adjustment mode.
4) Place the following on the original
pickup tray, and press the push switch
(PSW1):
For AB configuration, A3 or A4.
For Inch configuration, 11x17 or LTR.
F05-102-05
[1]
[2]
1. AB
configuration
2. Inch
configuration
PSW1
LED4 LED2
LED3 LED1
DSW1
5-24
5) Press the push switch (PSW1) so that
LED3 for AB configuration or LED1
for Inch configuration starts to flash.
6) Place the following on the original
pickup tray, and adjust the slide; then,
press the push switch (PSW1):
For AB configuration, A5R.
For Inch configuration, LTRR or
STMT.
7) See that the LED turns off to indicate
that the adjustment ended successfully.
Press the push switch (PSW1) to end
tray width volume adjustment mode.
F05-102-06 for the results of adjustment.
ADF controller PCB once again to end
tray width volume adjustment mode.
[ If Results Are in Error ]
Check and, as necessary, replace the
original width volume.
9) After adjustment, press the push switch
(PSW1) on the ADF controller PCB to
end tray width volume adjustment
10) Fit the screw [1], and attach the ADF
:flashes :off
1. updating successful
2. EEPROM
write failure
3. EEPROM
time-out error
4. input AD value error
F05-102-06
5-25
1.3 Display
T05-103-01
1.3.1 Sensor Check Mode
F05-103-01
controller PCB to suit the mode to use
(F05-103-02), and press the push switch
(PSW1) to start sensor check mode.
F05-103-02
Item
Sensor check mode 1
Sensor check mode 2
Sensor check mode 3
Description
Indicates the presence/absence of paper over the post-
separation sensor, registration 1 sensor, read sensor, and
delivery reversal sensor.
Indicates the presence/absence of paper over the original
set sensor, large/small identification sensor, A4R/LTRR
identification sensor, and ADF open/closed sensor.
Indicates the state (on/off) of the cover open switch.
Page
P.5-25
P.5-25
P.5-25
[1]
[2]
Sensor check mode 1
Sensor check mode 2
Sensor check mode 3
PSW1
LED4 LED2
LED3 LED1
DSW1
5-26
3) In mode 1/2, LEDs 1 through 4 on the
ADF controller PCB indicate the pres-
ence of paper over the sensors. The
LEDs turn on in response to paper.
In mode, 3, the LEDs turn on when the
cover switch (SW1) is off.
T05-103-02 shows the correspondence
between LEDs and sensors for each
mode.
4) Check the display, and press the push
switch (PSW1) on the ADF controller
PCB once again to end sensor check
5) Fit the screw [1], and mount the ADF
Mode 1
Mode 2
Mode 3
LED
LED1
LED2
LED3
LED4
LED1
LED2
LED3
LED4
LED4
Sensor
Delivery reversal sensor
(S1)
Read sensor (S2)
Registration 1 sensor
(PI1)
Post-separation sensor
(S3)
ADF open/closed sensor
(PI2)
A4R/LTR identification
sensor (PI4)
Large/small identification
sensor (PI3)
Originals set sensor (PI5)
Cover switch (SW1)
T05-103-02
5-27
1.4 Others
Item Description Page
Initialization of EEPROM Executes initialization of the EEPROM. P.5-27
T05-104-01
1.4.1 Clearing the EEPROM
F05-104-01
controller PCB as shown.
ADF controller PCB to start initializa-
tion.
F05-104-02
[1]
[2]
PSW1
LED4 LED2
LED3 LED1
DSW1
5-28
4) See that the LEDs have gone out to in-
dicate that the initialization was suc-
cessful. If they flash or remain on, enter
the setting once again. (F05-104-03)
EEPROM initialization mode; then,
shift all bits of the DIP switch (DSW1)
to OFF.
6) Fit the screw [1], and attach the ADF
F05-104-03
:flashes :off
1. updating
successful
2. write failure
3. time-out error
5-29
2 Troubleshooting
2.1 Troubleshooting Malfunction
2.1.1 E412
Foreign object
1)Is there a foreign object that prevents the rotation of the cooling fan?
YES: Remove the foreign object.
Connector
2)Is the connector (J11) on the ADF controller PCB connected firmly?
NO: Connect it securely.
Cooling fan (FM1), ADF controller PCB
3)Try replacing the cooling fan (FM1). Is the problem corrected?
YES: End.
NO: Replace the ADF controller PCB.
2.1.2 E420
ADF controller PCB
1)Replace the ADF controller PCB.
2.1.3 E421
ADF controller PCB
1)Replace the ADF controller PCB.
5-30
2.1.4 E422
Communication cable
1)Is the cable between host machine and the machine connected normally?
NO: Connect it properly.
Connector
2)Is the connector (J1) on the ADF controller PCB connected normally?
NO: Connect it normally.
Cable, ADF controller PCB
3)Is the cable from the connector (J1) on the ADF controller PCB to the
communication cable normal?
NO: Correct the cable.
YES: Replace the ADF controller PCB.
2.1.5 The print image has black lines in sub scanning direction.
Reading glass (foreign matter)
1)Clean as instructed. (p. 4-4)
5-31
3 Arrangement of Electrical Parts
3.1 Sensors
F05-301-01
Symbol Name Notation Description
Photo interrupter PI1 Registration 1 sensor
PI2 ADF open/closed sensor
PI3 Large/small identification sensor
PI4 A4R/LTRR identification sensor
PI5 Original set sensor
Reflecting type sensor S1 Delivery reversal sensor
S2 Read sensor
S3 Post-separation sensor
Original LED U2 Indicates the presence/absence of an
original
T05-301-01
PI3
PI4
PI5
PI1
S3
PI2
S1
S2
U2
5-32
3.2 Motors, Clutches, Solenoids, PCBs, and Others
F05-302-01
Symbol Name Notation Description
Motor M1 Pickup motor
M2 Feed motor
M3 Delivery reversal motor
Clutch CL1 Pickup clutch
Solenoid SL2 Locking solenoid
Cooling fan FM1 Cools the ADF controller PCB
ADF controller PCB [1] Controls the ADF
Original width volume VR1 Detects the width of an original
T05-302-01
FM1
SL2
VR1
M3
M1
SW1
CL1
[1]
M2
M
SL
CL
5-33
4 Light-Emitting Diodes (LED), Check Pins, and
Switches by PCB
Of the LEDs and check pins used in the machine, those needed when servicing the ma-
chine in the field are discussed.
Those check pins not listed in the tables are for use at the factory only, and
require special tools and high accuracy. Do not touch them in the field.
4.1 ADF Controller PCB
Leakage current flows in some LEDs, causing them to emit dim light when they are off.
This is a normal condition, and must be kept in mind.
4.1.1 Arrangement of the Parts
F05-401-01
CB1
J1
J3
J4
J11
J5
J
6
J
7
J
1
2
J
1
0
J
8
J
2
PSW1
LED4 LED2
LED3
LED1
IC3
J9
2 1
7 1 1 10 1 3 1 6
9
1
1
8
4
1
1 7
1
1
8
1
3
5
DSW1
5-34
4.1.2 List of the DIP Switch Functions
The DIP switch (DSW1) on the ADF controller PCB have the following functions:
Function
Normal operation
Operation check
Setting Description
Simulate normal operation.
Single-Sided Operation
A press on the push switch (PSW1) on the ADF
controller PCB moves the original.
Singe-Sided Intermittent Operation (read wait posi-
tion stop)
A press on push switch (PSW1) on the ADF con-
troller PCB stops and moves the original at read
wait position.
Signal-Sided Intermittent Operation (read wait po-
sition stop)
A press on the push switch on the ADF controller
PCB stops and moves the original at read position.
Double-Sided Operation (face a back)
A press on the push switch (PSW1) after pressing
the push switch (PSW1) on the ADF controller
PCB moves the original.
Double-Sided Intermittent Operation (read wait po-
sition stop)
PCB stops the original at read stop wait position.
Double-Sided Operation (back a face)
A press on the push switch (PSW1) after pressing
the push switch (PSW1) on the ADF controller
PCB moves the original.
Double-Sided Intermittent Operation (read wait po-
sition stop)
controller PCB stops the original at read wait posi-
tion.
T05-401-01
5-35
Function
Operation check
Setting Description
Cleaning the Registration Roller
A press on the push switch of the ADF controller
PCB will cause all LEDs to flash. Place 10 sheets
of paper on the original pickup tray, and shift all
bits of the DIP switch (DSW1) to OFF, and press
the push switch (PSW1) to start pickup operation.
Thereafter, the number of sheets which have been
picked up will be indicated by means of the LEDs;
press the push switch (PSW1) to end the operation.
Motor/Solenoid/Fan/Clutch Drive
controller PCB drives the following in sequence;
the operation ends automatically.
Pickup motor (M1)
Feed motor (M2)
Delivery reversal motor (M3)
Locking solenoid (SL2)
Cooling fan (FM1)
Pickup clutch (CL1)
Sensor Check Operation 1
controller PCB causes the following LEDs (1
through 4) to turn on/off to indicate appropriate
sensors:
LED1 post-separation sensor (S3)
LED2 registration 1 sensor (PI1)
LED3 read sensor (S2)
LED4 delivery reversal sensor (S1)
Sensor check operation 2
controller PCB causes the following LEDs (1
through 4) to turn on/off to indicate appropriate
sensors:
LED1 ADF open/closed sensor (PI2)
LED2 A4R/LTRR identification sensor
(PI4)
LED3 large/small identification sensor
(PI3)
LED4 original set sensor (PI5)
T05-401-03
5-36
Function
Operation check
Setting Description
Cover Open Switch (SW1) Check Operation 3
controller PCB causes LED4 to turn on/off to indi-
cate the cover open switch (SW1).
