BNS Catalog2005 144882

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... electromechanical and inductive multiple and single position switches
The Mechanical Line
USA
Balluff Inc.
8125 Holton Drive
Florence, KY 41042
Phone: (859) 727-2200
Toll-free: 1-800-543-8390
Fax: (859) 727-4823
E-Mail: balluff@balluff.com
www.balluff.com
Canada
Balluff Canada, Inc.
2840 Argentia Road, Unit #2
Mississauga, Ontario L5N 8G4
Phone: (905) 816-1494
Toll-free: 1-800-927-9654
Fax: (905) 816-1411
E-mail: balluff.canada@balluff.ca
Mexico
Balluff de Mexico S.A. de C.V
Prol. Av. Luis M. Vega #109
Col. Ampliacin Cimatario
Quertaro, QRO 76030
Phone: (++52 442) 212-4882,
224-3583, 224-3171
Fax: (++52 442) 214-0536
E-mail: balluff.mexico@balluff.com
Balluff Inc. is the North
American headquarters of
Neuhausen, Germany-based
Balluff GmbH, a seasoned
global supplier of advanced
sensor products.
Today, Balluff is one of
the fastest growing sensor
specialists in the world.
Balluff product lines
include a complete line of
robust, advanced techno-
logy sensors, transducers,
switches, ID systems, and
connectivity products.
Our sensor lines include
photoelectric, inductive,
capacitive, magnetic, as well
as other more specialized
sensor products to fit
virtually any sensing appli-
cation.
With more than 80 years
of sensor technology
experience, Balluff is
an acknowledged leader
in the development and
manufacturing of electronic
and electromechanical
sensors, linear transducers,
and identification systems.
.1
The Mechanical Line
Principles
Electromechanical
Multiple and Single
Position Switches
Electromechanical
Multiple and Single
Position Switches per
DIN EN 60204-1/VDE 0113
Inductive
Multiple and Single
Position Switches
Multiple Position
Switches with
Mixed Assembly
1
2
3
4
Accessories,
Spare Parts
5
.2
Multiple and single position
switches are used as
actuators for automatic
controllers for positioning
and for end-of-travel
switching on machine tools,
transfer lines, transport
equipment, in the automotive
industry and in machine and
equipment building.
The proven design principle
and the extremely high
service life as well as con-
stant testing and inspection
ensure consistent quality and
reliability.
Electromechanical and
Inductive Multiple and Single
Position Switches
Features,
Applications
The system for
implementing machine
programs
With the multiple and single
position switches a machine
program using cam arrays
is automatically run, using
mechanical or inductive
switch elements whose
outputs become electrical
control commands.
Reliable switching under
extreme conditions
Balluff multiple and single
position switches have
proven themselves for
decades under the harshest
conditions. They ensure
perfect function under
vibration, shock, rapid
temperature fluctuations,
and in the presence of heavy
chip deposits. Inductive
multiple and single position
switches are also
characterized by a high level
of electromechanical
compatibility.
Safety for man and
machine
For safety functions such
as E-STOP of end-of-travel
restriction, Balluff designs
special safety switches per
DIN EN 60204-1/VDE 0113,
offering the highest possible
degree of safety.
Standardized and
application-specific
switches
For applications with
standardized mounting and
function dimensions, we
offer switches per DIN 43693
and DIN 43697. The product
range is enhanced by
switches with application-
specific dimensions.
International approvals such
as UL and CSA let Balluff
switches go anywhere.
The Automation Classic
Multiple and Single Position Switches
Custom Tailored for You
Electromechanical and inductive multiple
and single position switches
position sensing for general machine use
.3
Position Switches
Features,
Applications
Sensor Systems
AS-Interface
For electromechanical
multiple position switches
with direct AS-Interface
compatibility, see the main

sensor catalog "The Sensor
Line" section 5.
Inductive
multiple and single
position switches
Non-contacting electronic
switching. The switching
action is triggered by means
of induction in an electronic
switch element.
Features
No mechanical wear
A variety of housing styles
and sizes for various
applications
Up to 16 switch positions
in one housing
Switch position spacing
of 8, 10, 12 and 16 mm
Wear- and maintenance-
free
Switching frequencies up
to 1500 Hz
AC-, DC-, 2-wire and
NAMUR switch elements
with various switching
output functions for any
electrical requirement
Inductive switch elements
with small and large
sensing head
LED function indication
Multiple and single
position switches per
DIN EN 60204-1/VDE 0113
The switching operation is
triggered by a right plunger
which actuates an electro-
mechanical switch element
with positive opening per
DIN EN 60204-1/VDE 0113.
Features
Housing styles and
sizes for a variety of
applications
Plunger spacing 12 or
16 mm
Mixed assembly
with safety and standard
switch positions
Rigid chisel plunger for
reliabler switching even
when damage occurs
Creep or snap switches
with positive opening per
DIN EN 60204-1/
VDE 0113 for the greatest
possible safety
Maintenance-free
Optional function
indication
Multiple position switches
with mixed assembly
Mixed assembly to
customer specification
Available in all housing
sizes and form factors
in one housing
Maintenance-free
Broad range
of applications
Accessories, spare parts
Electromechanical switch
elements
Cam trays
Contacting cams
Non-contacting cams
Versions with connector
We can also supply
any switch model with
connectors.
Advantages
Quick changing of multiple
and single position
switches
Prevents wiring mistakes
at start-up
Electromechanical
multiple and single
position switches
The switching action is
performed by a telescoping
plunger. Using this plunger
an electromechanical switch
element in a separate,
sealed chamber is actuated.
The selection of a plunger
type optimized for the appli-
cation along with our cams
ensures long serviced life.
The dimensions of the
multiple and single position
switches are standardized.
Connector versions as
well as style S 80 and S 90
connectors are also available
in custom versions on
request.
Features
Wear-free and self-
lubricating slide bushing,
consisting of three layers:
steel base, bronze and
Teflon coating
Lowest friction coefficient
Continuous dry operation;
no lubrication of any kind
required
Plunger will not stick even
when used with aggressi-
ve coolants and lubricants
Available with optional
function indication
.4
Position Switches Product Overview
Electromechanical
Multiple and Single
Position Switches
Electromechanical
Multiple and Single
Position Switches per
DIN EN 60204-1/VDE 0113
Inductive
Multiple and Single
Position Switches
Multiple Position
Switches with
Mixed Assembly
Accessories,
Spare Parts
series 100
1.2, 1.3
series 100
2.2, 2.3
series 602-11
3.2, 3.3
series 100
4.2
5.2...5.16
series 62
1.4, 1.5
series 62
2.4, 2.5
series 62
4.2
5.2...5.16
series 61
1.6, 1.7
series 61
2.6, 2.7
series 610-11,
611-11, 612-11,
613-11
3.4, 3.5
series 61
4.2
5.2...5.16
Features Mounting and
function dimensions
per DIN 43697
Most popular
housing size
AS-i interface
available
Smaller flange
dimensions
compared with
100 series
Smaller cable wiring
chamber
Compact housing
with smaller cable
wiring chamber
AS-i interface
available
.5
Position Switches Product Overview
series 72
1.8, 1.9
series 72
2.8, 2.9
series 605-11
3.6, 3.7
5.2...5.16
series 46
1.10, 1.11
series 603-11
3.8, 3.9
series 46
4.3
5.2...5.16
series 40
1.12, 1.13
series 650-11
3.10, 3.11
series 40
4.3
5.2...5.16
series F 60
1.14, 1.15
series F 60
2.10, 2.11
series
BES 516-161/160-H3-L
3.12, 3.13
5.2...5.16
series 99/100
1.16, 1.17
5.2...5.16
For replacement
only do not use for
new installations
Small housing with
mounting flange
Smallest axis
distance (spacing
dimension)
Switch elements
for low currents
Small housing
Smallest axis
distance (spacing)
Switch elements
for low currents
Mounting and
function dimensions
per DIN 43693
Compact position
switch
Ideal for use on
distribution boxes
Smallest position
switch
Adjustable approach
direction
series
BES 516-346/341/
344/340-H2-Y
3.12, 3.13
P
h
a
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e
-
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t
!
www.balluff.com
slide bushing with PTFE coating
membrane
housing
switch element
Viton seal
captive nameplate
plunger
Electromechanical Multiple and
Single Position Switches Construction
Construction of electro-
mechanical multiple and
single position switches
A maintenance-free, self-
lubricating slide bushing
assures reliable function of
the switches.
These switches are available
as a DIN 43693 or
DIN 43697 standard hous-
ing. Additional form factors
can be found in the following
pages.
A telescoping plunger
mechanism prevents ex-
cessive loads on the switch
elements, extends its life and
protects the plunger from
sticking. A rigid plunger must
be used in conjunction with
safety switches.
.6
A highly elastic, wear-free
Viton membrane serves as
a hermetic seal between the
plunger mechanism and the
switch chamber. This dual
chamber principle permits an
enclosure rating of IP 67.
The seals are a critical
element for the quality of our
products. This is why we
only use Viton for our mem-
brane, cover gaskets and
O-rings. Compared with the
previously used high-quality
NBR material, this material
offers improved resistance to
aggressive media over a
large temperature range and
under pressure.
Snap and creep switches
are available as changeover
type, with self-cleaning
contacts. Mixed switch types
in the same housing are also
possible.
The creep switch opens
and closes as a function of
the speed at which it is
actuated.
The snap switch opens
regardless of the speed of its
actuation.
Function indication for
switch positions with LED is
optional.
Standard configuration:
metric threads per EN 50262
or S 80/S 90 connector
(optional).
The threads for already
installed connectors are
sealed.
To connect with distribution
boxes, switches with
S 4/S 49 connection are
recommended. The
connection can be made
directly when using 24 V DC.
For multiple switch positions
a corresponding number
of connectors or larger
connectors with a greater
number of pins is used.
If the connector option is not
ordered, the cable can be
connected directly to the
switch element using a user-
provided metric cable fitting.
Single Position Switches
Switch Elements,
Switching Characteristics
.7
Switch elements for
standard applications
Switches for standard appli-
cations with no safety func-
tion are equipped with snap
switch elements. Our line
includes the following types:
Snap switch element
BSE 30.0
Dual changeover, one
normally-open and one
normally-closed, galvanically
isolated.
Snap switch elements
BSE 69/70/71/72/73/74/
75/76/77
Single-pole changeover
Switch elements for
safety functions
The switch elements for
safety functions such as
E-STOP and travel limiting
have forced-opening
contacts that meet
DIN EN 60204-1/VDE 0113.
We can supply the following
types:
Creep switch element
BSE 61
normally-closed, double
interrupting, forced opening
Snap switch element
BSE 85
Dual changeover, normally-
open with snap function,
normally-closed forced
opening, double-interrupting,
galvanically isolated.
The right switch element
for every application
The switch element deter-
mines the switching behavior
and the switching safety in
an emergency situation.
Balluff offers switch elements
for various functions.
Switching characteristics
When selecting the plunger
and switch element, the
typical switching characteris-
tics of each should be taken
into account.
Switch elements for
applications with low
currents
For currents 10...100 mA
snap switch types BSE 73/
74/75/76 are recommended.
A special contact design
and the use of gold as the
contact material allows low
current levels to be reliably
switched.
Note for solder
and screw terminations
When soldering the connec-
tions, use a low-wattage
soldering iron with max.
40 W up to 400 C, since
otherwise the switch ele-
ment could be damaged or
destroyed.
www.balluff.com
Single Position Switches Plunger Mechanisms
.8
Roller plunger
for medium actuation
travel
max. approach velocity
50 m/min
Typical cam length
500 mm
Defined approach
direction
Repeatability
to 0.01 mm
Not recommended in
safety positions
Roller bearing
plunger for long actuation
travel
120 m/min
Typical cam length
1000 mm
Defined approach
direction
Repeatability
to 0.01 mm
Not recommended in
safety positions
Low-noise
Ball plunger
actuation from any
direction
10 m/min
Repeatability
to 0.002 mm
Not recommended in
safety positions
Hardened ball
Dimensions for Series Series
roller and roller bearing plungers 46, 40, 99, 100 100, 62, 61, 72, F 60
Plunger diameter in mm 6 10
Roller diameter in mm 5 7.8
Roller width in mm 2.8 3.8
Roller bearing in mm 8
Roller bearing width 3.6
Rotating the plunger in
position switches
All plungers in series F 60
(Exception: BNS 813-F 60
nach DIN EN 60204-1/
VDE 0113), 99 and 100 can
be rotated to one of four
positions. Press plunger
down and rotate to desired
facing angle; release plunger.
The indicated approach velocity for all plunger
styles apply only when used with Balluff cams
(see page 5.8)
Chisel plunger
for short actuation
travel
12 m/min
Typical cam length
100 mm
Defined approach
direction
Repeatability
to 0.002 mm
Recommended in
conjunction with rigid
plunger for safety
applications
Hardened, polished
contact surface
Angle of slope 30
Rigid plunger
For use in safety circuits
per DIN EN 60204-1/
VDE 0113.
Safe isolation of the
switching circuit even if
contacts become
welded due to overload
Includes all positive
features of the telescoping
plunger
Rigid plunger with scraper
plate (antiscrystallization
chisel plunger)
For use in safety circuits per
DIN EN 60204-1/VDE 0113.
Plunger Mechanisms
switching pin
reset spring
actuator pin
guide cage
scraper ring
scraper
plate
spring guide
guide sleeve
reset spring
actuator pin
guide cage
telescoping
spring
guide disc
reset spring
actuator pin
guide cage
telescoping
spring
10
6
10
.9
Telescoping plunger
For standard switch posi-
tions installed in a
Maintenance-free, self-
lubricating slide bushing
with Teflon coating
Dry running in continuous
operation without lubrica-
tion
Lowest friction coefficient
Chemical resistant
6
10
scraper
plate
10
Telescoping plunger
with scraper ring
(anticrystallization chisel
plunger)
Encapsulated design for
extreme applications.
One-piece, easily
replacable plastic plate
With scraper edge
Scraper ring with PA 12
edge embedded in stain-
less steel plate
Protected against effects
of coolants and lubricants
which form resins
Breaks up adhering,
hardened coolant and
lubricant deposits
Precise function thanks to
homogenous shore hard-
ness ratio of the scraper
ring to plunger tolerance
Slide bushing is kept clean
Ideal for use in machining
cast materials
www.balluff.com
Single Position Switches Adjusting the Switchpoint
.10
Series
A cam setting
B plunger point to
reference surface
(basic setting)
B minus C
switchpoint to
reference surface
C switchpoint of
switch element
D max. plunger travel
Series
A cam setting
B plunger point to
reference surface
(basic setting)
B minus C
switchpoint to
reference surface
C switchpoint of
switch element
D max. plunger travel
dimensions in mm
100
50.5
(d) 8
(a) 6
(b) 6.5
(c) 7
(a) 2
(b) 1.5
(c) 1
(a) 5.5
(b), (c) 4
62
50.5
(d) 8
(a) 6
(b) 6.5
(c) 7
(a) 2
(b) 1.5
(c) 1
(a) 5.5
(b), (c) 4
61
50.5
(d) 8
(a) 6
(b) 6.5
(c) 7
(a) 2
(b) 1.5
(c) 1
(a) 5.5
(b), (c) 4
72
30.5
(d) 6
(a) 4
(b) 4.5
(c) 5
(a) 2
(b) 1.5
(c) 1
(a) 5.5
(b), (c) 4
46
2.80.5
(d) 4
(d) 3.5
(d) 0.5
(d) 3.5
40
2.80.5
(d) 4
(d) 3.5
(d) 0.5
(d) 3.5
F 60
50.5
(d) 8
(a) 4
(b) 4.5
(c) 5
(a) 2
(b) 1.5
(c) 1
(a) 7.5
(b), (c) 4
99
2.80.5
(d) 4
(d) 3.5
(d) 0.5
(d) 3.5
100
2.80.5
(d) 4
(d) 3.5
(d) 0.5
(d) 3.5
Single position switches
Caution!
Cam setting "A" should
always be made from the
reference surface indicated
in the dimensional drawings.
Dimensions are referenced
as follows:
(a) with BSE 30.0
(b) with BSE 85
(c) with BSE 61
(d) regardless of switch
element
Switchpoints by series as
a function of the number
of switch elements used
To ensure switching function,
the elements are factory set.
When replacing individual
components, dimension "A"
must always be maintained.
All other dimensions are
fixed by design!
To set dimension "A",
templates can be used (see
page 5.12).
Electromechanical
multiple and single
position switches with
safety switch positions
per DIN EN 60204-1/
VDE 0113
Application
For use in safety circuits per
DIN EN 60204-1/VDE 0113,
e. g. for end-of-travel limiting
and E-STOP, multiple and
single position switches can
be assembled with safety
switch positions in all or just
individual switch locations.
per DIN EN 60204-1/VDE 0113 Construction
.11
Caution!
Safety switch positions
are not permitted for
normal operational use.
They ensure safe
separation when the
standard switch fails.
Cams for safety switch
positions must be
installed to fit.
Safety switch positions
in multiple position
switches must begin at
the flange side.
Construction of
the safety switch position
Creep switch element
BSE 61 or snap switch
element BSE 85 with
forced opening per
DIN EN 60204-1/
VDE 0113 (for technical
data see page 5.2)
For optimum safety we
recommend rigid plungers
Available series
Safety switches can be
installed in multiple and
single position switches
series 100, 62, 61, 72 and
F 60.
Switch position combina-
tions
Switches with safety switch
positions can be assembled
using both other electro-
mechanical elements and
inductive elements. Such
mixed assemblies can
be provided on request.
See also section 4.
Safety switch
positions are
indicated by
red notches.
www.balluff.com
.12
Inductive Multiple and
Single Position Switches Construction
Construction of inductive
multiple and single
position switches
The same housings are used
for these switches as for the
electromechanical versions.
The switching function is
handled by an inductive
switching element whose
active surface is damped by
the approach of special
electronic cams.
Switching distances
For adapting to various
working distances we can
supply switch elements
having the following nominal
sensing distances sn:
0... 1.1mm
0... 2 mm
0... 5 mm
with extended sensing range
on request!
Machine-compatible
housing per DIN 43697 of
cast aluminum alloy or
application-specific,
absolutely deformation-
resistant.
Active surface, made of
PA 12, immune to aggressi-
ve coolants and lubricants.
High quality Viton seal,
resistant to aggressive
coolants and lubricants
(IP 67).
The threads on already
installed plugs are pre-
sealed.
available in two sensing
head diameters, DC (PNP/
NPN, normally-open/
complementary), AC
(normally-open, normally-
closed), DC 2-wire (normally-
open, normally-closed),
NAMUR.
LED function indication
available for each switch
position (except NAMUR).
Metric cable fittings,
cable flanges or plug-in
connections, flexible
cabling in each position.
aluminum sleeve
housing
switch element
Viton seal
captive nameplate
Function Descriptions,
Definitions
.13
Supply voltage UB
Voltage drop Ud
Rated operational
current le
Off-state current Ir
Inrush current Ik
Minumum operational
current Im
Ambient temperature
range Ta
Rated operating
distance sn
Effective operating
distance sr
Useful switching
distance su
Assured operating
distance sa
Hysteresis H
(switching hysteresis when
target is backed off)
... is the switching distance
of a single inductive switch
element under specified
temperature and voltage
conditions
(0.81 sn su 1.21 sn).
... is the switch distance in
which assured operation of
the inductive switch element
is given under specified
voltage and temperature
ranges.
(0 sa 0.81 sn).
... is the switching distance
of a single inductive switch
element which is measured
under specified conditions
(installation, voltage,
temperature).
Ta = +23 C 5
(0.9 sn sr 1.1 sn).
... is a value which does not
take into account
manufacturing tolerances,
sample variations and
external effects such as
temperature and voltage.
... is given as a percentage
of the effective operating
distance sr. It is measured at
an ambient temperature of
+23 C 5 and at the rated
operational voltage. It must
be less than 20 % of the
effective operating distance
(sr).
H 0.2 sr
a
c
t
i
v
e

