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MANUAL
OPERATION
INSTRUCTION
SA-400A / 450A / 500A / 600A
Series
AUTOMATIC AUTOCLAVE STERILIZER
CONTENTS
Please read this manual carefully prior to using your new Autoclaves. Following the
simple instructions contained in this manual will help ensure ease of use,
Trouble free operation and a longer working life for your Autoclave.
--------------------------------------------------------------------------------------------------------------------------------------------------
P. 3
P. 5
CHAPTER 6. APPENDIX.......................................... P. 6
CHAPTER 7. SIMPLE TROUBLE SHOOTING..P. 7
CHAPTER 8. MAINTENANCE REQUIREMENTS P. 8
422-04002-01
CHAPTER 1 LOCATION
21
1.
3.
4.
2.
5
22
17
7.
6.
18.
8 9 10 11 12 13
14
19.
15
16
STURDY
20.
LOCATION :
1.
2.
3.
SAFETY VALVE
4.
5.
6.
7.
TEMP. OF CHAMBER
8.
POWER LAMP
9.
- P .1 -
Left Side
chamber
CONTROL BOX
Right Side
chamber
CONTROL
BOX
EXHAUST FOR STEAM
GENERATOR
Control Panel
Power switch
Push-up to START
Push-down to Exhaust the
Chamber / Jacket / Boil
HEAT UP
OFF
EXHAUST
- P .1-1 -
CHAPTER 2. SPECIFICATION
MODEL NO.
SA-400
SA-450
SA-500
SA-600
400 * 750
450 * 900
500 * 1000
600 * 1200
CHAMBER CAPACITY
94 liter
141 liter
196 liter
339 liter
HEATING POWER
7.0KW 50/60HZ
7.0KW 50/60HZ
9.0KW 50/60HZ
12.0KW 50/60HZ
CONSTRUCTION
DESIGN
TEMPERATURE
USING
PRESSURE /
TEMP.
Life Time
7 Years
EMOGENCY
EXHAUST VALVE,
STANDARD
ACCESSORIES
OPTIONAL
ACCESSORIES
SAFETY
STANDARD
OPTIONAL
FUNCTION
#.
#.
#.
- P .2 -
SA-XXXA
Optional Function
Standard Function
A.: Fully automatic control from Sterilization to Dry. With Water level switch.
Function
Code
W+B
2 = Chamber rail + Cart + Sterilization basket x 2 (For chamber 400 500mm only)
3 = Chamber rail + Cart + Sterilization basket x 3 (For chamber 600 700mm only)
ELEC.
A=AC-100V
VOLTAGE
H=AC-220~240V
B=AC-110V
C=AC-120V
- P.2-1 -
D=AC-200V
J=AC-380V
K=AC-415V
F=AC-220~240V
L=AC-440V
CHAPTER 3. INSTALLATION
1. Please attention the chamber level adjustment, when you install the
autoclave:
chamber
jacket
Boil
Control box
PS: The front sight must be a little lower than back sight. And adjusted
by above two screws.
2. Please dont forget to install the ground (earth) wire (white wire). And No
Fuse Breaker
SA-450, SA-450A / 7KW 1 Phase / 220V / 50A
3. Function Test :
Operation one cycle as our operation manua to test the complete
cycle function.
4. Please make notes to the user:
a. Please check the water in the boil, before working.
b. Please check the indicator, after the working cycle.
- P.3 -
CHAPTER 4. OPERATION
PLEASE CHECK CHAPTER 3. AT FIRST.
1. Open the door and put the sterilized products into the chamber. Than closed it.
PLEASE DONT FORGET TO PUT THE STERILIZATION INDICATOR INTO CHAMBER.
2. Sep-up the sterilization time and dry time.
PLEASE REFER THE ENCLOSED APPENDIX.
3. Turn-OPEN the valve #18, add water into the boil until the yellow sign of the viewer
Glass tube. And then turn-CLOSE the valve #18. Turn-up the power switch.
For B or W optional function type, will auto-add water, when you turn-up power switch to
HEAT-UP position. The heater will start working after the add-water step completely.
HEAT UP
Power Switch
OFF
EXHAUST
Timer
6. The LED of dry timer turn to flash that means the dry timer start work and the DRY
Indication lamp will be light on. Meanwhile the jack steam pressure will be exhausted to
make the chamber vacuum. The LED turns light on. This means the dry cycle is finished.
Then, the dry-timer stop working, and the END (complete) indication lamp light on.
7. About 40 seconds buzzer will report you, MY DEAR MASTER ! YOUR COMMAND HAVE
BEEN COMPLETED.
