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S/M No.

: FR540NT010

Service Manual
Refrigerator
Model:FR-540N
FR-540NT

Caution

: In this Manual, some parts can be changed for improving, their


performance without notice in the parts list. So, if you need the
latest parts information,please refer to PPL(Parts Price List) in
Service Information Center (http://svc.dwe.co.kr).

DAEWOO ELECTRONICS CO., LTD.

CONTENTS
1. Specification -----------------------------------------------------------------------------------------------1
2. External view ----------------------------------------------------------------------------------------------2
3. Wire diagram ----------------------------------------------------------------------------------------------3
4. Name of parts----------------------------------------------------------------------------------------------4
5. Air flow diagram------------------------------------------------------------------------------------------5
6. Refrigerant cycle diagram -----------------------------------------------------------------------------7
7. Machine room view and part list--------------------------------------------------------------------8
8. Main components-----------------------------------------------------------------------------------------9
9. Door color specification -------------------------------------------------------------------------------13
10. Exploded view and parts list ------------------------------------------------------------------------16
11. Electronic function -------------------------------------------------------------------------------------22

1. SPECIFICATION

MODEL NAME
Refirgerant

FR-540N

FR-540NT

R12

200g

200g

R134a

170g

170g
Fan Cooling Convection

Cooling System
Refrigeration System

Air Forced Convection

Defrost System

Fin Evaporator Forced

Defrost Operation

Automatic Start & Stop

Cold Control
Freezer
Capacity

Refrigerator
Total

External
Dimension
Net Weight


315
434
119

Adjustable Button


332
454
122

Height

1768mm

1788mm

Width

770mm

768mm

Depth

700mm

718mm

89Kg

89Kg

CONTENTS

24
3

1066

1015

1768
11

60

595

568

511

24 22

31.5

760

712

770

24

2
53

121

136

1422.5

760

770

2. EXTERNAL VIEW

700

3. WIRE DIAGRAM

OR X 2

R-F/M

BL X 2

BL
YW
BK

YW
F ROOM
LAMP

F-SENSOR

COMMON
D-SENSOR
R1-SENSOR WH

D-HTR
COMP
DR S/W

GY

F-F/M

WH
RD
BR

RD

YW
BL

RD

YW

BL

RD

DEFROST
HEATER

WH

HARNESS
14PIN

BL X 2

VT

F-PCB

1 3 4

R ROOM LAMP

DR S/W

GY

GY X 2

M-PCB

P-RELAY
1

PLUG

2
L/BL

RD
BK

TEMP
FUSE

BK
BL

FM
F-F/M
FM

4
3

R-F/M BK

GN/YW

BK
BK X 4

COMPRESSOR
BK

BR

4. NAME OF PARTS
1. FR-540N

1
2
3
4
5

17

6
7
8

18

9
10

19

11

20

12
13
21
14
15

16

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Freezer Lamp
Freezer Shelf
Case Icing
Guide Icing
Ice Box
Chilled Door
Chilled Case
Deodorant
Refrigerator Side Louver
Refrigerator Shelf
Cover Cubic Duct
Crisper Cover
Box Vegetable *L
Front Grille
Adjustable Foot
Box Vegetable *R
Freezer Pocket
Pocket(A)
Egg Case
Multi Pocket
Pocket(B)

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21

Freezer Lamp
Freezer Shelf
Case Icing
Guide Icing
Ice Box
Chilled Door
Chilled Case
Deodorant
Refrigerator Side Louver
Refrigerator Shelf
Cover Cubic Duct
Crisper Cover
Box Vegetable *L
Front Grille
Adjustable Foot
Box Vegetable *R
Freezer Pocket
Pocket(A)
Egg Case
Multi Pocket
Pocket(B)

2. FR-540NT

1
2
3
4
5

17

6
7
8

18

9
10

19

11

20

12
13
21
14
15

16

5. AIR FLOW DIAGRAM


1. FR-540N

Freezer door pocket


Do not put ice cream or frozen
food in freezer door pocket to
store for a long term. Opening
and shutting the door can rise up
the temperature.

-16~-18

-16~-18

-17~-19

Cold air absorbing duct


Do not place food in front
of the duct because it is the
entrance of the cold air.
2~4

Refrigerator door pocket


Temperature is high even if the
pocket is in the middle.
When storing margarine or cheese
for one or two weeks, make use
of the refrigerator shelf.

Crisper
Suitable in storing fruits or
vegetable.
Wrapping can prevent from
dryness.

3~5

3~5

A
2~4

1~3

2~4

1~3

2~4

C
2~3

Freezer room
Do not put any bottle such as
beer or beverage because it can
be frozen and broken.

Refrigerating room
This model is multi-flow type
which flows out cold air from
each shelf space. The hot air
after making the refrigerator
cold, flows into cooling system
through the front upper part.

5~7

Do not put food having much


moisture at the middle part of
each shelf space ("A", "B" and
"C" part). It can be frozen owing
to the low temperature.

2. FR-540NT

Freezer pocket
Please don't put long term storing
items such as ice cream etc.
It might be melted because of
opening the door frequently.

-19C
-19C
-19C

Inlet of cooling air


It should not be blocked with food
etc. as it is the inlet where cooling
air returns.

-1~1C

Chilled room
It is good for the storage of fishes
and meats.
Refrigerator pocket
It is good for the storage of beer
and beverage etc.

Freezer
Please don't put bottles
such as beer, beverage etc.
It might be broken
because of freezing.

3~6C

1~3C

1~3C

Crisper
It is suitable to store vegetable and
fruit.
The moisture panel which is
attached to the cover maintains the
humidity properly.
Vegetable and fruit would be better
to be packed with clean wrap foils.

3~5C

Multiple outlet of cooling air


Please don't put in vegetable
etc, which contain moisture.
It might be frozen because of
low temperature.

6. REFRIGERANT CYCLE DIAGRAM

PIPE
HOT

ACCUM

AUX-HOT PIPE

BACK PLATE PIPE

MAIN CAPI TUB.

OSS
FIN CR
EVA

IPE
OT P
H
X
AU

SUC-PIPE

ER
DRY

COMP

C
O
M
P
R
E
S
S
O
R

A
U
X
I
C
O
N
P
I
P
E

H
O
T
P
I
P
E

A
U
X
I
H
O
T
P
I
P
E

B
A
C
K

D
R
Y
E
R

P
L
A
T
E

C
A
P
I
T
U
B
E

P
I
P
E

COOLING PIPE

E
V
A
P
O
R
A
T
O
R

A
C
C
U
M
U
L
A
T
O
R

S
U
C
P
I
P
E

7. MACHINE ROOM VIEW AND PART LIST

11

19
16

13
21

20
17
8

15
18

12
6
9

5
22

NO

PART NAME

NO

10

14

PART NAME

NO

PART NAME

BASE COMPRESSOR

DRYER

17

BIND WIRE

COMPRESSOR

10

PIPE CON (SUC)

18

PLUG POWER AS

ABSORBER COMPRESSOR

11

VIBRATIONPROOF GUM

19

SCREW MACHINE

WASHER COMP. *T

12

PIPE CON (AUX)

20

PIPE CON (HOT)

SWITCH P-RELAY AS

13

HOSE DRAIN (B)

21

TAPE OPP

BAND RELAY

14

VIBRATIONPROOF MASS

22

PIPE CON (P.A)

TAPE COTTON

15

SCREW TAPPING

PIPE SERVICE

16

COVER CONNECTOR

8. MAIN COMPONENTS
1. COMPRESSOR
Refrigerant
Voltage

R12
100V/50,60Hz 110V/60Hz

Comp. model

Part code

Strating type

BL25YE-3

115, 120V/60Hz

127V/60Hz

220V/50Hz

220V/60Hz

230V/50Hz

BL25YE-1

PL28YE-6

PL25YE-4

PL28YE-6

3952125C30 3952125C10
CSR

CSR

Voltage

3956128C60 3956128C40 3956128C60

Refrigerant

240V/50Hz

RSCR

RSCR

RSCR

R134a
100V/50,60Hz 110V/60Hz

Comp. model

HBL25YG-3

Part code

3952125L3A

Strating type

CSR

115, 120V/60Hz

127V/60Hz

220V/50Hz

220V/60Hz

230V/50Hz

HBL25YE-1

HSL27YE-5

HSL27YE-5

3954127L50

RSIR

RSIR

220V/50Hz

220V/60Hz

230V/50Hz

240V/50Hz

CSR

240V/50Hz

2. RELAY ASSEMBLY
Refrigerant
Voltage

R12
100V/50,60Hz 110V/60Hz

115, 120V/60Hz

127V/60Hz

Relay model

419RHBYY-52 427THBYY-52

213THBYY-52 197SHBYY-52

213THBYY-52

Part code

3018105673 3018105690

3018105651 3018104102

3018105651

240V/50Hz

Refrigerant
Voltage

R134a
100V/50,60Hz 110V/60Hz

115, 120V/60Hz

127V/60Hz

220V/50Hz

220V/60Hz

230V/50Hz

Relay model

445RHBZZ-52 445RHBZZ-52

276THBYY-52

276THBYY-52

Part code

3018101601 3018101600

3018105031

3018109901 3018105031

3. RUNNING CAPACITOR
Refrigerant
Voltage
Spec.
Part code
Refrigerant
Voltage
Spec.
Part code

100V/50,60Hz 110V/60Hz 115, 120V/60Hz


X
300V/7F
X
3816800400

R12
127V/60Hz 220V/50Hz
X
350V/5F
X
400EL15110

100V/50,60Hz 110V/60Hz 115, 120V/60Hz


X
300V/7F
X
3816800400

R134a
127V/60Hz 220V/50Hz
X
X
X
X

220V/60Hz

230V/50Hz
X
X

240V/50Hz
350V/5F
400EL15110

220V/60Hz
X
X

230V/50Hz
X
X

240V/50Hz
X
X

4. STARTING CAPACITOR
Refrigerant
Voltage

R12
100V/50,60Hz 110V/60Hz

115, 120V/60Hz

127V/60Hz

220V/50Hz

220V/60Hz

230V/50Hz

240V/50Hz

Spec.