s
u
r
f
a
c
e
sn
sr
su
sa
81 % 0 %
100 %
121 %
110 % 90 %
s
t
a
n
d
a
r
d

t
a
r
g
e
t
hysteresis
turn-on curve
turn-off curve
standard target
... is the voltage measured
across the load of a closed
(conducting) switch element
at load current Ie.
... is the continuous output
current permitted to flow
... is the residual current
flowing through the load
for a short time during an
indicated turn-on time tk and
at a frequency f.
... in the case of alternating
current indicates the current
Ik which is permitted to flow
Ik in A(eff)
tk in ms
f in Hz
when a proximity switch is
not conducting (open).
through the load RL .
... is the smallest load
current required for function
of the switch when ON.
... is the temperature range
over which the function of
the inductive switch element
is guaranteed.
www.balluff.com
standard target
... is the permissible voltage
range in which certain
operation of the switch is
guaranteed (including
ripple ). It is indicated in
the catalog section for each
product.
.14
Definitions,
Protection Circuits
... AC or AC/DC sensors
are often operated with a
relay or contactor as the
load.
AC switching devices
(contactors/relays) create a
significantly higher load
(6...10 rated current) when
they are first energized as
compared with their static
operation due to the fact
that the core is still open.
The static value of the load
(current) is not reached until
several milliseconds later.
Not until the magnetic field
... is achieved in inductive
switch elements using
pulsing or thermal short
circuit protec-tion circuits.
The output stage is thereby
protected against overload
and short circuit. The
threshold current of the short
circuit protection is greater
than the rated operating
current Ie. Currents from
switching and load
capacitance do not trigger
this function, but rather are
masked by a short delay
time.
is closed does the max.
permissible rated operating
current Ie flow through the
sensor.
This means that the thresh-
old value for a short circuit
condition in these sensors
must lie significantly higher
and would, if for example
the contactor is prevented
for mechanical or electrical
reasons from fully closing,
result in an overload. This is
where the overload
protection comes into play.
It is designed with a time
delay, and its thresh-old is
just slightly higher than the
max. permissible Ie.
A response (i. e. turn-off) is
delayed depending on the
magnitude of the overload
by more than 20 milliseconds.
This ensures that properly
working relays and con-
tactors can be switched
normally, while defective
devices will not destroy the
Balluff switch elements.
The short circuit/overload
protection is generally of a
bi-stable design, which
means that it must be reset
by turning off the supply
voltage.
Switching frequency f
Polarity reversal
Short circuit protection
(at maximum voltage
60 V DC)
Short circuit/overload
protected
(for operation with AC or DC
power)
... refers to the maximum
number of switching
operations per second.
Damping is per EN 60947-5-2
with standard targets on a
rotating, non-conducting
disk. The surface area ratio
of iron to non-conductor
must be 1 : 2.
The measured value of
the switching frequency is
... against reversal of +/
leads for sensors without
short circuit protection.
... protected against any
possible lead reversal for
switch elements with short
circuit protection.
the turn-on signal
t1= 50 s or
the output signal
t2 = 50 s.
.15
Series wiring ... a time delay (e. g. ready
delay) can occur. The
number of connectable
switch elements is limited
by the total voltage drop
(sum of all Ud).
With 2-wire switch elements
it is limited by the addition
of the minimum supply
voltages.
With 3-wire DC switches the
load capacity of the output
state represents an additio-
nal limitation, since the no-
load current of all switches
is added to the rated
operational current Ie.
The startup delay tv is the
startup delay of one sensor
(number of sensors n1).
... of switch elements with
LED it is recommended that
the outputs of the individual
switches be decoupled using
diodes (as shown).
This prevents all LED's from
turning on when the output
stage of one switch is active.
Parallel wiring
3-wire DC switch elements 2-wire DC switch elements
(DC/AC/all-current)
3-wire DC switch elements 2-wire DC switch elements
Parallel wiring of 2-wire
switch elements is
not recommended, since
spurious pulses can be
caused by the ready delay
when the oscillators are
building up.
Definitions,
Protection Circuits
Utilization categories
per IEC 60947-5-2/
EN 60947-5-2/
VDE 0660 Part 208
Typical load applications
resistive and semiconductor loads, optocouplers
small electromagnetic load Ia 0.2 A; e. g. contactor relay
resistive and semiconductor loads, optocouplers
electromagnets
Category
AC 12 AC-switch
AC 140 AC-switch
DC 12 DC-switch
DC 13 DC-switch
www.balluff.com
Position Switches Special Solutions
Robot Movement Safety
The Area Position Switch
for All-round Safety
2 axis
3
1 axis
axis
Application special
solutions from the field
of robotics
Machine travel with linear or
rotating motion represents
an ideal area for monitoring
functions with position
switches.
We offer basically two
different solutions for such
applications:
The mechanical solution
Here we can provide you
with a complete system
consisting of the following
components:
Safety multiple position
switch BNS 813-...
(see section 2)
Circular cam
BNN 520-R..., already
available in a variety of
customer-specific
configurations
Cams for the hazard and
adjoining area (see page
5.9).
On request we can also
offer:
The holder for this circular
cam, and
The appropriate
adjustable cams for the
safety position switch
Hazardous areas surround-
ing the work area of the
machine need to be securely
monitored and reliably
separated from the possible
areas of machine movement.
mechanical inductive
We have often implemented
such solutions for robot
manufacturers such as ABB,
FANUC, NACHI and many
others.
.17
Position Switches Special Solutions
Extended switching
distance
The tuned frequencies of
the inductive sensor permit
close adjacent locating of
individual switch elements.
Push-pull switches
Monitoring of the sensor
system is made possible by
wiring two switch elements
per working range, resulting
in two equal signals (logical
1, logical 2) when one is
damped and the other
undamped.
interface 1
interface 2
connector
(housing/cover)
Short delay when applying
voltage from a switching
power supply
The output signal follows the
cycle of the power supply.
The ready delay is in effect
only directly after power is
applied.
System requirements
In combination with a suit-
able control module (e. g.,
Pilz GmbH & Co. KG), our
components can be moni-
tored for proper function.
ready delay
The inductive solution
A complete system com-
prises:
Our components
A user-provided controller
Our components, manufac-
tured to the latest technical
standards and state-of-the-
art, incorporate the following
technology:
The system then communi-
cates from the user's con-
troller and the Balluff multiple
position switches send
different signals which are
evaluated and monitored
there.
Detailed documentation
on Robot Movement
Safety (area position
switches with accesso-
ries) on request!
Position Switches
.18
General installation
guidelines
condensation may occur
in metal tubes and pipes.
Always use drip loops
under such conditions.
4. Hot metal chips can melt
or cut the outer jacket of
multi-conductor cables.
Under such conditions we
recommend use of a
protective tube around the
cable.
5. Use care when wiring the
snap switch elements.
Please use the right tool!
6. Take care not to change
the factory setting when
adjusting the mounting
screws of the switch
elements.
1. IP 67 protection is only
assured if the installation
is water- and oil tight.
Threaded cable fittings
with integrated O-rings
and cable seals must be
used.
2. Please ensure that unused
cable entries are closed
off using appropriate
threaded plugs with
integrated O-ring.
3. The outer jacket of a
multi-conductor cable can
become damaged, thus
allowing liquids to enter
the interior of the switch.
When installing in wet
areas, always use "drip
loops". If excessive
temperature fluctuations
occur in the application,
7. Carefully check the
installation dimensions of
mechanical multiple
position switches and
cams. The plungers must
be actuated with the
correct travel to ensure
optimum life expectancy.
8. Dowel pins can be used
to fix the mounting
position of mechanical
multiple position switches.
9. Covers on larger flange
areas should be tightened
down in the order shown
below to ensure even
stress and optimum
sealing.
Unless specially designated,
the products described in
this catalog may not be used
in applications where the
safety of persons depends
on function of the device
(not safety components
according to EC Directives).
AC/DC sensors are not
permitted to be operated
directly on the utility grid.
Worker safety
Installation Notes
4 screws
6 screws
Position Switches Standards
.19
Degree of protection
EMC
(Electromagnetic
Compatibility)
Environmental simulation
Important standards
IP 67
Balluff factory standard for EMC testing
RF emission from electrical devices
Immunity to static discharge (ESD)
Immunity to electromagnetic fields (RFI)
Immunity to rapid transients (Burst)
Immunity to line-carried interference induced by
high-frequency fields
Surge voltage
Vibration, sinusoidal:
1. Frequency range: 10...2000 Hz
Amplitude: 1 mmpk/30 g (capacity, inductive)
0.5 mmpk/30 g (optoelectronic)
Duration: 40 sweeps (approx. 5 hrs.) in 3 axes
2. Frequency: at resonant frequency or 55 Hz
Amplitude: 1 mmpk
Duration: 30 min. in 3 axes
Shock:
Pulse form: half-sinus
Peak acceleration: 30 g
Pulse duration: 11 ms
No. of shocks: 3 positive,
3 negative shocks in 3 axes
Continuous shock:
Pulse form: half-sinus
Peak acceleration: 100 g
Pulse duration: 2 ms
No. of shocks: 4000 positive,
4000 negative shocks in 3 axes
Multiple and single position switches
with safety switch positions
Metric threading
IEC 60529 (DIN 40050)/
DIN VDE 0470-1
BWN Pr. 33
EN 55011
EN 61000-4-2
EN 61000-4-3
EN 61000-4-4
EN 61000-4-6
EN 60947-5-2
EN 60068-2-6
EN 60068-2-27
EN 60068-2-29
DIN 43697
DIN 43693
DIN EN 60204-1/
VDE 0113 part 1
EN 50262
www.balluff.com
.20
Position Switches Quality
QM-System
(Quality Management System)
Environmental protection
Testing laboratory
Balluff products conform
to the EMC and Low-
voltage Directives
Approvals
Balluff is a member of
ALPHA
The Balluff Testing Labora-
tory works according to
ISO/IEC 17025 and is
In our testing laboratory
we verify that Balluff products
meet the requirements of
product standards
EN 60947-5-1 and
EN 60947-5-2.
The CE-marking verifies
that our products meet the
requirements of the EC
Directive 89/336/EC (EMC
Directive) and 73/23/EC
(Low-Voltage Directive).
... are granted by national
and international institutions.
Their symbols affirm that our
products meet the specifi-
cations of these institutions.
"US Safety System" and
"Canadian Standards
ALPHA, an association
for testing and certification
of low-voltage devices,
promotes self-responsibility
of the manufacturer of
such devices by means of
uniform test procedures
per current standards and
thereby supports the attain-
ment of high product quality.
accredited by the DATech for
Testing of Electromagnetic
Compatibility (EMC).
Certified since
1993
1993
1996
1991
1997
1999
1999
2000
1999
2001
Balluff company
Balluff GmbH, Germany
Balluff Elektronika Kft, Hungary
Nihon Balluff Co. Ltd., Japan
Balluff Ltd., Great Britain
Balluff Automation S.r.l., Italy
Balluff Inc., USA
Gebhard Balluff Vetriebsgesmbh, Austria
Balluff CZ, s.r.o, Czech Republic
Hy-Tech AG, Switzerland
Balluff Sensortechnik AG, Switzerland
Standard
DIN EN ISO 9001
EN ISO 9001
ISO 9001
BS EN ISO 9002
UNI EN ISO 9002
ISO 9001
NORM EN ISO 9002
ISO 9002
EN ISO 9001
EN ISO 9001
Protecting the environment
and sensible use of energy
and raw materials are among
the precepts our company
lives by. Our Environmental
Management System is
certified since 2000 by
the DQS in accordance with
DIN EN ISO 14001.
Association" under the
auspices of Underwriters
Laboratories Inc. (cUL).
ALPHA also grants nationally
recognized product certifi-
cates when certain pre-
requisites are met. Through
ALPHA's membership in
LOVAG (Low Voltage Agree-
ment Group), its certificates
are also recognized in other
european countries.
Electromechanical
multiple position
switches
1.2 Series 100
per DIN 43697
1.4 Series 62
1.6 Series 61
1.8 Series 72
1.10 Series 46
1.12 Series 40
Electromechanical
single position
switches
1.14 Series F 60
per DIN 43693
1.16 Series 99
Series 100
1.1
Multiple
position
switches
series
100
62
61
72
46
40
Single
position
switches
series
F 60
99
100
1
Accessories
Spare parts
5
Contents
per DIN 43697 for
Mounting and function
dimensions per
DIN 43697
Dual-chamber system
with IP 67 protection:
wear-free membrane with
hermetic sealing from
plunger mechanism and
switch chamber
lubricating plunger guide
with slide bearing
with anticrystillization
plungers
With chisel plungers only
For use with aggressive,
resinifying liquid media
In dry areas with very fine
chip presence
Connection types
S 80 or S 90 connector
with standard wiring as
normally-open, connector
position right (see
drawing). Observe
permissible operating
voltage for connectors
(see page 5.13).
Thread for cable fitting
M251.5 on side and in
flange (gaskets and plugs
included)
Available sizes
No. of plungers 2 3 4 5 6 8 10 12 14 16
l2 when l1 = 12 mm 70 80 90 105 120 140 170 200 240 240
l1 = 16 mm 70 90 105 120 140 170 200 240
no. of S 80 1 1 2 2 2
connectors S 90 1 1 1 1 1 1 2 2 2 2
dimensions in mm
Plunger
type
12 12 mm
16 16 mm
Plunger
spacing
02 2
03 3
04 4
...
D Chisel
K Ball
R Roller
L Roller bearing
E Anticrystalli-
zation chisel
plunger
Ordering example:
BNS 819-D02-D16-100-10-FE-S 80
BNS 819-D_ _-_ _ _-100-10-_ _-_ _ _
FD 6...60 V
FE 90...250 V
optional
Function
indication
S 80 5-pin
S 90 12-pin
optional
Connector
No. of
plungers
Series 100
per DIN 43697
Electromechanical
Multiple Position Switches
Option: Add code for function
indication and/or connector to
part number.
with function indication
dual voltage range option
1.2
Type
Plunger spacing
Plunger type
Plunger material
Housing material
Connection
Ambient temperature range
Degree of protection per IEC 60529
Function indication
Precision multiple position switches per DIN 43697
12 mm or 16 mm
chisel (D), ball (K), roller (R), roller bearing (L) or anticrystallization plungers (E)
stainless steel, induction hardened
cast aluminum, corrosion-resistant, anodized finish
cable fitting M251.5 or connector
5...+80 C
IP 67
LED 6...60 V (FD) or 90...250 V (FE)
BSE 30.0
BNS 819-D_ _-_ _ _-100-10-_ _-_ _ _
silver, gold plated
snap switch
dual changeover, one normally-open and
one normally-closed, galvanically isolated
see page 5.2
8 mm
6 mm
5.5 mm
min. 20 N
max. 300/min
10 m/min
8 m/min
20 m/min
120 m/min
0.002 mm
0.01 mm
max. 100 g
10...55 Hz 1.5 mm
Caution!
To ensure switching
function, the dimension
5-0.5 is especially critical.
With switch element
Ordering code
Wiring diagram, style
Switch element
Contact material
Switching principle
Contact system
Electrical data
Mechanical data
Plunger point to reference surface
Switchpoint to reference surface
Maximum plunger travel
Switching actuating force on plunger
Switching frequency
Approach plunger D, E
velocity plunger K
plunger R
plunger L
Repeata- plunger D, E, K
bility plunger R, L
Shock load
Vibration
Installation
1
5
Series 100
per DIN 43697
Electromechanical
cam cam tray
Multiple
position
switches
series
100
62
61
72
46
40
Single
position
switches
series
F 60
99
100
Accessories
Spare parts
reference
surface
gasket
function indication
anticrystallization chisel plungers (E)
connector
S 80
connector
S 90
5
0