CAUTION : For B or W optional function type, You can Turn-OFF the power switch
- P.4 -
PUT THE STERILIZED INSTRUMENTS INTO THE CHANBER. CLOSED THE DOOR
ADD WATER IN THE STEAM GENERATOR (BOIL) / B & W CAN AUTO-ADD WATER
B & W CAN AUTO-ADD WATER, AFTER START AND THEN THE MAIN HEATER WORKING
STERILIZATION TIMER START WORKING, WHEN JACKET PRESSURE 1.4 kg/cm SOLENOID
VALVE #2 TURN-OPEN TO PASS THE JACKET PRESSURE TO CHAMBER. WHEN THE
CHAMBER PRESSURE ARRIVED SET UP, THE STERILIZATION TIMER START WORKING.
DRY TIMER START WORKING, WHEN THE CHAMBER PRESSURE EXHAUST COMPLETED
- P.4-1 -
CAUTION
1. CHECK THE PRESSURE GAUGE RETURN TO ZERO POSITION BEFORE
THE DOOR OPENED.
2. OPEN THE DOOR, IN 10 MINUTES, AFTER ALARM TO MAKE THE DRY
FUNCTION IN GOOD CONDITION.
- P.4-2 -
CHAPTER 5. WARNING
1. Anytime check the pressure gauge, if the pressure over than 0 kgf/cm.
Please dont open door.
2. USE ONLY DISTILLED or SOFT & FILTERED WATER Or not, we cant offer
the quality guarantee service.
3. Please keep open the water source, or not, the low-water protector will cut-off the
elec. power.
4. Please attend the high temperature on the door of the chamber. When she is
working.
5. The door handle must be closed well, when the unit is in sterilization.
6. Please install the No Fuse Breaker, between the elec. Power source and
autoclave.
7. Use only a dedicated power supply.
8. The silicon rubber gasket on the inner door and the front of the chamber
should be kept clean.
9. The filter valve inside the chamber, should be cleaned at least every
season.
10. We recommend use of chemical indicator strips as a check for sterility.
These strips may also be kept as a record of sterilization.
11. In the event of an emergency immediately turn the power off, and then, turn open
the exhaust valve #21.
12. Please keep the chamber clean, anytime.
13. Movement: This machine over than 200KG to 450KG. Anytime , move this
machine must by 6 person at least.
14.
CAUTION:
CAUTION:
INDICATION:
INDICATION: INDICATION:
Electricity earth
POWER-OFF
protection.
- P.5 -
POWER-ON
CHAPTER 6. APPENDIX A
SETTING UP THE STERILIZATION TIME:
0 ~ 60 minutes
- P.6 -
CHAPTER 6. APPENDIX- B
SA-400
ITEM
PART NO.
(DESCRIPTION)
003-03001-01 2P 60A
003-04001-01 ON/OFF/ON
003-09001-01 LTB-2200
003-10001-01 RH-LL
IC TIMER 3 MINUTES
IC TIMER 60MINUTES
RELAY MK2P-I
004-04001-01 CN-25
MAGNETIC SWITCH
004-04006-01 MSO-P11
10
004-11001-01
11
005-01009-01 12 () 220V
12(GREEN) INDICATOR
12
005-01010-01 12 () 220V
12(RED) INDICATOR
13
005-01011-01 12 () 220V
12(WHITE) INDICATOR
14
005-01012-01 12 () 220V
12(ORANGE) INDICATOR
15
16
17
18
19
008-01005-01 AD-15
20
011-03004-01 0.5HP
21
22
908-01003-01
23
24
217-02001-01 0~300
25
26
PRESSURE GAUGE
409-02018-01
PACKING,CHAMBER DOOR
KNIFE SWITCH 2P
ROCK SWITCH
PRESSURE SWITCH
WATER LEVEL SENSOR
BUZZER
SA-400
TEMPERATURE GAUGE
- P.6-1-
CHAPTER 6. APPENDIX- C
SA-450
ITEM
PART NO.
(DESCRIPTION)
003-03001-01
2P 60A
003-04001-01
ON/OFF/ON
003-09001-01
LTB-2200
003-10001-01
RH-LL
004-01004-01
IC SH3-2 3 230V
IC TIMER 3 MINUTES
004-01011-01
IC TIMER 60MINUTES
004-02002-01
RELAY MK2P-I
004-04001-01
CN-25
MAGNETIC SWITCH
004-04006-01
MSO-P11
10
004-11001-01
11
005-01009-01
12 () 220V
12(GREEN) INDICATOR
12
005-01010-01
12 () 220V
12(RED) INDICATOR
13
005-01011-01
12 () 220V
12(WHITE) INDICATOR
14
005-01012-01
12 () 220V
12(ORANGE) INDICATOR
15
009-01020-01
2 7KW ( AC 230V)
16
009-01021-01
2" 7KW ( AC
17
009-01025-01
18
009-01029-01
19
008-01005-01
AD-15
20
011-03004-01
0.5HP
21
106-07002-01
ITT 8C-A-2J-125
22
908-01003-01
23
106-02007-01
1/2" x 2KG
24
217-02001-01
0~300
25
217-01006-01
NKS 3/8
PRESSURE GAUGE
26
409-02015-01
SA-450
PACKING,CHAMBER DOOR
KNIFE SWITCH 2P
ROCK SWITCH
PRESSURE SWITCH
WATER LEVEL SENSOR
BUZZER
230V)
- P.6-2 -
CHAPTER 6. APPENDIX- D
SA-500
ITEM
PART NO.
