Skills M03e Execution En1090 Dobar

SKILLS Project
Prevod: Adnan Karahmetovi dipl. ing ma.

FABRIKACIJA I IZRADA EN1090
NAPOMENA: Ovaj modul za uenje namjenjen je
da se koristi zajedno uz standard EN1090 .
EN1090, standard za fabri kiaciju i izradu elinih konstrukcija.
Klase izrade - Execution Classes (EXC).
Kako izabrati pravilnu EXC?.
CE oznaavanje za eline konstrukcije.
Ukljuenost dizajnera u zahtjevima za fabriikaciju i izradu.
Tehniki zahtjevi za fabrikaciju i izradu.
3
LEARNING OUTCOMES
Uvod. Regulatorni okvir.
Klase izrade (EXC)
CE Oznaavanje (EN 1090-1)
Fabrikacija i izrada (EN 1090-2)
Zakljuak
4
SADRAJ
UVOD. REGULATORNI OKVIR
6
Direktiva za graevinske proizvode (DGP)- The Construction
Products Directive (CPD)(Council directive 89/106/EEC)
Obvaezna odredba u europskoj uniji za "bilo koji proizvod
koji je proizveden za standardnu ugradnju prilikom
izvoenja graevinskih radova, ukljuujui objekte
visokogradnje i niskogradnje"
Ciljevi:
Osigurati nesmetan protok svih graevinskih proizvoda
unutar EU.
Ukloniti tehnike barijere za slobodnu trgovinu.
Osigurati isti standard kvaliteta za sve zemlje EU.
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DGP osnovni
zahtjevi:
Usklaenost sa esencijalnim zahtjevima:
Harmonizirani (usklaeni) europski standardi (tehniki i
proizvodne zahtjevi za svaki graevinski proizvod).
Svaki usklaeni standar pokriva poseban proizvod.

Potpuna lista usklaenih standarda te njihov status
(provoenje, stepen odobrenosti, itd..) dostupna je na web
stranici Evropskog komiteta za standardizaciju - CEN,
,European Committee for Standardization:
ftp://ftp.cen.eu/CEN/Sectors/List/Construction/Snapshot.pdf
1. Mehanika otpornost i stabilnost.
2. Sigurnost u sluaju poara.
3. Higijena, zdravlje i okoli.
4. Sigurnost prilikom upotrebe.
5. Zatita od buke.
6. Energetska i toplotna ekonominost
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Postoje i drugi naini da bi se ispunili osnovni zahtjevi npr. ETA
certifikati za proizvode (ETA certificates for products).
Europska direktiva za graevinske proizvode (CPD) bit e
zamijenjena od strane Europske norme za graevinske
proizvode (NGP)(The European Regulation for Construction
Products - CPR).
CPR e imati jau zakonsku osnovu nego CPD i bit e

"pravosnana" za sve zemlje EU .
Europska komisija (European Commission) odobrila je CPR .
lanovi norme 1, 2 ,29 35, 39 55, 64, 67, 68 i Aneks IV
stupili su na snagu odmah. lanovi 3 28, 36 38, 56 63, 65,
66 i aneksi I, II, III i V stupili su na snagu 01.07. 2013.
Stoga, CPD je bio validan do tog datuma.

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Dizajn
Fabrikacija
i izrada
EN 1090-1: Regulatorni okvir za eline

konstrukcije
Regulie oznaavanje eline konstrukcijeCE
znakom.
Ne sadri pravila za nain dizajniranja
(Eurocodes) ili izrade (EN 1090-2 ili EN
1090-3).
EN 1090-2: Tehniki zahtjevi za eline
konstrukcije
Prema ovim zahtjevima fabrikacija i izrada
moraju osigurati odreeni nivo otpornosti i
mehanike izdrljivosti prilikom koritenja
odreene konstrukcije.
EN 1090-3: Tehniki zahtjevi za
aluminijske konstrukcije
Regulatorni okvir za
eline konstrukcije
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IUVOD. REGULATORNI OKVIR
EN 1090. Kalendar
EN 1090 izdan je u O J 17-12-2010, od kada se moe i
koristiti.
Kraj koenzistencije sa nacionalnim normama (DOW) je
01-09-2014.
Od datuma DOW, EN 1090 bit e pravosnaan.
Osnovni standardi za graevinske proizvode
Potpuna lista -> EN 1090-1 2 + EN 1090-2 2