200V/100F

Part code

401RD35050

127V/60Hz

220V/50Hz

220V/60Hz

230V/50Hz

240V/50Hz

Refrigerant
Voltage

R134a
100V/50,60Hz 110V/60Hz

115, 120V/60Hz

Spec.

200V/100F

290V/50uF

Part code

401RD35050

4124G62052

240V/50Hz

5. F-FAN MOTOR
Refrigerant
Voltage

R12, R134a
100V/50,60Hz 110V/60Hz

115, 120V/60Hz

127V/60Hz

220V/50Hz

220V/60Hz

230V/50Hz

Spec.

3211DWBFN

3211DWBFN

3211DWBFR

3211DWBFJ

3211DWBFT

Part code

3011800840

3010027140

3011800930

3015902500

3011801020

6. R-FAN MOTOR
Refrigerant
Voltage

R12, R134a
100V/50,60Hz 110V/60Hz

115, 120V/60Hz

127V/60Hz

220V/50Hz

220V/60Hz

230V/50Hz

240V/50Hz

Spec.

3211DWBFM

3211DWBFU

3211DWBFQ

3211DWBFE

3211DWBFS

Part code

3011800850

3011801000

3010027220

3015902600

3011801030

220V/60Hz

230V/50Hz

240V/50Hz

7. DEFROST HEATER
1) FR-540N
Refrigerant
Voltage

R12, R134a
100V/50,60Hz 110V/60Hz

115, 120V/60Hz

127V/60Hz

220V/50Hz

Spec.

148W

148W

Part code

3012801300

3012801000

2) FR-540NT
Refrigerant
Voltage

R12, R134a
100V/50,60Hz 110V/60Hz

115, 120V/60Hz

127V/60Hz

220V/50Hz

220V/60Hz

230V/50Hz

240V/50Hz

Spec.

148W

148W

148W

Part code

3012801300

3012801600

3012801600

220V/60Hz

230V/50Hz

240V/50Hz

8. LAMP ASSEMBLY
Refrigerant
Voltage

R12, R134a
100V/50,60Hz 110V/60Hz

115, 120V/60Hz

127V/60Hz

220V/50Hz

Spec.

15W

15W

Part code

3013600010

3013600000

10

9. PCB TRANSFORMER
1) FR-540N
Refrigerant
Voltage
Part code

R12, R134a
100V/50,60Hz 110V/60Hz
X

115, 120V/60Hz

127V/60Hz

220V/50Hz

220V/60Hz

230V/50Hz

240V/50Hz

5EPK057609

5EPK042000

5EPK057030

5EPK057630

5EPK057700

2) FR-540NT
Refrigerant
Voltage
Part code

R12, R134a
100V/50,60Hz 110V/60Hz
X

115, 120V/60Hz

127V/60Hz

220V/50Hz

220V/60Hz

230V/50Hz

240V/50Hz

5EPK057612

5EPK048030

220V/60Hz

230V/50Hz

240V/50Hz

5EPK057613

10. MAIN PCB ASSEMBLY


1) FR-540N
Refrigerant
Voltage

R12, R134a
100V/50,60Hz 110V/60Hz

115, 120V/60Hz

127V/60Hz

220V/50Hz

Spec.

N803

N803

Part code

3014303620

3014302540

2) FR-540NT
Refrigerant
Voltage

R12, R134a
100V/50,60Hz 110V/60Hz

115, 120V/60Hz

127V/60Hz

220V/50Hz

220V/60Hz

230V/50Hz

240V/50Hz

Spec.

N804

N804

N804

Part code

3014304210

3014304120

3014304120

11. DRYER
Refrigerant

R12

R134a

Spec.

10 g

15 g

3016800103

3016801100

Part code

11

POWER CORD SPECIFICATION


NO

SHAPE OF POWER CODE

PART CODE

DESCRIPTION

3011315000

CP-2PIN

FOR EUROPEAN COUNTRY

401RA17200

CP-2PIN

FOR OTHER COUNTRY

4006D17101

KP-30

FOR AMERICA

401PD17101

KP-211

FOR JAPAN & TAIWAN

3011300801

BP-3PIN

3011303010

#267

3011315310

3011303050

BS-1363A

FOR U.K, MIDDLE ASIA


SINGAPORE & MALAYSIA

3011301200

KP-551/550

FOR CHINA & AUSTRALIA

FOR CHILE

FOR ISRAEL

* Upper power cords part code is only for lead wire, without any kinds of terminal or housing.

12

REMARK

9. DOOR COLOR SPECIFICATION


1. FR-540N
1. ASSEMBLY URETHAN FREEZER DOOR
Refrigerant
Key type
Part code

R12
Dull lamina

High glossy

sheet

lamina sheet

PFDT1UJ110

R134a

Normal PCM
X

High glossy

Dull lamina

High glossy

bright PCM

sheet

lamina sheet

PFDT1UJ115

Normal PCM
X

High glossy
bright PCM
X

2. ASSEMBLY URETHAN REFRIGERATOR DOOR


Refrigerant
Color type
Part code

R12
Dull lamina

High glossy

sheet

lamina sheet

PFDU2UJ110

R134a

Normal PCM
X

High glossy

Dull lamina

High glossy

bright PCM

sheet

lamina sheet

PFDU2UJ115

Normal PCM
X

High glossy
bright PCM
X

2. FR-540NT
1. ASSEMBLY URETHAN FREEZER DOOR
Refrigerant
Color type
Part code

R12
Dull lamina

High glossy

sheet

lamina sheet

PFDT1UJ070

R134a

Normal PCM
X

High glossy

Dull lamina

High glossy

bright PCM

sheet

lamina sheet

PFDT1UJ075

Normal PCM
X

High glossy
bright PCM
X

2. ASSEMBLY URETHAN REFRIGERATOR DOOR


Refrigerant
Color type
Part code

R12
Dull lamina

High glossy

sheet

lamina sheet

PFDU2UJ070

R134a

Normal PCM
X

High glossy

Dull lamina

High glossy

bright PCM

sheet

lamina sheet

PFDU2UJ075

13

Normal PCM
X

High glossy
bright PCM
X

COLOR TABLE
1. PCM type
NO

COLOR CHIP

COLOR NAME

P/WITH (WH069)

'94 L/GRAY (GY158)

'95 L/GRAY (GY259)

'94 M/GRAY (GY331)

'95 M/GRAY (GY335)

'97 M/GRAY (GY267)

M. D/GRAY (GY750)

N/BLUE (BL718)

MINT GREEN (GN206)

10

'97 BEIGE (BE215)

14

2. Lamina sheet type


NO

COLOR CHIP

COLOR NAME

P/WITH (WH069)

'94 L/GRAY (GY158)

'95 L/GRAY (GY259)

'94 M/GRAY (GY331)

'95 M/GRAY (GY335)

'97 M/GRAY (GY267)

M. D/GRAY (GY750)

N/BLUE (BL718)

MINT GREEN (GN206)

