The following data is presented for a class 2 pipe,
Thickness = 0.36 inch (after inspection) Corrosion rate = 10 mp !emaining life = 16 ears "hen is the ne#t thickness meas$rement inspection d$e% a. &fter ' ears (. &fter ) ears c. &fter 10 ears d. *one of the a(o+e 2. ,lease calc$late remaining corrosion allowance for piping in -$estion 1 a(o+e. a. 0.20 inch (. 0.2' inch c. 0.12 inch d. 0.16 inch 3. "hen will (e the ne#t inspection sched$le from now on for e#ternal inspection for pipe in -.1% a. 10 ears (. ' ears c. ) ears d. none of the a(o+e .. The pipe in -.1 a(o+e has an ins$lated area of 200 s/. ft., which is e#posed to s$scepti(le temperat$re and mist spra of cooling tower. &ccording to &,0 )10, how m$ch of minim$m area is recommended for *2T s$r+e for C30 d$ring e#ternal inspection% a. 100 s/$are feet (. )0 s/$are feet c. 66 s/$are feet d. 1)0 s/$are feet ). & ,-! is to (e /$alified $sing )4' inch thick test co$pon. 0t can /$alif thickness5 a. 14'6 to 1714.6 (. 14166 to )4'6 c. 14166 to 1714.6 d. *one of the a(o+e 6. The recommended minim$m de+elopment time (,enetrant Testing) allowed for a material made of high temperat$re allo is5 a. ) min (. 10 min c. 1 min d. 6 min 1. & radiograph was ha+ing densit near the penetrameter e/$al to 3.0. 8ence the accepta(le densit range of the radiograph is5 a. 1.1 to . (. 2.)) to 3.9 c. 2.0 to ..0 d. *one of the a(o+e '. :or piping ($ried in soil with resisti+it of )0007ohm cm and not cathodicall protected, e+al$ations of pipe thickness sho$ld (e performed at5 a. 10 ear inter+al (. ) ear inter+al c. 3 ear inter+al d. *one of the a(o+e 9. :or a certain *at$ral gas piping sstem, which is in operation for 16 ears, it is estimated that it has remaining life of 12 ears. Considering the stip$lation of &,0 )10, which of the following will determine ma#im$m inter+al for ne#t proposed date for thickness meas$rement e#amination and +is$al e#amination% a. 6 ears and ) ears respecti+el (. 3 ears and 10 ears respecti+el c. 10 ears and ) ears respecti+el d. 6 ears and 6 ears respecti+el 10. &n 0nspector finds incomplete penetration of 2mm in a radiograph of a girth weld of normal fl$id ser+ice piping 12 mm thick. Can he accept as per &;<= >31.3% a. 0f the incomplete penetration is greater than 1 mm, re?ect. (. 0f the incomplete penetration is more than 1 mm ($t still less than 0.2 times pipe thickness, accept. c. 2epends on opinion of inspector d. !adiograph again and then decide on acceptance. 11. @o$ are planning for the 8dro7test of a piping with 8dro test press$re .0Ag4cm 2 g. The cali(rated test ga$ges a+aila(le with o$ are 07)0 Ag4cm 2 g, 07100 Ag4cm 2 g, 171)0 Ag4cm 2 g and 07200 Ag4cm 2 g. "hich two ga$ges are accepta(le for this test%
a. 07100 Ag4cm 2 g and 071)0 Ag4cm 2 g (. 07)0 Ag4cm 2 g and 07100 Ag4cm 2 g c. 07100 Ag4cm 2 g and 07200 Ag4cm 2 g d. 07)0 Ag4cm 2 g and 07200 Ag4cm 2 g 12. "hat wo$ld o$ e#pect to happen if o$ were taking 3T readings on piping that was operated higher than 200 degrees :% a. The thickness readings co$ld (e lower. (. The thickness readings wo$ld not (e infl$enced. c. The thickness readings co$ld (e a(o$t 1B higher for each 100 degrees : rise of temperat$re. d. The thickness readings ma (e higher or lower depending on co$plant. 13. & welded part is to (e radiographed and is 16 thick, with 14'6 reinforcement. "hat &;T< wire set 0-0 sho$ld (e $sed on these radiographs if a so$rce side techni/$e is $sed% a. ;et & (. ;et > c. ;et C d. ;et 2 1.. The doc$ment referenced in &,0 )10 for determining Cfitness for ser+ice6 of piping sstem is5 a. &,0 )19 (. &,0 )1. c. &;<= > 31.1 d. *one of the a(o+e 1). 