Professional Documents
Culture Documents
www.worcestercc.com
Here's why:
Positive Ball Cavity Relief - An upstream relief hole in
the ball prevents dangerous overpressure due to thermal expansion. On
extended stem valves through 2", a one-piece stem with alignment pin
assures proper orientation of the ball.
A Series 94
double graphite stem sealed fire tight version of our cryogenic valve is
available through the Custom Products Department. These valves are
especially effective in hydrogen and liquefied natural gas systems.
Upstream relief
hole standard
Mounting Pad
for Automation
Bonnet Extension
Stainless Steel
S-Gasket Body
Seals
design
is
rugged,
one-piece,
Thrust Bearing
Quarter-Turn
High Flow Capacity
Ball Valve
Low Torque
Polyfill Seats
CRYOGENIC VALVE
CONFIGURATIONS
Worcester Controls cryogenic valves are available in
four basic body configurations; C44 (!?4"-2"), C44
Diverter (!?2"-2"), C4 Wafer (3"-6"), and C51 Flanged
(3"-6"). All four valve styles offer the same features;
exclusive Polyfill seats, all stainless steel
construction, pressure safe stem, extension bonnet
lengths, positive ball cavity relief and low operational
torques.
C44 Diverter
C44 Diverter
C4 Wafer
C4 Flanged
APPLICATIONS
Enviromental Control
Lyophilization Systems
Custom Testing
Liquid Ammonia Systems (consult factory)
Rotary Concept:
Eliminates expensive high
maintenance stuffing box design of
rising stem globe valves.
Eliminates the unbalanced, heavy
weight actuators of extended bonnet
globe valves.
Reduces the size of the control valve
package to about one third less.
Characterized Seats:
High accuracy
High rangeability
Class VI shutoff or better
Modified characteristics for better
control
Smaller valve sizes than
conventional globe valves
Lower Material Cost
For applications such as oxygen, the
added cost is significantly lower than
globe valves.
Choice of Pneumatic or Electric Actuation
Pneumatic Series 39 actuators
available with "Pulsair" loop
powered, intrinsically safe positioner
or all-pneumatic positioners for
precise throttling control.
Economical, Series 75 electric
actuators with Series DFP17
DataFlo positioner or Series
DFC17 DataFlo controller allow for
dependable throttling control in
colder environments where moisture
in the airlines can freeze or in
systems where compressed air is not
available.
Series 75
Electric Actuator
Series 39
Pneumatic Actuator
SPECIFICATIONS
C44 and C44 Diverter Valves
without Extensions
Valve Sizes:
1/ ", 3/ ", 1/ ", 3/ ", 1", 11/ " and 2" (diverter not available
4
8
2
4
2
in 1/4" and 3/8").
Valve Sizes:
Styles:
Styles:
Body:
Body:
Pipe Ends:
Pipe Ends:
Ball:
Ball:
Stem:
Seats:
Polyfill
Body Seals:
Stem Packing:
Stem:
Seats:
Polyfill
Body Seals:
Externals:
Packing:
Polyfill
Thrustbearing
Upper:
(2) Polyfill
Followers:
Split Ring:
Split Thrustbearing
Lower:
Externals:
General Specifications
Valve Sizes:
Style:
Valve Ratings:
Shutoff:
Packaging:
Operation:
Cleaning:
Body and
End Plug:
Ball:
Stem:
Seats:
Polyfill
Body Seal:
TFE Virgin
Stem Seals:
Molykote 321
Assembly:
Thrustbearing:
Testing:
Follower:
Externals:
Centering
Washers:
SPECIFICATIONS
Body Temperature vs Bonnet Temperature
1/ "-2" Standard and Diverter Valves with Extension
4
Ambient Temperature 75F
+200
(94)
1000 (70)
900 (63)
EXTENSION TEMPERATURE