LED4 cover open switch (SW1)
T05-401-03
5-37
Function
Adjustment
Setting Description
Read Speed Set
controller PCB starts the operation for setting by
the DIP switch. After adjustment, press the push
switch (PSW1) to store the new setting.
read speed (mm/sec) = DSW setting x 5
Post-Separation Sensor (S1) Adjustment
controller PCB starts the operation; the operation
ends automatically.
(For details, see p. 5-20.)
Read Sensor (S2)
PCB starts the operation; the operation ends auto-
matically.
Delivery Reversal Sensor (S3)
matically.
Auto Adjustment of All Sensors (S1, S2, S3)
matically.
Leading Edge Registration Adjustment
A press on the push switch (PsW1) on the ADF
controller PCB causes the LEDs to indicate the cur-
rent setting. Use the DIP switch (DSW1) to make
adjustments. Thereafter, press the push switch
(PSW1) to enter the new setting.
T05-401-04
5-38
Function
Adjustment
Others
Setting Description
Read Speed Adjustments
Press the push switch (PSW1) on the ADF control-
ler PCB to cause the LEDs to indicate the current
setting. Use the DIP switch (DSW1) to make ad-
justments. Thereafter, press the push switch
(PSW1) to store the new setting.
Tray Width Volume Adjustment (AB configuration)
Press the push switch (PSW1) on the ADF control
PCB to cause LED4 to flash. Place an A3 original
on the original pickup tray, adjust the slide guide,
and press the push switch (PSW1) to cause LED3
to flash. Then, place an A5R original on the tray,
adjust the slide guide, and press the push switch
(PSW1) so that the operation will end automati-
cally after adjustment.
Tray Width Volume Adjustment (AB configuration)
Press the push switch (PSW1) on the ADF control
PCB to cause LED4 to flash. Place an 11 x 17
original on the original pickup tray, adjust the slide
guide, and press the push switch (PSW1) to cause
LED3 to flash. Then, place an LTRR original on
the tray, adjust the slide guide, and press the push
switch (PSW1) so that the operation will end auto-
matically after adjustment.
EEPROM Initialization Mode
Press the push switch (PSW1) to start initialization.
At the end, LEDs will turn on.
T05-401-05
5-39
4.2 Original set LED PCB
F05-402-01
J27
1 2
LED1
5-40
5 Self Diagnosis
5.1 Outline
The CPU on the machines ADF controller PCB is equipped with a mechanism to run self
diagnosis. If it detects a fault, it will indicate the fact by the LEDs on the ADF controller
PCB, and send a code to the host machine to indicate the nature of the fault.
The data may be any of three types, and the nature of the error may be checked by refer-
ring to the Original Set indicator or the LEDs on the ADF controller PCB. Normally, LED4
Error Original set indicator LEDs
Alarm Flashes at intervals of 240 msec Flashes at intervals of 240 msec.
For details, see p. 5-41
Jam Flashes at intervals of 160 msec Flashes at internals of 160 msec.
For details, see p. 2-38.
Error Flashes at intervals of 80 msec Flashes at intervals of 80 msec.
For details, see p. 5-42.
T05-501-01
Alarms and jams may be checked using the host machines service mode. When there is
an error, the host machines display will indicate an error code.
F05-501-01
See jam code F05- and later.
'1' indicates the presence of
a jam in the machine.
5-41
T05-502-01
5.3 Jams
For the nature of each jam, see 3. Jams in Chapter 2 (p. 2-38).
Code
03xx
11xx
13xx
LED Nature of error
The post-1st original
separation sensor has de-
tected a delay jam.
The 1st original registra-
tion 1 sensor has detected
a delay jam.
At time of jam recovery,
the tray has run out of
originals before as many
originals as must be re-
covered have been fed.
The read sensor is off af-
ter the advance original
has been moved to read
position.
Machine
operation
Stops opera-
tion, and
flashes the
Original Set
indicator.
Stops opera-
tion, and
flashes the
Original Set
indicator.
Stops opera-
tion, and
flashes the
Original Set
indicator.
Host ma-
chine op-
eration
Stops.
Stops.
Stops.
Resetting
Remove the
original, and
place it again.
Place them
once again as
they were ini-
tially.
Remove the
originals, and
place them
once again.
5.2 Alarm
An alarm code may be either of the following two:
Code indicated in the host machines service mode.
Code indicated by the LEDs on the ADF controller PCB.
: off : flashing (at intervals of 240 msec)
5-42
5.4 Errors
The nature of an error is indicated as follows:
By the host machines message display.
By the LEDs on the ADF controller PCB (at intervals of 80 msec).
: off : flashing(at intervals of 80 msec)
Display LEDs
-
Main cause The post-separation sensor (S3) is faulty.
Detection The upper limit of the D/A output of the sensor is higher than specified.
-
Main cause The post-separation sensor (S3) is faulty.
Detection The lower limit of the D/A output of the sensor is lower than specified.
-
Main cause The read sensor (S2) is faulty.
Detection The upper limit of the D/A output of the sensor is higher than specified.
-
Main cause The read sensor (S2) is faulty.
Detection The upper limit of the D/A output of the sensor is lower than specified.
-
Main cause The delivery reversal sensor (S1) is faulty.
Detection The lower limit of the D/A output of the sensor is higher than specified.
-
Main cause The delivery reversal sensor (S1) is faulty.
Detection The lower limit of the D/A output of the sensor is lower than specified.
5-43
E412
Main cause The cooling fan (FM1) is faulty.
The ADF controller PCB is faulty.
Detection The lock signal (FMLCK) arrives for 100 msec or more even though the
cooling fan is being driven.
E420
Main cause The ADF controller PCB is faulty.
The EEPROM is faulty.
Detection The backup data could not be read when the host machine was turned on;
or, the data, although read, has an error.
E421
Detection The backup data could not be written to EEPROM
E421
Detection The backup data written to the EEPROM has an error.
E422
Main cause IPC communication has an error.
The communication line has an open circuit.
Detection The communication between machine and host machine was interrupted
for 5 sec or more while the machine was in standby.
The communication between machine and host machine was interrupted
for 0.5 sec or more while the machine was in operation.
T05-504-01
APPENDIX
COPYRIGHT 2000 CANON INC. CANON DADF-D1 REV. 0 JUNE 2000 PRINTED IN USA A-1
1 General Timing Chart
1.1 A4,3 Single-Sided Originals; Stream Reading
Start key ON
Original set sensor
(PI5)
1st original
separated/fed
1st original read
2nd original separated/fed
1st original delivered
2nd original read
3rd original separated/fed
2nd original delivered
3rd original read
3rd original delivered
:motor rotates in reverse.
CCW CW
Post-separation
sensor (S3)
Registration 1 paper
sensor (PS1)
Read sensor (S2)
Delivery reversal
sensor (S1)
Pickup motor (M1)
Feed motor (M2)
Delivery reversal
motor (M3)
Locking solenoid
(SL2)
Pickup clutch (CL1)
1.2 A4,2 Double-Sided Originals; reading face a back
Start key ON
Original sensor (P1)
1st original
separated/
fed
face of 1st
original
read
1st original
reversed
back of 1st
original read
2nd original
separated/read
1st original idle
reversed/delivered
2nd original fed
Post-separation
sensor (S3)
sensor (PI1)
Read sensor (S2)
Delivery reversal
sensor
Pickup motor (M1)
Feed motor (M2)
Delivery reversal
motor (M3)
Locking solenoid
(SL2)
Pickup clutch (CL1)
face of
2nd
original
read
2nd original
reversed
back of 2nd
original read
2nd original
idle-reversed/
delivered
:motor rotates in reverse.
CW CCW
1.3 A4,2 Double-Sided Originals (reading the back and then face)
Start key ON
1st original
separated/
fed
1st original
idle reversed
back of 1st
original
read
1st original
reversed
2nd original
idle-reversed
face of 2nd
original read/
delivered
back of 2nd
original
read
2nd original
reversed
Original sensor (PI1)
Post-separation
sensor (S3)
sensor (PI1)
Read sensor (S2)
Delivery reversal
sensor (S1)
Pickup motor (M1)
Feed motor (M2)
Delivery reversal
motor (M3)
Locking solenoid
(SL2)
Pickup clutch (CL1)
: motor rotates in reverse
CCW CW
face of 1st
original read/
delivered 2nd
original
separeated/fed
APPENDIX
A-5
2 List of Signals/Abbreviations
The following is a list of the signals and abbreviations used in the text and circuit dia-
grams.
Note: A signal with a notation in brackets [] is an electric signal but is an analog signal,
which cannot be expressed in terms of 1 and 0. Others are digital signals, which may be
expressed in terms of 1 and 0.