(DESCRIPTION)
003-03001-01
2P 60A
003-04001-01
ON/OFF/ON
003-09001-01
LTB-2200
003-10001-01
RH-LL
004-01004-01
IC SH3-2 3 230V
IC TIMER 3 MINUTES
004-01011-01
IC TIMER 60MINUTES
004-02002-01
RELAY MK2P-I
004-04001-01
CN-25
MAGNETIC SWITCH
004-04006-01
MSO-P11
10
004-11001-01
11
005-01009-01
12 () 220V
12(GREEN) INDICATOR
12
005-01010-01
12 () 220V
12(RED) INDICATOR
13
005-01011-01
12 () 220V
12(WHITE) INDICATOR
14
005-01012-01
12 () 220V
12(ORANGE) INDICATOR
15
009-01022-01
2 9KW ( AC 230V)
16
009-01037-01
17
009-01040-01
18
009-01030-01
2 9KW ( AC 415V)
19
008-01005-01
AD-15
20
011-03004-01
0.5HP
21
106-07002-01
ITT 8C-A-2J-125
22
908-01003-01
23
106-02007-01
1/2" x 2KG
24
217-02001-01
0~300
25
217-01006-01
NKS 3/8
PRESSURE GAUGE
26
409-02014-01
SA-500
PACKING,CHAMBER DOOR
KNIFE SWITCH 2P
ROCK SWITCH
PRESSURE SWITCH
WATER LEVEL SENSOR
BUZZER
- P.6-3 -
CHAPTER 6. APPENDIX- E
SA-600
ITEM
PART NO.
(DESCRIPTION)
003-03001-01
2P 60A
003-04001-01
ON/OFF/ON
003-09001-01
LTB-2200
003-10001-01
RH-LL
004-01004-01
IC SH3-2 3 230V
IC TIMER 3 MINUTES
004-01011-01
IC TIMER 60MINUTES
004-02002-01
RELAY MK2P-I
004-04001-01
CN-25
MAGNETIC SWITCH
004-04006-01
MSO-P11
10
004-11001-01
11
005-01009-01
12 () 220V
12(GREEN) INDICATOR
12
005-01010-01
12 () 220V
12(RED) INDICATOR
13
005-01011-01
12 () 220V
12(WHITE) INDICATOR
14
005-01012-01
12 () 220V
12(ORANGE) INDICATOR
15
009-01023-01
16
009-01042-01
17
009-01044-01
18
009-01031-01
19
009-01051-01
20
008-01005-01
AD-15
21
011-03004-01
0.5HP
22
106-07002-01
ITT 8C-A-2J-125
23
908-01003-01
24
106-02007-01
1/2" x 2KG
25
217-02001-01
0~300
26
217-01006-01
NKS 3/8
27
409-02013-01
SA-600
KNIFE SWITCH 2P
ROCK SWITCH
PRESSURE SWITCH
WATER LEVEL SENSOR
BUZZER
- P.6-4 -
Check solenoid valve #2, Ifno function / 1-1. The valve broken, replace it.
The wire system broken / 2-1. Repair the wire system.
Check Heater function, if it is broken / 3-1. Replace the heater
Check the power relay, if it is broken / 4-1. Replace the power relay
Water level switch broken, to cut the power for heater / 5-1. Replace the switch
- P.7 -
Figure 1
3. The chamber or jacket pressure control switch out of order to make chamber
In low pressure and low temperature. / 3-1. Replace it.
- P.7-1 -
WEEKLY:
CLEAN THE RACK AND TRAYS.
CLEAN THE FILTER IN THE CHAMBER. ( ON THE EXHAUST HOLE )
MONTHLY:
AFTER STERILIZATION, WHEN THE CHAMBER PRESSURE STILL OVER
THAN 0 kg/cm, PLEASE TURN-OPEN THE JACKET EXHAUST VALVE
(KNOB). THEN, THE PRESSURE WILL EXHAUST THE BALANCE WATER AND
STEAM FROM THE JACKET AND THE BOIL. THIS WAY WILL KEEP THE
JACKET AND BOILER CLEAN. AND REFILL THE WATER. TO THE BOIL
AGAIN. AFTER 10 MINUTES, PLEASE PUCH-OFF THE POWER SWITCH, AND
TURN-OPEN THE EXHAUST VALVE (KNOB) AGAIN. AFTER 2-3 TIMES, THE
BOIL AND JACKET WILL BE CLEAN WELL.
- P. 8 -
W3-41151-10-03