10

S/GOLD

11

G/GREEN

15

10. EXPLODED VIEW AND PARTS LIST


1. FR-540N
1. Exploded view

16

2. Parts list
NO

PART CODE

PART NAME

DESCRIPTION

QUANTITY

ASSY URT CAB

4018G57110

GUIDE DRN *O

3011408100

COVER HTR *U

HEATER GLAS TUBE AS

4
5

3011408200

COVER HTR *T

4010G19010

FIXTURE DEFR HTR

3017000701

EVAPORATOR SAS

3014801201

SENSOR F D AS

3017200010

FUSE TEMP AS

10

3018100010

SWITCH DR

11

3014502101

PLATE DV AS

12

3018901902

LOUVER R *S *L

ABS+CERAMIC

13

3013312400

INSULATOR R *S *L

F-PS

14

3018901911

LOUVER R *S *R

ABS +CERMIC

15

3013312410

INSULATOR R *S *R

F-PS

16

3014801001

SENSOR R1 AS

17

1
1

DSD-5

1
1

COMPRESSOR

3010302512

BASE COMP SAS

19

3014502304

PLATE AXCON AS

20

3010100201

ABSORBER COMP

NR H=40

SWITCH P RELAY AS

4019H09030

SPECIAL WASHER

SWRH

23

3816100100

RELAY BAND

SK-5 0.7T ZN-3-A

24

3010604802

BRACKET ADJ FT *L AS

25

3010604902

BRACKET ADJ FT *R AS

26

3012900620

HINGE *M AS

D/C

27

3016000220

SPECIAL SCREW

M6 x 16 SWCH22A

MOTOR F AS

29

MOTOR F

31

MOUTH BELL

HIPS

MOTOR R AS

32

MOTOR R

3018500100

MOUTH BELL

HIPS

34

3011406600

COVER F M/F DUCT A

ABS

35

3015500400

WINDOW F

G.E, PC-121R

37

REFER TO # 10

33

36

REFER TO # 9

28
3018500100

REFER TO # 9

22

30

REFER TO # 10

1
PTC-KD38-FD6 ABS TYPE

18

21

REMARK

REFER TO # 10

PCB MAIN AS

REFER TO # 11
REFER TO # 11

TRANS POWER

38

3010029791

ASSY CHILD/D

39

3011417901

COVER CHILD/D

40

3013312600

INSULATOR CHILD/D

41

3017901311 x

HIPS

1
1

SOCKET R LAMP AS

17

NO

PART CODE

42

3011410000

COVER M/PCB BOX AS

43

3015501200

WINDOW R

44
45

3012901400

46

PART NAME

DESCRIPTION

QUANTITY
1

SAN

DRYER AS

HINGE *T AS

ASSY URT *T DOOR

47

3017402202

LINER F DR

ABS 1.4 x 785 x 1140

48

3012300600

GASKET F DR AS

PVC-S

49

3019002100

POCKET F *T

GPPS T3.0

50

3010032020

ASSY FCP

51

3014202610

PANEL F CONTL

52

3014303720

PCB *F AS

53

3016300040

BUTTON FCP A

ABS+AL COATING

54

3016300080

BUTTON FCP B

ABS+AL COATING

55

3016001800

SPECIAL BOLT

M6 x L16

56

3011408700

COVER *T HI

PP

57
3017402501

LINER R DR

59

3012300500

60

3012900401

61
62

REFER TO # 13

ABS T2.3

1
1

1
ABS 1.4 x 785 x 1085

GASKET R DR AS

PVC-S

HINGE *U AS

MF-ZN5-C

7400108511

WASHER PLAIN

PW-1.5T 8.5/20 MFZN

3016000600

SPECIAL SCREW

M6 x 20

63

REFER TO # 11

ASSY URT *U DOOR

58

REMARK

CORD POWER AS

64

3011420010

COVER V/CASE AS

65

3014504600

PLATE VEGETB BOX DV

GPPS

1
1

66

3019002000

POCKET MULT

GPPS T3.0

67

3019004100

POCKET BOTL A

GPPS

68

3019002600

POCKET BOTL B

GPPS T3.0

69

3010507400

CASE VEGETB *L

GPPS

70

3011102300

CASE CHILD

GPPS T3.5

71

3010507410

CASE VEGETB *R

GPPS

72

3011705620

DOOR CHILD

GPPS

73

3017806800

SHELF R

SAN T3.5

74

4010G30661

BOILD

PP T1.3

75

3011408501

COVER CAB BRKT

ASB

76

3010508401

BOX ICE AS

SAN

77

3013312910

INSULATOR F LUVR AS

78

3018904000

LOUVER F AS

79

3017804700

SHELF F

GPPS

80

3012500510

GUIDE ICING CASE

GPPS

81

3011102100

CASE ICING

PP

82

3011103900

CASE EGG

GP

83

3012400502

GRILLE

PP

84

3010010900

ASSY ADJ FT PAKG

18

REFER TO # 13

REFER TO # 12

2. FR-540NT
1.Exploded view

19

2. Parts list

Caution : In this Service Manual, some parts can be changed for improving, their performance without notice in the parts list.
So, if you need the latest parts information, please refer to PPL (Parts Price List) in Service Information Center
(http://svc.dwe.co.kr)

NO

PART CODE

PART NAME

DESCRIPTION

QUANTITY

REMARK

CAB URT AS

3012900600

HINGE *U AS

3012900620

HINGE *M AS

3012900500

HINGE *T AS

3011405400

COVER HINGE *T

PP

3018100010

DOOR S/W

2 BUTTON 4PIN

3010010900

FOOT ADJ AS

M-PCB AS

REFER TO # 11

DOWN TRANS

REFER TO # 11

10

CAPACITOR

REFER TO # 9

D/C

1
1
1
1

11

3010504200

BOX M-PCB AS

11-1

3011410000

COVER M-PCB BOX AS

12

P-RELAY AS

REFER TO # 9

14

COMPRESSOR

REFER TO # 9

15

3010100201

ABSORBER COMP

NR H=40

16

4019H09030

WASHER SPECL

SWRH

17

3010508400

ICE BOX AS

18

3011102300

CASE CHILD

19

3010302512

BASE COMP AS

20

3014502304

PLATE AUX CON AS

21

3010604802

BRACKT ADJFT *L

22

3010604902

BRACKT ADJFT *R

23

4010G30661

BOILD

24

3011400600

COVER CAB-BRAK

25

3010507410

BOX VEGTB *R

GPPS

26

3011705620

CHILD DR

SAN

27

3017000701

EVAPORATIOR AS

28

3017200010

FUSE TEMP AS

SW-103T 77C 10A

29

3014801201

SENSOR F-D AS

PTC-KB38-FD6 AB TYPE

30
31
31-2

3011800400

32

4
1

GPPS T3.5

PP T1.3

1
1
1
1
1

GLASS TUBE HTR AS

31-1

F FAN MOTOR AS

MOTOR FAN F

FAN

ABS 110

R FAN MOTOR AS

1
1

3011800400

MOTOR FAN R

32-2

3011800400

FAN

ABS 110

33

3013312910

INSU F LOUVER AS

F-PS

34

3018904000

LOUVER F AS

35

3011406600

ASSY F M/F DUCT

LAMP AS

36

3017806800

SHELF R

SAN

20

REFER TO # 10

32-1

35-1

REFER TO # 10

REFER TO # 10

REFER TO # 10

NO

PART CODE

37

3011420010

COVER VEGTB BOX AS

38

3017804700

SHADE F

40

3010029791

CHILD DUCT AS

41

3014504600

PLT VEGTB BOX-DV

42

3018901902

LOUVER R SIDE *L AS

ABS+CERAMIC

42-1

3018901911

LOUVER R SIDE *R AS

ABS+CERAMIC

43

3014801001

R1 SENSOR AS

NBM-K43-D12 PBN-43

45

3010507400

BOX VEGTB *L

GPPS

46

3012400502

GRILLE

PP

47

PART NAME

DESCRIPTION
CV+F+KNOB+NAMP

F DOOR URT AS

QUANTITY
1

48

3017404300

LINER *F DOOR

ABS 1.4T

49

3012303000

GASKET F DOOR

PVC-S

50

3019002100

POCKET F *T

GPPS T3.0

50-1

3019002200

POCKET F*U

GPPS T3.0

51

3017901311

SOCKET R LAMP AS

AC 250V 1A

51-1

LAMP AS

52

3014201420

CONTROL PANEL *F AS

52-1

3014304220

F-PCB AS

R DOOR URT AS

53

REMARK

54

3017404400

LINER R DOOR

ABS 1.4T

55

3012303100

GASKET R DOOR

PVC-S

56

3019002000

POCKET MULTI

GPPS T3.0

57

3019000200

POCKET R L

SAN

58

3015501200

R WINDOW

SAN

59

3019002600

POCKET BOTTLE *B

GPPS T3.0

60

3011103900

CASE EGG

GP

61

3017804700

F SHELF

62

3012500510

GUIDE ICING CASE

SAN HF-5661

63

3011102100

CASE ICING

PP

REFER TO # 13

REFER TO # 10

REFER TO # 13

64

CORD POWER AS

REFER TO # 12

65

DRYER ASS

REFER TO # 11

21

11. ELECTRONIC FUNCTION


1. FR-540N
1) How to use the panel

The temperature inside the freezer and refrigerator room is


controlled automatically according to the customers purpose
of use.
The temperature inside the freezer and refrigerator room can
not be controlled manually. Quick freezing is operative.
This function continues until the user releases it.

FUZZY

QUICK
FREEZER
FREEZING
TEMP.

The comp and fan in the refrigerating room


operate for 40 min.
Quick fridge time appears for the first 5 sec. and
then returns to clock time.
Quick fridge remaining time is shown if the switch
is pressed.

QUICK
FRIDGE.

FRIDGE
TEMP.

HOUR

MIN

TIME
SET

Freezer Temp. can be controlled by the


user.
Not controllable during FUZZY mode.
Initial mode is 3 and pressing the button
changes the temp. range as follows:
3 4 5 E.F 1 2

Fridge Temp. can be controlled easily from


outside.
Not controllable during FUZZY mode.
Initial mode is 3 and pressing the button
changes the temp. range as follows:
3 4 5 E.F 1 2

The comp operates continuously for 150 min. during quick freezing.
Quick freezing time appears for the first 5 sec and then returns to
clock time.
Quick freezing remaining time is shown if the switch is pressed.

22

This button is for setting clock time. HOURand


MIN. can be adjusted at the same time.
Adjust the time by pressing HOUR and MIN.
button.

2) Function table
NO.
1

Control
Function
Initial
operation

Control
Objects
Time
Temperature
control

Contents
1. In the initial operation, the temperature of FRZ. and REF.
automatically set at 3/3.
2. The clock is set at 12:00.
FUZZY

QUICK
FREEZING

FREEZER
TEMP.

FRZ.
E.F

REF.
1 2 3

FRESH

4 5 Q. F
FUZZY

Clock
function

LED

Remark

QUICK
FRIDGE.

FRIDGE
TEMP.

HOUR

MIN

TIME
SET

Q. F 5 4 3 2 1 E. F

CLEAN

1. The time is set at 12:00 in initial operation.


2. Time setting
1) When the time set button is pressed, the hour/min. indicator
blinks with 0.5 sec. interval.
2) Adjust the time with hour button and min. button.
3) If the clock is set to desired time, press the time set button
again.
4) If the hour and min. button are not used in 5 sec. during the
blink, and then the clock setting function is canceled
automatically.
FUZZY

QUICK
FREEZING

FREEZER
TEMP.

FRZ.
E.F

REF.
1 2 3

FRESH

4 5 Q. F
FUZZY

Freezer
temperature
control

COMP.
F-fan
C-fan
LED

QUICK
FRIDGE.

FRIDGE
TEMP.

HOUR

MIN

TIME
SET

Q. F 5 4 3 2 1 E. F

CLEAN

1. The temperature can be controled by 6 steps with the freezer


temperature button.
3 4 5 E.F 1 2 3
FUZZY

QUICK
FREEZING

FREEZER
TEMP.

FRZ.
E.F

REF.
1 2 3

FRESH

4 5 Q. F
FUZZY

QUICK
FRIDGE.

FRIDGE
TEMP.