A4R/LR A4R/LTRR identification signal
ADFOP ADF open/closed detection signal
CRSW feeder cover open/closed detection signal
DRS delivery reversal original detection signal
DRSAJ delivery reversal original detection reference signal
DTS-LED original set LED signal
DTS original set signal
FANON cooling fan drive signal
FLCK cooling fan stop signal
L/S large/small identification signal
M1A delivery reversal motor drive signal
M1A* delivery reversal motor dive signal
M1B delivery reversal motor drive signal
M1B* delivery reversal motor drive signal
M2A feed motor drive signal
M2A* feed motor drive signal
M2B feed motor drive signal
M2B* feed motor drive signal
M3A pickup motor drive signal
M3A* pickup motor drive signal
M3B pickup motor drive signal
M3B* pickup motor drive signal
P-SEP post-separation original detection signal
PUCL pickup clutch drive signal
RDAJ read original detention reference signal
RDS read original detection signal
RG1S registration roller 1 paper detection signal
SEPAJ post-separation original detection reference signal
SL locking solenoid drive signal
WIDTH original width detection signal
J12
1 2 3 4
J7
1 2 3 4 5 6 7 8
1 2
1 2
2 1
3 4 5 6
1 2 3 4 5 6
6 5 4 3 2 1
7 8
3 2 1
3 2 1
Original set
sensor
PI5
2 1
2 1
Original set
indicator LED
LED1
3 2 1
P S
3 2 1
Post-
separation
sensor
S3
3 2 1
3 2 1
P S
3 2 1
1 2 3
Read sensor
S2
3 2 1
3 2 1 3 2 1
3 2 1
ADF open/closed
sensor
Locking
solenoid
PI2
J6
4 5 6
1 2 3
3 2 1
3 2 1
1 2 3 4 5 6
3 2 1 4 5 6
9 8 7 6 5 4 3 2 1
3 2 1
3 2 1
A4R/LTRR
identification
sensor
PI4
1 2 3
1 2 3
Large/small
identification
sensor
PI3
1 2 3
VR
VR1
Original width
volume
J26 J27 J28 J23 J24 J20 J21
J19 J25
J22
J5
P S
3 2 1
2 1
Delivery
reversal sensor
S1
Registration
1 paper sensor
PI1
1 2
1 2
3 4
1 2 3 4
5 6 7
1 2 3 4 5 6 7 8 910
7 6 5 4 3 2 1
4 3 2 1
3 2 1
SL
J13
J4
J15
J16 J18
J17
SL2
CL
CL1
M
J33
J8
Pickup clutch
M3
Delivery reversal motor
J34
1 2 3 4 5 6 7
J9
M
M2
Feed motor
J11 J2
1 2 3 4 5 6
J10
M
M1
Pickup motor
1 2 3
FM1
Cooling fan
1 2 3
3 2 1
SW1
Cover open SW
1 2 1 2 3 4 5 6 7
7 6 5 4 3 2 1 3 2 1
J3 J1
J29 J30
I/F connector
ADF controller PCB
+
5
V
P
-
S
E
P
S
E
P
A
J
D
T
S
-
L
E
D
G
N
D
+
5
V
G
N
D
D
T
S
+
5
V
W
I
D
T
H
G
N
D
A
4
R
/
L
R
+
5
V
G
N
D
+
5
V
G
N
D
L
/
S
+
5
V
R
D
S
R
D
A
J
+
5
V
G
N
D
A
D
F
O
P
+
2
4
V
S
L
+
5
V
D
R
S
D
R
S
A
J
+
5
V
G
N
D
R
G
1
S
P
U
C
L
+
2
4
V
+
2
4
V
+
2
4
V
M
3
A
M
3
B
*
M
3
A
*
M
3
B
+
2
4
V
+
2
4
V
M
2
A
M
2
A
*
M
2
B
M
2
B
*
N
.
C
+
2
4
V
+
2
4
V
M
1
A
M
1
A
*
M
1
B
M
1
B
*
2
4
V
G
N
D
F
L
C
K
2
4
V
C
R

S
W
G
N
D
G
N
D
E
D
G
O
R
X
D
T
X
D
G
N
D
D
C
2
4
V
(
L
)
G
N
D
G
N
D
D
C

2
4
V
(
P
)
1 2 3
3 General Circuit Diagram
GND
GND
GND
GND
+5V
DTS
M2_CLK
M1_CLK
M3_A
L/S
A4R/LR
DRS_AD
RDS_AD
P_SEP_AD
WIDTH
TP11
1
TP8
1
TP9
GND
C2
E3
B1
C2
E3
GND
+5V
C88
K
A
K
A
K
A
J12
1
[TXD]
J12
3
[RXD]
P35/SCK1
P34/SCK0
P33/RxD1
P32/RxD0
P31/TxD1
P30/TxD0
PD7/D15
PD6/D14
PD5/D13
PD4/D12
PD3/D11
PD2/D10
PD1/D9
PD0/D8
PD7/D7
PD6/D6
PD5/D5
PD4/D4
PD3/D3
PD2/D2
PD1/D1
PD0/D0
P
S
3
/*
A
D
T
R
G
P
S
2
/S
C
K
2
P
S
1
/R
x
D
2
P
S
0
/T
x
D
2
P
F
0
/*
B
R
E
O
P
F
1
/*
B
A
C
K
P
F
2
/*
L
C
S
A
/*
W
T
/*
B
R
E
O
O
P
2
0
/P
0
0
/T
IO
C
A
3
P
2
1
/P
0
1
/T
IO
C
B
3
P
2
2
/P
0
2
/T
IO
C
C
3
/T
M
R
I0
P
2
3
/P
0
3
/T
IO
C
D
3
/T
M
C
I0
P
2
4
/P
0
4
/T
IO
C
A
4
/T
M
R
I1
P
2
5
/P
0
5
/T
IO
C
B
4
/T
M
C
I0
P
2
6
/P
0
6
/T
IO
C
A
5
/T
M
O
0
P
2
7
/P
0
7
/T
IO
C
B
5
/T
M
O
1
P
5
3
/*
T
E
N
D
1
P
5
2
/*
D
R
W
O
1
P
5
1
/*
T
E
N
D
0
/*
C
S
5
P
5
0
/*
D
R
W
O
0
/*
C
S
4
P
F
3
/*
L
H
R
P
F
4
/*
H
W
R
P
F
5
/*
R
D
P
F
6
/*
A
S
P
F
7
/P
E
X
T
A
L
X
T
A
L
*
S
T
B
Y
N
M
I
*
R
E
S
*
W
D
T
O
V
F
Vref
P40/AN0
P41/AN1
P42/AN2
P43/AN3
P44/AN4
P45/AN5
P46/AN6/DA0
P47/AN7/DA1
P17/P015/TIOCB2/TCKD
P16/P014/TIOCA2
P15/P013/TIOCB1/TCKC
P14/P012/TIOCA1
P13/P011/TIOCD0/TCKD
P12/P010/TIOCC0/TCKA
P11/P09/TIOCB0/*DCK1
P10/P08/TIOCA0/*DCK0
MD0
MD1
MD2
PG0/*CAS
PG1/*CS3
PG0/*CS2
N
C
P
G
3
/*
C
S
1
P
G
3
/*
C
S
1
P
S
0
/A
0
P
S
1
/A
1
P
S
2
/A
2
P
S
3
/A
3
P
S
4
/A
4
P
S
5
/A
5
P
S
6
/A
6
P
S
7
/A
7
P
B
0
/A
8
P
B
1
/A
9
P
B
2
/A
1
0
P
B
3
/A
1
1
P
B
4
/A
1
2
P
B
5
/A
1
3
P
B
6
/A
1
4
P
B
7
/A
1
5
P
A
0
/A
1
6
P
A
1
/A
1
7
P
A
2
/A
1
8
P
A
3
/A
1
9
P
A
4
/A
2
0
/*
IR
0
4
P
A
5
/A
2
1
/*
IR
0
5
P
A
6
/A
2
2
/*
IR
0
6
P
A
7
/A
2
3
/*
IR
0
6
P
6
7
/*
C
3
7
/*
IR
0
4
P
6
6
/*
C
3
8
/*
IR
A
2
P
6
5
/*
IR
0
1
P
6
4
/*
IR
0
0
104
105
106
107
108
109
110
111
112
115
116
117
118
119
120
121
122
123
124
125
126
127
128
GND
GND
GND
C2
E3
+5V
+5V
+5V
+5V
+5V
+5VU
+5V
R
1
2
2
R
1
2
1
R
1
4
3
R
1
4
4
R
1
4
5
R
1
4
7
R
1
4
8
R
1
4
9
R
1
5
0
GND
+5VU
R
1
1
R
5
5
J4
5
[GND]
J7
4
[DTS_LEB]
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
R
A
4
.4
R
A
4
.3
R
A
4
.2
R
A
4
.1
R
1
0
9
GND
GND
GND
GND GND
GND
GND
GND
R
1
3
3
R
A
7
.4
R
A
7
.3
R
A
7
.2
R
A
7
.1
C
R
S
W
D
R
S
R
D
S
R
G
IS
P
-S
E
P
+5V
DO
Ao1
Ao2
Ao3
Ao4
Ao5
Ao6
Ao7
Ao8
Ao9
Ao10
Ao11
Ao12
D1
CLK
LD
OT_REF
OT_REF
OT_REF
P_SEP_DA
P_SEP_TH
RDS_DA
RDS_TH
DRS_DA
DRS_TH
2
3
4
14
18
19
5
6
7
8
9
12
14
97 98 101 103 96 95 94 93 92 91 90 88 86 85 83 82 81 80 79 78 77 76 75 74 73 72 71 70 69 66
VCC
GND
5
4
CK
CT
VREF
RCS
C57 C46
D7
RES
R
8
8
R
A
0
.1
OSCI
3
8
1
6
M
1
_
C
L
M
M
1
_
M
O
D
E
M
1
_
C
W
B
M
2
_
E
N
B
P
U
O
L
M
2
_
P
W
N
F
A
N
F
L
C
K
M
1
_
C
W
B
*
R
A
0
.2
R
A
0
.3
R
A
0
.4
17
16
15
R
8
9
C41 C42
NF1 NF2
GND
GND
GND
GND
GND
GND
GND
GND
GND
R151
R152
R153
R154
C43
D5
KA
+5VU
+5VU
R85
+5VE
GND
+5VU
GND
GND
D4
KA