STANDARD PROIZVOD DOW
EN 10025-1 Toplo valjani proizvodi od konstrukcionih elika 31/08/2006
EN 10219-1
EN 10210-1
EN 14399-1 Prednapregnuti visoko-otporni vijani sklopovi 30/09/2007
EN 15048-1 Ne napregnuti vijani sklopovi 31/10/2009
EN 10088-5 Nehrajui elik 31/12/2010
Hladno oblikovani zavareni profili ija je struktura uplja 31/10/2006
IZVRNE KLASE (EXECUTION CLASSES - EXC)
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"Izvrne klase" su jedan od najvanijih novih koncepata koji su
predstavljeni u standardu EN 1090.
Preuzete su iz Eurokoda (Eurocode) 0 (EN 1990) i bit e
prebaene u aneks Eurocoda 3 (EN1993).
To su klasifikacije konstrukcija prema:
The consequences of a hypothetical collapse (life
or economic losses).
The risks associated with the use of the structure (static
actions, fatigue, earthquake ...)
Risks associated with the execution (grades of steel, welded
or bolted joints, ...)
IZVRNE KLASE (EXC)
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The choice of the EXC is a decision of the designer of the
structure.
Many requirements of EN 1090 are determined according to
the EXC, either in execution or in quality control. Table EN
1990-2 A3 exhaustively listed the requirements for each
EXC.
4 execution classes are established:
EXC1 (the less strict) -> EXC4 (the most strict).
The EXC suppose a rationalization of the design and the
execution. The cost of the structure increases with its EXC.
The EXC can be applied to the whole structure or to single
parts or specific details . A structure may include several EXC.
EXECUTION CLASSES (EXC)
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How to choose the EXC:
1. Choose the Consequence Class (CC1, CC2 or CC3).
The CC are indicated in Eurocode 0 (EN 1990
Annex B). The National Annexes may give additional
instructions.
EN 1990 Annex B
15

2. Choose the Service Category (SC1 or SC2).


EN 1090-2
B.2.2.2
16

3. Choose the Production Category (PC1 or PC2).

EN 1090-2
B.2.2.3
17

4. Choose the Execution Class (EXC1, EXC2, EXC3 o EXC4).

EN 1090-2
B.3
18
Practical examples of choosing the EXC:

1. Building for offices: Steel grade S275, welded in factory and
bolted on construction site. Not seismic zone.

Consequence Class : CC2
Service Category: SC1
Production Category: PC1
EXECUTION CLASS: EXC2

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2. Building for offices: Steel grade S355, welded on
construction site. Not seismic zone.

3. The same as above but in seismic zone, design in DCM or
DHC.
It only changes the Service Category: SC2

20

4. Structure for a stadium: Steel grade S355, welded in factory
and bolted on construction site. Not seismic zone.

Service Category: SC1 (if one considers that the structure
can be subjected to vibration, SC2 )
EXECUTION CLASS: EXC3 (if one considers that the
structure can be subjected to vibration, EXC4)

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5. Agricultural warehouse: Steel grade S275, welded in factory
and bolted on construction site (but columns joints welded on
construction site). Not seismic zone.

Consequence Class: CC1
Production Category: PC1 (but columns: PC2)

EXECUTION CLASS: EXC1 (but columns: EX2)

CE MARKING (EN 1090-1)
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The CE marking is a legal declaration of the fabricator of the
structure that their product fully complies with EN 1090-1 and
therefore meets the Construction Products Directive (CPD).