800 (56)
0
(-18)
700 (49)
Pressure psig (kg/cm2)
+100
(38)
Pressure/Temperature Ratings
-100
(-74)
-200
(-130)
-300
(-186)
200 (14)
-400
(-242)
+200
(94)
BODY TEMPERATURE
100
+100
(38)
0
(-18)
-100
(-74)
-200
(-130)
-300
(-186)
-400
(-242)
(7)
-400
(-242)
-500
(-298)
-300
(-186)
-200
(-130)
-100
(-74)
0
(-18)
100
(38)
180
(82)
Temperature F (C)
Flow Coefficient
Cv Values and Equivalent Lengths of Pipe
CV
Valve Size
1/ "-1/ "
4
2
3/ "
4
1"
11/2"
2"
3"
4"
6"
C44
C44 Diverter
8
12
32
82
120
3
5
10
24
36
350
720
1020
Flanged
C44
C44 Diverter
3.1
6.3
3.1
4.3
7.5
19.6
30.4
27.8
43.5
22.7
350
720
1020
Wafer
Flanged
7.1
6.9
20.4
7.1
6.9
20.4
ASM-14
Table of Contents
Definition of Valve Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 2
Determination of Valve Torque . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 3
Actuator Selection
Standard Reduced Port Valves and Series 94 Valves
(with TFE Stem Seals) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 4, 4A, 5 & 8
Chlorine Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 4 & 7
Series H71 High Pressure Ball Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 5
Series 94, AF94 and FZ94 Valves
(with Grafoil Stem Seals) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Pages 6 & 6A
Polyfill Seats - Cryogenic Service only . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 7
Series T44 3-Way Valves
One-piece seats & seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 7
10 Series 51/52 Reduced Port Valves . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 8
8 & 10 Series 82/83 & 8 Series 818/828 Full Port Valves . . . . . . . . . . . .Page 8
Series WK70 Tube Bore Clean Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 8
Characterized Seat Control Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 9
Actuator Output Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 10 & 11
Series 34 Pneumatic Actuator
Series 36 Electric Actuator
Series 39 Pneumatic Actuator
Series 75 Electric Actuator
Examples: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page 12 & 13
www.worcestercc.com
PARTS IDENTIFICATION
LOCKWASHER
LOCKWASHER
ONE-PIECE
HANDLE & STOP
PACKING RING
ONE-PIECE
HANDLE & STOP
RETAINING NUT
BELLEVILLE
STOP
WASHERS
PIN
BONNET PLATE
RETAINING NUT
BELLEVILLE
WASHERS
FOLLOWER
STEM SEAL PROTECTOR
STOP
BALL
PIN
(V2)
BALL BODY
(V1)
EXTENSION
SPLIT
THRUST BEARING
SPLIT RING (HALVES)
BALL
(V2)
BALL
(V1)
BODY SEAL
"S" GASKET
BODY
/"-1" VALVE
SEAT
THRUST BEARINGS
BODY SEAL
BODY SEAL
SEAT
PIPE
END
BODY
1/"-2" VALVE
BALL (STD.)
SEAT
STEM SEALS
BALL
(STD.)
PIPE END
SEAT
BODY
BOLTS
BODY NUTS
PIPE
END
STEM
HANDLE
ASSY. BOLT
HANDLE
ASSY. BOLT
HANDLE
ASSY.
STEM
EXTENSION
HANDLE ASSY.
BODY
(WAFER)
RETAINING
NUT
3" STOP
RETAINING NUT
RETAINING NUT
3" STOP
FOLLOWER
STEM SEAL
STOP SCREW
BODY
(FLANGED)
FOLLOWER
STEM SEAL
WASHE
R
BODY
(WAFER)
BODY
(FLANGED)
STOP SCREW
WASHER
BALL
SEAT
DRIV-LOK PIN
SEAT
END PLUG
RETAINING SCREW
THRUST BEARING
WASHER
SEAT
BOTTOM TANG
BALL
SEAT
END
PLUG
BODY
SEAL
BODY
SEAL
END
PLUG
END PLUG
RETAINING SCREW
WASHE
R
THRUST BEARING
STEM
DIMENSIONS
C
D
PORT
1/4" - 2" Cryogenic C44 Ball Valves Extended and Non-extended Bonnets
A
Valve Size
With Ext.
Without
Ext.
With Ext.
Without
Ext.
Port
Approx. Weight
lbs. (kg.)
With Ext. Without
Ext.