RA10.4
RA10.1
RA10.2
RA10.3
R155
R
1
5
6
R
1
5
7
R
1
5
8
NC1
NC2
D0
CS
CLK
D1
IC1
ADFOP
*RESET
M3_A
M3_A*
M3_B
M3_B*
M2_M1
M2_M2
M2_CWB
EDGO
EDGO
40
41
42
43
45
46
49
48
47
50
51
52
54
55
56
57
59
60
61
62
63
64
1
2
3
4
1
2
3
4
8
7
6
5
8
7
6
5
NF8.1
NF8.2
NF8.3
NF8.4
NF9.1
NF9.2
NF9.3
NF9.4
J12
2
[GND]
J12
4
[GND]
1
TP6
1
TP7
1
TP13
1
TP12
+5VU
K
A
3
1
GND
+3.3V
K
A
3
1
GND
+3.3V
AK01
AK11
AK21
AK31
AK41
AK51
AK61
AK71
AK81
AK91
AK101
AK111
AK121
AK131
AK141
AK151
AK161
*CE
*OE
*PNG
A1
A0
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
A13
A14
A15
A16
+5VU
+5VU
+3.3V
+3.3V
+3.3V
D0
D1
D2
D3
D4
D5
D6
D7
13
14
15
17
18
19
20
21
R
1
0
0
R
1
0
1
A6
A5
A4
A3
A2
A1
A0
DO7
DO6
DO5
DO4
DO3
DO2
D
O
1
D
O
0
*
W
*
R
*
S
V
B
U
S
IN
T
R
P
U
L
L
V
L
R
x
D
2
T
x
D
2
R
x
D
1
T
x
D
1
P
I6
P
I5
/*
C
T
S
2
P
I4
/*
C
T
S
1
P
I3
/C
L
K
P
I2
51
52
53
54
55
56
57
59
60
61
62
63
64
A(6)
A(5)
A(4)
A(3)
A(2)
A(1)
A(0)
A(7)
A(6)
A(5)
A(4)
A(3)
A(2)
C33
RA9.4
RA9.3
RA9.2
RA9.1
10K
P01
P02
P03
P04
P05
P06
P07
Xout
Xin
P10
P11/INT
RESET
CNVss
TP10
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
R
A
1
1
.4
R
A
1
1
.3
R
A
1
1
.2
R
A
1
1
.1
R
1
3
4
R
1
3
5
C81
OSC2
C50 C51
R
1
5
9
R
1
6
0
R
1
6
1
R
1
6
2
R
1
6
3
R
1
6
4
R
1
6
5
R
1
6
6
C13
SM1.1 16
SM1.2 15
SM1.3 14
SM1.4 13
SM1.5 12
SM1.6 11
SM1.7 10
SM1.8 9
32
31
30
29
28
27
26
24
23
22
21
20
19
A
7
P
A
0
P
A
1
P
A
2
P
A
3
P
A
4
P
A
5
P
A
6
P
A
7
P
B
0
P
B
1
P
B
2
P
B
3
P
B
4
P
B
5
P
B
6
P
B
7
P
0
0
RA3.1
RA3.2
RA3.3
RA3.4
KA
KA
KA
1 2
1 2
1 2
1 2
RA1.4
RA1.3
RA1.2
RA1.1
RA5.4
RA5.3
RA5.2
RA5.1
RA6.4
RA6.3
RA6.2
RA6.1
A
B
ICI4.4Y
C2
E3
J3
2
[EBGO]
J3
1
[GND]
J3
3
[RXD]
J3
5
[GND]
J3
4
[TXD]
C44
A K
1 2
GND
+5V +3.3V
R81 R80
R
7
5
R76
R
8
6
33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
IC12
GND
INPUT OUTPUT
C39 C98
V5
IC6
R84
PSH1
N
F
4
.4
N
F
5
.4
N
F
6
.4
N
F
7
.4
N
F
4
.3
N
F
5
.3
N
F
6
.3
N
F
7
.3
N
F
4
.2
N
F
5
.2
N
F
6
.2
N
F
7
.2
N
F
4
.1
N
F
5
.1
N
F
6
.1
N
F
7
.1
N
F
3
22
24
31
12
11
10
9
8
7
6
5
4
3
2
27
26
23
25
28
29
IC3
R
8
7
LED4
LED3
LED2
LED1
R102
R
7
4
C47
R96
2 1
KA
2 1
R
4
2
C14 C97
M1_ENB*
RESET*
M1_RESET
R
1
2
0
R
1
1
9
R
1
3
2
2
*RESET
IC5
6
7
4
3
2
1
*
M
R
*
R
D
0.15
D15
D16
*MR
*RD
*IPC_CS
*ROM_CS
01
012
R77
8
7
6
5
4
3
2
1 IC2
D10
014
4 ADF Controller Circuit Diagram
ADF Controller Circuit Diagram (1/3) A502
GND
R
1
0
7
TP36
12
11
9
2
12
10
3
25
1
27
26
19
14
16
18
C20 1
2
13
15
10
GND
GND
14
1
2
3
4
5
8
9
12
10
11
15
13
7
C16
C67 C60 1
2
C68
J9
1
[24V]
J9
2
[24V]
J9
3
[M2A]
J9
4
[M2A*]
J9
5
[M2B]
J9
6
[M2B*]
J9
7
[N.C.]
1
2
3
4
5
6
7
A
*A
B
*B
MOI
PG
M1
M2
M3
CWB
CLK
ENABLE
*RESET
Vref
Vcc2
GND GND
-
IC7.4
+
+
IC3.2
-
+
IC7.3
-
GND
+5V
+24V
+5V
+5V
TP14 TP15
TP18
TP21
TP19
TP16
C94 C93 C95 C84 C83 C82 C86 C1 C2 C3 C4 C9
M2_M1
P_SEP_TH
M2_M2
M2_CWB
M2_CLK
M2_ENB
M2_RET
*RESET
GND
C17
6
7
21
22
13
15
8
20
4
24
5
23
J8
3
[24V]
J8
4
[24V]
J8
7
[M3A]
J8
8
[M3A*]
J8
6
[M3B]
J8
5
[M3B*]
3
J8
2
[24V]
2
J8
1
[PUCL]
1
J4
3
[24V]
2
J4
4
[SL]
1
J4
1
[24V]
2
J4
2
[S_SOL]
1
4
7
8
6
5
+24V
+5V
TP32
C56 1
2
M3_A
PUCL
M3_*A
M3_B
M3_*B
M3_RET
GND
GND
2
3
4
5
C92 C61 C71
J10
1
[24V]
J10
2
[24V]
J10
3
[M1A]
J10
4
[M1A*]
J10
5
[M1B]
J10
6
[M1B*]
1
2
3
4
5
6
A
AB
B
BB
SP
GND
VDD
GND
+5V
+24V
+5V
TP23
TP35
TP34
TP24 TP25 TP26
C93 C95 C84 C83
C82 C86 C8 C7 C6 C5 C12
C19
8
MODE M1_MODE
P-SEP
9
CLOCK M1_CLK
10
RESETB M1_RESET
12
CWB M1_CWB
11
Vref M1_RET
GND
C11
OutA
Out*A
OutB
Out*B
COM
C/RA
C/RB
VCC
LG
NC6
NC5
+5V
C53 1
2
INA
IN*A
INB
IN*B
RsA
RsB
PGA
PGB
VrefA
VrefB
VsA
VsB
NC1
NC2
NC3
NC4
GND
TP31
TP27 TP29
C22
IC13
IC10
IC8
P-SEP_AD
TP37
P-SEP_DA
C23
GND
C21
GND
C29
GND
J7
3
[SEPAJ]
3
J7
2
[P-SEP]
2
J7
1
[5V]
1
TP40
GND GND
+
IC9.1
-
+
IC7.1
-
+5V
RDS_TH
TP39
TP38
C24
RDS
+5V
RDS_AD
TP41
RDS_DA
C26
GND
C25
GND
C30
GND
J5
3
[RDAJ]
3
J5
2
[RDS]
2
J5
1
[5V]
1
TP40
GND GND
+
IC9.3
-
+
IC7.2
-
+5V
+24V
ORD_TH
TP43
TP16
TP42
TP3
C27
DRS
+5V
+5V
DRS_AD
TP45
DRS_DA
TP33
C26
GND
C89
GND
GND
C30
GND
J4
7
[DRSAJ]
7
J4
6
[DRS]
6
J4
5
[5V]
5
J6
3
[GND]
3
J6
2
[WIDTH]
2
J6
1
[+5V]
1
C32
GND
+24V
+24V
ZD5
D
S
GND
ZD5
D
S
GND
ZD5
D
S
GND
SL
TP4
S_SOL
TP5
GND
+5V
R34
R
1
4
R
6
8
R
3
2
R
7
8
R
9
2
R
9
0
R
7
9
R
2
.1
R
2
.2
R
2
.3
R
2
.4
R
1
0
C52
GND
R
1
4
0C55
GND
R
1
4
1
R
1
4
2
R
2
3
R
5
R
5
R1
R113
R118
R117
R116
R112
R7
R114
R37
R146
R137
R3
R8
R73
R
6
R
4
R2
R
1
1
1
R
1
7
R28
R13
R28
R18
R330
R33
R35
R24
R16
R
2
0
R
9
8
R20
R20
R21
R330
R66
R36
R64
R26
R69
R70
R93
R12
R25
R15
GND
R
2
9
GND
R
9
4
R97 R19
GND
R
5
2
R
1
1
5
GND
R
1
3
6
GND
R
7
1
GND
R
7
2
D9
K A
D14 K
A
D3
K A
D1
K A
ZD3
K A
ZD3
K A
D13 K
A
D12 K
A
D11 K
A
GND GND GND GND GND
016
VR
GND GND
R
1
2
8
R
1
2
7
R
1
2
6
R
1
2
5
R
1
3
0
+5V
+5V
R54
1
TP17
R51
L/S
1
TPS0
J6
7
[+5V]
7
J6
8
[GND]
8
J6
9
[L/S]
9
R41
1
TP22
R49
A4R/LR
J6
5
[+5V]
5
J6
6
[GND]
6
J6
4
[A4R/LR]
4
R40
1
TP28
R47
DTS
J7
6
[+5V]
6
J7
7
[GND]
7
J7
8
[DTS]
8
R39
1
TP30
R45
ADFOP
J5
4
[+5V]
4
J5
5
[GND]
5
J5
6
[ADFOP]
6
R38
1
TP52
R43
RG1S
J4
8
[+5V]
8
J4
9
[GND]
9
J4
10
[RGIS]
10
R53
R50
R48
R46
R44
C38 C37 C36 C35 C34
GND
GND
GND
GND
+5V
1
TP51
1
3
2
GND
GND
+24V
R
5
9
R
1
0
3
R105
1
1
2
2
KA
K
A
C2
E3
R106
C2
E3
FAN
FLCK
R57
C33
R58
A
B
ICI4.2Y
A
B
ICI4.3Y
A
B
ICI4.1Y
4
5
9
10
1
2
6 8 3
4 +
IC9.4
-
9
8
GND
+3.3V
IC14
1
2
C73
GND
+5V
IC9
1
2
C90
GND
+5V
IC7
1
2
C91
GND
+5V
IC6
1
2
C72
GND
+5VU
IC3
1
2
1
2
C64 C85
GND
+3.3V
IC2
1
2
1
2
C63 C69
GND
+5VU
IC1
1
2
1
2
C75 C70 1
2
C66 1
2
C62 1
2
C74 1
2
C77 1
2
C76 1
2
C78 1
2
C79 1
2