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a
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e
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www.balluff.com 1.3
Sensor systems AS-Interface
Series 100 electromechanical

multiple position switches with direct
AS-Interface
compatibility
can be found in the main
catalog "The Sensor
Line" section 5.
8
5

(
w
i
t
h

F
D
/
F
E
)
Available sizes
No. of plungers 2 3 4 5 6 8 10 12 14 16
l2 when l1 = 12 mm 64 72 84 96 112 130 160 192 225 225
l1 = 16 mm 64 84 96 112 130 160 192 225
no. of S 80 1 1 2 2 2
connectors S 90 1 1 1 1 1 1 2 2 2 2
dimensions in mm
Plunger
type
12 12 mm
16 16 mm
Plunger
spacing
02 2
03 3
04 4
...
D Chisel
K Ball
R Roller
L Roller bearing
E Anticrystalli-
zation chisel
plunger
Ordering example:
BNS 819-D04-D12-62-10-FD-S 80
BNS 819-D_ _-_ _ _-62-10-_ _-_ _ _
FD 6...60 V
FE 90...250 V
optional
Function
indication
S 80 5-pin
S 90 12-pin
optional
Connector
No. of
plungers
Series 62
Electromechanical
part number.
for standard applications
Dual-chamber system
switch chamber
with slide bearing
plungers
chip presence
Connection types
position right (see
drawing). Observe
(see page 5.13).
included)
1.4
Multiple
position
switches
series
100
62
61
72
46
40
Single
position
switches
series
F 60
99
100
Precision multiple position switches
12 mm or 16 mm
5...+80 C
IP 67
LED 6...60 V (FD) or 90...250 V (FE)
Caution!
To ensure switching
www.balluff.com
1
5
Series 62
Electromechanical
BSE 30.0
BNS 819-D_ _-_ _ _-62-10-_ _-_ _ _
silver, gold plated
snap switch
see page 5.2
8 mm
6 mm
5.5 mm
min. 20 N
max. 300/min
10 m/min
8 m/min
20 m/min
120 m/min
0.002 mm
0.01 mm
max. 100 g
10...55 Hz 1.5 mm
With switch element
Ordering code
Switch element
Contact material
Switching principle
Contact system
Electrical data
Mechanical data
Switching frequency
velocity plunger K
plunger R
plunger L
bility plunger R, L
Shock load
Vibration
Installation
Type
Plunger spacing
Plunger type
Plunger material
Housing material
Connection
Function indication
gasket
function indication
reference
surface
cam cam tray
Accessories
Spare parts
3
3

(
s
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8
5

(
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F
D
/
F
E
)
1.5
connector
S 80
connector
S 90
Plunger
type
12 12 mm
16 16 mm
Plunger
spacing
B Standard
2 M201.5
on side
B 3 M201.5
on side and in
flange
C 2 M201.5
on side and cable
entry in flange
D Chisel
K Ball
R Roller
L Roller
bearing
E Anticrystalli-
zation chisel
plunger
Ordering example:
BNS 819-B04-D12-61-12-10-FD-S 80
BNS 819-_ _ _-_ _ _-61-_ _-10-_ _-_ _ _
12 12 mm
16 16 mm
24 24 mm
30 30 mm
Distance I3
FD 6...60 V
FE 90...250 V
optional
Function
indication
Housing
style
Series 61
Electromechanical
part number.
S 80 5-pin
optional
Connector
No. of
connectors S 80
1
1
2
2
2
1
1
2
Housing B
standard dimension
l2 l3
36 12
48 12
60 12
72 12
84 12
48 16
72 16
84 16
Housing B
dimension
l2 l3
60 30
60 24
60 30
Housing C
dimension
l2 l3
48 24
60 30
60 24
60 30
02 2
03 3
04 4
...
No. of
plungers
Available sizes
Dual-chamber system
switch chamber
with slide bearing
plungers
chip presence
Connection types
S 80 connector
position right (see
drawing). Observe
voltage for connector
(see page 5.13).
Plunger spacing
dimension
l1
12
12
12
12
12
16
16
16
1.6
included)
No. of
plungers
2
3
4
5
6
2
3
4
dimensions in mm
Multiple
position
switches
series
100
62
61
72
46
40
Single
position
switches
series
F 60
99
100
Type
Plunger spacing
Plunger type
Plunger material
Housing material
Connection
Function indication
Caution!
To ensure switching
www.balluff.com
1
5
Series 61
Electromechanical
12 mm or 16 mm
5...+80 C
IP 67
LED 6...60 V (FD) or 90...250 V (FE)
BSE 30.0
BNS 819-_ _ _-_ _ _-61-_ _-10-_ _-_ _ _
silver, gold plated
snap switch
see page 5.2
8 mm
6 mm
5.5 mm
min. 20 N
max. 300/min
10 m/min
8 m/min
20 m/min
120 m/min
0.002 mm
0.01 mm
max. 100 g
10...55 Hz 1.5 mm
With switch element
Ordering code
Switch element
Contact material
Switching principle
Contact system
Electrical data
Mechanical data
Switching frequency
velocity plunger K
plunger R
plunger L
bility plunger R, L
Shock load
Vibration
Installation
cam cam tray
reference
surface
housing B housing C housing B (standard)
gasket
8
3

(
w
i
t
h

F
D
/
F
E
)
Accessories
Spare parts
connector
S 80
1.7
Sensor Systems AS-Interface
Series 61 electromechanical
multiple position switches with direct
AS-Interface
compatibility
can be found in the main
catalog "The Sensor
Line" section 5.
Series 72
Electromechanical
Available sizes
No. of plungers 2 3 4 5 6 8 10 12 13 16
l2 when l1 = 12 mm 84 84 100 116 132 164 180 212 244
l3 when l1 = 12 mm 66 66 82 98 114 146 162 194 226
l4 when l1 = 12 mm 54 54 68 84 100 132 148 180 212
l2 when l1 = 16 mm 84 100 116 132 148 180 212 244
l3 when l1 = 16 mm 66 82 98 114 130 162 194 226
l4 when l1 = 16 mm 54 68 84 100 116 148 180 212
no. of S 80 1 1 2 2 2
connectors S 90 1 1 1 1 1 1 2 2 2 2
dimensions in mm
Plunger
type
12 12 mm
16 16 mm
Plunger
spacing
02 2
03 3
04 4
...
D Chisel
K Ball
R Roller
L Roller bearing
E Anticrystalli-
zation chisel
plunger
Ordering example:
BNS 819-B04-D12-72-10-FD
BNS 819-B_ _-_ _ _-72-10-_ _
FD 6...60 V
FE 90...250 V
optional
Function
indication
No. of
plungers
indication to part number.
Dual-chamber system
switch chamber
with slide bearing
plungers
chip presence
Connection types
included)
1.8
P
h
a
s
e
-
O
u
t
!
12 mm or 16 mm
5...+80 C
IP 67
LED 6...60 V (FD) or 90...250 V (FE)
Type
Plunger spacing
Plunger type
Plunger material
Housing material
Connection
Function indication
Series 72
Electromechanical
Multiple
position
switches
series
100
62
61
72
46
40
Single
position
switches
series
F 60
99
100
1
5
Caution!
To ensure switching
BSE 30.0
BNS 819-B_ _-_ _ _-72-10-_ _-_ _ _
silver, gold plated
snap switch
see page 5.2
6 mm
4 mm
5.5 mm
min. 20 N
max. 300/min
10 m/min
8 m/min
20 m/min
120 m/min
0.002 mm
0.01 mm
max. 100 g
10...55 Hz 1.5 mm
With switch element
Ordering code
Switch element
Contact material
Switching principle
Contact system
Electrical data
Mechanical data
Switching frequency
velocity plunger K
plunger R
plunger L
bility plunger R, L
Shock load
Vibration
Installation
Accessories
Spare parts
reference
surface
function
indication
center
M251.5
cam cam tray
anticrystallization
chisel plungers (E)
87.5 (with FD/FE)
1.9 www.balluff.com
P
h
a
s
e
-
O
u
t
!
Series 46
Electromechanical
Smallest plunger spacing
for electromechanical
(8 mm or 10 mm)
Dual-chamber system
switch chamber
with slide bearing
plungers
chip presence
Connection types
S 80 connector
position right (see
drawing). Observe
(see page 5.13).
included)
Switch elements
for applications with
low currents
snap switch types
BSE 75 or BSE 76 are
recommended. These switch
elements can handle low
power thanks to their special
contact design and the use
of gold-crosspoint as the
contact material.
Available sizes
No. of plungers 2 3 4 5 6 8 10 12
l2 when l1 = 8 mm 49 59 64 72 80 96 112 129
l1 = 10 mm 49 59 72 80 89 112 129
no. of connectors S 80 1 1 2 2 2
dimensions in mm
Plunger
type
08 8 mm
10 10 mm
Plunger
spacing
02 2
03 3
04 4
...
D Chisel
K Ball
R Roller
E Anticrystalli-
zation chisel
plunger
Ordering example:
BNS 819-B04-D08-46-11-S 80
BNS 819-B_ _-_ _ _-46-1_-_ _ _
0 BSE 71
1 BSE 72
2 BSE 75
3 BSE 76
4 BSE 77
Switch
elements
No. of
plungers
Option: Add code for connector
to part number.
Function indication FC on request.
S 80 5-pin
optional
Connector
1.10
Type
Plunger spacing
Plunger type
Plunger material
Housing material
Connection
BSE 77
BNS ...-46-14
silver
snap switch
single-pole changeover
plug-/solder connection
see page 5.3
4 mm
3.5 mm
3.5 mm
min. 8 N
max. 200/min
8 m/min
9 m/min
60 m/min
0.02 mm
0.03 mm
0.05 mm
max. 100 g
10...55 Hz 1.5 mm
BSE 72 BSE 76
BNS ...-46-11 BNS ...-46-13
silver gold
snap switch
screw connection
see page 5.3
4 mm
3.5 mm
3.5 mm
min. 8 N
max. 200/min
8 m/min
9 m/min
60 m/min
0.02 mm
0.03 mm
0.05 mm
max. 100 g
10...55 Hz 1.5 mm
BSE 71 BSE 75
BNS ...-46-10 BNS ...-46-12
silver gold
snap switch
solder connection
see page 5.3
4 mm
3.5 mm
3.5 mm
min. 8 N
max. 200/min
8 m/min
9 m/min
60 m/min
0.02 mm
0.03 mm
0.05 mm
max. 100 g
10...55 Hz 1.5 mm
8 mm or 10 mm
chisel (D), ball (K), roller (R) or anticrystallization plungers (E)
5...+80 C
IP 67
Series 46
Electromechanical
Multiple
position
switches
series
100
62
61
72
46
40
Single
position
switches
series
F 60
99
100
1
5
With switch element
Ordering code
Switch element
Contact material
Switching principle
Contact system
Connection type
Electrical data
Mechanical data
Switching frequency
velocity plunger K
plunger R
Repeatability plunger D, E
plunger K
plunger R
Shock load
Vibration
Caution!
To ensure switching
2.8-0.5 is especially critical.
cam cam tray
reference
surface
6
0