HOUR

MIN

TIME
SET

Q. F 5 4 3 2 1 E. F

CLEAN

2. The bar LED will indicate according to the freezer temperature


button. The bar LED is fully illuminated once and then
illuminated up to the each temperature level.
3. A single upper bar LED on/off according to the COMP. off/on.
FRZ.

COMP ON

E.F

COMP OFF

E.F

1 2 3 4 5 Q. F

FRZ.

23

1 2 3 4 5 Q. F

NO.

Control
Function

Control
Objects

Contents

Remark

4. Time chart of each device.


ON
COMP

OFF

F-FAN
C-FAN
1'

1'
1'

30"

5. COMP. on/off temperature (Temperature C/Resistance k)


E.F

Refrigerator
temperature
control

R-fan
LED

COMP. OFF -21/23.6

-21/23.6

-22/25.0

-23/26.4

-24/27.9

-25/29.6

COMP.ON

-16/17.9

-17/18.9

-18/20.0

-19/21.1

-20/22.3

-16/17.9

1. The temperature can be controled by 6 steps with the fridge


temperature button.
3 4 5 E.F 1 2 3
FUZZY

QUICK
FREEZING

FREEZER
TEMP.

FRZ.
E.F

REF.
1 2 3

FRESH

4 5 Q. F
FUZZY

QUICK
FRIDGE.

FRIDGE
TEMP.

HOUR

MIN

TIME
SET

Q. F 5 4 3 2 1 E. F

CLEAN

2. The bar LED will indicate according to the fridge temperature


button. The bar LED is fully illuminated once and then
illuminated up to the each temperature level.
3. A single upper bar LED on/off according to the R-fan off/on.
REF.

R-FAN ON

FRESH

R-FAN OFF

FRESH

Q. F 5 4 3 2 1 E. F

CLEAN

REF.
Q. F 5 4 3 2 1 E. F

CLEAN

4. Range of R-fan on/off


(Temperature C/Resistance k)

R-fan off

E.F

0.7/29.1

0.7/29.1

-0.3/30.3

-1.3/31.6

-2.3/33.2 -3.3/34.8

R-fan on 2.05/27.4 1.05/28.7 0.05/30.0 -0.95/31.1 -1.95/32.7 -2.95/34.2

5. In case of D-sensor error, R-fan operation is connected with


the COMP.
6. When the COMP. is off and the temperature of the D-sensor is
above -3C, the R-fan turns off regardless of the R-sensor.
7. The R2-sensor is only used in detecting low cooling.

24

NO.
5

Control
Function
Quick
freezing

Control
Objects
COMP.
F-fan
C-fan
LED

Contents

Remark

1. If quick freezing button is pressed, the clock mode is changed


to quick freezing time mode.
FUZZY

QUICK
FREEZING

FREEZER
TEMP.

FRZ.
E.F

REF.
1 2 3

FRESH

4 5 Q. F
FUZZY

QUICK
FRIDGE.

FRIDGE
TEMP.

HOUR

MIN

TIME
SET

Q. F 5 4 3 2 1 E. F

CLEAN

2. The bar LED is illuminated 3 times in a row.


FRZ.

FRZ.
1 2 3 4 5 Q. F

E.F

E.F

Quick mode ON

After 30 min.

FRZ.

FRZ.
1 2 3 4 5 Q. F

E.F

1 2 3 4 5 Q. F

E.F

After 60 min.

1 2 3 4 5 Q. F

After 90 min.

3. The COMP., F-fan operate continuously for 150 min.


4. If the quick freezing button is pressed during quick freezing
mode, the remaining time is indicated on the clock indicator
for 5 sec. (After 5 sec. it returns to the current time)
5. If press the quick freezing button twice in 5 sec., then quick
freezing mode is canceled.
6

Quick
fridge

COMP.
F-fan
C-fan
R-fan
LED

1. If press the quick fridge button, the clock mode is changed to


quick fridge time mode. (Quick fridge mode is worked for 40
min.)
FUZZY

QUICK
FREEZING

FREEZER
TEMP.

FRZ.
E.F

REF.
1 2 3

FRESH

4 5 Q. F
FUZZY

QUICK
FRIDGE.

FRIDGE
TEMP.

HOUR

MIN

TIME
SET

Q. F 5 4 3 2 1 E. F

CLEAN

2. Time chart of the quick fridge mode.


'1' ON
'1' OFF
'5' ON
'5' OFF
: ON
: OFF

Overcooling
OFF
Quick
mode
COMP
C-FAN
F-FAN
'1'operation

25

'5'operation

'1'operation

NO.

Control
Function

Control
Objects

Contents

Remark

3. The bar LED is illuminated 3 times in a row.


REF.

REF.

Q. F 5 4 3 2 1 E. F

Q. F 5 4 3 2 1 E. F

Quick mode ON

After 30 min.

REF.

REF.

Q. F 5 4 3 2 1 E. F

Q. F 5 4 3 2 1 E. F

After 60 min.

After 90 min.

4. If the quick fridge button is pressed during the quick fridge


mode, then remaining time is indicated on the clock indicator
for 5 sec. (After 5sec., it returns to the current time.)
5. If press the quick fridge button twice in 5 sec. then quick
fridge mode is canceled.
7

Fuzzy

COMP.
Fan
C-fan
R-fan
LED

1. If the fuzzy button is pressed, the fuzzy indicator is illuminated


and the FRZ. and REF. indicator is turned off.
FUZZY

QUICK
FREEZING

FREEZER
TEMP.

FRZ.
E.F

REF.
1 2 3

FRESH

4 5 Q. F
FUZZY

QUICK
FRIDGE.

FRIDGE
TEMP.

HOUR

MIN

TIME
SET

Q. F 5 4 3 2 1 E. F

CLEAN

2. The bar LED is fully illuminated twice in a row, and then it is


illuminated according to the temperature range.
3. If the fuzzy button is pressed again, the fuzzy function is
canceled. At the same time, the freezer and fridge
temperature level is set 3/3.
4. Control the freezer and fridge temperature during the fuzzy
function.
1) After the power is loaded, accumulated door (freezer and
fridge door) open time is recorded every 2 hours for 24 hours.
The data are recorded until the power is off.
2) Averaged data are classified according to following table.
Accumulated door open time

Data classification

Remark

Below 30 sec.

MIN. unit(good condition) Rarely opened

30 sec.~3 min.

MID. unit

Above 3 min.

MAX. unit (bad condition) Frequently opened

3) In fuzzy function, it operates by predicting the condition in 2


hours with above data.
Data classification Freezer/Fridge temperature
MIN. unit

2/3

MID. unit

MAX. unit

3/5

26

Remark
3 when outside temperature
is above 26C
3 when outside temperature
is below 14C

In fuzzy
mode, quick
mode is
operative.

NO.
8

Control
Function

Control
Objects

Determination
of
defrost

Contents

Remark

1. Defrost function is started by the following 4 conditions.


Condition 1 : Accumulated COMP. on time (MAX. and MIN.
time)
Condition 2 : Accumulated door open time (different from the
accumulated door open time in fuzzy function)
Condition 3 : COMP. operation ratio (calculated by the time
divided by 150 min. after defrost)
Condition 4 : The door open data every 2 hours interval same
as fuzzy function
2. Method of determination defrost

A
End of
defrosting

B
For
150 min.

C
MIN. time
(5 hours)

D
E
Accumulated door MAX. time
open time (10 min.) (8 hours)

Order of judgement
1) In C , it goes directly to defrost mode if the COMP.
operation ratio from B to C is over 80%.
2) In D , it goes directly to defrost mode if the COMP.
operation ratio from B to D is over 80%.
3) In E , it enters to defrost mode unconditionally.
9

Defrost
function

COMP.
F-fan
C-fan
R-fan
Heater

1. Defrost step
Pre-cool
COMP.
F-fan
R-fan
D-heater

on
on
on
off

R-fan
defrost
off
off
on
off

D-heater
defrost
off
off
off
on

Pause

Fan delay

off
off
off
off

on
off
off
off

Time : 30 min. Time : 10 min. Time : 90 min. Time : 7 min. Time : 5 min.
Regardless of If D-sensor
door open
temperature
is over 10C,
If D-sensor
temperature D-heater goes
is over 10C, off.
R-fan goes off If D-sensor is
and it skips to in error, it is
pause step.
on for 45 min.
unconditionally
Quick mode
is prior

27

Defrost is prior Defrost is prior Defrost is prior Defrost is prior

NO.

Control
Function

Control
Objects

Contents

Remark

Deciding defrosting period

Is it min. accumulated
COMP ON time?

NO

YES
Is the percentage of
operation, so far, above 80%?

YES

NO

YES

Is it max. accumulated
COMP ON time?

NO
Is the resuting accumulated
door open time, 10 min?

NO

YES
YES

Is the percentage of
operation, so far, above 80%?

NO
NO

Will it be min. door


open time in 6 hours?

YES
YES

Is it max. accumulated
door open time?

NO

Entering defrosting mode

10

Forced
defrost

COMP.
F-fan
R-fan
C-fan
Heater

1. When press freezer temperature button, press quick freezing


button 5 times. Then start forced defrost function.
FUZZY

QUICK
FREEZING

FREEZER
TEMP.

FRZ.
E.F

REF.
1 2 3

4 5 Q. F

FRESH

QUICK
FRIDGE.

FRIDGE
TEMP.

HOUR

MIN

TIME
SET

Q. F 5 4 3 2 1 E. F

CLEAN

2. Forced defrost function starts from the D-heater step without


Pre-cool and R-fan defrost step.
3. Control method of each device is same as in defrosing mode.
4. After forced defrost, the normal defrost is enabled in 14 hours
of accumulated COMP. on time.