C80
GND
GND
GND
R129
+5V +5VU
R131
GND GND2
L4
GND
GND
GND1
L3
GND GND2
L2
GND GND1
L1
R9
1
TP47
1
TP49
C45
C59
GND GND
CP1
C58
J3
6
[24V]
J3
7
[GND]
J11
1
[+24V]
J11
3
[GND]
J11
2
[FLCK]
R63
KA
1 2
K
A
1
2
GND
Vin Vo
2
4
1 6
7
1
TP2 R
5
6
R
6
5
R
1
2
3
GND
GND
GND
GND
C2
E3
C2
E3
GND
C2
E3
GND
+24V
+24V
1
TP46
C28
GND
1
TP48
1
TP1
PTH1
R67 R124
KA
1 2
KA
1 2
R61
C40
R104
R60
R91
R
1
1
0
CRSW
J1
2
[24V]
J1
1
[GND]
2
J2
3
[24V]
J2
2
[CRSW]
J2
1
[GND]
3
2
1
1
+5V
+5V IC11
ZD4
CB1
B1
05
S3 D2
G1
07
B1
ZD2
D8
010
011
D2
APPENDIX
A-11
5 Original Set Indicator Circuit Diagram
J 5 5
1
L E D 9 0 2
J 5 5
2
R 9 0 2
L E D 9 0 1
R 9 0 1
APPENDIX
A-12
6 List of Special Tools
In addition to the standard set of tools, the following will be needed to service the ma-
chine:
Rank Legend
A: Each service person is expected to carry one.
B: A group of about five service persons is expected to carry one.
C: Each workshop is expected to carry one.
7 List of Solvents and Oils
Digital multimeter 1 FY9-2002-000 A For making electrical
checks.
Tool name No. Tool No. Rank Uses Shape
No. Name Uses Composition Remarks
1 Alcohol Cleaning: e.g.,
glass, plastic,
rubber; external
covers.
Fluoride family
hydrocarbon,
Alcohol, Surface
activating agent,
Water
Do not bring near a source of fire.
Procure locally.
Substitute: IPA (isopropyl alcohol)
2 Lubricant Lubrication: drive
parts, friction parts
Silicone oil Tool No.: CK-0551 (20 g)
Prepared by
Office Imaging Products Technical Support Division
Office Imaging Products Quality Assurance Center
CANON INC.
Printed in USA
REVISION 0 (JUNE 2000) (18723)
5-1, Hakusan 7-chome, Toride-shi, Ibaraki 302-8501 Japan
This publication is printed on
100% reprocessed paper.
PRINTED IN USA 0000DI0.00-0
COPYRIGHT C 2000 CANON INC. CANON DADF-D1 REV.0 JUNE 2000 PRINTED IN JAPAN [IMPRIME AU JAPON]
PARTS
CATALOG
REVISION 0
JUNE 2000 FY8- 31EW- 000
F25 - 4401 AB SIZE XDB00001 -
F25 - 4411 INCH/A SIZE XDC00001 -
F25 - 4421 A SIZE XDD00001 -
F25 - 4431 INCH/AB SIZE XDE00001 -
I - 1
PREFACE
This Parts Catalog contains listings of parts used in the Canon DADF-D1. Diagrams
are provided with the listings to aid the service technician in identifying clearly, the
item to be orderd.
Whenever ordering parts, consult this Parts Catalog for all of the information per-
taining to each item. Be sure to include, in the Parts Request, the full item
description, the item part number, and the quantity.
Canon Inc.
Office Imaging Products Technical Support Div.
5-1, Hakusan 7-chome,
Toride-city, Ibaraki 302-8501, Japan
COPYRIGHT C 2000 CANON INC.
Use of this manual should be
strictly supervised to avoid dis-
closure of confidential infor-
mation.
I - 2
CONTENTS
PA.
P01.
P10.
P11.
P12.
P13.
P14.
P15.
P20.
P35.
P90.
PB.
C.
PD.
- DADF-D1 -
ASSEMBLY LOCATION DIAGRAM
MOUNTING HARDWARE
EXTERNAL COVERS, PANELS, ETC.
INTERNAL COMPONENTS 1
TOP PANEL ASSEMBLY
DOCUMENT TRAY ASSEMBLY
FEED DRIVE ASSEMBLY
DELIVERY GUIDE ASSEMBLY
ADF CONTROLLER PCB ASSEMBLY
LIST OF CONNECTORS
LIST OF STANDARD FASTENERS
NUMERICAL INDEX
I - 3
FIGURE PA
ASSEMBLY LOCATION DIAGRAM
P14
TOP PANEL ASSEMBLY
P20
FEED DRIVE ASSEMBLY
P35
P90
P15
PA-1
FIGURE
&
KEY NO.
PART NUMBER DESCRIPTION SERIAL NUMBER / REMARKS
R
A
N
K
Q
T
Y
FIGURE P01
MOUNTING HARDWARE
2
501
2
2
1
1
P01-1
P01 - NPN RF MOUNTING HARDWARE
1 FS2-9540-000 2 SCREW,STEPPED,M5
2 FS2-9542-000 3 SCREW,STEPPED
501 XD1-4200-602 1 WASHER,TOOTHED LOCK
FIGURE P10
EXTERNAL COVERS, PANELS, ETC.
AB,INCH/A,INCH/AB SIZE
502
2A
7
503
503
2
6
4
501
503
1
2B
503
3
8
8A
503
5
P10-1
FIGURE
&
KEY NO.
R
A
N
K
Q
T
Y
P10 - NPN RF EXTERNAL COVERS, PANELS, ETC.
1 FC3-0619-000 1 PANEL, FRONT
2 FF3-4000-000 1 PANEL, REAR AB SIZE
FF3-4002-000 1 PANEL, REAR INCH/A,INCH/AB SIZE
FF3-4003-000 1 PANEL, REAR A SIZE
2A FB4-5946-000 1 LABEL, CAUTION, HINGE
2B FC3-0796-000 1 LABEL, ADF AB SIZE
FC3-0797-000 1 LABEL, ADF INCH/A,INCH/AB SIZE
3 FF3-3994-000 1 COVER, COPYBOARD
4 FC3-0645-000 1 TRAY, DELIVERY
6 FC2-8477-000 2 SCREW,TP,M3X8
7 FC3-0616-000 1 PANEL, SMALL
8 FF3-3976-000 1 PANEL, LEFT
8A FC3-0708-000 1 SHEET
501 XB4-5400-809 2 SCREW,P,M4X8
502 XB1-2300-806 1 SCREW,MACH.,TRUSS HEAD,M3X8
P10-2
P11-1
FIGURE P11
A
A
(J15)
(SL2)
(J17)
(J19)
(J4)
(J17)
(J13)
SEE FIGURE P35
(J20)
(PS2)
(J19)
SEE FIGURE P15
12
12
18
21
16
17
22
24
4
33
33
36
23
10
35
24
39
12
34
31
30
25
501
9
19
12
501
9
19
12
12
27
29
28
27
27
28
34
26C
6
26
26A
26B
14
13
15
3
38
33
2
1
12
20
12
5
37
501
502 24
24
40
34
8
503
7
11
32
FIGURE
&
KEY NO.
R
A
N
K
Q
T
Y
P11 - NPN RF INTERNAL COMPONENTS 1
1 FC3-0779-000 1 SCREW,TAPPING,M3X6
2 FF3-3993-000 1 PIN, POSITIONING
3 FC3-0606-000 1 ARM, JAM CLEARING
4 FC3-0609-000 1 GEAR, 22T
5 FC3-0615-000 1 ARM, SOLENOID
6 FC3-0640-000 1 FLAG, PAPER SENSING
7 FC3-0655-000 1 ARM, ROLLER
8 FC3-0656-000 1 LINK
9 FC3-0658-000 5 ROLLER
10 FC3-0660-000 1 KNOB, JAM CLEARING
11 FC3-0661-000 2 CLIP
12 FC3-0662-000 11 CLIP
13 FC3-0700-000 1 ROLLER, DELIVERY
14 FC3-0701-000 1 ROLLER, REGISTRATION
15 FC3-0707-000 1 SHEET
16 FC3-0718-000 1 LEVER, LOCK
17 FC3-0719-000 1 LEVER, LOCK
18 FC3-0721-000 1 LEVER, LOCK
19 FC3-0731-000 5 SPRING, TORSION
20 XA9-0787-000 4 SCREW,TP,M4X6
21 FC3-0801-000 1 CLIP
23 VS1-5057-004 1 CONNECTOR, SNAP TIGHT J17
24 FC2-2120-000 AR SCREW, M4X7
25 FC2-8477-000 AR SCREW,TP,M3X8
26 FF3-3987-000 1 GUIDE, PAPER
26A FC3-0747-000 1 SHEET
26B FC3-0757-000 1 SHEET
26C FC3-0773-000 1 LABEL, GREEN
P11-2
FIGURE
&
KEY NO.