Basic requirements:
Initial Type Testing (ITT) or Initial Type Calculation (ITC).
Factory Production Control (FPC), including the Welding
Quality Management System (WQMS).
The role of the Responsible Welding Coordinator (RWC).
Regular surveillance audits in factory and certification of the
manufacturer, by a Notified Body (NB).
24
Scope of EN 1090

25
Initial Type Testing (ITT) or Initial Type Calculation (ITC).

Their objective is to obtain the performance of
each product manufactured.
Since most of times the steels structures are fabricated as
made-to-measure, EN 1090-1 accepts the ITC as a
method of conformity assessment.
The ITC developed for the design of the structure will have
to be based on the Eurocodes (EN 1990, EN 1991, EN
1993, EN 1994, EN 1998)

26
ITT & ITC:
Sampling,
evaluation and
conformity criteria.

CE MARKING
EN 1090-1
6.2 Table 1
27
Factory Production Control (FPC).

EN 1090-1 defines the factory production controls required
to ensure that the structural steel components meet the
minimum technical requirements, as defined in EN 1090-2.
The aim of the FPC is to ensure that the fabricator
can consistently produce their structural components
without changes to their characteristics.
The FPC of the standard EN 1090-1 is similar to the Quality
Control of the standard EN ISO 9001 .
The FPC should include the Welding Quality Management
System (WQMS).

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Factory Production Control (FPC).

FPC basis:

To perform regular maintenance and calibration of
equipment and tools.
To develop regular checkups to ensure conformity of
the manufactured products.
To develop systematic management of non-conforming
products.
Suitability of staff qualifications and work procedures.

In general, if the production is done in agreement with EN
1090-2, most of the EN 1090-1 requirements are fulfilled.

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FPC: Frequency of
product testing as
part of factory
production control
CE MARKING
EN 1090-1
6.3 Table 2
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Welding Quality Management System (WQMS).

WQMS basis:

To consider the process of welding as a special
process, therefore controlling it constantly and with a
follow-up of the whole process.
To develope and to control the internal procedures for
the execution of weldings.
To control and to document that the staff that executes
the weldings holds a relevant and suitable
qualification.
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The quality requirements must conform to
EN ISO 3834, depending on Execution Classes (EXC):

EXC1: EN ISO 3834-4 Elementary
EXC2: EN ISO 3834-3 Standard
EXC3: EN ISO 3834-2 Comprehensive
EXC4: EN ISO 3834-2 Comprehensive

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The manufacturer must draw up their own welding
procedure specifications (WPS) (EN ISO 15609, EN ISO
14555, EN ISO 15620).

WPS must be qualified by a welding procedure
qualification method (WQPR), according to the Execution
Class (EXC).

Welders must be approved according to each WPS and
each welding position.

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Development and use of a WPS


EN 1090-2 Annex
L
34
Development and use of a WPS

EN 1090-2 Annex
L
Example:
WPQR
Example: Welder Qualification.
35
Responsible Welding Coordinator (RWC).

The manufacturer must identify a RWC, which will be
responsible for the quality of the welds .
RWC tasks:
Review of contractual/technical welding requirements;
Ensuring welding personnel are appropriately qualified;
Suitability of welding and associated equipment;
Writing welding procedure specifications (WPSs);
Development/qualification of welding procedures;
Production planning;
Storage and handling parent materials and control of welding
consumables;
Inspection and testing before, during and after welding.
36
Responsible Welding Coordinator (RWC).

Technical knowledge of the RWC (EN ISO 14731):
EN 1090-2 7.4.3
37
The Notified Bodies (NB).
The NB should validate, control and certify the proper
implementation of Factory Production Control (FPC),
including the Welding Quality Management System
(WQMS).
Tasks:
Initial inspection at the factory and review of
the PFC and WQMS, its procedures and successful
implementation.
Issue the corresponding certificate, which will have a shelf life of 1
or 2 years.
Carry out regular controls
and monitoring, with intervals
depending on the EXC.
EN 1090-1
B.4.2
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Relevant clauses of EN 1090-2 to CE marking.