(
w
i
t
h

B
S
E

7
7
)
Installation
connector
S 80
Accessories
Spare parts
1.11 www.balluff.com
Series 40
Electromechanical
Plunger
type
08 8 mm
Plunger
spacing
02 2
03 3
04 4
...
D Chisel
K Ball
R Roller
E Anticrystalli-
zation chisel
plunger
Ordering example:
BNS 819-B04-D08-40-10-S 80
BNS 819-B_ _-_ _ _-40-1_-_ _ _
0 BSE 71
1 BSE 72
2 BSE 75
3 BSE 76
4 BSE 77
Switch
elements
No. of
plungers
to part number.
S 80 5-pin
optional
Connector
Smallest plunger spacing
(8 mm)
Dual-chamber system
switch chamber
with slide bearing
plungers
chip presence
Connection types
S 80 connector
normally-open. Observe
(see page 5.13).
M161.5 on side (gaskets
and plugs included)
Switch elements
low currents
snap switch types
contact material.
Available sizes
No. of plungers 2 3 4 5 6
l1 34 42 50 58 66
dimensions in mm
1.12
Type
Plunger spacing
Plunger type
Plunger material
Housing material
Connection
8 mm
cable fitting M161.5 on side or connector
5...+80 C
IP 67
Series 40
Electromechanical
Multiple
position
switches
series
100
62
61
72
46
40
Single
position
switches
series
F 60
99
100
1
5
Caution!
To ensure switching
cam cam tray Installation
reference
surface
connector
S 80
BSE 77
BNS ...-40-14
silver
snap switch
plug-/solder connection
see page 5.3
4 mm
3.5 mm
3.5 mm
min. 8 N
max. 200/min
8 m/min
9 m/min
60 m/min
0.02 mm
0.03 mm
0.05 mm
max. 100 g
10...55 Hz 1.5 mm
BSE 72 BSE 76
BNS ...-40-11 BNS ...-40-13
silver gold
snap switch
screw connection
see page 5.3
4 mm
3.5 mm
3.5 mm
min. 8 N
max. 200/min
8 m/min
9 m/min
60 m/min
0.02 mm
0.03 mm
0.05 mm
max. 100 g
10...55 Hz 1.5 mm
BSE 71 BSE 75
BNS ...-40-10 BNS ...-40-12
silver gold
snap switch
solder connection
see page 5.3
4 mm
3.5 mm
3.5 mm
min. 8 N
max. 200/min
8 m/min
9 m/min
60 m/min
0.02 mm
0.03 mm
0.05 mm
max. 100 g
10...55 Hz 1.5 mm
With switch element
Ordering code
Switch element
Contact material
Switching principle
Contact system
Connection type
Electrical data
Mechanical data
Switching frequency
velocity plunger K
plunger R
plunger K
plunger R
Shock load
Vibration
Accessories
Spare parts
Series F 60
per DIN 43693
Electromechanical
D Chisel
K Ball
R Roller
L Roller bearing
E Anticrystalli-
zation chisel
plunger
Ordering example:
BNS 819-FD-60-101-FE-S 80
BNS 819-F_-60-101-_ _-_ _ _
FD 6...60 V
FE 90...250 V
optional
Function
indication
Plunger
type
part number.
S 80 5-pin
optional
Connector
per DIN 43693 for
dimensions per
DIN 43693
Dual-chamber system
switch chamber
with slide bearing
Plungers can be rotated
in 4 approach directions
(see page .8)
plunger
With chisel plunger only
chip presence
Connection types
S 80 connector
(see page 5.13).
M161.5 (gaskets and
plugs included)
1.14
Type
Plunger type
Plunger material
Housing material
Connection
Function indication
Precision single position switches per DIN 43693
5...+80 C
IP 67
LED 6...60 V (FD) or 90...250 V (FE)
Series F 60
per DIN 43693
Electromechanical
reference
surface
connector
S 80
anticrystallization
chisel plunger (E)
function indication
Multiple
position
switches
series
100
62
61
72
46
40
Single
position
switches
series
F 60
99
100
1
5
Caution!
To ensure switching
BSE 30.0
BNS 819-F_-60-101-_ _-_ _ _
silver, gold plated
snap switch
see page 5.2
8 mm
4 mm
7,5 mm
min. 20 N
max. 300/min
10 m/min
8 m/min
20 m/min
120 m/min
0.002 mm
0.01 mm
max. 100 g
10...55 Hz 1.5 mm
With switch element
Ordering code
Switch element
Contact material
Switching principle
Contact system
Electrical data
Mechanical data
Switching frequency
velocity plunger K
plunger R
plunger L
bility plunger R, L
Shock load
Vibration
Installation
cam cam tray
Accessories
Spare parts
7
6

(
w
i
t
h

F
D
/
F
E
)
Series 99 and 100
Electromechanical
Dual-chamber system
switch chamber
with slide bearing
Plungers can be rotated
in 4 approach directions
(see page .8)
plunger
chip presence
Connection types
S 80 connector
(see page 5.13).
M121.5 for series 99,
thread for cable fitting
M161.5 for series 100
Switch elements
low currents
snap switch types
contact material.
Plunger
type
0 BSE 69
1 BSE 70
2 BSE 73
3 BSE 74
Switch
elements
99 Series 99
100 Series 100
D Chisel
K Ball
R Roller
E Anticrystalli-
zation chisel
plunger
Ordering example:
BNS 819-100-E-12-S 80
BNS 819-_ _ _-_-1_-_ _ _
Series
S 80 only with BSE 69 or BSE 73.
to ordering code.
S 80 5-pin
optional
Connector
1.16
Precision single position switches
cable fitting (M121.5 series 99, M161.5 series 100) or connector
5...+80 C
IP 67
Type
Plunger type
Plunger material
Housing material
Connection
Series 99 and 100
Electromechanical
Caution!
To ensure switching
Multiple
position
switches
series
100
62
61
72
46
40
Single
position
switches
series
F 60
99
100
1
5
connector
S 80
anticrystallization
chisel plunger (E)
40 (series 99)
42 (series 100)
reference
surface
4
3
s
o
l
d
e
r

c
o
n
n
e
c
t
i
o
n
4
7
s
c
r
e
w

c
o
n
n
e
c
t
i
o
n
20 (series 99)
22 (series 100)
plugs for
M12x1.5 (series 99)
BSE 70 BSE 74
BNS 819-99/100-_-11 BNS 819-99/100-_-13
silver gold
snap switch
screw connection
see page 5.3
4 mm
3.5 mm
3.5 mm
min. 8 N
max. 200/min
8 m/min
9 m/min
60 m/min
0.02 mm
0.03 mm
0.05 mm
max. 100 g
10...55 Hz 1.5 mm
BSE 69 BSE 73
BNS 819-99/100-_-10 BNS 819-99/100-_-12
silver gold
snap switch
solder connection
see page 5.3
4 mm
3.5 mm
3.5 mm
min. 8 N
max. 200/min
8 m/min
9 m/min
60 m/min
0.02 mm
0.03 mm
0.05 mm
max. 100 g
10...55 Hz 1.5 mm
With switch element
Ordering code
Switch element
Contact material
Switching principle
Contact system
Connection type
Electrical data
Mechanical data
Switching frequency
velocity plunger K
plunger R
plunger K
plunger R
Shock load
Vibration
Accessories
Spare parts
M16x1.5 (series 100)
1.18
Balluff
Sensors
Optimized for
every Automation Task
2.1
Electromechanical
multiple position
switches per
DIN EN 60204-1/
VDE 0113
2.2 Series 100
per DIN 43697
2.4 Series 62
2.6 Series 61
2.8 Series 72
Electromechanical
single position
switches per
DIN EN 60204-1/
VDE 0113
2.10 Series F 60
per DIN 43693
Contents
2
Electromechanical Multiple
and Single Position Switches
per DIN EN 60204-1/VDE 0113
Multiple
position
switches
series
100
62
61
72
Single
position
switches
series
F 60
5
Accessories
Spare parts
VDE 0113
DIN EN 60204-1
VDE 0113
Connection types
position right (see
drawing). Observe
(see page 5.13).
included)
2.2
DIN EN 60204-1
Caution!
Safety switches not
permitted for normal
switching operation.
They are intended
for safe switching in
emergencies.
with anticrystallization
plungers
chip presence
Series 100
per DIN 43697
per DIN 43697 with
per DIN EN 60204-1/
VDE 0113
dimensions per
DIN 43697
Switch elements with
forced opening per
DIN EN 60204-1/VDE 0113
Dual-chamber system
switch chamber
Available sizes
No. of plungers 2 3 4 5 6 8 10 12 14 16
l2 when l1 = 12 mm 70 80 90 105 120 140 170 200 240 240
l1 = 16 mm 70 90 105 120 140 170 200 240
no. of S 80 1 1 2 2 2
connectors S 90 1 1 1 1 1 1 2 2 2 2
dimensions in mm
with slide bearing
recommend rigid chisel
plungers
selectable three voltage
ranges
BNS 813-D_ _-_ _ _-100-_ _-_ _-_ _ -_ _ _
Ordering example:
BNS 813-D04-D12-100-20-03-FE-S 80
part number.
optional
Connector
No. of
plungers
Plunger
style
Plunger
spacing
Switch
elements
FD 6...60 V
(for BSE 30.0
and BSE 61)
FE 90...250 V
(for BSE 30.0
and BSE 61)
FC 24...28 V
(only for BSE 85)
optional
Function
indication
Safety
switch
elements
10 BSE 61
DIN EN 60204-1/
VDE 0113,
remaining positions
BSE 30.0
12 only BSE 61
20 BSE 85
DIN EN 60204-1/
VDE 0113,
remaining positions
BSE 30.0
22 only BSE 85
No. from
flange
02 2
03 3
04 4
...
D Chisel
K Ball
R Roller
L Roller
bearing
E Anticrystalli-
zation chisel
plunger
S 80 5-pin
S 90 12-pin
Safety switch
positions are
indicated by
red notches.
12 12 mm
16 16 mm
Precision multiple position switches per DIN 43697 with forced opening contacts
12 mm or 16 mm
5...+80 C
IP 67
LED 6...60 V (FD), 90...250 V (FE) or 24...28 V (FC)
2.3
Multiple
position
switches
series
100
62
61
72
Single
position
switches
series
F 60
2
Series 100
per DIN 43697
5
Accessories
Spare parts
reference
surface
gasket
function indication FD/FE
5
0

(
s
i
d
e
c
a
b
l
e

e
n
t
r
y
)
Type
Plunger spacing
Plunger style
Plunger material
Housing material
Connection
Function indication
With switch element
Ordering code
Switch element
Contact material
Switching principle
Contact system
Electrical data
Mechanical data
Assured separation after plunger travel
Switch actuation force on plunger
Switching frequency
velocity plunger K
plunger R
plunger L
bility plunger R, L
Shock load
Vibration
function indication FC
Caution!
To ensure switching
cam cam tray
Installation
BSE 30.0
BNS 813-D_ _-_ _ _-100-_0-_ _-_ _ _
silver, gold plated
snap switch
dual changeover, one
normally-closed,
galvanically isolated
see page 5.2
8 mm
6 mm
5.5 mm
min. 20 N
max. 300/min
10 m/min
8 m/min
20 m/min
120 m/min
0.002 mm
0.01 mm
max. 100 g
10...55 Hz 1.5 mm
BSE 61 per
DIN EN 60204-1/VDE 0113
BNS 813-D_ _-_ _ _-100-1_-_ _-_ _ _
silver
creep switch, forced opening
interruption
see page 5.2
8 mm
7 mm
4 mm
2.5 mm
max. 15 N
max. 300/min
12 m/min
10 m/min
50 m/min
120 m/min
0.002 mm
0.01 mm
max. 100 g
10...55 Hz 1.5 mm
BSE 85 per
DIN EN 60204-1/VDE 0113
BNS 813-D_ _-_ _ _-100-2_-_ _-_ _ _
silver
snap switch, forced opening
(normally-closed)
dual changeover, normally-open
with snap function, normally-
closed forced opening, double
interruption, galvanically isolated
see page 5.2
8 mm
6.5 mm
4 mm
2.5 mm
min. 30 N
max. 160/min
12 m/min
10 m/min
50 m/min
80 m/min
0.02 mm
0.02 mm
max. 100 g
10...55 Hz 1.5 mm
www.balluff.com
anticrystallization chisel plunger (E)
connector
S 80
connector
S 90
2.4
Series 62
Caution!
Safety switches not
They are intended
emergencies.
Available sizes
No. of plungers 2 3 4 5 6 8 10 12 14 16
l2 when l1 = 12 mm 64 72 84 96 112 130 160 192 225 225
l1 = 16 mm 64 84 96 112 130 160 192 225
no. of S 80 1 1 2 2 2
connectors S 90 1 1 1 1 1 1 2 2 2 2
dimensions in mm
Safety switch
positions are
indicated by
red notches.
Ordering example:
BNS 813-D04-R12-62-10-02-FD-S 80
BNS 813-D_ _-_ _ _-62-_ _-_ _-_ _ -_ _ _
part number.
optional
Connector
No. of
plungers
Switch
elements
FD 6...60 V
(for BSE 30.0
and BSE 61)
FE 90...250 V
(for BSE 30.0
and BSE 61)
optional
Function
indication
Safety
switch
elements
10 BSE 61
DIN EN 60204-1/
VDE 0113,
remaining positions
BSE 30.0
12 only BSE 61
20 BSE 85
DIN EN 60204-1/
VDE 0113,
remaining positions
BSE 30.0
22 only BSE 85
No. from
flange
02 2
03 3
04 4
...
S 80 5-pin
S 90 12-pin
Plunger
style
Plunger
spacing
D Chisel
K Ball
R Roller
L Roller
bearing
E Anticrystalli-
zation chisel
plunger
Connection types
position right (see
drawing). Observe
(see page 5.13).
included)
plungers
chip presence
with safety switch
positions per
DIN EN 60204-1/VDE 0113
forced opening per
DIN EN 60204-1/VDE 0113
Dual-chamber system
switch chamber
with slide bearing
plungers
VDE 0113
DIN EN 60204-1
12 12 mm
16 16 mm
2.5
Multiple
position
switches
series
100
62
61
72
Single
position
switches
series
F 60
2
Series 62
Precision multiple position switches with forced opening contacts
12 mm or 16 mm
5...+80 C
IP 67
LED 6...60 V (FD) or 90...250 V (FE)
gasket
function indication
reference
surface
3
3