2.54
(64.52)
7.86
(199.6)
6.53
(166)
5.53
(140)
7.87
(200)
1.76
(44.7)
1.75
(44.4)
.44
(11.8)
3.0
(1.4)
1.1
(0.5)
3/ "
4
2.76
(70.10)
7.96
(202.2)
6.53
(166)
5.53
(140)
7.97
(202)
1.86
(47.2)
2.00
(50.8)
.56
(14.22)
3.5
(1.6)
1.8
(0.8)
1"
3.66
(92.96)
8.91
(226.3)
6.53
(166)
6.53
(1.66)
8.94
(227)
2.28
(57.8)
2.38
(60.4)
.81
(20.57)
5.0
(2.3)
3.1
(1.4)
11/2"
4.50
(114.30)
10.23
(259.8)
8.03
(204)
8.03
(204)
10.25
(260)
2.83
(71.9)
3.16
(80.3)
1.25
(31.75)
11.1
(5.0)
6.2
(2.8)
2"
4.94
(125.48)
10.41
(264.4)
8.03
(204)
8.03
(204)
10.44
(261)
3.02
(76.7)
3.56
(90.4)
1.50
(38.10)
14.4
(6.5)
9.5
(4.3)
D
POR
T
R
1/2"-2" Cryogenic C44 Diverter Ball Valves Extended and Non-extended Bonnets
Valve
Size
10
C
With
Ext.
End Port
Dia.
Bottom
Port Dia.
1/ "
2
2.54
(64.52)
7.86
(199.6)
6.53
(166)
5.53
(140)
7.87
(200)
1.76
(44.7)
1.75
(44.4)
2.25
(51.0)
.38
(9.70)
.34
(8.64)
3.2
(1.5)
1.6
(0.7)
3/ "
4
2.76
(70.10)
7.96
(202.2)
6.53
(166)
5.53
(140)
7.97
(202)
1.86
(47.2)
2.00
(50.8)
2.50
(63.5)
.52
(13.20)
.50
(12.70)
3.8
(1.7)
2.0
(0.9)
1"
3.66
(92.96)
8.91
(226.3)
6.53
(166)
6.53
(166)
8.94
(227)
2.28
(57.8)
2.38
(60.4)
3.06
(77.7)
.75
(19.10)
.72
(18.29)
5.3
(2.4)
3.6
(1.6)
11/2"
4.50
(114.30)
10.23
(259.8)
8.03
(204)
8.03
(204)
10.25
(260)
2.83
(71.9)
3.16
(80.3)
3.56
(90.4)
1.25
(31.75)
1.12
(28.45)
12.5
(5.7)
7.2
(3.3)
2"
4.94
(125.48)
10.41
(264.4)
8.03
(204)
8.03
(204)
10.44
(261)
3.02
(76.7)
3.56
(90.4)
3.94
(100.1)
1.50
(38.10)
1.38
(35.05)
14.7
(6.7)
9.6
(4.4)
G
D
J
POR
T
POR
T
3" - 6" Cryogenic C4 Wafer Ball Valves Extended and Non-extended Bonnets
G
Valve
Size
C Diam.
3"
4.50
(114.3)
5.31
(135)
15.38
(391)
3.88
(98.6)
18.73
(476)
4"
5.81
(147.6)
6.81
(173)
15.94
(405)
4.48
(114)
6"
7.38
(187.5)
8.69
(221)
17.98
(457)
6.19
(157)
J Dia.
Port Dia.
7.22
(183.4)
22.0
(559)
5.88
(149)
2.50
(63.5)
27
(12.3)
21
(9.5)
19.30
(490)
7.84
(199.1)
22.0
(559)
7.50
(190)
3.25
(82.5)
41
(18.6)
34
(15.4)
23.00
(584)
11.21
(284.7)
26.0
(660)
9.88
(251)
4.38
(111.2)
94
(42.7)
64
(29)
G
H
D
G
D
POR
T
POR
T
3" - 6" Cryogenic C51 Flanged Ball Valves Extended and Non-extended Bonnets
G
Valve
Size
C Diam.