2$ring impact testing of & 106 gr> (2eo#idised) and &)3 gr> pipes (non7deo#idised), following a(sor(ed energ +al$es in ft7l( were o(ser+ed5 & 106 gr> 5 12.), 13.) , 12 & )3 gr> 5 11, 11.) , 9 @o$r assessment is5 a. >oth &106 and &)3 are accepta(le (. >oth &106 and & )3 shall (e re?ected c. Dnl &)3 gr> can (e accepted d. Dnl 106 gr> shall (e accepted 16. & ,-! test was made on & 106 grade C pipe. This will /$alif which of the following sets of materials5 a. & 106 gr >, &36 , & 1'2 :1 (. & 10), &)16 gr 60, &)16 gr 10 c. )1) gr 10, & 2') gr C, & 33) , 11 d. *one of the a(o+e set is f$ll /$alified ( this ,-!. 11. Car(on percentage cannot (e detected ( #7ra fl$roscence method (eca$se this method cannot detect materials5 a. Eighter than s$lpher (. 8ea+ier than s$lpher c. >lack in color d. "hich are radioacti+e 1'. "hen a ,T test cannot (e cond$cted (etween 107)2 degree C ()0 degrees : F 12) degrees :) what m$st (e done, as per &;<= ;ec. G% a. & new proced$re m$st (e /$alified $sing s$ita(le penetrant materials. (. The s$rface m$st (e re7cleaned. c. The test cannot (e cond$cted. d. 3se the dwell time for penetrant and de+eloper as per Ta(le in &rticle 6 of &;<= ;ec. G. 19. & piping sstem is to (e pne$maticall press$re tested. 0ts 2esign ,ress$re is 160 psig. The first stage press$ration, the test press$re and inspection press$re respecti+el will (e5
a. '0 psi, 116 psi, 160 psi b. 2) psi, 200 psi, 116psi c. 2) psi, 116 psi, 160 psi d. none of a(o+e 20. ;elect s$ita(le 8ole tpe (so$rce side) penetrameter for following weld ?oint5
H () a. *o 20 (. *o 2) c. *o 30 d. *one of the a(o+e
Weld reinf. = 1/8" thk Backing strip = 3/16" thk 7/8" 21. 0f tpe of penetrameter in a(o+e /$estion is changed to wire tpe what shall (e the wire designation (wire decimeter in inch)% a. 0.02) (*o. 10) (. 0.016 (*o. ') c. 0.032 (*o. 11) d. *one of the a(o+e 22. :or steel plates and welds to (e checked ( E,0, what shall (e the penetration time for penetrant% a. 10 min for weld, ) min for plate (. ) min for (oth c. 10 min for (oth d. ) min for weld, 10 min for plate 23. &fter appling the de+eloper the e#aminer checked fo$r welds for s$rface defects after following period, weld & F after ) min$te, weld > after 10 min$tes, weld C was checked after 30 min$tes and welds 2 after 6) min$tes. "hich of the welds were checked wrongl% a."eld & and > (."eld C and 2 c."eld 2 onl d."eld & and 2 2.. 0n a certain ,-! for ;<&", the electrodes $sed for all passes were of &"; classification (= 101'). Corresponding ",; also showed filler materials as = 101'. *ow the man$fact$rer proposes to change the filler material in ",; to = 101). "ill o$ ask man$fact$rer to5 a. -$alif new ,-! with = 101) electrodes. (. !e+ise onl ",; showing the change from = 101' to = 101) and s$(mit ",; as a new re+ision. c. !e+ise onl the ,-! doc$ment showing the change and res$(mit for appro+al. d. !e+ise (oth ",; and ,-! showing the change and res$(mit for appro+al. 2). &ct$al thickness meas$red at a T<E was 0.. inch. The corrosion rate is 10 mp. 0f ne#t planned thickness inspection is after 6 ears, what thickness will (e $sed for <&", calc$lation% a. 0.. inch (. 0.3. inch c. 0.2' inch d. *one of the a(o+e 26. =stimated rate of ;$lphidation corrosion for a cr$de handing e/$ipment d$e to s$lpher content of 0.)B (( weight) at 600 0 : is 10 mp. "hat will (e the corrosion rate if s$lpher content is 1.0B ( weight% a. 10 mp appro#imatel (. 12 mp appro#imatel c. 1) mp appro#imatel d. 20 mp appro#imatel 21. ;$ggest s$ita(le constr$ction materials for ca$stic ser+ice ha+ing .0B *a08 concentration (( weight) operating at 2.0 0 : a. Car(on steel with ,"8T (. Car(on ;teel, ($t ,"8T is not re/$ired c. Car(on steels with /$enched and tempering treatment d. Consider 3se of *ickel allos. 2'. To a+oid 8T8&, s$ggest s$ita(le materials of constr$ction for hdrogen ser+ice with partial press$re of hdrogen = 1)00psi, and temperat$re = '00 0 : a. Car(on steel (. 