28

NO.
11

Control
Function
Device
test
function

Control
Objects
COMP.
F-fan
R-fan
Heater

Contents

Remark

1. Pressing the SW01 on M-PCB enables device test function.


2. Pressing the SW01 proceeds the operation of device as
follows.
COMP. D-heater break F-fan R-fan return
3. Each device is on for 1 min. and returns to be off.
4. During device test function, all custom LED of F-PCB is
illuminated.
Custom LED check function

12

Demo
function

F-fan
R-fan
LED

1. If the CN10 of M-PCB is shorted, it changes to demo function.


2. F-PCB indicates the normal status and fuzzy status alternately
in 15 sec. intervals.
FRZ.
E.F

REF.
1 2 3

FRESH

4 5 Q. F

Q. F 5 4 3 2 1 E. F

CLEAN

Normal status

FRZ.
E.F

REF.
1 2 3

FRESH

4 5 Q. F
FUZZY

Q. F 5 4 3 2 1 E. F

CLEAN

Fuzzy status
3. F-fan and R-fan operation is same as below
Normal status

13

Delivery
function

COMP.
F-fan
R-fan
LED

Demo status

Door open

OFF
F-fan and R-fan is off
at the same time.

ON
F-fan and R-fan is on
at the same time

Door close

ON
F-fan : ON after 2 sec.
R-fan : ON after 1 sec.

OFF
F-fan : OFF after 2 sec.
R-fan : OFF after 1 sec.

1. This function operates when fridge temperature and quick


fridge button are pressed, and plug the power code.
FUZZY

QUICK
FREEZING

FREEZER
TEMP.

FRZ.
E.F

REF.
1 2 3

4 5 Q. F

FRESH

QUICK
FRIDGE.

FRIDGE
TEMP.

HOUR

MIN

TIME
SET

Q. F 5 4 3 2 1 E. F

CLEAN

2. At this time, the custom LED is normal and all devices are off.
3. After 10 min., all devices operate normally.

29

NO.
14

Control
Function
Low
cooling
prevent
function

Control
Objects
COMP.
R-fan

Contents

Remark

1. The low cooling prevention function will be operating if the


temperature of R1-sensor or R2-sensor goes above 6C.
2. Time chart
low cooling
detection
temp. (6C)
R-FAN ON
R-FAN OFF

: ON
: OFF

COMP
C-FAN
R-FAN
The COMP turns off by R1-S

3. R1 and R2-sensor detects the low cooling prevention function,


but only R1-sensor returns the normal function.
15

16

COMP.
restart
prevent

COMP.

Error
display

LED

1. The COMP. can not be on within 6 min. after COMP. off.


2. During Pre-cool step in defrost mode. 6 min. delay is
unavailable.
1. Press the quick freezing button 3 times when press the quick
fridge and fridge temperature button.
FUZZY

QUICK
FREEZING

FREEZER
TEMP.

FRZ.
E.F

REF.
1 2 3

4 5 Q. F

FRESH

QUICK
FRIDGE.

FRIDGE
TEMP.

HOUR

MIN

TIME
SET

Q. F 5 4 3 2 1 E. F

CLEAN

2. If press the freezer temperature button, then stage changed


like follow.
R1-sensor temperature D-sensor temperature F-sensor
temperature Error code
3. Auto return to the normal time is 8 min. without pressing the
freezer temperature button.

30

NO.

Control
Function

Control
Objects

Contents

Remark

4. Sensors temperature indication is as follow.


1) R-sensor (when 1C)
FRZ.
E.F

REF.
1 2 3

4 5 Q. F

FRESH

Q. F 5 4 3 2 1 E. F

CLEAN

2) D-sensor (when -23C)


FRZ.
E.F

REF.
1 2 3

4 5 Q. F

FRESH

Q. F 5 4 3 2 1 E. F

CLEAN

3) F-sensor (when -18C)


FRZ.
E.F

REF.
1 2 3

4 5 Q. F

FRESH

Q. F 5 4 3 2 1 E. F

CLEAN

5. Error code is refered to 3) Self-diagnosis table


17

Alarm
function

Buzzer

1. Alarm buzzes 1 sec. after 3 sec. of initial power on.


2. Alarm buzzes whenever each switch in F-PCB is pressed.
3. If the door is opened for more than 1 min., chirpy sound alarm
buzzes.

31

3) Self-diagnosis table
Code
F1

Content
F-sensor
malfunction

Perception method

Refrigerator operation state

- Short circuit

- The refrigerator is run at 60% power with a


40 minute period.

- Wire disconnection

- When the refrigerator compartment is over


frosted, the operation is forcibly stopped, then
returns to a 40 minute period operation.
RT

R1

R2

D1

RT-sensor
malfunction

- Short circuit

R1-sensor
malfunction

- Short circuit

R2-sensor
malfunction

- Short circuit

D-sensor
malfunction

- Short circuit

- In fuzzy mode, control temperature according


to the outside temperature is disable.

- Wire disconnection

- Operated by R2-sensor

- Wire disconnection
- Low cooling prevention function by R2-sensor
is disable.

- Wire disconnection

- Heater turns on for 45 minutes irrespective of


D-sensor

- Wire disconnection
- When the D-sensor temperature is over -5C while the
compressor is off.

- R-fan can be on/off by R1-sensor only when


compressor on.

D0

Door switch
malfunction

- When the door switch is left


open continually for an hour.

- The R-fan and F-fan operates irrespective of


the door switch when the compressor is on.

F3

Defrost
malfunction

- When the D-sensor turns off


not by 13C but by a 90
minutes period while the
heater is on.

- Normal operation.

C1

Cycle
malfunction
Compressor
malfunction

- When the temperature of the


D-sensor is over -5C although
the compressor has been
running for 3 hours non-stop.

- Normal operation.

All error code will be reset, if they become normal.

32

4) Circuit and Wiring Diagram


N802

R24
26.7K

SW5 SW2 SW3 SW1 SW4

16

15

3
4
5
6
7

R-TEMP. F.Q F-TEMP. NEURO


R.Q
CONTROL
CONTROL FUZZY

H.S

13

12

a1

a2

RB2

F/E

RB3

b3

F/M

b1

b2

RB4

F/LH

RB5

15
RB1

R10

R09

R
O
Y

2
1

0.0F

10
11
12
13
14
15
16
17
18

SCAN A

R03

SCAN C

KEY INPUT

R28
+

7
8
9
10
11
12
13
14

R06
R07
R08
R09
R10
R11
R12
R13

L
V
Gr
W
P
W.BL
W.BR
W.R

9
10
11
12
13
14
15
16

Gr

R26
+

CE04

12V

+ CE05

RT-SENSOR

CE07

RT-S 59

+
CE10

CC12

R54

ASS 54
INHIBIT 1 53

11

29

S8053

FUZZY

FRZ

REF

28

10
FB10

R/M

FB7

R/E

g2

g1

FB5

CC25

XTIN
(32.768KHz)

RE1

CC16
g3

TEST
SCAN(C)
SCAN(B)
SCAN(A)
INHIBIT 2

D5

16

IC02

IC03

CC02

7806

16

50

10

13

49

11

12

J14 15
R50 5

19

52

XTOUT

CN01

15

R52 1

14

R49 12

13

14

* TD62783AP (DARLINGTON DRIVER)


01
18

ON CHANNEL
0:13 PIN
1:14 PIN
2:15 PIN
3:12 PIN
4:1 PIN
5:5 PIN
6:2 PIN
7:4 PIN
DON'T CARE

02
17

03
16

04
15

05
14

06
13

08
11

GND
10

32

2
12

3
13

4
14

5
15

6
16

7
17

8
18

9
VCC

R17

SW01

COM

04

14

16

15

14

19
21
22

XOUT
VSS

23
24
35

LED
TEST KEY

39
40
45
46
47
48
56

R14
42

CC14

* TD62308BP (LOW INPUT ACTIVE 1.5A DRIVER)


HEAT SINK
& GND
13
12

XIN
(8MHz)

RE2
31

1
11

* TEST JIG
13

03

COM

11

10

FREQ
CHECK

R15
R16

SW02

43

IC11

7805

R51
3
11

4
5
HEAT SINK
& GND

6
12

7
02

8
VCC

CN10

R18

01
16

02
15

04
13

05
12

06
11

07
10

4
14

5
15

6
16

7
17

COM
9

8
GND

240V 1.3W

CN03
BR
G

COMP

Gr

VE12HM5K

S/C

D04
RY2

R36

17

R35

Fuse comperture
70+/-5C

IC04

Q02
R39

C3202

R34
1K

CN04

BZ1

BUZZER 38
COMP 37
HTR

15

14

35

34

33

10

Defost heater Gr

R37
Q01

R20

POWER OFF
44
CHECK
DOOR S/W
CHECK

P-RELAY

BZ1

16

BZ

VE12HM5K
D07

13

RY5

12
R40
750ohm

11

IC07

11
SN3

18

CC17

1N5399
4
3

IC06

33

1
2

PC817

D10
1N4002

F-FAN

VAR2

2
3

CN09

R32
3
13

Preezer

ROOM

R51

2
12

W
LAMP

R/C

20

C-FAN
F-FAN
R-FAN

CC22

1
11

R 2

Refrigerator

RY1

C3202

CC25

C-FAN
F-FAN
R-FAN
5V

COMP
D-HTR
03
14

41

DEMO S/W
JUMPER

* ULN2004A

L 4

BL

VS-12MB

D05

2
01

R-FAN
CN02

CC05

CC01

D03

KEY

CC24

1
VCC

Door
Switch

BL

BL

30
07
12

+
CE13

R14
IC05

TD62304AP

CONTROL INPUTS
INHIBIT C B A
L
L L L
L
L L H
L
L H L
L
L H H
L
H L L
L
H L H
L
H H L
L
H H H
H
* * *

VAR1

SN4
TC4051BP(MULTIPLEX)

BL
P

11

RESET

W
GN

CC04

51

4051

R/M

FB5

R/LH

f2

f1

FB4

f3

27

R45

26
CC15

BL

L
L

5V
R43

12

POWER CORD

CC18
0.1uF
IC10

+ 100 OHM 1N4002


CE03
CC03
0.1F 5.5V

R53
30.1K

R44

BD1

CE02
1000uF

5.4V
R13
100ohm

CE08

220V AC

PCB
transformner

Gr

D4 IN4002

CC06

R33

R42

+
CC19 CE01
0.1uF 1000uF

CC02

CC14

CC20

CN05
Gr

CE01

7812

CC13

R41

R/L

FB3

R/MH

e2

e1

FB2

IC09

CC01
+
CE04

A/D 1 57

R2-SENSOR

12V

R23
15K

R58

A/D 2 58

4. The DIODE which has not been


displayed its model name is IN 4148.