3"
8.00
(203.2)
3.62
(91.9)
3.06
(77.7)
15.38
(391)
3.88
(98.6)
18.73
(476.0)
7.22
(183.4)
22.0
(549)
2.50
(63.5)
46
(20.9)
39.5
(17.9)
4"
9.00
(228.6)
4.00
(101.6)
4.03
(102)
15.94
(405)
4.48
(114.0)
19.30
(490.0)
7.84
(199.1)
22.0
(559)
3.25
(82.5)
69
(31.3)
62
(28.1)
6"
10.50
(266.7)
4.25
(108.0)
6.06
(154)
17.98
(457)
6.19
(157.0)
23.00
(584.0)
11.21
(284.7)
26.0
(660)
4.38
(111.2)
139
(63.1)
125
(56.7)
Port Dia.
11
Worcester Controls/McCANNA
HOW TO ORDER
3/4"
C44
Valve
Size
Modifications
Product
Series
Body,
Pipe Ends
C44
1 - Brass
6 - 316
Stainless
Steel
!?4"
#?8"
!?2"
#?4"
1"
1!?2"
2"
!?2"
#?4"
1"
1!?2"
2"
without Stem
Extension
C44 Diverter
without Stem
Extension
1 - Brass
6 - 316
Stainless
Steel
Ball,
Stem
Seat
Body
Seal
1 - Brass
P6 - 316
Polyfill
Stainless Steel
1 - Brass
P6 - 316
Polyfill
Stainless Steel
SE
V58
Porting
Configuration
Connection
Variations
V5 - Hydrostatic
Testing
S.S.
V6 - Source
Inspection
or 316 S.S.
SW - Socket Weld any
Sch. pipe Brass
or 316L S.S.
SWO - Socket Weld OD
Tube 316L
S.S.**
BW1 - Butt Weld Sch.
TE - Solder/Sweat
Ends. Brass
only Type K, L, or
M Copper Tube
S.S.
or 316 S.S.
SW - Socket Weld any
Sch. pipe Brass
or 316L S.S.
TE - Solder/Sweat
Ends. Brass
only Type K, L, or
M Copper
Tube
V14 Handleless
Valves
3"-6"
V32 - St. St
Oval Handle
V1 - Porting 1 !?4"-2"
V2 - Porting 2
V36 - Certificate
of Compliance
V48 - Extended
Lever Handle
!?4"-2"
V58 - B16.34
Compliance
3"
4"
6"
1 - Brass
6 - 316
Stainless
Steel
P1 - Brass
Polyfill
6 - 316
Stainless Steel
T - TFE
V59 - Extended
Oval Handle
!?4"-2"
3"
4"
6"
6 - 316
Stainless
Steel
6 - 316
PStainless Steel Polyfill
T - TFE
V60 - Locking
Mechanism on
Std. Lever
Handle !?4"-2"
Place the designation V-58 for B16.34 compliance at the end of the valve
ordering code. See page 4.
Ordering example above is a 3/4" 3-piece cryogenic ball valve with stainless
steel body, pipe ends, ball and stem, Polyfill seats, TFE coated S.S. body seal,
screw ends with no extension, B16.34 Compliant.
NOTE: For low temperature ammonia applications, welded extended bonnet must be used.
Caution: Ball valves can retain pressurized media in the body cavity when closed. Use care when disassembling. Always open valve to relieve pressure prior to disassembly.
Due to continuous development of our product range, we reserve the right to alter the product specifications contained in this leaflet as required.
CAUTION: CRYOGENS CAN CAUSE SEVER BURNS, SUFFOCATION OR OTHER SERIOUS INJURIES. ENVIRONMENTS CONTAINING CRYOGENIC VALVES NEED
PROPER VENTILATION AND LOW OXYGEN WARNING DEVICES.
Worcester is a registered trademark of Worcester Controls.
Pulsair is a registered trademark of Worcester Controls.
Praxair is a registered trademark of Praxair Technology, Inc.
Molykote is a registered trademark of The Alpha Molykote Corporation.
WORCESTER CONTROLS/McCANNA
33 Locke Drive, P.o. Box 538
Marlborough, MA 01752
(508) 481-4800
(508) 481-4454 FAX
http://www.worcestercc.com
http://www.mccannainc.com
WORCESTER CONTROLS
Rua Tocantins, 128 - Vila Gerty
So Caetano Do Sul
So Paulo - Cep: 09580-130
Brazil
(55-11) 4239.3500
(55-11) 4238.4757 FAX