Documentation: EN 1090-2 4 and Annex A
Constituent products: EN 1090-2 5, 12.1 and 12.2
Geometrical tolerances: EN 1090-2 11 and Annex D
Welding and manufacturing procedures: EN 1090-2 6, 7
and 12.4
Surface treatment and durability: EN 1090-2 10, 12.6
and Annex F

39
Procesni
put do CE
ooznake
FABRIKACIJA I IZRADA (EN 1090-2)
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Specifikacija izrade (EN 1090-2 4.1)

EN 1090 zahtijeva visok stepen ukljuenosti samoga
projektanta u aspekte proizvodnje, izrade i kontrole kvaliteta.
Specifikacija izrade:
Izvrne klase (EXC). EN 1090-2 4.1.2
Priprema elika. EN 1090-2 4.1.3
Geometrijske tolerancije. EN 1090-2 4.1.4
Sigurnost pri montai. EN 1090-2 4.2.3 and 9.2
Dodatne informacije. EN 1090-2 A.1
Opcije. EN 1090-2 A.2

FABRIKACIJA I IZRADA(EN 1090-2)
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Specifikacija izrade (EN 1090-2 4.1)

Dobra poetna taka za poetak rada na Specifikaciji
izrade je prirunik "Model Construction Specification " koji
je dio evropskog projekta Sechalo.
Viespratnice. Dio 7: Model construction Specification
Jednospratnice. Dio 10: Model construction Specification
http://www.arcelormittal.com/sections/index.php?id=167
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Konstruktorska dokumentacija (EN 1090-2 4.2)

Zapisi kvaliteta (moraju biti dokumentovani za klase EXC2,
EXC3, EXC4) :
Organigrafi, osoblje, zahtjevi ...
Procesne i radne instrukcije, metode rada.
Plan pregleda datog rada, ukljuujui take pregleda (hold points).
Postupci za rukovanje neusklaenostima i promjenama.
Plan kvaliteta:
Raspodjela zadataka i ovlasti.
Dokumentacija kvaliteta.
Zapisi inspekcija i provjera.
EN 1090-2 Annex C -> Check-list u kojo je sadran

plan kvaliteta.
EN 1090-2 4.2.1
EN 1090-2 4.2.2
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Constituent products (EN 1090-2 5)
EN 1090-2 indicates the Product Standards for almost all
of the most common construction products related to
steel structures fabrication.
Traceability: For EXC3 and EXC4, constituent products
shall be traceable at all stages from receipt to hand over
after incorporation in the works..
For EXC2, EXC3 and EXC4, if differing grades or qualities of
constituent products are in circulation together, each item
shall be designated with a mark that identifies its grade.
45
Preparation and assembly (cutting, shaping, holing and
assembly) (EN 1090-2 6)
Cutting:
Methods: sawing, shearing, disc cutting, water jet
techniques and thermal cutting.
In general, the capability of cutting processes shall be
periodically checked -> (EN 1090-2 Table 9)
Hardness of free edge surfaces (thermal cutting, shearing,
punching):
(EN 1090-2 Table 10)
46
Thermal cutting
Sawing
47
Shaping:
Hot forming: Shall conform to the requirements of the
relevant product standard.
Flame straightening
Maximum steel temperature and procedure of cooling must be
controlled.
For EXC3 and EXC4 a suitable procedure shall be developed
(maximum temperatures, methods, testing, identification of
workers, etc..)
Cold forming:
Shall conform to the requirements of the relevant product
standard.
Reduction of ductility must be controlled.
EN 1090-2 specifies the appropriate geometric parameters
(bending radii, overall ratio, etc ...)
48
Hladno oblikovanje - presa
Hladno oblikovanje - rolanje
49
Holing:
Dimensions of holes:
(EN 1090-2 Table 11)
50
Holing:
Execution of holing:
Methods: drilling, punching, laser,
plasma or other thermal cutting.
In general, the capability of holing
processes shall be periodically checked.
Punching: The nominal thickness of the
component shall be smaller than the
nominal diameter of the hole.
For EXC3 and EXC4 and t 3 mm,
punching without reaming is not
permitted. The holes shall be punched
at least 2 mm undersize in diameter.
For sheets and plates where t 3 mm,
holes may be formed by full size
punching.
Permitted distortions
(EN 1090-2 6.6.3)
51
Buenje
Gotove rupe
52
Usijecanje
Preduboko usijecanje
unutranjih okova nije
dozvoljeno.
Minimalni radius:
EXC2 i EXC3: r > 5 mm.
EXC4: r > 10 mm.