IC09

25
e3

CC07

CC06

R58

VASS 55

13

BD2

IC08

CC08

7812
+

3. The CONDENSER which has not been


displayed time constant is 10F.
R1-SENSOR

R21
30.9K
R25

CC08

DATA
DATA
DATA
DATA
DATA
DATA
DATA
DATA

CE09

R1-S 61
CC07

2. The CERAMIC CONDENSOR which


been displayed time constant is 0.01F.

CN07
R22
30.9K

R27
+

9
8
7
6
5
4
3
2
1

R2.3
30.1K

R2-S 60

1. The RESISTOR value which has not


displayed time constant is 10K 1/4W.

CE11

D-S 62

BL

F-SENSOR

D-SENSOR

SCAN B

CC21

CE12

63

CC09

R38
R04

BR

F-S

CC10

R02

14
RB1
FB1

RB9

FB9

RB8

d2

d1

RB7

F/MH

RB6

c2

c1

FB8

d3

C02

TD62783AP

16

3
5

10

15

11

11

14

16

11

14

6
7

10

15

12

F/L

F/H

10

CN08

R11

11

C01

a3

c3

12

IC04

H.S

IC02
TD62308BP

CN01

13

7805

IC01
TD62308BP

R01

14

IC05

CC11

SN2

SW6

FUSE 1.5A

D03 D06 D05 D01 D02

TC4051BA

D04

64

SN1

VDD

T.S

CN06

R01

R02

R04

R03

R08

R07

R05

R06

M-PCB

F-PCB

D09

R30
47K
R29
47K

High speed
Time setting
Power saving
Medium weak
Medium strong
White Black
White Brown
White Red
Refrigerator
Artificial intelligence
Storage lamp
Deodorization freshness

: H.S
: T.S
: P.S
: M.W
: M.S
: W.BL
: W.BR
: W.R
: RF
: A.I
: S.L
: D.F

N803

M-PCB

R01

VDD

SW5 SW2 SW3 SW1 SW4

16

15

3
4
5
6
7

SET

R-TEMP. F F-TEMP. NEURO R


CONTROL Q.F CONTROL FUZZY Q.R

CC15

R01

13

CN01

12

10
9

R10

R09

R
O
Y
R04
G

IC04

13

12

7
5

a3

F/Warn

a1

a2

RB2

F/E.F

RB3

b3

F/Mid

b1

b2

RB4

F/Mid
Warm

RB5

c3

c1

F/Cold

FB8

d3

c2

d1

RB6

d2

F/Mid
Cold

RB8

RB7

FB9

RB9

8
Q.R

15
RB1

10
11
12
13
14
15
16
17
18

TD62783AP

16

14
4

10

15

1
9
8
7
6
5
4
3
2
1

R03

R05

SCAN C

KEY INPUT

R1-S

9
10
11
12
13
14
15
16

DATA
DATA
DATA
DATA
DATA
DATA
DATA
DATA

RT-S

FB2

e1

e2

R/Mid
Cold

FB3

Warm

13

FB4

f1

f2

R/Mid
Warm

FB5

Mid

FB6

g1

g2

R/E.R

FB7

Cold

FRZ

FUZZY

deodorant

CE06

12V

R43
+

RT-SENSOR

CE07

+ CE05

+
CE08

11

20PF

IC09

CC01

R13
100ohm

D5

CN01

R16

24

18

S8053

IC11

01
18

ON CHANNEL
0:13 PIN
1:14 PIN
2:15 PIN
3:12 PIN
4:1 PIN
5:5 PIN
6:2 PIN
7:4 PIN
DON'T CARE

02
17

03
16

04
15

19

05
06
07
08 GND
14
13
12
11
10

21

Black
CN03
BR

1
11

2
12

3
13

4
14

5
15

6
16

7
17

8
18

04

16

15

11

03
10

R42

CC14

1 22
CC27

COM

6
12

7
02

SW02

8
VCC

R41

CN10

R37

01
16

02
15

4.7K
C09

4.7K

04
13

05
12

06
11

07
10

BUZZER
COMP
HTR

1
CC10

38

37

3
4

35

C-FAN
F-FAN
R-FAN

COM
9

34

POWER OFF
CHECK
DOOR S/W
CHECK

35

33

7
8

IC04

16

R35

VE12HM5K

C3202
Q02

R34
1K

RY3

2
12

3
13

4
14

5
15

6
16

7
17

8
GND

BZ

C-FAN

RE

F-FAN

VE12HM5K

15
14

RY4

13
12

VAR2

R36
750ohm

11
10

IC08
2
3

9
CN09

11
SN3

32

R26

TMP87CH46N

CN04

BZ1

D3

R51

1N5399

47K
R52

R33

1
11

CC18

4
3

IC09

1
2

PCB17

34

temperature fuse
70+/-5C

R30
C3202
Q01
D6

CC11

C-FAN
F-FAN
R-FAN
5V

COMP
D-HTR
03
14

S/C

Defrost heater
R29

AGEING
KEY
KEY

DEMO S/W
JUMPER

* ULN2004A

Gr

R32

R31
R27

FREQ
CHECK

R40

R38
3
4
5
11 HEAT SINK
& GND

+
CE09

TEST
LED KEY
TEST KEY

D05

2
01

COMP

RY1

V AREF

CC13

1
VCC

RY2

* TEST JIG
13

R/C
VS-12MB

VSS

P-RELAY

R39
SW01

COM

XIN
(8MHz)

VE12HM5K

9
VCC

* TD62308BP (LOW INPUT ACTIVE 1.5A DRIVER)


HEAT SINK
14
& GND
14
13
12

R21
30.1K

CC26

XOUT

WH

RE2
20

TD62304AP

CONTROL INPUTS
INHIBIT C B A
L
L L L
L
L L H
L
L H L
L
L H H
L
H L L
L
H L H
L
H H L
L
H H H
H
* * *

RE

R22
19.5K

R15

2 23

* TD62783AP (DARLINGTON DRIVER)

BL 4

LAMP

BL

A/D
TC4051BP(MULTIPLEX)

R-FAN
CN02

CC05

CC01

RESET

+
CE10

R14

CC28
CHOND

Door
Switch

BL

R19
31.4K

CC25

XTOUT

20PF
9

VAR1

IC02
REF

Black
PK

CC04

5V

R25
31.4K

R20
41.1K

YW

BL

CC02

7806

+ 100 OHM 1N4002


CE03
CC03
0.1F 5.5V

R24
23.2K

WH
GN

CC18
0.1uF
IC10

7805

XTIN
(32.768KHz)

POWER CORD

Black

BL

CE02
1000uF

5.4V
39

BD1

D4 IN4002

CC06

7812

R17

PCB
transformner

GR

12V

R23
15K

CC02

A/D
41

10
FB10

+
CC19 CE01
0.1uF 1000uF

CC06

CE04

25

CN05
GR

CE01

R2-SENSOR

IC09

CC17

CC24

RE1

CC07

7812

R18

59

BD2

IC08

CC08
R44
31.4K

TEST
40

CC16
g3

R46
31.4K

60

CC23

A/D

12
FQ.F

GR

R45
+

14
RB1
FB1

CC15
f3

R47
30.1K

CE05

61

CC22

R06
R07
R08
R09
R10
R11
R12
R13

R1-SENSOR

R48
+

CC21

R2-S

D-SENSOR

CN07

R50
26.7K

CE04

29

17
e3

WH
D-S

F-SENSOR

R49

30

CC21

L
V
Gr
W
P
W.BL
W.BR
W.R

BL

SCAN B

BL

7
8
9
10
11
12
13
14

F-S

CC20

BR

0.0F

IC02
TD62308BP
12

10

11

16

11

14

15

IC01
TD62308BP

C02

7805
C01

SCAN A

CC10

R02

CN08

R11

11

IC05

14

CE13

SN2

SW6

SN1

D03 D06 D05 D01 D02

TC4051BA

D04

OR

42

FUSE 1.5A

R02

R04

R03

R08

R07

R05

R06

CN06

F-PCB

D2

1N4002

47K

2. FR-540NT
1) How to use the panel

When the FUZZY button is pressed, both


BAR LED are blinking in a row
FUZZY LED comes ON.
When the FUZZY button is pressed again,
FUZZY function is canceled.
LED of freezing and refrigerating go OFF.

FUZZY

When the quick freezing button is pressed,


BAR LED of freezing is blinked 3 times in a
row.
LED of freezing goes off.
Quick LED comes ON.

TEMP
TIME SET

QUICK
QUICK
FREEZING REFRIGERATION

1. One time
1) Freezer room temperature control function.
2) Adjust temperature with ,

When the quick refrigeration button is


pressed, BAR LED of freezing is blinked 3
times in a row.
LED of freezing goes off.
Quick LED comes ON.