(
s
i
d
e
c
a
b
l
e

e
n
t
r
y
)
8
5

(
w
i
t
h

F
D
/
F
E
)
BSE 30.0
BNS 813-D_ _-_ _ _-62-_0-_ _-_ _ _
silver, gold plated
snap switch
normally-closed,
see page 5.2
8 mm
6 mm
5.5 mm
min. 20 N
max. 300/min
10 m/min
8 m/min
20 m/min
120 m/min
0.002 mm
0.01 mm
max. 100 g
10...55 Hz 1.5 mm
BSE 61 per
DIN EN 60204-1/VDE 0113
BNS 813-D_ _-_ _ _-62-1_-_ _-_ _ _
silver
interruption
see page 5.2
8 mm
7 mm
4 mm
2.5 mm
max. 15 N
max. 300/min
12 m/min
10 m/min
50 m/min
120 m/min
0.002 mm
0.01 mm
max. 100 g
10...55 Hz 1.5 mm
BSE 85 per
DIN EN 60204-1/VDE 0113
BNS 813-D_ _-_ _ _-62-2_-_ _-_ _ _
silver
(normally-closed)
see page 5.2
8 mm
6.5 mm
4 mm
2.5 mm
min. 30 N
max. 160/min
12 m/min
10 m/min
50 m/min
80 m/min
0.02 mm
0.02 mm
max. 100 g
10...55 Hz 1.5 mm
Type
Plunger spacing
Plunger style
Plunger material
Housing material
Connection
Function indication
With switch element
Ordering code
Switch element
Contact material
Switching principle
Contact system
Electrical data
Mechanical data
Switching frequency
velocity plunger K
plunger R
plunger L
bility plunger R, L
Shock load
Vibration
Caution!
To ensure switching
cam cam tray
Installation
5
Accessories
Spare parts
www.balluff.com
connector
S 80
connector
S 90
2.6
Series 61
BNS 813-_ _ _-_ _ _-61-_-_ _-_ _-_ _ _
FD 6...60 V
(for BSE 30.0
and BSE 61)
FE 90...250 V
(for BSE 30.0
and BSE 61)
FC 24...28 V
(only for BSE 85)
S 80 5-pin
Ordering example:
BNS 813-B06-K12-61-A-12-02-FE-S 80
part number.
optional
Function
indication
Housing
style
No. of
plungers
Plunger
style
Plunger
spacing
optional
Connector Distance I3
Housing B
standard dimension
l2 l3
36 12
48 12
60 12
72 12
84 12
48 16
72 16
84 16
Housing B
dimension
l2 l3
60 30
60 24
60 30
Housing C
dimension
l2 l3
48 24
60 30
60 24
60 30
Available sizes
Plunger spacing
dimension
l1
12
12
12
12
12
16
16
16
No. of
plungers
2
3
4
5
6
2
3
4
dimensions in mm
02 2
03 3
04 4
...
No. from
flange
Safety
switch
elements
Switch
elements
12 12 mm
16 16 mm
Safety switch
positions are
indicated by
red notches.
D Chisel
K Ball
R Roller
L Roller
bearing
E Anticrystalli-
zation chisel
plunger
A 12 mm
B 16 mm
C 24 mm
D 30 mm
Caution!
Safety switches not
They are intended
emergencies.
B Standard
2 M201.5
on side
B 3 M201.5
on side and in
flange
C 2 M201.5
on side and cable
entry in flange
Connection types
S 80 connector
position right (see
drawing). Observe
(see page 5.13).
included)
plungers
chip presence
with safety switch
positions per
DIN EN 60204-1/VDE 0113
forced opening per
DIN EN 60204-1/VDE 0113
Dual-chamber system
switch chamber
with slide bearing
plungers
ranges
VDE 0113
DIN EN 60204-1
10 BSE 61
DIN EN 60204-1/
VDE 0113,
remaining positions
BSE 30.0
12 only BSE 61
20 BSE 85
DIN EN 60204-1/
VDE 0113,
remaining positions
BSE 30.0
22 only BSE 85
No. of
connectors S 80
1
1
2
2
2
1
1
2
2.7
Multiple
position
switches
series
100
62
61
72
Single
position
switches
series
F 60
2
Series 61
12 mm or 16 mm
5...+80 C
IP 67
LED 6...60 V (FD), 90...250 V (FE) or 24...28 V (FC)
5
Accessories
Spare parts
reference
surface
housing C housing B (standard)
gasket
7
5

(
w
i
t
h

F
C
)
8
5
.
5

(
w
i
t
h

F
D
/
F
E
)
Type
Plunger spacing
Plunger style
Plunger material
Housing material
Connection
Function indication
With switch element
Ordering code
Switch element
Contact material
Switching principle
Contact system
Electrical data
Mechanical data
Switching frequency
velocity plunger K
plunger R
plunger L
bility plunger R, L
Shock load
Vibration
Caution!
To ensure switching
BSE 30.0
BNS 813-_ _ _-_ _ _-61-_0-_ _-_ _ _
silver, gold plated
snap switch
normally-closed,
see page 5.2
8 mm
6 mm
5.5 mm
min. 20 N
max. 300/min
10 m/min
8 m/min
20 m/min
120 m/min
0.002 mm
0.01 mm
max. 100 g
10...55 Hz 1.5 mm
BSE 61 per
DIN EN 60204-1/VDE 0113
BNS 813-_ _ _-_ _ _-61-1_-_ _-_ _ _
silver
interruption
see page 5.2
8 mm
7 mm
4 mm
2.5 mm
max. 15 N
max. 300/min
12 m/min
10 m/min
50 m/min
120 m/min
0.002 mm
0.01 mm
max. 100 g
10...55 Hz 1.5 mm
BSE 85 per
DIN EN 60204-1/VDE 0113
BNS 813-_ _ _-_ _ _-61-2_-_ _-_ _ _
silver
(normally-closed)
see page 5.2
8 mm
6.5 mm
4 mm
2.5 mm
min. 30 N
max. 160/min
12 m/min
10 m/min
50 m/min
80 m/min
0.02 mm
0.02 mm
max. 100 g
10...55 Hz 1.5 mm
www.balluff.com
housing B
connector
S 80
P
h
a
s
e
-
o
u
t
!
2.8
Series 72
Caution!
Safety switches not
They are intended
emergencies.
Available sizes
No. of plungers 2 3 4 5 6 8 10 12 13 16
l2 when l1 = 12 mm 84 84 100 116 132 164 180 212 244
l3 when l1 = 12 mm 66 66 82 98 114 146 162 194 226
l4 when l1 = 12 mm 54 54 68 84 100 132 148 180 212
l2 when l1 = 16 mm 84 100 116 132 148 180 212 244
l3 when l1 = 16 mm 66 82 98 114 130 162 194 226
l4 when l1 = 16 mm 54 68 84 100 116 148 180 212
no. of S 80 1 1 2 2 2
connectors S 90 1 1 1 1 1 1 2 2 2 2
dimensions in mm
Safety switch
positions are
indicated by
red notches.
BNS 813-B_ _-_ _ _-72-_ _-_ _-_ _
Ordering example:
BNS 813-B04-R12-72-10-01-FD
indication to part number.
No. of
plungers
Plunger
style
Plunger
spacing
Switch
elements
FD 6...60 V
(for BSE 30.0
and BSE 61)
FE 90...250 V
(for BSE 30.0
and BSE 61)
FC 24...28 V
(only for BSE 85)
optional
Function
indication
Safety
switch
elements
10 BSE 61
DIN EN 60204-1/
VDE 0113,
remaining positions
BSE 30.0
12 only BSE 61
20 BSE 85
DIN EN 60204-1/
VDE 0113,
remaining positions
BSE 30.0
22 only BSE 85
No. from
flange
02 2
03 3
04 4
...
D Chisel
K Ball
R Roller
L Roller
bearing
E Anticrystalli-
zation chisel
plunger
Connection types
included)
plungers
chip presence
with safety switch
positions per
DIN EN 60204-1/VDE 0113
forced opening per
DIN EN 60204-1/VDE 0113
Dual-chamber system
switch chamber
with slide bearing
plungers
ranges
VDE 0113
DIN EN 60204-1
12 12 mm
16 16 mm
2.9
Multiple
position
switches
series
100
62
61
72
Single
position
switches
series
F 60
2
Series 72
12 mm or 16 mm
5...+80 C
IP 67
LED 6...60 V (FD), 90...250 V (FE) or 24...28 V (FC)
5
Accessories
Spare parts
reference
surface
function
indication
center
M25x1.5
anticrystallization
chisel plunger (E)
78 (with FC)
P
h
a
s
e
-
o
u
t
!
87.5 (with FD/FE)
Type
Plunger spacing
Plunger style
Plunger material
Housing material
Connection
Function indication
With switch element
Ordering code
Switch element
Contact material
Switching principle
Contact system
Electrical data
Mechanical data
Switching frequency
velocity plunger K
plunger R
plunger L
bility plunger R, L
Shock load
Vibration
Caution!
To ensure switching
cam cam tray
Installation
BSE 30.0
BNS 813-B_ _-_ _ _-72-_0-_ _-_ _ _
silver, gold plated
snap switch
normally-closed,
see page 5.2
6 mm
4 mm
5.5 mm
min. 20 N
max. 300/min
10 m/min
8 m/min
20 m/min
120 m/min
0.002 mm
0.01 mm
max. 100 g
10...55 Hz 1.5 mm
BSE 61 per
DIN EN 60204-1/VDE 0113
BNS 813-B_ _-_ _ _-72-1_-_ _-_ _ _
silver
interruption
see page 5.2
6 mm
5 mm
4 mm
2.5 mm
max. 15 N
max. 300/min
12 m/min
10 m/min
50 m/min
120 m/min
0.002 mm
0.01 mm
max. 100 g
10...55 Hz 1.5 mm
BSE 85 per
DIN EN 60204-1/VDE 0113
BNS 813-B_ _-_ _ _-72-2_-_ _-_ _ _
silver
(normally-closed)
see page 5.2
6 mm
4.5 mm
4 mm
2.5 mm
min. 30 N
max. 160/min
12 m/min
10 m/min
50 m/min
80 m/min
0.02 mm
0.02 mm
max. 100 g
10...55 Hz 1.5 mm
www.balluff.com
2.10
Series F 60
per DIN 43693
Caution!
Safety switches not
They are intended
emergencies.
D Chisel
K Ball
R Roller
L Roller bearing
E Anticrystalli-
zation chisel
plunger
Ordering example:
BNS 813-FD-60-183-FD-S 80
BNS 813-F_-60-18_-_ _-_ _ _
3 BSE 61
DIN EN 60204-1/VDE 0113,
approach direction lengthwise,
parallel to mounting surface
5 BSE 61
DIN EN 60204-1/VDE 0113,
approach direction cross-
ways, 90 to mounting surface
6 BSE 85
DIN EN 60204-1/VDE 0113,
approach direction lengthwise,
parallel to mounting surface
7 BSE 85
DIN EN 60204-1/VDE 0113,
approach direction cross-
ways, 90 to mounting surface
Switch elements Plunger style
FD 6...60 V
(for BSE 61)
FE 90...250 V
(for BSE 61)
FC 24...28 V
(for BSE 85)
optional
Function indication
part number.
S 80 5-pin
optional
Connector
per DIN 43693 with
per DIN EN 60204-1/
VDE 0113
dimensions per
DIN 43693
forced opening per
DIN EN 60204-1/VDE 0113
Dual-chamber system
switch chamber
with slide bearing
Connection types
S 80 connector
(see page 5.13).
M161.5 (gaskets and
plugs included)
VDE 0113
DIN EN 60204-1
plungers
Plunger not rotatable,
approach direction cannot
be changed (see ordering
code)
ranges
plunger
chip presence
2.11
Multiple
position
switches
series
100
62
61
72
Single
position
switches
series
F 60
2
Series F 60
per DIN 43693
Precision single position switches per DIN 43693 with forced opening contacts
5...+80 C
IP 67
LED 6...60 V (FD), 90...250 V (FE) or 24...28 V (FC)
reference
surface
connector
S 80
anticrystallization
chisel plunger (E)
function indication
7
6