Assembly:
Assembly of components shall be carried out so as to fulfil the
specified tolerances.
Precautions shall be taken so as to prevent galvanic corrosion.
The fit between components shall be checked using
dimensional templates, three-dimensional measurements or
by trial assembly.
53
Assembly
Good cut out
54
Welding (EN 1090-2 7)
A welding plan shall be provided as part of the production
planning, that shall include:
55
Welding plan (cont.):
56
Preparation before
welding
57
Execution of welding
58
Lamellar
tearing
59
Preparation and execution of welding
Recommended standards: EN ISO 9692-1 and EN ISO 9692-
2
Joint preparation shall be free from visible cracks, dry and
without primers.
Prefabrication primers (shop primers) may be left on the
fusion faces only for EXC1 and ECX2..
Hollow sections: EN 1090-2 Annex E - > Guide for the
execution of Welded joints in hollow sections.
60
Preparation and execution of welding
Temporary attachments:
Must be executed according to the WPS.
EXC3 and EXC4: The use of temporary attachments should be
specified.
Tack welds:
EXC2, EXC3 and EXC4: Tack welds shall be made using a qualified
welding procedure.
Minimum length: Shall be the lesser of four times the thickness of
the thicker part or 50 mm.
If tack welding is going to be incorporated in the final weld, it must
be free from defects and executed by qualified welders.
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Fillet welds:
Main criteria: Correct throat thickness, correct length and
absence of surface defects.
Butt welds:
Main criteria: To ensure the full penetration and suitability
of the root of the weld.
Single sided welds: Can be executed with or without a
backing material. If backing material is used, it must be
specified in the WPS
Other types of welds described in EN 1090-2:
Stud welding.
Slot and plug welds.
Spot welds.
FABRICATION AND EXECUTION (EN 1090-2)
62
Acceptance criteria:

Defined in EN ISO 5817, depending on the Execution Class.
EXC1: quality level D
EXC2: quality level C
EXC3: quality level B
EXC4: quality level B and the requirements in EN 1090-2 Table 17

The acceptability of imperfections can be evaluated using
also the following standards: EN 1993-1-1, EN 1993-1-9 and
EN 1993-2.

63
Example of acceptance criteria: standard EN ISO 5817 5.

64
Mechanical fastening (EN 1090-2 8)

Bolts and nuts shall not be welded.
The nominal fastener diameter used for structural bolting
shall be at least M12.
Minimum lengths:
Non-preloaded bolts: At least one full thread shall remain clear.
Preloaded bolts: At least four full threads shall remain clear.
Nuts shall run freely on their partnering bolt. Otherwise,
nut and bolt shall be discarded.
Washers:
Non-preloaded bolts: In general, washers are not required.
Preloaded bolts: Grade 8.8 -> One washer under the
element to be rotated.
Grade 10.9 -> Two washers (one under
each element).

65
FABRICACIN Y
EJECUCIN (EN 1090-
2)
Bolted joints
66
Difference of thickness

If steel packing plates are used, their thickness shall not be
less than 2 mm.

D < 2 mm in general.
D < 1 mm for preloaded
joints.