2. Two times
1) Refrigerature room temperature control function
2) Adjust temperature with ,
3. Three times
1) HOUR control function.
2) Adjust hour with ,
4. Four times
1) MINUTE control function.
2) Adjust minute with ,
5. Five times
1) Adjust finished.
2) Retrun to normal status.

35

2) Function table
NO.
1

Control
Function
Clook
function

Control
Objects
LED

Contents

Remark

1. The time is set at 12:00 in initial operation


FUZZY

TEMP
TIME SET

FRZ.
2

E.R

E.F

REF.
1

QUICK
QUICK
FREEZING REFRIGERATION

Q.F

FUZZY

SURROUND

Q.R

CLEAN

2. Time setting
1) When the temperature/time set button is pressed 3 times,
Hour blinks.
2) Adjust HOUR with

button.

3) When the temperature/time set button is pressed 4 times,


MIN blinks
4) Adjust MIN with
2

Freezer
temperature
control

COMP.
F-fan
LED

button.

1. When press the temperature/time control button, freezer


temperature range blinks. Then can control freezer temperture
with , button.
FUZZY

TEMP
TIME SET

FRZ.
2

E.R

E.F

REF.
1

QUICK
QUICK
FREEZING REFRIGERATION

Q.F

FUZZY

SURROUND

Q.R

CLEAN

2. COMP. on/off temperature


(Tempterature C/Resistance k? )
E.F

1 (low)

2 (mid)

3 (high)

COMP. on

-17.5/19.4

-18.5/20.6

-19.5/21.7

-21.5/24.3

COMP. off

-22.5/25.7

-23.5/27.2

-24.5/28.8

-26.5/32.3

3. Bar LED is not related with on/off point.


4. If push the temperature/time control button in fuzzy mode,
then fuzzy mode is canceled.
3

fridge
temperature
control

COMP.
R-fan
LED

1. When press the temperature/time control button, fridge


temperature range blinks. Then can control fridge temperature
with , button.
FUZZY

TEMP
TIME SET

FRZ.
2

E.R

E.F

REF.
1

3
Q.F

QUICK
QUICK
FREEZING REFRIGERATION

3
FUZZY

SURROUND

Q.R

CLEAN

2. Main sensor of fridge room is R1-sensor.


3. R2-sensor is used for preventing low cooling.
4. R-fan on/off temperature
(Temperature CResistance k? )
E.R

1 (low)

2 (mid)

3 (high)

R-fan on

1.35/28.4

0.35/29.7

-0.65/30.9

-2.65/33.8

R-fan off

1.0/28.7

0.0/30.0

-1.0/31.4

-3.0/34.3

36

NO.

Control
Function

Control
Objects

Contents

Remark

5. When the low cooling is detected, COMP. goes on regardless


of F-sensor.
6. When the fridge temperature goes R-fan off point, COMP. is
controlled by F-sensor and R-fan goes off.
7. Low cooling is detected by R1-sensor or R2-sensor, its
cancellation can be done by R1-sensor only.
8. Bar LED is not related with on/off point.
9. If push the temperature/time control button in fuzzy mode,
then fuzzy mode is canceled.
4

Quick
freezing

COMP.
F-fan
LED

1. When the quick freezing button is pressed, it becomes quick


freezing mode.
FUZZY

TEMP
TIME SET

FRZ.
2

E.R

E.F

REF.
1

QUICK
QUICK
FREEZING REFRIGERATION

Q.F

FUZZY

SURROUND

Q.R

CLEAN

2. The quick freezing mode works for 150 min.


3. The quick freezing time shows for 5 sec.
4. COMP. and F-fan go on regardless of F-sensor during the quick
freezing mode.
5. The quick freezing mode is operative even in fuzzy mode.
5

Quick
fidge

COMP.
R-fan
LED

1. When the quick fridge button is pressed, it becomes quick


fridge mode.
FUZZY

TEMP
TIME SET

FRZ.
2

E.R

E.F

REF.
1

3
Q.F

QUICK
QUICK
FREEZING REFRIGERATION

3
FUZZY

SURROUND

CLEAN

Q.R

2. The quick fridge mode works for 40 min.


3. The quick fridge time shows for 5 sec.
low ON point
low OFF point
High ON point
High OFF point
Overcooling
point
Quick START

COMP is
Refrigerating
controlled by room "High"
R1-sensor
operation

Quick END

4. COMP. and R-fan are on until R1-sensor detects over cooling


temperature (-7C).
5. The quick fridge mode is operative even in fuzzy mode.

37

NO.
6

Control
Function
Fuzzy

Control
Objects
COMP.
R-fan
F-fan
LED

Contents

Remark

1. When press the fuzzy button, predictable cooling of freezer


and fridge room is started.
FUZZY

TEMP
TIME SET

FRZ.
1

QUICK
QUICK
FREEZING REFRIGERATION

REF.

E.R

E.F

2
3

Q.F

FUZZY

SURROUND

Q.R

CLEAN

2. How to predict freezer and fridge room temperature.


1) Checking accumulated door open time every 2 hours.
2) Decision of open door frequency is as follow
Above 30 sec. : Door is opened frequently. (1)
Below 30 sec. : Door is not opened frequently. (0)
3) Decision of data is for 8 days.
If the accumulated open door time of 30 sec. is more
than 6 times for 8 days, then data decision will be high.
If RT-sensor<14C, it is operated mid instead of high.
4) Example
Hour

10

12

14

16

18

20

22

24

Frequency

Data decision M

Date

Determination
defrost

1. Necessary condition of determination defrost


1) COMP. operation accumulation time (6, 9, 12, 15 hours)
2) COMP. operation ratio (COMP. accumulation time is divided
by 3 hours)
3) Door open accumulation time.
4) Total time (COMP. on time+COMP. off time) is 60 hours.
5) Outside temperature is above 35C.
6) Various error
D-sensor error
F-sensor error
RT-sensor error
Door switch error

38

NO.

Control
Function

Control
Objects

Contents

Remark

2. Description

Start

9
12
15
(COMP. on accumulation time)

1) It enters into the defrost mode at 15 hours unconditionally.


2) It enters into the defrost mode at 6, 9, 12 hours
conditionally.
3) Flow chart of determination defrost mode.
Start

NO

TOTAL
Does the time elapse for 3 hours?

YES
COMP
Does the operation time elapse for 15 hours?

YES

NO
COMP
Does the operation time elapse for 60 hours?

YES

NO
COMP
Does the operation time elapse for 6 hours?

NO

YES
Are various errors occurred?

YES

NO
Is RT greater than 35C?

YES

NO
Is the COMP operation rate greater than 80%?

YES

NO
Does the DOOR OPEN accumulation
time elapse for 10 minutes?

NO

YES
Entering into
defrosting mode

End

Defrost
mode

COMP.
F-fan
R-fan
Heater

1. Pre-cool step
1) Time : 50 min.
2) COMP. and F-fan are on.
3) R-fan controls normally with temperature 1C higher than
the off point which controlles R-fan in normal status.

39

NO.

Control
Function

Control
Objects

Contents

Remark

4) If the F-sensor -27C even the time elapsed is less than 50


min., the Pre-cool step goes off.
2. D-heater+R-fan defrost
1) D-heater and R-fan are on.
2) When D-sensor is higher than 2C, R-fan goes off, and Dheater stays on contionously.
3) When D-sensor is higher than 10C, D-heater goes off.
4) Total limit time is 88 min.
5) If D-sensor is error, R-fan goes off and D-heater is on for 35
min.
3. Pause
1) Time : 4 min.
2) All devices are off.
4. F-fan delay
1) Time : 8 min.
2) Only COMP. and R-fan are on.
5. R-fan delay
1) Time : 10 min.
2) Only COMP. and F-fan are on.
6. Output control of each step and time limit.

COMP.

Testing
device

COMP.
F-fan
R-fan
Heater
LED

Heater
+R-fan
defrost

Heater
defrost

pause

F-fan
delay

R-fan
delay

on

off

off

off

on

on

F-fan

on

off

off

off

off

on

R-fan

controlled

on

off

off

on

off

Heater

off

on

on

off

off

off

4 min.

8 min.

10 min.

Time
limit

Pre-cool

50 min.

1) 80 min.
2) 35 min. in case of
D-sensor error

1. If press SW01 on M-PCB, the electric devices become on in


order as follows.
COMP. Heater Pause F-fan R-fan COMP.
2. At this time, all the custom LED become on.
3. Automatic return time is 1 min.

40

NO.
10

Control
Function
Electric
device
delay

Control
Objects
Door S/W
COMP.
F-fan
R-fan

Contents

Remark

1. F-fan on or off time is delayed, when COMP. is on or off.


ON
COMP

OFF

ON
F-FAN

OFF
1MIN.

1MIN.

2. F-fan and R-fan on or off time is delayed, when door switch is


on or off.
OPEN

CLOSE
ON
ON

DOOR S/W

OFF

F-FAN

OFF

R-FAN
0.5SEC 0.5SEC

11

Demo
function

COMP.
R-fan
F-fan
Door S/W

1. If CN10 terminal on M-PCB is shorted, all electric devices go


off except F-fan, R-fan.
2. Fan control
Normal status

Demo status

Door open

F-fan : off
R-fan : off

F-fan : on
R-fan : on

Door close

F-fan : on
R-fan : on

F-fan : off
R-fan : off

3. F-PCB indicates the normal status and fuzzy status alternately


in 15 sec. intervals.
FRZ.

REF.

E.R

E.F

1
2

Q.F

FUZZY

SURROUND

CLEAN

Q.R

Normal status

FRZ.

REF.

E.R

E.F

1
2

Q.F

FUZZY

SURROUND

CLEAN

Q.R

Fuzzy status
12

Delivery
function

COMP.
F-fan
R-fan
LED

1. If press the quick freezing and quick refrigerating button for 3


sec. after power on, then delivery function will start.
FUZZY

TEMP
TIME SET

FRZ.
2

E.R

E.F

3
Q.F

41

REF.
1

2
3

FUZZY

SURROUND

CLEAN

Q.R

QUICK
QUICK
FREEZING REFRIGERATION

NO.