1.2) Cr F 0.) <o c. 2.2) Cr F 1 <o d. 1 Cr F 0.) <o 29. 0n tpical refiner ser+ice, ,"8T of 2.2) Cr F 1 <o steel is generall re/$ired if hardness +al$es in (ase metal and 8&I is a. 8igher than 2.1 >rinell (. Eower than 2.1 >rinell c. 8igher than 22) >rinell d. Eower than 22) >rinell 30. "hile o(ser+ing radiographic film for weld with ;<&" process showed indication of following description. C& localiHed darker densit with f$HH edges in the center of the width of weld image.6 This indication most likel represents5 a. =#cessi+e penetration (. Eack of penetration c. Cl$ster porosit d. >$rn thro$gh SOLUTION Q.1 !emaining life = 16 ears Thickness meas$rement inter+al = J remaining life or 10 ears K $se lower (!ef.5 &,0 )1056.3 and Ta(le 671) &nswer5 a (!ef.5 1.1.1 of &,0 )10) Q.2 !emaining C.&. = !emaining life # Corrosion rate = 16 # 10 = 160 mils sa 0.166 &nswer5 d (!ef5 1.1.1 of &,0 )10) Q.3 &nswer5 c (!ef.5 Ta(le 671) Q.4 &nswer5 c (!ef.5 Ta(le 672) Q.5 &nswer5 d (!ef.5 &;<= ;ec. 0L, Ta(le .)1.1) -$alified thickness is 34166 to 1 M6 Q.6 Ta(le in &rt. 6 of &;<= ;ec. G shows de+elopment time of 10 min$tes for all materials. &nswer5 ( Q.7 &;<= ;ec. G, &rt. 2. 2ensit +ariation in 71)B to N30B &nswer5 ( Q.8 !ef.5 Ta(le 971 of &,0 )10 &nswer5 a Q.9 *at$ral gas is Class 2 fl$id (!ef.5 6.2.2 of &,0 )10) !efer Ta(le 671 of &,0 )10 &nswer5 a Q.10 !efer Ta(le 3.1.3.2, pages 11 and 1' from &;<= >31.3 0ncomplete penetration permitted is 1mm for letter C>6 for normal fl$id, girth weld. &nswer5 a Q.11 !efer &;<= ;ec. G (Eeak Testing F &rt. 10). The range for press$re ga$ges is5 0 to 1 J times (minim$m range) 0 to . times (ma#im$m range) for gi+en e#ample, 0 F 60 (minim$m) and 0 F 160 ma#im$m &nswer5 a Q.12 !efer ;=7191 from ;ection G. !efer paragraph no. '. &nswer5 c Q.13 !efer &rt. 2, &;<= ;ec. G. 0-0 is on so$rce side. "e need wire no. 9 for thickness=16 "ire no. 9 will (e in ;et >. &nswer5 ( Q.14 !ef. ;ection 2 of &,0 )10 ,age 271 &nswer5 a Q.15 :or deo#idiHed steel (&106 gr>, T.; = 60,000 psi) &+erage re/$ired = 13 ft l(, min 10 ft l( for one. :or non7deo#idised steel (&)3 gr>, T.; = 60,000 psi) &+erage re/$ired 10 ft4l( and min for one = 1 ft l( &+erage for &106 gr> = 3 12 5 . 13 5 . 12 + + = 12.) O 13 &+erage for &)3 gr> = 3 9 5 . 11 11 + + = 10.) P 10 ft l( <inim$m for one = 9 P 1 ft l( &nswer5 c (!ef.5 &;<= >31.3, page ).) Q.16 & 106 grC pipe (elongs to , *o. 1 material. ;o it will /$alif onl , *o. 1 materials. & 10), & )16 gr60 and &)16 gr10 are , *o. 1 materials. !efer Ta(le -"7.22 from &;<= ;ec. 0L. &nswer5 ( Q.17 !efer &,0 !, )1', paragraph ).2.1 &nswer5 a Q.18 !efer dwell time ta(le in &rt. 6, &;<= ;ec. G. ;ee the note (elow the ta(le. &nswer5 a Q.19 !efer &;<= >31.3, ,age '6, 3.).) &nswer5 c Q.20 !efer &;<= ;ec. G, &rt. 2 !efer Ta(le for selection of 0-0 !e/$ired 0-0 is *o. 2). &nswer5 ( Q.21 !efer &;<= ;ec. G, &rt. 2. !e/$ired wire is no. 9. &nswer5 d Q.22 !efer dwell time in &rt. 6 of &;<= ;ec. G. &nswer5 d Q.23 !efer &rt. 6, &;<= ;ec. G F 0nterpretation 0nterpretation shall (e (etween 1 mins to 60 mins &nswer5 d Q.24 !efer &;<= ;ec. 0L F Ta(le for : *os. =101' and =101' are (oth : *o. = . ;o same ,-! is DA. Dnl re+ise ",;. &nswer5 ( Q.25 !efer &,0 )10 ,age 172 for <&", thickness $sed shall (e &ct$al Thickness min$s twice the corrosion loss $p to ne#t inspection. 0.. F 2 # 0.01 # 6 = 0.2' inch &nswer5 c Q.26.!efer to &,0 )11 :ig. . F 66. &nswer is5 > Q.27.!efer to &,0 )11 :ig. . F '). &nswer is5 2 Q.28.!efer to &,0 )11 :ig. ) F 3). &nswer is5 C Q.29.!efer to &,0 )11 Ta(le 11. &nswer is5 & Q.30.!efer to !adiographic :ilm, :ig$re 3', &,0 )11. &nswer is5 2 777777777777777777777777777777777777=nd7777777777777777777777777777777777