67
English and French
version of the preloaded
bolts.
The related European
standard is EN 14399-3.
The threaded area is long
and wide nuts are used.
Preloaded bolts HR system
HR bolts are less sensitive to the excesses of preloaded,
compared with HV bolts. In addition, if applied load exceeds
the required prestressing load, the bolt breaks, so the fault is
very clear.

68
German version of the
preloaded bolts.
The related European
standard is EN 14399-4.
The threaded area is
short and narrow nuts are
used.
Preloaded bolts HV system
HV bolts are more sensitive to the excesses of preloaded,
compared with HR bolts. In addition, if applied load exceeds
the required prestressing load, the threaded are plastifies, so
the fault is hard to detect.
In Spain, HV system is
used more than HR
system.
69
Tightening of bolts:

The tightening process shall be carried out starting from
the most rigid part of the connection and moving
progressively towards the least rigid part.
Preparation of contact surfaces in slip resistant connections.

(EN 1090-2 Table 18)

70
Tightening of preloaded bolts.

Nominal minimum preloading force: F
p,C
= 0.7 f
ub
A
s

f
ub
: nominal ultimate strength of the bolt material
A
s
: stress area of the bolt

(EN 1090-2 Table 19)

71
Tightening of preloaded bolts.

Tightening methods:
(EN 1090-2 Table 20)

EN 1090-2 8.5.3
EN 1090-2 8.5.4
EN 1090-2 8.5.5
EN 1090-2 8.5.6
The k-class indicates the "as-delivered calibration condition.

72
Hard to reach preloaded
joint.
Torque wrench

73
DTI washers (direct
tension indicator):

Simplifies the preloaded
joints execution and QC
inspections.

Their cost is high.
74
Other types of mechanical fastening described in EN 1090-2:

Hot riveting. EN 1090-2 8.7

Fastening of thin gauge components:
Self-tapping and self-drilling screws. EN 1090-2 8.8.2
Blind rivets. EN 1090-2 8.8.3
75
Erection at site (EN 1090-2 9)

Erection shall not commence until the site for the
construction works complies with the technical
requirements with respect to the safety of the works,
indicated in EN 1090-2 9.2.

Erection method (EN 1090-2 9.3.1 and 9.3.2).

Designer: A basic method of erection must be drafted, according to
the Project, to ensure structural stability during the execution.
Constructor + Designer: A Construction Procedure should be
drafted, describing the method of erection of the constructor,
which should be checked in accordance with the design rules
76

Supports, anchors and bearings:
The condition and location of the supports shall be checked using
appropriate visual and measurement means before the
commencement of erection.
The location and levels of the supports, anchors or bearings shall
comply with the acceptance criteria described in EN 1090 11.2.
Any non-conformity shall be documented.

Grouting and sealing:
Main criteria: The free space under
the base plate must be completely
filled (right consistency, proper
disposal, vent holes, ...)
77
Erection drawings:
Erection drawings shall be provided and form a part of the
erection method statement.
Drawings shall show details and arrangements of any
temporary works necessary to ensure the stability or the
safety of personnel.
Drawings shall state the weight of all components or
assemblies over 5 tonnes and the centre of gravity of all
large irregular pieces.

Marking:
Components that are individually assembled or erected at
the site shall be allocated an erection mark (with their
orientation if this is not clear).


78
79
Steelwork damaged during off-loading, transportation, storage
or erection shall be restored to conformity:
EXC2, EXC3, EXC4: The procedure for restoration shall be
defined before undertaking the repair and documented.
For buildings, at least one third of the permanent bolts in each
connection should be installed before that connection can be
considered to contribute to stability of the part completed
structure.
Fit-up and alignment
Each part of the structure shall be aligned as soon as
practicable after it has been erected.
Permanent connections shall not be made between
components until sufficient of the structure has been
aligned, levelled and plumbed.
80
Surface treatment (EN 1090-2 10 and Annex F)

EN 1090-2 does not indicate the detailed technical
requirements, which should be consulted in:
Paints and varnishes: EN ISO 12944 and EN 1090 Annex F
Metal coating by thermal spraying : EN 14616, EN 15311 and EN
1090 Annex F
Metal coating by galvanizing: EN ISO 1461, EN ISO 14713 and EN
1090 Annex F

Performance Specification (designer):
Expected life of the corrosion protection (maintenance
programme): EN ISO 12944-1
Corrosivity category: EN ISO 12944-2
81
Expected life of the corrosion protection (EN ISO 12944-1 4.4)

Indicates the time between repairs of the paint system.