Control
Function

Control
Objects

Contents

Remark

2. The electric devices are off for 2 hours in delivery function.


3. The custom LED is on normally.
13

Power
failure
back-up
function

COMP.
Clock

1. M-PCB reserves all functions for 3 hours after power failure.


2. Time running in power failure is as follow.
1) Clock
2) Preventing COMP. restarting
3) Pause time during defrosting

14

COMP.
restart
prevent

COMP.

1. After COMP. is off, the COMP. is not on even though the Fsensor is at on point for 6 min.

15

Buzzer
function

Buzzer

1. Alarm buzzes 3 sec. after initial power on.


2. Alarm buzzes whenever each switch in F-PCB is pressed.
3. If the door is opened for more than 1 min., chirpy sound alarm
buzzes.
4. If adjust temperature, the fuzzy button will be not operative
and the buzzer will be off.

16

First
defrost

COMP.
F-fan
R-fan
Heater

1. When power is loaded for the first time, it enters into defrost
mode if D-sensor 3.5C. (Defrost mode starts from Pre-cool
step.)

17

Forced
defrost

COMP.
F-fan
R-fan
Heater

1. Press the fuzzy button 5 times, when press temperature/time


control button. After that can enter the forced defrost mode.
FUZZY

TEMP
TIME SET

FRZ.
2

E.R

E.F

3
Q.F

REF.
1

QUICK
QUICK
FREEZING REFRIGERATION

3
FUZZY

SURROUND

CLEAN

Q.R

2. Forced defrost mode.


1) The Pre-cool step is omitted.
2) Start from heater+R-fan defrost.
3. After forced defrost, the normal defrost is enabled in 15 hours
of accumulated COMP. on time.
18

Adjust
R1-sensor
off point

1. When the temperature in fridge room is low (Low temperature


even though R-fan and COMP. are operating properly),
following functions are operating for easy after service.

42

NO.

Control
Function

Control
Objects

Contents
1)

R1 : Off point determination in


normal operation
R2 : Decreases off point
determination
J1 : If remove J1, the off point will
be decreased.

R1-SENSOR
R1
J1

R2

Remark

2) Resistance value
R1 : 31. 4 k
R2 : 2.15 k
3) Off point temperature
Off point temperature

19

Error
display

LED
R-fan

J1 shorted

-1.0C

J1 opened

-2.5C

1. Press the fuzzy button 3 times, when press the quick freezing
and the quick refrigerating button. After that error mode.
FUZZY

TEMP
TIME SET

FRZ.
2

E.R

E.F

3
Q.F

REF.
1

QUICK
QUICK
FREEZING REFRIGERATION

3
FUZZY

SURROUND

CLEAN

Q.R

2. If press the temperature/time control button, then will change


the status on custom LED.
R1-sensor temperature F-sensor temperature D-sensor
temperature Error code (If there is no error, then error code
will not occur.)
3. All error code will be reset, if they become normal.
4. Error code is refered to 3) Self-diagnosis table.

43

3) Self-diagnosis table
Error
mode
F1

Defect function
F-sensor

Check method
- Compressor & F-fan is on for 24 minutes.
- Compressor & F-fan is off for 16 minutes.

R1

R1-sensor

- Regarded by R2-sensor.

R2

R2-sensor

- Detecting weak cooling is impossible.

D1

D-sensor

- Heater is on only for 35 minutes.

RT

RT-sensor

D0

Door switch

C1

Cooling cycle
(check after first
defrost mode)

F3

Heater

- Natural defrost for 80 minutes.

If both R1 and R2-sensor are out of order, then RT-sensor control R-fan.
- Room temperature 14C : R-fan is off
- Room temperature 26C : R-fan is on for 15 minutes, R-fan is off for 5 minutes
- 14C < Room temperature < 26C : R-fan is on for 2 minutes, R-fan is off for 18 minutes

44

OR
VDD

X6
D01 D04 D02 D03

16

15

3
X7 4
X5
5

SW1 SW4 SW2 SW3

6
7

FuzzyF

14
13
12

R01

X0

CN01

X3

R10

10

R09

9
IC04

C01

13

12

10

a1

a2

a3

F E.F

F Warm

R Mid

F
Cold

b1

b2

b3

R Cold

R Mid

R Warm

R
E.R

c1

c2

c3

R Q.F

F Q.F

F-S

R37
31.4K

29

D-S
+

KEY INPUT

R1-S

28

R36
CC21

R06
R07
R08
R09
R10
R11
R12
R13

G
V
B
Y
O
R
BK

d3

9
10
11
12
13
14
15
16

DATA
DATA
DATA
DATA
DATA
DATA
DATA
DATA

CE06

PCB TRANS

CE07

e2

f2

f1

E.R
BAR

e3

f3

R Warm
BAR

Fuzzy

F
Warm
BAR

F
E.F
BAR

R
Mid
BAR

R
E.R
BAR

R17

26

g2

g3

CC22

R26

CE03
0.1F 5.5V

13

40

20PF
41

14

Deodorant

XTIN
(32.768KHz)

04
15

05
14

06
13

08
11

04

14

16

15

14

HEAT SINK
& GND
13
12

2
01

3
11

21

4
5
HEAT SINK
& GND

13

03

COM

11

10

7
02

3
13

4
14

5
15

6
16

7
17

8
18

R32

R31

SW01

CC14

R33

04
13

05
12

R19
41.1K

R15

07
10

R30

R21
19.5K

3
13

4
14

5
15

6
16

7
17

R28

BR
COMP

RY1

BR
S/C

G
R27

R25

DEFORST
HEATER

4.7K

4.7K
C09

VE12HM5K

KEY

BUZZER
COMP
HTR

C-FAN
F-FAN
R-FAN
5V

C-FAN
F-FAN
R-FAN
1

POWER OFF
CHECK
DOOR S/W
CHECK

IC07

38

15

37

14

16

C-FAN

RY2

R48

34

BZI

VE12HM5K
RY3
F-FAN

13

36

35

33

10

12
R49
750ohm

11

VAR2
IC08
2
3
11
SN3

32

R45

TMP87CH46N
CC18

CN05
4
3

IC04

1
2

PC817

45

ROOM

BK

R44
31

P-RELAY

+CE09

LED
TEST KEY

CC11

COM
9

8
GND

LAMP

R/C
VS-12MB

22

R46

2
12

RED 2
WH

CN03
BR

R20
30.1K

CC27

FREQ
CHECK

CC13

CC10

1
11

BL 4

R18
31.4K
R14

CC26

VAREF

R-FAN

A/D 0

VSS

DEMO S/W

06
11

CN02

CC03

A/D 1

XOUT

R29
CN10

COMP
D-HTR

03
14

S/W
DOOR

9
VCC

8
VCC

* ULN2004A
02
15

XIN
(8MHz)

* TEST JIG

6
12

BK
V

BR
2
12

JUMPER

01
16

RESET

RE2

SW02

1
VCC

CN01

BK

CC25

20

1
11

YW

VAR1

R24
31.4K

XTOUT

+
CE10

GND
10

7805
CC05

CC24

24
18

19
07
12

FUSE 1.5A

A/D 2

23
03
16

* TD62308BP (LOW INPUT ACTIVE 1.5A DRIVER)


COM

R23
23.2K

20PF

* TD62783AP (DARLINGTON DRIVER)


02
17

CC02

7806

BK

R16

25

RE1

R13

01
18

IC06

D1
1N4002
CC04

5V

TEST

CC17

S8053

ON CHANNEL
0:13 PIN
1:14 PIN
2:15 PIN
3:12 PIN
4:1 PIN
5:5 PIN
6:2 PIN
7:4 PIN
DON'T CARE

+ 100 OHM

IC05
12

CC08

CONTROL INPUTS
INHIBIT C B A
L
L L L
L
L L H
L
L H L
L
L H H
L
H L L
L
H L H
L
H H L
L
H H H
H
* * *

WH
GR

GR

5.4V

CC17

17

IC02

TC4051BP(MULTIPLEX)

BK

BL

+
CE02
1000F

0.1uF

R22
15K

CE08

D4 IN4002

CC06

11

R
E.R

Q.F
BAR

Q.R
BAR

IC03

BD1

7812

+
CE01

10

CC16
g1

R22
29.4K

RT-SENSOR

CC01

RT-S

220V AC
POWER CORD

CN04

R34
CC21

ULN2004A

e1

F Mid
BAR

F Cold
BAR

OK OK 5C
jump jump 7C

R2-SENSOR

CC12

39
d2

GR

GR

7
8
9
10
11
12
13

R23 R24 C
open jump 3C

R1-SENSOR

Jump option

IC03
Surround

d1

R47
2.15K

R38
30.1K

CE05

R2-S

9
2
3
4
5
6
7
8
1

WH

R39
CC20

R05

CN07

R41
25.7K

CE04

SCAN B
SCAN C

D-SENSOR

R40

30
CC19

BL

SN2

10
17
16
15
14
13
12
11
18

R03

SCAN A

CE11

SN1

16

11

14

15

13

12

0.1 F

IC02
TD62308BP

R02

W-R

TD62783AP

10

15

IC01
TD62308BP

C02

7805
8

16

11

14

IC05

CN08
WBR
4
WB
5
BR
R04
6
W

R11

11

+
CC15

X2
X1

F-SENSOR

42

FUSE 1.5A

TC4051BA

X4

Set

CN06

M-PCB

R03

R02

R04

R01

R06

R05

F-PCB

R07

4) Circuit and wiring diagram

D2
1N4002

D3

R43

1N5399

47K
R42
47K

70+/-5C

FUSE
TEMP

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