(
w
i
t
h

F
D
/
F
E
/
F
C
)
Caution!
To ensure switching
cam cam tray
Installation
Type
Plunger style
Plunger material
Housing material
Connection
Function indication
With switch element
Ordering code
Switch element
Contact material
Switching principle
Contact system
Electrical data
Mechanical data
Switching frequency
velocity plunger K
plunger R
plunger L
bility plunger R, L
Shock load
Vibration
BSE 61 per
DIN EN 60204-1/VDE 0113
BNS 813-F_-60-183/185-_ _-_ _ _
silver
normally-closed, double interruption
see page 5.2
8 mm
5 mm
4 mm
2.5 mm
max. 15 N
max. 300/min
12 m/min
10 m/min
50 m/min
120 m/min
0.002 mm
0.01 mm
max. 100 g
10...55 Hz 1.5 mm
BSE 85 per
DIN EN 60204-1/VDE 0113
BNS 813-F_-60-186/187-_ _-_ _ _
silver
snap switch, forced opening (normally-closed)
dual changeover, normally-open with snap
function, normally-closed forced opening,
double interruption, galvanically isolated
see page 5.2
8 mm
4.5 mm
4 mm
2.5 mm
min. 30 N
max. 160/min
12 m/min
10 m/min
50 m/min
80 m/min
0.02 mm
0.02 mm
max. 100 g
10...55 Hz 1.5 mm
5
Accessories
Spare parts
www.balluff.com
2.12
Balluff
Sensors
Optimized for
Inductive
multiple position
switches
3.2 Series 602-11
per DIN 43697
3.4 Series 610-11
Series 611-11
Series 612-11
Series 613-11
3.6 Series 605-11
3.8 Series 603-11
3.10 Series 650-11
Inductive
single position
switches
3.12 Series H2
Series H3
3.14 Connectors for
series H2 and H3
3.1
Multiple
position
switches
series
602-11
610-11
611-11
612-11
613-11
605-11
603-11
650-11
Single
position
switches
series
H2
H3
Contents
3
5
Accessories
Spare parts
Series 602-11
per DIN 43697
Inductive
Code for
switch
elements
12 12 mm
16 16 mm
Switch
position
spacing
02 2
03 3
04 4
...
(see table
at right)
Ordering example:
BNS 816-B12-THA-16-602-11-S 80
BNS 816-B_ _-_ _ _-_ _-602-11-_ _ _
S 80 5-pin
S 90 12-pin
optional
Connector
No. of
switch
positions
per DIN 43697 for
dimensions per
DIN 43697
For use under extreme
conditions such as shock,
aggressive cutting and
lubricating media
Reliability comparable to
inductive sensors
The inductive switch
elements are always
equipped with an LED.
The light is visible on the
housing cover.
Connection types
position right (see
drawing). Observe
(see page 5.13).
included)
Available sizes
No. of switch positions 2 3 4 5 6 8 10 12 14 16
l2 when l1 = 12 mm 70 80 90 105 120 140 170 200 240 240
l1 = 16 mm 70 90 105 120 140 170 200 240
no. of S 80 1 1 2 2 2
connectors S 90 1 1 1 1 1 1 2 2 2 2
l3 4 mm for inductive switch elements with head 10 mm
2 mm for inductive switch elements with head 15.5 mm
dimensions in mm
3.2
to part number.
for additional electrical data see page 5.4 and 5.5
Inductive switch elements with head 10 mm, switch position spacing 12 and 16 mm
Inductive switch elements with head 15.5 mm, switch position spacing 16 mm
Multiple position switches per DIN 43697
12 mm or 16 mm
BNS 816-B_ _-_ _ _-_ _-602-11-_ _ _
25...+70 C
IP 67
LED
max. 100 g
10...55 Hz 1.5 mm
Series 602-11
per DIN 43697
Inductive
Multiple
position
switches
series
602-11
610-11
611-11
612-11
613-11
605-11
603-11
650-11
Single
position
switches
series
H2
H3
5
3
www.balluff.com 3.3
Electrical version Rated operating Assured operating
distance sn distance sa
PNP, complementary, 10...60 V DC, short circuit protected 2 mm 0...1.6 mm
NPN, complementary, 10...60 V DC, short circuit protected 2 mm 0...1.6 mm
normally-open, up to 250 V AC 2 mm 0...1.6 mm
normally-closed, up to 250 V AC 2 mm 0...1.6 mm
2-wire, normally-open, 10...55 V DC, short circuit protected 2 mm 0...1.6 mm
2-wire, normally-closed, 10...55 V DC, short circuit protected 2 mm 0...1.6 mm
2-wire, NAMUR, 7.7... 9 V DC 2 mm 0...1.6 mm
PNP, complementary, 10...30 V DC, short circuit protected 5 mm 0...4 mm
NPN, complementary, 10...30 V DC, short circuit protected 5 mm 0...4 mm
normally-open, up to 250 V AC 5 mm 0...4 mm
normally-closed, up to 250 V AC 5 mm 0...4 mm
Type
Ordering code
Housing material
Connection
Function indication
Mechanical data
Shock load
Vibration
Code Ordering code for
replacement elements
PA BES 517-110
NA BES 517-108
WS BES 517-410
WO BES 517-421
KHG BES 517-560-H
KHH BES 517-561-H
NG BES 516-314-N
THA BES 517-142-Y
TFA BES 517-141-Y
EJA BES 517-463
AAA BES 517-464
Caution!
To ensure switching
function sa must
be in a range of
0 < sa 0.81 sn.
cam cam tray
Installation
5
0