R
A
N
K
Q
T
Y
P11 - 27 FG3-1254-000 3 ROLLER, FEED
28 FG3-1255-000 2 ROLLER, FEED
29 FH5-3092-000 1 CABLE, SOLENOID J4,13,17
30 FH5-3094-000 1 CABLE, SENSOR J19,20
31 FH5-3104-000 1 SENSOR PCB ASSEMBLY PS2 J20
32 FH7-5974-000 1 SOLENOID SL2 J15
33 FS2-1671-000 4 BUSHING
34 FS2-1672-000 3 BUSHING
35 FS4-0588-000 1 GEAR, 60T
36 FS4-0589-000 1 GEAR, 24T
37 FS4-2712-000 1 SPRING, TENSION
40 WT2-5565-000 2 CLAMP, CABLE
501 XD3-2200-122 5 PIN,DOWEL
502 XB6-7300-409 1 SCREW,TP,M3X4
503 XD2-1100-502 1 RING,E
P11-3
FIGURE P12
SEE FIGURE P90
(FM1)
(J29)
(J30)
(J3)
(J1)
(J11)
(J19)
(J21)
(J21)
(J5)
(PI2)
(J9)
(M2)
SEE FIGURE P13
24
30
18
15
8
18
503
23
23A
23B
503
506
18
18
3
22
33
22C
22B
22A
27
501
18
25
1
17
4
504
16
32
20B
20A
20
9
21
505
7
2
11
13
12
14
505
5
10
32
502
28
31
18
29
19
19
26
6
P12-1
FIGURE
&
KEY NO.
R
A
N
K
Q
T
Y
1 FC3-0603-000 1 DEFLECTOR
2 FC3-0710-000 6 SHEET
3 FC3-0783-000 1 BLOCK, PLATE
4 FC3-0639-000 1 SPRING, LEAF
5 FC3-0642-000 1 GUIDE, PAPER
6 FC3-0662-000 1 CLIP
7 FC3-0611-000 2 FOOT, GUIDE
8 FC3-0677-000 1 FLAG, SENSOR
9 FC3-0779-000 1 SCREW,TAPPING,M3X6
10 FC3-0702-000 1 ROLLER, PAPER READ
11 FC3-0711-000 1 SHEET
12 FC3-0714-000 1 SHEET
13 FC3-0733-000 1 SHEET
14 FC3-0734-000 1 SHEET
18 FC2-2120-000 AR SCREW, M4X7
19 FC2-8476-000 5 SCREW,W/WASHER,M4X8
20A FC3-0637-000 1 SHEET
20B FC3-0638-000 1 SHEET
21 FF3-3992-000 1 PLATE, PANEL
22 FG3-1248-000 1 RIGHT HINGE UNIT
22A FC3-0698-000 1 SPRING, GROUNDING
22B FC3-0795-000 1 SCREW,M3X10
22C FS2-9539-000 1 SCREW,ADJUSTING
23 FG3-1271-000 1 LEFT HINGE UNIT
23A FC3-0698-000 1 SPRING, GROUNDING
P12-2
FIGURE
&
KEY NO.
R
A
N
K
Q
T
Y
P12 - 23B FC3-0795-000 1 SCREW,M3X10
24 FH5-3095-000 1 CABLE, SENSOR J5,19,21
25 FH5-3100-000 1 CABLE, INTERFACE J1,3,29,30
26 FH6-1760-000 1 MOTOR, STEPPING M2 J9
27 FH6-1762-000 1 FAN FM1 J11
28 FS2-3880-000 1 GEAR, 55T/PULLEY, 80T
30 WG8-5362-000 1 IC, TLP1241, PHOTO-INTERRUPTER PI2 J21
31 XF2-1110-510 1 BELT, TIMING
32 XG4-0818-055 2 BALL BEARING, LNR-1680HHRPOP15
501 XB1-2400-289 2 SCREW,MACH.,TRUSS HEAD,M4X2.8
502 XD3-1300-142 1 PIN,SPRING
504 XB4-7300-809 1 SCREW,TAPPING,TRUSS HEAD,M3X8
506 XB7-2100-407 1 NUT,HEX,M4
P12-3
FIGURE P13
B
B
SEE FIGURE P20
(J17)
(J18)
(J28)
(PI1)
(PI5)
(J26)
(PS3)
(J27)
(U2)
(J7)
(J28)
(J26)
(J27)
22
31
17
3
26
22
27
503
20
22
24
503
18
10
506
22
23B
15
23
23A
23C
31
13
25
505
14
7
504
8
30
16
12
21
4
34
502
2
19
5
502
29
501
1
502
2
19
6
34
28
34
505
4
28
32
501
29
502
11
4
33
9
P13-1
FIGURE
&
KEY NO.
R
A
N
K
Q
T
Y
1 FC3-0607-000 1 ROLLER, SEPARATION
2 FC3-0636-000 2 BUSHING
3 FC3-0646-000 1 FLAG, SENSOR
4 FC3-0662-000 3 CLIP
5 FC3-0670-000 1 ARM, PICK-UP
6 FC3-0671-000 1 ARM, PICK-UP
7 FC3-0673-000 1 FLAG, REGIST SENSOR
8 FC3-0772-000 1 PAD, PAPER SEPARATION
9 FC3-0716-000 1 PANEL, CENTER
10 FC3-0717-000 1 WINDOW, LED
11 FC3-0722-000 1 ROLLER, PICK-UP
12 FC3-0784-000 2 ELIMINATOR, STATIC CHARGE
13 FC3-0746-000 1 DAMPER
16 FC3-0715-000 1 ELIMINATOR, STATIC CHARGE
18 FC3-0771-000 1 LABEL, JAM CLEARING
19 FC3-0786-000 2 SPRING, CLUTCH
20 FC3-0780-000 2 SCREW,S,M3X6
21 FC2-2120-000 AR SCREW, M4X7
22 FC2-8477-000 AR SCREW,TP,M3X8
23A FC3-0745-000 2 SHEET
23B FC3-0752-000 1 SHEET
23C FC3-0753-000 1 SHEET
24 FH5-3089-000 1 DOCUMENT DISPLAY PCB ASSEMBLY U2 J27
25 FH5-3093-000 1 CABLE, SENSOR J17,18
26 FH5-3099-000 1 CABLE, PAPER SEPARATING J7,26,27,28
P13-2
FIGURE
&
KEY NO.
R
A
N
K
Q
T
Y
P13 - 27 FH5-3104-000 1 SENSOR PCB ASSEMBLY PS3 J26
28 FS2-1672-000 2 BUSHING
29 FS2-3882-000 2 PULLEY, 18T
30 FS4-2715-000 1 SPRING, COMPRESSION
31 WG8-5362-000 2 IC, TLP1241, PHOTO-INTERRUPTER PI1,5 J18,28
34 FC3-0661-000 4 CLIP
501 XD2-1100-502 2 RING,E
502 XD3-2200-102 4 PIN,DOWEL
503 XB6-7400-609 8 SCREW,TP,M4X6
504 XD2-1200-322 1 RING,E
505 XB6-6301-609 3 SCREW,W/WASHER,M3X16
506 XB1-2300-606 AR SCREW,MACH.,TRUSS HEAD,M3X6
P13-3
FIGURE P14
TOP PANEL ASSEMBLY
A SIZE
A
A
B
B
C
C
3
2
5B
5A
1
5
2
3
14
13
4
502
502
3
3
3
3
6
3
3
6
3
3
3
3
6
7
7
501
9
11
11A
11B
10
12
501
501
8
501
P14-1
FIGURE
&
KEY NO.
R
A
N
K
Q
T
Y
P14 - FG3-1285-000 1 TOP PANEL ASSEMBLY EXCEPT A SIZE
FG3-1479-000 1 TOP PANEL ASSEMBLY A SIZE
1 FC3-0621-000 1 HANDLE, PANEL
2 FC3-0624-000 2 LEVER, LATCH
3 FC3-0661-000 18 CLIP
4 FC3-0723-000 8 DAMPER
5 FF3-3991-000 1 PANEL, UPPER EXCEPT A SIZE
FF3-4001-000 1 PANEL, UPPER A SIZE
5A FC3-0799-000 1 SHEET, U
5B FC3-0798-000 1 LABEL, ADF A SIZE
6 FS2-6593-000 6 ROLLER, REGISTRATION
7 FS2-6594-000 2 ROLLER, REGISTRATION
8 FC3-0682-000 1 SPRING, GROUNDING
9 FH5-3102-000 1 WIRE, GROUNDING
10 FC3-0620-000 2 CAP
11 FF3-3997-000 1 PANEL, TOP
11A FC3-0787-000 1 SHEET, L
11B FC3-0788-000 1 SHEET, S
501 XB4-5300-809 6 SCREW,P,M3X8
P14-2
FIGURE P15
(PI3)
(J23)
(J25)
(J22)
(PI4)
(J24)
(J6)
(J23)
(J24)
9
15
13
14
6
21
10
18
19
20
17
16B
16
16A
21
11
502
2
8
12
4
3
7
501
501
501
5
8
12
1
(VR1)
(J25)
P15-1
FIGURE
&
KEY NO.