82
Corrosivity categories (EN ISO 12944-2 5 )
83
Tables for paint specifications (EN ISO 12944-5 )

EN ISO 12944-5 indicates different possible combinations of
paints to ensure the durability of the protection under each
category of corrosivity.

These tables are very useful when designing a paint system
for a steel structure corrosivity protection .

84
Exemple for corrosivity category C3 (EN ISO 12944-5 )
85
Exemple for corrosivity category C3 (EN ISO 12944-5 )

86
Preparation of steel substrates:
All surfaces to which paints are to be applied shall be
prepared to meet the criteria of EN ISO 8501. The
preparation grade shall be specified in the project
(example: SA 2 )

(EN 1090-2 Table 22)

87
Geometrical tolerances (EN 1090-2 11 and Annex D)

Essential tolerances: Needed for the mechanical resistance
and stability of the completed structure. (EN 1090-2
Annex D.1).

Functional tolerances: to fulfil other criteria such as fit-up
and appearance (EN 1090-2 Annex D.2).

It is recommended that the designer specifies the class of
the functional tolerances (Class 1 or Class 2).
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Inspection, testing and correction(EN 1090-2 12)

All inspection and testing shall be undertaken to a
predetermined plan with documented procedures.
All inspection, testing and associated corrections shall be
documented.
Constituent products:
All documents supplied with constituent products shall be checked.
Traceability must be checked.
Geometrical dimensions of manufactured components:
The geometry of the components should be always checked.
The location and frequency of measurements must be specified in
the inspection plan.
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Welding inspection

Visual inspection: All welds shall be visually inspected
throughout their entire length.

Non destructive testing (NDT):
Penetrant testing (PT): EN 571-1.
Magnetic particle inspection (MT): EN 1290.
Ultrasonic testing (UT): EN 1714 and EN 1713.
Radiographic testing (RT): EN 1435.

All tests must be performed by Inspectors NDT Level 2 (EN
473).

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Fillet welds:
Visual inspection (VI), Dimensional Control (DC), Penetrating Liquids
(LT) y Magnetic particle inspection (MT).
DC
MT
Lt

91
Butt welds:
Visual inspection (VI), Dimensional Control (DC) of the pre-asembly,
Ultrasonic testing (UT), Radiographic testing (RT).
DC
UT
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Scope of
inspection
(NTD)
(EN 1090-2 Table 24)

93
NDT for the start of the production:

For the first 5 joints made for a new WPS, a more stringent
inspection is needed:
The quality level B is required.
The % to be tested shall be double of the values in Table 24 (min.
5%, max. 100 %).
The minimum length to be inspected is 900 mm.

Correction of welds:
EXC2, EXC3 and EXC4: Repairs by welding shall be carried
out in accordance with qualified welding procedures and
checked.

94
Minimum hold times for NTDs:

(EN 1090-2 Table 23)

95
Inspection of mechanical fastening

All connections with mechanical fasteners shall be visually
checked before and after the assembly.
If the connections incorporate friction surfaces the surfaces
shall be visually checked immediately before assembly.

Inspection of preloaded bolted connections
The type of inspection depends on the tightening method:
Torque method: EN 1090-2 12.5.2.4
Combined method: EN 1090-2 12.5.2.5
HRC method: EN 1090-2 12.5.2.6
Direct tension indicator method: EN 1090-2 12.5.2.7

96
Number of bolt assemblies inspected overall in a structure:

EXC2: 5 % for the second step of the torque or the
combined method and for the DTI method.
EXC3, EXC4: 5 % for the first step and 10% for the second
step of the combined method.
10 % for the second step of the torque
method and for the DTI method.