(
s
i
d
e
c
a
b
l
e

e
n
t
r
y
)
reference
surface
active surface
gasket
function indication
Accessories
Spare parts
with extended sensing
distance on request.
connector
S 80
connector
S 90
Series
610-11, 611-11,
612-11, 613-11
Inductive
3.4
lubricating media
inductive sensors
elements are always
housing cover.
Connection types
S 80 connector
position right (see
drawing). Observe
(see page 5.13).
included)
No. of
switch
posi-
tions
2
3
4
5
6
2
3
4
Series 610
housing B
standard
l2 l3
36 12
48 12
60 12
72 12
84 12
Series 611
housing B
standard
l2 l3
48 16
72 16
84 16
Series 612
housing C
l2 l3
48 24
60 24
Available sizes
No. of
connec-
tors
S 80
1
1
2
2
2
1
1
2
Code for
switch
elements
12 12 mm
16 16 mm
Switch
position
spacing
B Standard
2 M201.5
on side
B 3 M201.5
on side and in
flange
C 2 M201.5
on side and cable
entry in flange
Ordering example:
BNS 816-B04-KHG-12-610-11-S 80
BNS 816-_ _ _-_ _ _-_ _-_ _ _-11-_ _ _
610 12 mm
611 16 mm
612 24 mm
613 30 mm
Spacing I3
S 80 5-pin
optional
Connector
Housing
style
to part number.
02 2
03 3
04 4
...
No. of
switch
positions
(see table
at right)
Series 613
housing C
l2 l3
60 30
60 30
Switch
posi-
tion
spacing
l1
12
12
12
12
12
16
16
16
Series 612
housing B
l2 l3
60 24
Series 613
housing B
l2 l3
60 30
60 30
l4 = 4 mm for inductive switch elements with head 10 mm
= 2 mm for inductive switch elements with head 15.5 mm
dimensions in mm
12 mm or 16 mm
BNS 816-B_ _-_ _ _-_ _-610/611/612/613-11-_ _ _
25...+70 C
IP 67
LED
max. 100 g
10...55 Hz 1.5 mm
Type
Ordering code
Housing material
Connection
Function indication
Function indicator
Mechanical data
Shock load
Vibration
PA BES 517-110
NA BES 517-108
WS BES 517-410
WO BES 517-421
KHG BES 517-560-H
KHH BES 517-561-H
NG BES 516-314-N
THA BES 517-142-Y
TFA BES 517-141-Y
EJA BES 517-463
AAA BES 517-464
Multiple
position
switches
series
602-11
610-11
611-11
612-11
613-11
605-11
603-11
650-11
Single
position
switches
series
H2
H3
3
5
Series
610-11, 611-11,
612-11, 613-11
Inductive
3.5
Caution!
To ensure switching
function sa must
be in a range of
0 < sa 0.81 sn.
cam cam tray
Installation
housing B housing C housing B (standard)
Accessories
Spare parts
reference
surface
active surface
gasket
function
indication
connector
S 80
www.balluff.com
Series 605-11
Inductive
lubricating media
inductive sensors
elements are always
housing cover.
Connection types
included)
Available sizes
No. of switch positions 2 3 4 5 6 7 8 10 12 13 14
l2 when l1 = 12 mm 84 84 100 116 132 148 164 180 212
l3 when l1 = 12 mm 66 66 82 98 114 130 146 162 194
l4 when l1 = 12 mm 54 54 68 84 100 116 132 148 180
l2 when l1 = 16 mm 84 100 116 132 148 164 180 212 244 276
l3 when l1 = 16 mm 66 82 98 114 130 146 162 194 226 258
l4 when l1 = 16 mm 54 68 84 100 116 132 148 180 212 244
no. of S 80 1 1 2 2 2
connectors S 90 1 1 1 1 1 1 1 2 2 2 2
Dimensions when using inductive switch elements with head 10 mm
l5 10 mm
l6 40 mm
l7 43.5 mm
Dimensions when using inductive switch elements with head 15.5 mm
l5 8 mm
l6 38 mm
l7 41.5 mm
dimensions in mm
Ordering example:
BNS 816-B10-THA-12-605-11
BNS 816-B_ _-_ _ _-_ _-605-11
Code for
switch
elements
12 12 mm
16 16 mm
Switch
position
spacing
02 2
03 3
04 4
...
(see table
at right)
No. of
switch
positions
3.6
P
h
a
s
e
-
o
u
t
!
Series 605-11
Inductive
Multiple
position
switches
series
602-11
610-11
611-11
612-11
613-11
605-11
603-11
650-11
Single
position
switches
series
H2
H3
3
5
3.7
Connector
S 80
Accessories
Spare parts
Type
Ordering code
Housing material
Connection
Function indication
Mechanical data
Shock load
Vibration
PA BES 517-110
NA BES 517-108
WS BES 517-410
WO BES 517-421
KHG BES 517-560-H
KHH BES 517-561-H
NG BES 516-314-N
THA BES 517-142-Y
TFA BES 517-141-Y
EJA BES 517-463
AAA BES 517-464
12 mm or 16 mm
BNS 816-B_ _-_ _ _-_ _-605-11-_ _ _
25...+70 C
IP 67
LED
max. 100 g
10...55 Hz 1.5 mm
function
indication
center
M251.5
active surface
reference surface
Caution!
To ensure switching
function sa must
be in a range of
0 < sa 0.81 sn.
cam cam tray
P
h
a
s
e
-
o
u
t
!
Installation
www.balluff.com
Code for
switch
elements
08 8 mm
10 10 mm
Switch
position
spacing
02 2
03 3
04 4
...
(see table
at right)
Ordering example:
BNS 816-B04-TOB-08-603-11-S 80
BNS 816-B_ _-_ _ _-_ _-603-11-_ _ _
S 80 5-pin
optional
Connector
No. of
switch
positions
Series 603-11
Inductive
3.8
Smallest spacing
dimension for inductive
(8 mm or 10 mm)
lubricating media
inductive sensors
elements are always
housing cover.
Connection types
S 80 connector
position right (see
drawing). Observe
(see page 5.13).
included)
to part number.
Available sizes
No. of switch positions 2 3 4 5 6 8 10 12
l2 when l1 = 8 mm 49 59 64 72 80 96 112 129
l1 = 10 mm 49 59 72 80 89 112 129
dimensions in mm
Type
Ordering code
Housing material
Connection
Function indication
Mechanical data
Shock load
Vibration
TOB BES 517-312-Y
TNB BES 517-311-Y
8 mm or 10 mm
BNS 816-B_ _-_ _ _-_ _-603-11-_ _ _
25...+70 C
IP 67
LED
max. 100 g
10...55 Hz 1.5 mm
Series 603-11
Inductive
Multiple
position
switches
series
602-11
610-11
611-11
612-11
613-11
605-11
603-11
650-11
Single
position
switches
series
H2
H3
3
5
3.9
PNP, normally-open, 10...30 V DC, short circuit protected 1.1 mm 0...0.9 mm
NPN, normally-open, 10...30 V DC, short circuit protected 1.1 mm 0...0.9 mm
Caution!
To ensure switching
function sa must
be in a range of
0 < sa 0.81 sn.
cam cam tray
Installation
for additional electrical data see page 5.4
Accessories
Spare parts
function indication
connector
S 80
active surface
reference surface
www.balluff.com
Series 650-11
Code for
switch
elements
08 8 mm
Switch
position
spacing
02 2
03 3
04 4
...
(see table
at right)
Ordering example:
BNS 816-B04-TNB-08-650-11-S 80
BNS 816-B_ _-_ _ _-_ _-650-11-_ _ _
S 80 5-pin
optional
Connector
No. of
switch
positions
Inductive
3.10
Smallest spacing
dimension for inductive
(8 mm)
lubricating media
inductive sensors
elements are always
housing cover.
Connection types
S 80 connector
(see page 5.13).
M161.5 on side (gaskets
and plugs included)
Available sizes
No. of switch positions 2 3 4 5 6
l1 34 42 50 58 66
dimensions in mm
to part number.
Type
Ordering code
Housing material
Connection
Function indication
Mechanical data
Shock load
Vibration
TOB BES 517-312-Y
TNB BES 517-311-Y
8 mm
BNS 816-B_ _-_ _ _-_ _-650-11-_ _ _
25...+70 C
IP 67
LED
max. 100 g
10...55 Hz 1.5 mm
Multiple
position
switches
series
602-11
610-11
611-11
612-11
613-11
605-11
603-11
650-11
Single
position
switches
series
H2
H3
3
5
Series 650-11
Inductive
3.11
connector
S 80
PNP, normally-open, 10...30 V DC, short circuit protected 1.1 mm 0...0.9 mm
NPN, normally-open, 10...30 V DC, short circuit protected 1.1 mm 0...0.9 mm
Caution!
To ensure switching
function sa must
be in a range of
0 < sa 0.81 sn.
cam cam tray
Installation
Accessories
Spare parts
active surface
reference surface
function indication
www.balluff.com
Series/housing size
Mounting
Rated operating distance sn
Assured operating distance sa
Normally-open
Normally-closed
Complementary
Normally-open
Normally-closed
Complementary
Rated operational voltage Ue
Supply voltage UB
Voltage drop Ud at le
Rated insulation voltage Ui
Rated operational current Ie
No-load supply current I0 max.
Protected against polarity reversal
Short circuit protected
Load capacity
Repeat accuracy R
Ambient temperature range Ta
Frequency of operating cycles f
Utilization category
Function indication
Housing material
Material of sensing face
Connection
Max. cross section for connection
Recommended connector
Connectors see page 3.14
NPN
PNP
Connector orientation
Series
H2 and H3
Inductive
3.12
Wiring diagrams
PNP NPN
N.O. N.O. N.O.
N.C. N.C. N.C.
complementary complementary
These series offer the
advantages of the inductive
system combined with those
of our mechanical housing
series for position switches.
The basis of all electrical
variants is the wide variety of
cylindrical sensors.
Features
Reliable inductive principle
All switches equipped with
LED
Mounting dimensions of
standardized mechanical
housing styles can be
used
Easy to combine with
bus-compatible system or
customer-specific
connectors
H2/424822
flush
5 mm
0...4.1 mm
BES 516-346-H2-Y
BES 516-341-H2-Y
BES 516-344-H2-Y
BES 516-340-H2-Y
24 V DC
10...30 V DC
3.5 V
75 V DC
130 mA
25 mA
80 A
yes
yes
1 F
5 %
25...+70 C
500 Hz
DC 13
yes
IP 67
GD-AI anodized
PA 12
screw terminals
up to 2.5 mm
H2/424822
flush
5 mm
0...4.1 mm
BES 516-346-H2-Y-S 49
24 V DC
10...30 V DC
3.5 V
75 V DC
130 mA
25 mA
80 A
yes
yes
1 F
5 %
25...+70 C
500 Hz
DC 13
yes
IP 67
GD-AI anodized
PA 12
connector
BKS-_ 48/BKS-_ 49
H2/424822
flush
5 mm
0...4.1 mm
BES 516-346-H2-Y-S 4
BES 516-341-H2-Y-S 4
24 V DC
10...30 V DC
3.5 V
75 V DC
130 mA
25 mA
80 A
yes
yes
1 F
5 %
25...+70 C
500 Hz
DC 13
yes
IP 67
GD-AI anodized
PA 12
connector
BKS-_ 19/BKS-_ 20
H3/7460.528
flush
7 mm
0...5.7 mm
BES 516-161-H3-L
BES 516-160-H3-L
24 V DC
10...30 V DC
1.5 V
75 V DC
400 mA
30 mA
130 A
yes
no
1 F
5 %
25...+70 C
300 Hz
DC 13
yes
IP 67
GD-AI anodized
PA 12
screw terminals
up to 2.5 mm
Series
H2 and H3
Inductive
3.13
Multiple
position
switches
series
602-11
610-11
611-11
612-11
613-11
605-11
603-11
650-11
Single
position
switches
series
H2
H3
3
5
Accessories
Spare parts
For more sensors see main
catalog "The Sensor Line"
on CD-ROM or online!
www.balluff.com
3.14
Inductive
Connectors for
Series H2 and H3
Connector
Type
Application
no LED, normally-open
no LED, normally-closed
no LED, normally-closed or normally-open
with LED, normally-open PNP
with LED, normally-closed PNP
with LED, normally-closed or normally-open PNP
Manufacturer
Supply voltage UB
Cable
No. of wires conductor cross-section
BKS-B 19
straight
S 4 position switch
BKS-B 19-1-_ _
BKS-B 19-4-_ _
Balluff
10...30 V DC
molded-on PVC/PUR
30.34 mm
IP 67
25...+85 C
BKS-S 19
straight
S 4 position switch
BKS-S 19-1-_ _
BKS-S 19-4-_ _
Lumberg
10...30 V DC
molded-on PVC/PUR
30.34 mm
IP 68 per BWN Pr. 20
25...+70 C
BKS-B 20
angle
S 4 position switch
BKS-B 20-1-_ _
BKS-B 20-4-_ _
Balluff
10...30 V DC
molded-on PVC/PUR
30.34 mm
IP 67
25...+85 C
BKS-S 20
angle
S 4 position switch
BKS-S 20-1-_ _
BKS-S 20-2-_ _
BKS-S 20-4-_ _
BKS-S 20-5-_ _
Lumberg
10...30 V DC
molded-on PVC/PUR
30.34 mm
25...+70 C
For connectors please add cable
material and length to ordering code!
PVC, standard length 3 m = 03
PUR, standard length 3 m = PU-03
BKS-B 48
straight
S 49 position switch
BKS-B 48-1-_ _
Balluff
10...30 V DC
molded-on PVC/PUR
30.25 mm
IP 67
20...+85 C
BKS-S 48
straight
BKS-S 48-1-_ _
Lumberg
10...30 V DC
molded-on PVC/PUR
30.34 mm
IP 67
25...+90 C
BKS-B 49
angle
BKS-B 49-1-_ _
BKS-B 49-4-_ _
Balluff
10...30 V DC
molded-on PVC/PUR
30.25 mm
IP 67
20...+85 C
BKS-S 49
angle
BKS-S 49-1-_ _
BKS-S 49-4-_ _
Lumberg
10...30 V DC
molded-on PVC/PUR
30.34 mm
IP 67
25...+90 C
Connectors for
Series H2 and H3
Inductive
3.15
Multiple
position
switches
series
602-11
610-11
611-11
612-11
613-11
605-11
603-11
650-11
Single
position
switches
series
H2
H3
3
5
Accessories
Spare parts
www.balluff.com
3.16
Balluff
Sensors
Optimized for
with Mixed Assembly Contents
4.1
4
Multiple position
switches with
mixed assembly
4.2 Electromechanical
and inductive position
switches
Accessories
Spare parts
5
inductive switch positions
in one multiple position
switch
Example series 100 Plunger types
Chisel, ball, roller,
roller bearing
Electromechanical
switch elements
BSE 30.0,
BSE 61 per
DIN EN 60204-1/VDE 0113,
BSE 85 per
DIN EN 60204-1/VDE 0113
Inductive
switch elements
BES 517-110
BES 517-108
BES 517-410
BES 517-421
BES 517-560-H
BES 517-561-H
BES 516-314-N
BES 517-142-Y
BES 517-141-Y
BES 517-463
BES 517-464
Optional
electromechanical switch
positions.
Connectors make your
installation easier.
Inductive Switch Positions
with Mixed Assembly
4.2
The individual switch
positions can be mixed as
desired. The following
possibilities are available:
Electromechanical switch
elements with telescopic
plunger
Safety switch elements
with rigid plunger
When using safety switch
positions per
DIN EN 60204-1/VDE 0113
the notes in section 2 must
be observed!
switch position 3
switch position 2
switch position 1
flange
Mixed assembly
possibilities
When ordering please
specify the individual
switch positions in plain
text. Start from the reference
surface (see drawing).
Mixed assembly switches
use a special ordering code.
Installation
cams for inductive
switch positions
Caution!
To ensure switching
function, the
dimension 5-0.5
is especially critical
(series 100).
Caution!
To ensure switching
function sa must
be in a range of
0 < sa 0.81 sn.
cams for mechanical
switch positions
(plungers)
Inductive Switch Positions
with Mixed Assembly
Example series 40
cams for mechanical
switch positions
(plungers)
Installation
cams for inductive
switch positions
4.3
4
Accessories
Spare parts
5
Plunger types
Chisel, ball, roller
Electromechanical
switch elements
BSE 71
BSE 72
BSE 75
BSE 76
BSE 77
Inductive
switch elements
BES 517-311-Y
BES 517-312-Y
Optional
Function indication FC
switch positions.
S 80 connectors make
your installation easier.
Reference
to standard series
The standard versions are
described in:
Section 1
Electromechanical multiple
and single position switches
Section 2
inductive multiple and single
position switches per
DIN EN 60204-1/VDE 0113
Section 3
Inductive multiple and single
position switches
switch position 3
switch position 2
switch position 1
Caution!
To ensure switching
function, the
dimension 2.8-0.5
is especially critical
(series 40).
Caution!
To ensure switching
function sa must
be in a range of
0 < sa 0.81 sn.
For detailed information
about switch elements and
plungers, see:
Section 5
inductive switch elements
Section
Plunger versions
www.balluff.com
4.4
Balluff
Sensors
Optimized for
5.1
Accessories, spare
parts
5.2 Electromechanical
switch elements
5.4 Inductive
switch elements
5.6 Cam trays
5.8 Cams for
electromechanical
multiple and single
position switches
5.10 Cams for
inductive
multiple and single
position switches
5.12 Function indication,
gauges
5.13 Connectors, plugs
Accessories, Spare Parts Contents
5
Electro-
mechanical
switch
elements
Inductive
switch
elements
Cam trays
Cams
Function
indication,
gauges,
connectors,
plugs
5.2
Accessories, Spare Parts
Electromechanical
Switch Elements
Snap switch
BSE 30.0
100, 62, 61, 72
F 60
BSE 30.0
silver, gold plated
snap switch
normally-closed,
N.O. 3 + 4
N.C. 1 + 2
max. 21.5 mm
2
screw terminal M3
min. 20 N
1.5 ms
10 ms
300 switches/min
duro- and thermoplast
5...+80 C
group C (VDE 0110)
250 V AC
6 A
20 mA
< 40 m
6 A, cos = 1
2 A, cos = 0.8
1 A, cos = 0.4
0.5 A, L/R = 200 ms
4 A, L/R = 200 ms
> 30 mil. operations
(VDE 0660)
depends on load,
switching rate and
approach velocity
UL, CSA
Snap switch
BSE 85 per DIN EN 60204-1
100, 62, 61, 72
F 60
BSE 85
silver
(normally-closed)
N.O. 13 + 14
N.C. 21 + 22
max. 21.5 mm
2
screw terminal M3.5
min. 30 N
3 ms
5 ms
160 switches/min
thermoplast
5...+80 C
group C (VDE 0110)
250 V AC
6 A
20 mA
< 40 m
2 A, cos = 0.8
> 1 mil. operations
(VDE 0660)
depends on load,
switching rate and
approach velocity
cULus
Creep switch
BSE 61 per DIN EN 60204-1
100, 62, 61, 72
F 60
BSE 61
silver
interruption
N.C. 1 + 2
max. 21.5 mm
2
screw terminal M3
max. 15 N
300 switches/min
duro- and thermoplast
5...+80 C
group C (VDE 0110)
250 V AC
6 A
20 mA
< 40 m
depends
on
approach velocity
and
switching rate
(VDE 0660)
depends on load,
switching rate and
approach velocity
Type
For multiple position switches series
For single position switches series
Ordering code for replacement elements
Construction
Contact material
Switching principle
Contact system
Contact arrangement
Cross section for connection (with ferrule)
Connection
Mechanical data
Switch actuation force on telescopic plunger
Switch actuation force on rigid plunger
Bounce time
Changeover time
Switching rate
Housing material
Electrical data
Insulation
Nominal voltage
Constant current
Minimum load at 24 V DC
Contact resistance
Switching capacity AC 250 V, 40...60 Hz
DC 220 V
DC 24 V
Life expectancy
Mechanical
Electrical
Approvals
Snap switch
BSE 70, BSE 74
99, 100
BSE 70 BSE 74
silver gold
snap switch
N.O. C + NO
N.C. C + NC
max. 1.5 mm
2
screw terminal
min. 8 N
2 ms
10 ms
200 switches/min
thermoplast
5...+80 C