R
A
N
K
Q
T
Y
P15 - FG3-1291-000 1 DOCUMENT TRAY ASSEMBLY AB SIZE
FG3-1301-000 1 DOCUMENT TRAY ASSEMBLY INCH/A SIZE
FG3-1302-000 1 DOCUMENT TRAY ASSEMBLY A SIZE
FG3-1303-000 1 DOCUMENT TRAY ASSEMBLY INCH/AB SIZE
1 FC3-0631-000 1 TRAY, DOCUMENT, UPPER
2 FC3-0632-000 1 TRAY, DOCUMENT, LOWER
3 FC3-0633-000 1 WINDOW
4 FC3-0634-000 1 RACK A4
5 FC3-0665-000 1 RACK LTR
6 FC3-0668-000 1 LEVER, SENSOR
7 FC3-0678-000 1 COVER, BLANKING
8 FC3-0680-000 2 RACK
9 FC3-0684-000 1 PLATE, PAPER END
10 FC3-0685-000 1 PLATE, PAPER END
13 FC3-0762-000 1 LABEL, SIZE AB SIZE
FC3-0763-000 1 LABEL, SIZE INCH/A SIZE
FC3-0764-000 1 LABEL, SIZE A SIZE
FC3-0765-000 1 LABEL, SIZE INCH/AB SIZE
14 FC3-0766-000 1 LABEL, DOCUMENT SET AB SIZE
FC3-0767-000 1 LABEL, DOCUMENT SET INCH/A,INCH/AB SIZE
FC3-0768-000 1 LABEL, DOCUMENT SET A SIZE
15 FC3-0770-000 1 LABEL, PAPER HEIGHT
16 FG3-1292-000 1 ROTARY SWITCH ASSEMBLY
16A FH5-3097-000 1 SWITCH, ROTARY VR1 J25
16B FS4-0590-000 1 GEAR, 62T
17 FH5-3096-000 1 CABLE, SENSOR J22-24
18 FH5-3098-000 1 CABLE, DOCUMENT TRAY J6,22,25
P15-2
FIGURE
&
KEY NO.
R
A
N
K
Q
T
Y
P15 - 20 VS1-6198-006 1 CONNECTOR, SNAP TIGHT J22
21 WG8-5362-000 2 IC, TLP1241, PHOTO-INTERRUPTER PI3,4 J23,24
501 XB4-5300-809 6 SCREW,P,M3X8
P15-3
FIGURE P20
FEED DRIVE ASSEMBLY
(CL1)
(J33)
(J10)
(J34)
(M3)
(M1)
(J8)
(J2)
(J34)
(J33)
(J31)
(SW1)
503
20
13
501
10
11
12
501
7
8
9
6
502
20
24
3
23
21
5
4
22
17
15
14
16
1 2
18
19
1
P20-1
FIGURE
&
KEY NO.
R
A
N
K
Q
T
Y
P20 - FG3-1274-000 1 FEEDER DRIVE ASSEMBLY
1 FC2-8476-000 3 SCREW,W/WASHER,M4X8
2 FC2-8477-000 2 SCREW,TP,M3X8
3 FC3-0610-000 1 JOINT
4 FC3-0661-000 1 CLIP
5 FC3-0662-000 1 CLIP
6 FC3-0725-000 1 COLLAR
7 FC3-0724-000 1 LEVER, RELEASE
9 FC3-0781-000 1 CLUTCH, ONE-WAY
10 FC3-0659-000 1 JOINT
12 FS4-0587-000 1 GEAR, 40T
13 FH7-5975-000 1 CLUTCH, ELECTROMAGNETIC CL1 J33
14 FC3-0622-000 1 LEVER, SWITCH
15 FH5-3101-000 1 CABLE, SWITCH J2,31
16 WC4-5175-000 1 MICROSWITCH SW1
17 FH5-3103-000 1 CABLE, MOTOR J8,33,34
20 FS2-1672-000 2 BUSHING
21 FS2-3881-000 1 GEAR, 60T/PULLEY, 60T
22 FS4-0586-000 1 GEAR, 20T
501 XD2-1100-502 2 RING,E
502 XD3-2200-102 1 PIN,DOWEL
503 XB6-6301-609 1 SCREW,W/WASHER,M3X16
P20-2
FIGURE P35
(J13)
(J15)
(J16)
(J16)
(PS1)
502
2
2A
11
13
5
6
14
501
3
10
4
4
9
8
7
503
12
10
15
4
503
7
8
9
4
1
P35-1
FIGURE
&
KEY NO.
R
A
N
K
Q
T
Y
P35 - FG3-1256-000 1 DELIVERY GUIDE ASSEMBLY
1 FC3-0780-000 2 SCREW,S,M3X6
2 FF3-3980-000 1 GUIDE, DELIVERY
2A FC3-0706-000 1 SHEET
3 FC3-0649-000 1 COVER, GUIDE
4 FC3-0662-000 6 CLIP
5 FC2-8477-000 1 SCREW,TP,M3X8
6 FH5-3104-000 1 SENSOR PCB ASSEMBLY PS1 J16
7 FC3-0658-000 4 ROLLER
9 FG3-1261-000 4 ROLLER, DELIVERY
10 FS2-1672-000 2 BUSHING
11 FH5-3091-000 1 CABLE, SENSOR J13,15,16
12 FS2-6596-000 5 ROLLER
501 XB6-7300-409 2 SCREW,TP,M3X4
503 XD3-2200-122 4 PIN,DOWEL
P35-2
FIGURE
&
KEY NO.
R
A
N
K
Q
T
Y
FIGURE P90
1
(IC3)
P90 - FG3-1243-000 1 ADF CONTROLLER PCB ASSEMBLY
1 FF3-3965-000 1 IC, M27C1001-80XF1, EP-ROM IC3
P90-1
FIGURE PB
LIST OF CONNECTORS
J33
J28
J19
J31
J24
J23
J22
J25
J29
J30
J27
J21
J13
J20
J34
J17
J18
J16
J26
J15
PB-1
FIGURE
&
KEY NO.
R
A
N
K
Q
T
Y
P B - NPN RF LIST OF CONNECTORS
J1 PCB DC CONTROLLER U1
FH5-3100-000 1 CABLE, INTERFACE
FH5-3101-000 1 CABLE, SWITCH
FH5-3092-000 1 CABLE, SOLENOID
FH5-3095-000 1 CABLE, SENSOR
FH5-3098-000 1 CABLE, DOCUMENT TRAY
FH5-3099-000 1 CABLE, PAPER SEPARATING
FH5-3103-000 1 CABLE, MOTOR
NPN READ MOTOR M2
NPN PAPER PICK-UP MOTOR M1
NPN COOLING FAN FM1
J13 FH5-3091-000 1 CABLE, SENSOR
FH5-3092-000 1 CABLE, SOLENOID
J15 NPN SOLENOID SL2
J16 NPN PAPER DELIVERY REVERSE SENSOR PS1
J17 FH5-3092-000 1 CABLE, SOLENOID
PB-2
FIGURE
&
KEY NO.
R
A
N
K
Q
T
Y
P B - J17 FH5-3093-000 1 CABLE, SENSOR
VS1-5057-004 1 CONNECTOR, SNAP TIGHT
J18 NPN REGISTRATION SENSOR PI1
J20 NPN READ SENSOR PS2
J21 NPN DF OPEN SENSOR PI2
J23 NPN LG/LD SENSOR PI3
J24 NPN A4/LT SENSOR PI4
J25 NPN DUCUMENT WIDTH SWITCH VR1
J26 NPN SEPARATION SENSOR PS3
J27 PCB DOCUMENT SET LED U2
J28 NPN EMPTY SENSOR PI5
J29 SYS TO COPIER
J30 SYS TO COPIER
PB-3
FIGURE
&
KEY NO.
R
A
N
K
Q
T
Y
P B - J30 FH5-3100-000 1 CABLE, INTERFACE
J31 NPN COVER OPEN SWITCH SW1
FH5-3101-000 1 CABLE, SWITCH
J33 NPN CLUTCH CL1
J34 NPN PAPER DELIVERY REVERSE MOTOR M3
PB-4
FIGURE
&
KEY NO.
PART NUMBER
FIGURE
&
KEY NO.
PART NUMBER
FIGURE
&
KEY NO.