The inspection shall be carried out using a sequential sampling
plan according to EN 1090-2 Annex M


97
Torque method control with
torque wrench
Preloading control with DTI
98
Inspection of the corrosion protection EN 1090-2 Annex F

Proper preparation of steel surfaces which are to receive
corrosion protection treatment must be verified.

Thickness measurement:
Layer of the paint coating: EN ISO 19840 and EN ISO 2808
Metal coating: EN ISO 2063
Galvanizing: EN ISO 1461

Paint systems: Adherence tests shall be performed if the
project indicates it.

99
Thickness measurement Inspection of the preparation of
the steel surface
100
Inspection of erection

The condition of the erected structure shall be inspected
for any indication that components have been distorted or
overstressed, and to ensure that any temporary
attachments have been removed.

Geometrical position of connection nodes:
A survey of the completed structure shall be made.
EXC3 and EXC4: The survey shall be documented.

CONCLUSION
The new European standard for fabrication and execution, EN
1090, will be mandatory from 2014.
EN 1090-1: Regulates the CE marking in steel structures.
EN 1090-2: Comprehensively explains the minimum technical
requirements for the fabrication and execution of steel
structures.
The choice of the Execution Class determines the cost of the
structure (affects fabrication methods, level of inspections,
etc.).
EN 1090 requires greater designer's involvement in the
requirements for fabrication, execution and quality control.

102
CONCLUSION
REFERENCES AND ACKNOWLEDGEMENTS
EN 1090: Execution of steel and aluminium structures
Part 1: Requirements for conformity assessment of
structural components.
Part 2: Technical requirements for the execution of steel
structures.
EN 1990 Eurocode 0: Basis of structural design.
EN ISO 5817: Fusion-welded joints in steel, nickel, titanium
and their alloys. Quality levels for imperfections.
EN ISO 12944: Corrosion protection of steel structures by
protective paint systems.
ECCS TC 9. Guide to the CE Marking of Structural Steelwork.
1st Edition, 2011. ECCS European Convention for
Constructional Steelwork.

104
REFERENCES

Rationing (Engineering firm): www.ratio-n-ing.com

Applus+ (Quality Control firm): www.applus.com

Grupo Salmeron (Steelwork fabricator):
www.gruposalmeron.com
FATOR (Bolt fabricator): www.tindsa.com
Applied Bolting (Bolt fabricator): www.appliedbolting.com

105
PICTURES ACKNOWLEDGEMENTS
SKILLS training modules have been developed by a consortium of organisations whose logos appear at the bottom
of this slide. The material is under a creative commons license

The project was funded with support from the European Commission. This module reflects only the views of
the authors, and the Commission cannot be held responsible for any use which may be made of the information
contained therein.

Skills M03e Execution En1090 Dobar

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SKILLS Project

Prevod: Adnan Karahmetovi dipl. ing ma.

Svaki usklaeni standar pokriva poseban proizvod.

CPR e imati jau zakonsku osnovu nego CPD i bit e

Stoga, CPD je bio validan do tog datuma.

EN 1090-1: Regulatorni okvir za eline

Potpuna lista -> EN 1090-1 2 + EN 1090-2 2

Specifikacija izrade (EN 1090-2 4.1)

Izvrne klase (EXC). EN 1090-2 4.1.2

Priprema elika. EN 1090-2 4.1.3

Geometrijske tolerancije. EN 1090-2 4.1.4

Sigurnost pri montai. EN 1090-2 4.2.3 and 9.2

Dodatne informacije. EN 1090-2 A.1

Opcije. EN 1090-2 A.2

Specifikacija izrade (EN 1090-2 4.1)

Konstruktorska dokumentacija (EN 1090-2 4.2)

EN 1090-2 Annex C -> Check-list u kojo je sadran

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