group C (VDE 0110)
250 V AC 30 V DC
5 A
20 mA 10 mA
< 240 m
2 A, cos = 0.8
5 A, L/R = 10 ms
(VDE 0660)
depends on load,
switching rate and
approach velocity
UL, CSA
Snap switch
BSE 69, BSE 73
99, 100
BSE 69 BSE 73
silver gold
snap switch
N.O. C + NO
N.C. C + NC
max. 1.5 mm
2
solder terminal
min. 8 N
2 ms
10 ms
200 switches/min
thermoplast
5...+80 C
group C (VDE 0110)
250 V AC 30 V DC
5 A
20 mA 10 mA
< 240 m
2 A, cos = 0.8
5 A, L/R = 10 ms
(VDE 0660)
depends on load,
switching rate and
approach velocity
UL, CSA
Snap switch
BSE 72, BSE 76
46, 40
BSE 72 BSE 76
silver gold
snap switch
N.O. C + NO
N.C. C + NC
max. 1.5 mm
2
screw terminal
min. 8 N
2 ms
10 ms
200 switches/min
thermoplast
5...+80 C
group C (VDE 0110)
250 V AC 30 V DC
5 A
20 mA 10 mA
< 240 m
2 A, cos = 0.8
5 A, L/R = 10 ms
(VDE 0660)
depends on load,
switching rate and
approach velocity
UL, CSA
Snap switch
BSE 77
46, 40
BSE 77
silver
snap switch
N.O. C + NO
N.C. C + NC
max. 1.5 mm
2
plug-in/solder terminal
min. 8 N
2 ms
10 ms
200 switches/min
thermoplast
5...+80 C
group C (VDE 0110)
250 V AC
5 A
20 mA
< 240 m
2 A, cos = 0.8
5 A, L/R = 10 ms
(VDE 0660)
depends on load,
switching rate and
approach velocity
UL, CSA
Snap switch
BSE 71, BSE 75
46, 40
BSE 71 BSE 75
silver gold
snap switch
N.O. C + NO
N.C. C + NC
max. 1.5 mm
2
solder terminal
min. 8 N
2 ms
10 ms
200 switches/min
thermoplast
5...+80 C
group C (VDE 0110)
250 V AC 30 V DC
5 A
20 mA 10 mA
< 240 m
2 A, cos = 0.8
5 A, L/R = 10 ms
(VDE 0660)
depends on load,
switching rate and
approach velocity
UL, CSA
5.3
5
Electromechanical
Switch Elements
Electro-
mechanical
switch
elements
Inductive
switch
elements
Cam trays
Cams
Function
indication,
gauges,
connectors,
plugs
www.balluff.com
TOB TNB
1.1 mm
0...0.9 mm
603, 650
BES 517-312-Y
BES 517-311-Y
24 V DC
10...30 V DC
3.5 V
75 V DC
130 mA
25 mA/ 12 mA
80 A
yes
yes
1 F
5 %
25...+70 C
500 Hz
DC 13
yes
IP 67
PA 6.6
PVDF
screw terminals
up to 1 mm
2
PA NA
2 mm
0...1.6 mm
602, 610...613, 605
BES 517-110
BES 517-108
24 V DC
10...60 V DC
1.5 V
75 V DC
200 mA
15 mA/ 12 mA
50 A
yes
yes
0.5 F
5 %
25...+70 C
1500 Hz
DC 13
yes
IP 67
PA 12
PA 12
screw terminals
up to 1.5 mm
2
THA TFA
5 mm
0...4 mm
602, 611, 613, 605
BES 517-142-Y
BES 517-141-Y
24 V DC
10...30 V DC
3.5 V
75 V DC
130 mA
30 mA/ 30 mA
80 A
yes
yes
1 F
5 %
25...+70 C
500 Hz
DC 13
yes
IP 67
PA 12
PBT
screw terminals
up to 2.5 mm
2
Code for inductive switch elements
Rated operating distance sn
Assured operating distance sa
For multiple position switches series
Ordering code for replacement elements
DC, PNP Normally-open
3-/4-Wire Complementary
DC, NPN Normally-open
3-/4-Wire Complementary
AC Normally-open
Normally-closed
DC Normally-open
2-Wire Normally-closed
NAMUR
Rated operational voltage Ue
Supply voltage UB
Voltage drop Ud at le
Rated insulation voltage Ui
Rated operational current Ie
No-load supply current I0 damped/undamped
Protected against polarity reversal
Short circuit protected
Load capacity
Repeat accuracy R
Frequency of operating cycles f
Utilization category
Function indication
Housing material
Material of sensing face
Connection
Max. cross section for connection
Approval
Current draw at sr = 0/sr =
Permissible series resistance Rv
Wiring diagrams
5.4
Inductive
Switch Elements
PNP
NPN
PNP
NPN
PNP
NPN
WS WO
2 mm
0...1.6 mm
602, 610...613, 605
BES 517-410
BES 517-421
110 V AC
35...250 V AC
8.5 V
250 V AC
100 mA
1700 A
yes
no
5 %
25...+70 C
10 Hz
AC 140
yes
IP 67
PA
PA 12
screw terminals
up to 2.5 mm
2
cULus
KHG KHH
2 mm
0...1.6 mm
602, 610...613, 605
BES 517-560-H
BES 517-561-H
24 V DC
10...55 V DC
7 V DC
75 V DC
100 mA
1350 A
yes
yes
0.5 F
5 %
25...+70 C
1000 Hz
DC 13
yes
IP 67
PA 12
PA 12
screw terminals
up to 2.5 mm
2
NG
2 mm
0...1.6 mm
602, 610...613, 605
BES 516-314-N
8.2 V DC
7.7...9 V DC
75 V DC
yes
no
5 %
25...+70 C
1000 Hz
no
IP 67
PBT
PBT
screw terminals
up to 2.5 mm
2
1 mA/ 4 mA
550...1100 Ohm
EJA AAA
5 mm
0...4 mm
602, 611, 613, 605
BES 517-463
BES 517-464
220 V AC
90...250 V AC
8.5 V
250 V AC
100 mA
3000 A
yes
no
5 %
25...+70 C
15 Hz
AC 140
yes
IP 67
PA
PA 12
screw terminals
up to 2.5 mm
2
cULus
5.5
5
Inductive
Switch Elements
N.O.
N.C.
N.O.
N.C.
N.O.
N.C.
NAMUR
Electro-
mechanical
switch
elements
Inductive
switch
elements
Cam trays
Cams
Function
indication,
gauges,
connectors,
plugs
www.balluff.com
Aluminum cam trays with 8 mm channel spacing
for switches with switch position spacing 8 mm
for cams BNN 520-81-S-_ _ _ or BEN 516-19- _ _ _
BNL 5304-080-_ _-_ _ _ _ without mounting holes
no. of channels dimension A
02 20
03 28
04 36
06 52
08 68
10 84
L = Standard lengths for cam trays:
1000, 1200, 1400, 1600, 1800, 2000 or 2500 mm.
5.6
Type
Ordering
code
dimensions
in mm
Accessories, Spare Parts Cam Trays
Spacing
02 2 channels
...
(see table)
No. of channels
04 Aluminum
without
mounting holes
07 Aluminum with
mounting holes
06 Steel without
mounting holes
08 Steel with
mounting holes
10 Aluminum
without
mounting holes,
T-channel
80 8 mm
100 10 mm
120 12 mm
160 16 mm
Version
Cam trays
Cam trays serve the
function of holding
the cams for actuating
position switches.
We offer these in standard
lengths with or without
standard holes.
Installation note
Cam trays should be
attached to flat machined
surfaces or machined
ledges.
Cam drums or semi-
circular channels
on request.
Steel cam trays with 10 mm channel spacing
for cams BNN 520-81-S-_ _ _ or BEN 516-19-_ _ _
BNL 5308-100-_ _-_ _ _ _ with mounting holes
No. of channels dimension A dimension B dimension C
02 46 30 16
03 56 40 16
04 68 52 17
05 76 60 16
06 87 71 16.5
08 108 92 17
10 126 110 16
12 148 132 17
14 167 151 16.5
16 188 172 17
200, 400, 600, 800, 1000 or 1200 mm.
Ordering example:
BNL 5304-120-04-1000
BNL 53_ _-_ _ _-_ _-_ _ _ _
(see
standard
lengths)
Total length L
for cams BNN 520-UA/UB-_ _ _ _ or BEN 516-14-_ _ _ _
form A per DIN 69638
no. of channels dimension A dimension B dimension C
02 29 14.5
04 53 26.5
06 77 8.5 60
08 101 8.5 84
10 125 8.5 108
1000, 1200, 1400, 1600, 1800, 2000 or 2500 mm.
for cams BNN 520-TA/TB-_ _ _ and BEN 516-13-_ _ _
form B per DIN 69638
no. of channels dimension A
04 48.6
06 72.6
200, 400, 600, 800, 1000, 1200, 1400, 1600, 1800, 2000
or 2500 mm.
for cams BNN 520-UA/UB-_ _ _ _ or BEN 516-14-_ _ _ _
form A per DIN 69638
no. of channels dimension A dimension B dimension C
02 41 20.5
04 73 36.5
06 105 12.5 80
08 137 12.5 112
1000, 1200, 1400, 1600, 1800, 2000 or 2500 mm.
5.7
5
Accessories, Spare Parts Cam Trays
Electro-
mechanical
switch
elements
Inductive
switch
elements
Cam trays
Cams
Function
indication,
gauges,
connectors,
plugs
Type
Ordering
code
dimensions
in mm
www.balluff.com
Type
Ordering
code
Ordering
code
dimensions
in mm
BNN 520-81-S-_ _ _
for switches with switch position spacing 8 mm or 10 mm
use with BNL 5304-080-... or
BNL 5306/5308-100-...
L
0
6.5
L
20
40
60
80
145
L 6.5
BNN 520-81-S-0
BNN 520-81-S-6.5
L 20
BNN 520-81-S-20
BNN 520-81-S-40
BNN 520-81-S-60
BNN 520-81-S-80
BNN 520-81-S-145
Material: steel with hardened (HRC 632) and burnished surface.
Tightening the tensioning screws holds the cam firmly in the channel
of the cam tray.
L = Length of switching surface
Additional lengths on request
B
21
25
31
37
B
51
66
89
126
146
176
226
276
326
426
L
0
4
10
16
L
25
40
63
100
120
150
200
250
300
400
Form UA
BNN 520-UA-0
BNN 520-UA-4
BNN 520-UA-10
BNN 520-UA-16
Form UB
BNN 520-UB-25
BNN 520-UB-40
BNN 520-UB-63
BNN 520-UB-100
BNN 520-UB-120
BNN 520-UB-150
BNN 520-UB-200
BNN 520-UB-250
BNN 520-UB-300
BNN 520-UB-400
BNN 520-UA-_ _, BNN 520-UB-_ _ _ per DIN 69639
for switches with switch position spacing 12 mm and 16 mm
use with BNL 5304/5307-120/160-...
5.8
Cams for
Installation notes
Our cams are form-fitting as
follows:
Form UA/UB
Tightening a clamping
screw compresses the
cam into its channel.
Form 81-S
screw spreads the bottom
part of the cam and holds
it firm in its channel.
Form TA/TB
Tightening a clamping nut
against a compression
piece holds the cam firmly
in the T-channel.
L 6.5
L 20
form UA
form UB
Caution!
Cams for safety switch
positions must be installed
form-fitting by the customer.
A form-fitting connection
such as required for safety
switch positions can be
accomplished with our cams
by the customer by
threading, pinning or welding.
5.9
Form 1
on request
Form 2
on request
Form 5
on request
Form 6
on request
L 16
BNN 520-TA-0
BNN 520-TA-4
BNN 520-TA-10
BNN 520-TA-16
L 20
BNN 520-TB-25
BNN 520-TB-40
BNN 520-TB-63
BNN 520-TB-100
BNN 520-TA-_ _, BNN 520-TB-_ _ _ per DIN 69639
for switches with switch position spacing 12 mm and 16 mm
use with BNL 5310-120-...
L
0
4
10
16
L
25
40
63
100
Circular cams for channel width 6 mm
use in cam drums or semi-circular channels
on request
Circular cams for rotating motion, e. g. rotary indexing
tables, circular milling attachments, or slewing mechanisms
should be ordered together with a sketch including the
switching angle, the foot width and the radius of the drum.
5
Cams for
Electro-
mechanical
switch
elements
Inductive
switch
elements
Cam trays
Cams
Function
indication,
gauges,
connectors,
plugs
L 16
L 20
form 1
form 5
form 2
form 6
www.balluff.com
Type
Ordering
code
Ordering
code
dimensions
in mm Material: Steel damping element with
burnished surface and base made of PA 6.6.
L
10
20
L
30
50
100
120
140
160
180
200
Form A
BEN 516-14-10
BEN 516-14-20
Form B
BEN 516-14-30
BEN 516-14-50
BEN 516-14-100
BEN 516-14-120
BEN 516-14-140
BEN 516-14-160
BEN 516-14-180
BEN 516-14-200
BEN 516-14
for switches with switch position spacing
12 mm and 16 mm
use with BNL 5304/5307-120/160-...
5.10
Cams for
Inductive Multiple
Installation Notes
Our cams are form-fitting as
follows:
BEN 516-13
screw holds the cam
firmly in a T-channel of the
cam tray.
BEN 516-14/19
screw holds the cam
firmly in a U-shaped
channel in the cam tray.
L 15
BEN 516-19-10
BEN 516-19-15
L 20
BEN 516-19-20
BEN 516-19-30
BEN 516-19-40
BEN 516-19-50
BEN 516-19-60
BEN 516-19-80
BEN 516-19-100
BEN 516-19-120
BEN 516-19
8 mm and 10 mm
L
10
15
L
20
30
40
50
60
80
100
120
Material: steel with hardened
(HRC 632) and burnished surface.
Damping tray for inductive switch
elements. This cam is ideal for inductive
switch positions, but can also be used
with contacting plunger types.
L = Length of switching surface
Additional lengths on request
L
10
20
L
30
50
100
120
140
160
180
200
Form A
BEN 516-13-10
BEN 516-13-20
Form B
BEN 516-13-30
BEN 516-13-50
BEN 516-13-100
BEN 516-13-120
BEN 516-13-140
BEN 516-13-160
BEN 516-13-180
BEN 516-13-200
BEN 516-13
12 mm and 16 mm
L 6.5
L 20
form A
form B
form A
form B
5.11
5
Cams for
Inductive Multiple
Electro-
mechanical
switch
elements
Inductive
switch
elements
Cam trays
Cams
Function
indication,
gauges,
connectors,
plugs
Form 3
on request
Form 4
on request
on request
form 3
form 4
Angle ( )
of active
area
Radius (R)
of active
cam surface
min. 150 mm
Ordering example:
BEN 516-14-R450,0-170,0
BEN 516-14-R _ _ _ , _-_ _ _ , _
on request
www.balluff.com
Plug-in function indication
For switches assembled
with BSE 30.0 and BSE 61
switch elements we offer
plug-in function indication.
A yellow LED indicates the
function of the switch
position. The LED is visible
through a plastic lens on the
housing cover.
Two voltage ranges are
available for multiple and
single and position switches:
6...60 V DC/AC
90...250 V DC/AC
switch element
BSE 30.0 or BSE 61
dovetail guide
function indication FD/FE
housing cover
Installation
The foot of the function
indication is plugged into
the dovetail guide of the
snap switch.
Function Indication,
Gauges
Type
Application with
Single position switches FD 6...60 V DC/AC
Single position switches FE 90...250 V DC/AC
Multiple position switches FD 6...60 V DC/AC
Multiple position switches FE 90...250 V DC/AC
Function indication
Material
Version
FD/FE
512600
512590
510870
510880
LED yellow
PBTB
plug-in
foot
Gauges
Gauges for setting the cam
between the reference
surface of the cam and the
multiple or single position
switch.
Z/BNL-GAUGE-100-3MM
for BSE 30.0 and BSE 61
BNL-Z/GAUGE-X508
for BSE 85
5.12
LED
Plastic lense
5.13
5
Connectors,
Plugs
Connector
Type
Application
Ordering code
Manufacturer
Supply voltage UB
Cable
No. of wires conductor cross section
BKS-S 80
straight
BNS ...-S 80
BKS-S 80-G-PU-05
Lumberg
300 V AC/10...60 V DC
5 m molded-on PUR
5 0.5 mm
IP 67
25...+90 C
BKS-S 80
angle
BNS ...-S 80
BKS-S 80-W-PU-05
Lumberg
300 V AC/10...60 V DC
5 m molded-on PUR
5 0.5 mm
25...+90 C
BKS-S 90
straight
BNS ...-S 90
BKS-S 90-G-PU-_ _
Brad Harrison
300 V AC/DC (max. 2 A)
6 m/15 m molded-on PUR
12 0.5 mm
IP 67
25...+90 C
Please include cable length in ordering code!
6 m = 06/15 m = 15
Electro-
mechanical
switch
elements
Inductive
switch
elements
Cam trays
Cams
Function
indication,
gauges,
connectors,
plugs
Connector on housing
Connector
Application
Supply voltage UB
S 80
BNS ...-S 80
300 V AC/10...60 V DC
S 90
BNS ...-S 90
300 V AC/DC (max. 2 A)
Note!
Standard configuration
Is normally open.
Other pin assignments
on request.
view of male side on
position switch
view of male side on
position switch
View of female side View of female side View of female side
www.balluff.com
inductive single and multiple
position switches
Ordering Code
PG and Metric Versions
Electromechanical multiple position switches
Series
100 1...5 plungers
6 or more
plungers
62
61
46
40
72 1...2 plungers
3 or more
plungers
Cable fitting
old new
PG 16 M251.5
PG 21 M251.5
PG 16 M201.5
PG 13.5 M201.5
PG 11 M161.5
PG 9 M161.5
PG 16 M251.5
PG 21 M251.5
Ordering code
old
BNS 519-D03-R12-100-10
BNS 113-D03-R12-100-20-01
BNS 519-D06-D12-100-10
BNS 113-D06-R12-100-20-01
BNS 519-E04-L12-62-10
BNS 113-D05-R16-62-10-02
BNS 543-B03-K12-61-12-10
BNS 113-E04-D16-61-B-22-04
BNS 519-B02-D10-46-1
BNS 519-E04-D08-46-11
BNS 519-B04-R08-40-13
BNS 519-E02-D08-40-13
BNS 542-B02-R16-72-10
BNS 542-E04-D12-72-10
BNS 542-B06-R12-72-10
BNS 542-E03-D16-72-10
Ordering code
new
BNS 819-D03-R12-100-10
BNS 813-D03-R12-100-20-01
BNS 819-D06-D12-100-10
BNS 813-D06-R12-100-20-01
BNS 819-D04-E12-62-10
BNS 813-D05-R16-62-10-02
BNS 819-B03-K12-61-12-10
BNS 813-B04-E16-61-B-22-04
BNS 819-B02-D10-46-13
BNS 819-B04-E08-46-11
BNS 819-B04-R08-40-13
BNS 819-B02-E08-40-13
BNS 819-B02-R16-72-10
BNS 819-B04-E12-72-10
BNS 819-B06-R12-72-10
BNS 819-B03-E16-72-10
Series
100
99
F 60
Cable fitting
old new
PG 9 M161.5
PG 7 M121.5
PG 9 M161.5
Ordering code
old
BNS 519-100-D-11-S 80
BNS 519-100-ED-10
BNS 519-X514-99-K-11
BNS 519-99-ED-10
BNS 519-FD-60-185
BNS 113-FE-60-185
Ordering code
new
BNS 819-100-D-11-S 80
BNS 819-100-E-10
BNS 819-X514-99-K-11
BNS 819-99-E-10
BNS 819-FD-60-185
BNS 813-FE-60-185
Series
602-11 1...5 elements
6 or more elements
603-11
605-11 1...2 elements
3 or more elements
610-11
611-11
612-11
613-11
650-11
Cable fitting
old new
PG 16 M251.5
PG 21 M251.5
PG 11 M161.5
PG 16 M251.5
PG 21 M251.5
PG 13.5 M201.5
PG 13.5 M201.5
PG 13.5 M201.5
PG 13.5 M201.5
PG 9 M161.5
Ordering code
old
BES 516-B05-PA-12-602-11
BES 516-B06-PA-12-602-11
BES 516-B02-PA-12-603-11
BES 516-B02-PA-12-605-11
BES 516-B05-PA-12-605-11
BES 516-B04-PA-12-610-11
BES 516-B02-PA-12-611-11
BES 516-B03-PA-12-612-11
BES 516-B05-PA-12-613-11
BES 516-B02-TNB-650-11
Ordering code
new
BNS 816-B05-PA-12-602-11
BNS 816-B06-PA-12-602-11
BNS 816-B02-PA-12-603-11
BNS 816-B02-PA-12-605-11
BNS 816-B05-PA-12-605-11
BNS 816-B04-PA-12-610-11
BNS 816-B02-PA-12-611-11
BNS 816-B03-PA-12-612-11
BNS 816-B05-PA-12-613-11
BNS 816-B02-TNB-650-11
Electromechanical single position switches
Inductive multiple position switches
BKV 819-M...
For converting housing
with metric thread to
PG cable fitting.
Metric to PG
adapters
BKV 819-M12/P07
BKV 819-M16/P09
BKV 819-M16/P11
BKV 819-M20/P13
BKV 819-M20/P16
BKV 819-M25/P16
BKV 819-M25/P21
PG to metric
adapters
BKV 819-P07/M12
BKV 819-P09/M16
BKV 819-P11/M16
BKV 819-P13/M20
BKV 819-P16/M20
BKV 819-P16/M25
BKV 819-P21/M25
Adapters are available during
the standards conversion period:
BKV 819-P...
For converting housing
with PG thread to
meteric cable fitting.

BNS Catalog2005 144882

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BNS Catalog2005 144882

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compatibility, see the main

Series 100 electromechanical

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