PART NUMBER
PD
NUMERICAL INDEX
PD-1
FB4-5946-000 P10 - 2A
FC2-2120-000 P11 - 24
P12 - 18
P13 - 21
FC2-8476-000 P12 - 19
P20 - 1
FC2-8477-000 P10 - 6
P11 - 25
P13 - 22
P20 - 2
P35 - 5
FC3-0603-000 P12 - 1
FC3-0606-000 P11 - 3
FC3-0607-000 P13 - 1
FC3-0609-000 P11 - 4
FC3-0610-000 P20 - 3
FC3-0611-000 P12 - 7
FC3-0615-000 P11 - 5
FC3-0616-000 P10 - 7
FC3-0619-000 P10 - 1
FC3-0620-000 P14 - 10
FC3-0621-000 P14 - 1
FC3-0622-000 P20 - 14
FC3-0624-000 P14 - 2
FC3-0631-000 P15 - 1
FC3-0632-000 P15 - 2
FC3-0633-000 P15 - 3
FC3-0634-000 P15 - 4
FC3-0636-000 P13 - 2
FC3-0637-000 P12 - 20A
FC3-0638-000 P12 - 20B
FC3-0639-000 P12 - 4
FC3-0640-000 P11 - 6
FC3-0642-000 P12 - 5
FC3-0645-000 P10 - 4
FC3-0646-000 P13 - 3
FC3-0649-000 P35 - 3
FC3-0655-000 P11 - 7
FC3-0656-000 P11 - 8
FC3-0658-000 P11 - 9
P35 - 7
FC3-0659-000 P20 - 10
FC3-0660-000 P11 - 10
FC3-0661-000 P11 - 11
P13 - 34
P14 - 3
P20 - 4
FC3-0662-000 P11 - 12
P12 - 6
P13 - 4
P20 - 5
P35 - 4
FC3-0665-000 P15 - 5
FC3-0668-000 P15 - 6
FC3-0670-000 P13 - 5
FC3-0671-000 P13 - 6
FC3-0673-000 P13 - 7
FC3-0677-000 P12 - 8
FC3-0678-000 P15 - 7
FC3-0680-000 P15 - 8
FC3-0682-000 P14 - 8
FC3-0684-000 P15 - 9
FC3-0685-000 P15 - 10
FC3-0698-000 P12 - 22A
P12 - 23A
FC3-0700-000 P11 - 13
FC3-0701-000 P11 - 14
FC3-0702-000 P12 - 10
FC3-0706-000 P35 - 2A
FC3-0707-000 P11 - 15
FC3-0708-000 P10 - 8A
FC3-0710-000 P12 - 2
FC3-0711-000 P12 - 11
FC3-0714-000 P12 - 12
FC3-0715-000 P13 - 16
FC3-0716-000 P13 - 9
FC3-0717-000 P13 - 10
FC3-0718-000 P11 - 16
FC3-0719-000 P11 - 17
FC3-0721-000 P11 - 18
FC3-0722-000 P13 - 11
FC3-0723-000 P14 - 4
FC3-0724-000 P20 - 7
FC3-0725-000 P20 - 6
FC3-0729-000 P15 - 11
FC3-0730-000 P15 - 12
FC3-0731-000 P11 - 19
FC3-0732-000 P35 - 8
FC3-0733-000 P12 - 13
FC3-0734-000 P12 - 14
FC3-0735-000 P12 - 15
FC3-0745-000 P13 - 23A
FC3-0746-000 P13 - 13
FC3-0747-000 P11 - 26A
FC3-0751-000 P13 - 14
FC3-0752-000 P13 - 23B
FC3-0753-000 P13 - 23C
FC3-0757-000 P11 - 26B
FC3-0758-000 P13 - 17
FC3-0760-000 P11 - 22
FC3-0762-000 P15 - 13
FC3-0763-000 P15 - 13
FC3-0764-000 P15 - 13
FC3-0765-000 P15 - 13
FC3-0766-000 P15 - 14
FC3-0767-000 P15 - 14
FC3-0768-000 P15 - 14
FC3-0770-000 P15 - 15
FC3-0771-000 P13 - 18
FC3-0772-000 P13 - 8
FC3-0773-000 P11 - 26C
FC3-0774-000 P12 - 16
FC3-0775-000 P20 - 8
FC3-0779-000 P11 - 1
P12 - 9
FC3-0780-000 P13 - 20
P35 - 1
FC3-0781-000 P20 - 9
FC3-0782-000 P20 - 11
FC3-0783-000 P12 - 3
FC3-0784-000 P13 - 12
FC3-0786-000 P13 - 19
FC3-0787-000 P14 - 11A
FC3-0788-000 P14 - 11B
FC3-0795-000 P12 - 22B
P12 - 23B
FC3-0796-000 P10 - 2B
FC3-0797-000 P10 - 2B
FC3-0798-000 P14 - 5B
FC3-0799-000 P14 - 5A
FC3-0801-000 P11 - 21
FF3-3965-000 P90 - 1
FF3-3975-000 P12 - 20
FF3-3976-000 P10 - 8
FF3-3980-000 P35 - 2
FF3-3987-000 P11 - 26
FF3-3988-000 P13 - 23
FF3-3991-000 P14 - 5
FF3-3992-000 P12 - 21
FF3-3993-000 P11 - 2
FF3-3994-000 P10 - 3
FF3-3997-000 P14 - 11
FF3-4000-000 P10 - 2
FF3-4001-000 P14 - 5
FF3-4002-000 P10 - 2
FF3-4003-000 P10 - 2
FG3-1243-000 P90 -
FG3-1248-000 P12 - 22
FG3-1254-000 P11 - 27
FG3-1255-000 P11 - 28
FG3-1256-000 P35 -
FG3-1261-000 P35 - 9
FG3-1271-000 P12 - 23
FG3-1274-000 P20 -
FG3-1285-000 P14 -
FG3-1291-000 P15 -
FG3-1292-000 P15 - 16
FG3-1301-000 P15 -
FG3-1302-000 P15 -
FG3-1303-000 P15 -
FG3-1479-000 P14 -
FH5-3089-000 P13 - 24
FH5-3091-000 P35 - 11
P B - J13
P B - J15
P B - J16
FH5-3092-000 P11 - 29
P B - J4
P B - J13
P B - J17
FH5-3093-000 P13 - 25
P B - J17
P B - J18
FH5-3094-000 P11 - 30
P B - J19
P B - J20
FH5-3095-000 P12 - 24
P B - J5
P B - J19
P B - J21
FH5-3096-000 P15 - 17
P B - J22
P B - J23
P B - J24
FH5-3097-000 P15 - 16A
FH5-3098-000 P15 - 18
P B - J6
P B - J22
P B - J25
FH5-3099-000 P13 - 26
P B - J7
P B - J26
P B - J27
P B - J28
FH5-3100-000 P12 - 25
P B - J1
P B - J3
P B - J29
P B - J30
FH5-3101-000 P20 - 15
P B - J2
P B - J31
FH5-3102-000 P14 - 9
FH5-3103-000 P20 - 17
P B - J8
P B - J33
P B - J34
FH5-3104-000 P11 - 31
P13 - 27
P35 - 6
FH6-1759-000 P20 - 18
FH6-1760-000 P12 - 26
FH6-1761-000 P20 - 19
FH6-1762-000 P12 - 27
FH7-5974-000 P11 - 32
FH7-5975-000 P20 - 13
FS2-1671-000 P11 - 33
FS2-1672-000 P11 - 34
P13 - 28
P20 - 20
P35 - 10
FS2-3880-000 P12 - 28
FS2-3881-000 P20 - 21
FS2-3882-000 P13 - 29
FS2-6593-000 P14 - 6
FS2-6594-000 P14 - 7
FS2-6596-000 P35 - 12
FS2-9539-000 P12 - 22C
FS2-9540-000 P01 - 1
FS2-9541-000 P10 - 5
P12 - 17
P13 - 15
FS2-9542-000 P01 - 2
FS4-0586-000 P20 - 22
FS4-0587-000 P20 - 12
FS4-0588-000 P11 - 35
FS4-0589-000 P11 - 36
FS4-0590-000 P15 - 16B
FS4-2711-000 P12 - 29
FS4-2712-000 P11 - 37
FS4-2713-000 P14 - 12
FS4-2714-000 P14 - 13
FS4-2715-000 P13 - 30
FS4-2716-000 P11 - 38
FS4-2717-000 P14 - 14
FS4-2718-000 P13 - 33
PCB P B - J1
P B - J2
P B - J3
P B - J4
P B - J5
P B - J6
P B - J7
P B - J8
P B - J9
FIGURE
&
KEY NO.
PART NUMBER
FIGURE
&
KEY NO.
PART NUMBER
FIGURE
&
KEY NO.
PART NUMBER
PCB P B - J10
P B - J11
P B - J27
VS1-5057-002 P35 - 13
VS1-5057-003 P11 - 39
P B - J19
VS1-5057-004 P11 - 23
P B - J17
VS1-5057-007 P35 - 14
VS1-6198-003 P15 - 19
P B - J25
VS1-6198-006 P15 - 20
P B - J22
WC4-5175-000 P20 - 16
WG8-5362-000 P12 - 30
P13 - 31
P15 - 21
WT2-5565-000 P11 - 40
P12 - 33
P20 - 24
P35 - 15
XA9-0787-000 P11 - 20
XB1-2300-606 P10 - 503
P12 - 505
P13 - 506
XB1-2300-609 P35 - 502
XB1-2300-806 P10 - 502
XB1-2400-289 P12 - 501
XB1-2400-607 P12 - 503
XB4-5300-809 P14 - 501
P15 - 501
XB4-5400-809 P10 - 501
XB4-7300-409 P14 - 502
XB4-7300-809 P12 - 504
P15 - 502
XB6-6301-609 P13 - 505
P20 - 503
XB6-7300-409 P11 - 502
P35 - 501
XB6-7400-609 P13 - 503
XB7-2100-407 P12 - 506
XD1-4200-602 P01 - 501
XD2-1100-502 P11 - 503
P13 - 501
P20 - 501
XD2-1200-322 P13 - 504
XD3-1300-142 P12 - 502
XD3-2200-102 P13 - 502
P20 - 502
XD3-2200-122 P11 - 501
P35 - 503
XF2-1106-140 P13 - 32
XF2-1108-560 P20 - 23
XF2-1110-510 P12 - 31
XG4-0818-055 P12 - 32
PD-2
Prepared by
OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIV.
CANON INC.
Printed in Japan
REVISION 0
[
JUNE 2000
]
5-1, Hakusan 7-chome, Toride-city, Ibaraki 302-8501, Japan
PRINTED IN JAPAN
[
IMPRIME AU JAPON
]
CANON INC.

Canon DADF-D1 Parts and Service Manual

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JUNE 2000 FY8-13GT-000

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