Input Echo, Leg & Lug Item 1, Description: lifting lug

Design Internal Pressure 0.01 kgf/cm

Design Temperature for Attachment TEMP 85.00 C
Vessel Outside Diameter OD 5012.000 mm
Vessel Wall Thickness Ts 6.0000 mm
Vessel Corrosion Allowance Cas 3.0000 mm
Vessel Material SA-36
Vessel Material UNS Number K02600
Vessel Allowable Stress at Design S 1167.10 kgf/cm
Analysis Type: Lifting Lug

Empty Weight of Vessel Wemp 10385.00 kgf
Operating Weight of Vessel (vertical load ) W 0.00 kgf

Lifting Lug Material SA-36
Lifting Lug Material UNS Number K02600
Lifting Lug Yield Stress YIELD 2337.02 kgf/cm

Lifting Lug Orientation to Vessel Perpendicular
Total Height of Lifting Lug w 350.0000 mm
Thickness of Lifting Lug t 30.0000 mm
Diameter of Hole in Lifting Lug dh 52.0000 mm
Radius of Semi-Circular Arc of Lifting Lug r 125.0000 mm
Height of Lug from bottom to Center of Hole h 225.0000 mm
Offset from Vessel OD to Center of Hole off 125.0000 mm
Minimum thickness of Fillet Weld around Lug tw 16.0000 mm
Length of weld along side of Lifting Lug wl 382.0000 mm
Length of Weld along Bottom of Lifting Lug wb 46.0000 mm
Lift Orientation Vertical
Force Along Vessel Axis Fax 5000.00 kgf
Force Normal to Vessel Fn 3335.00 kgf
Force Tangential to Vessel Ft 2500.00 kgf
Impact Factor Impfac 1.50

Occasional Load Factor (AISC A5.2) Occfac 1.00


Results for lifting lugs, Description : lifting lug

Weld Group Inertia about the Circumferential Axis ILC 20697.201 cm**4
Weld Group Centroid distance in the Long. Direction YLL 207.000 mm
Dist. of Weld Group Centroid from Lug bottom YLL_B 191.000 mm
Weld Group Inertia about the Longitudinal Axis ILL 111.932 cm**4
Weld Group Centroid Distance in the Circ. Direction YLC 15.000 mm

Applying the Impact factor to the loads:
Fax = 5000.00 * 1.50 = 7500.00 kgf
Ft = 2500.00 * 1.50 = 3750.00 kgf
Fn = 3335.00 * 1.50 = 5002.50 kgf

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:
= Sqrt( Fax^2+Ft^2+Fn^2 ) / ( (2*wl+wb) * tw )
= Sqrt(7500 ^2+3750 ^2+5002 ^2) / ( (2*382.0 +46.0 ) * 16.0000 )
= 75.34 kgf/cm

Shear Stress in the Welds due to Bending Loads [Sblf]:
= (Fn*(h-YLL_B)) *YLL/ILC + (Fax*off *YLL/ILC) + (Ft*off *YLC/ILL)
= (5002 *(225.000 -191.000 )) * 207.000 /20697.201 +
(7500 *125.000 * 207.000 /20697.201 ) +
(3750 *125.000 * 15.000 /111.932 )
= 738.95 kgf/cm

Total Shear Stress for Combined Loads [St]:
= Ssll + Sblf
= 75.340 + 738.948
= 814.29 kgf/cm

Allowable Shear Stress for Combined Loads [Sta]:
= 0.4 * Yield * Occfac (AISC Shear All.)
= 0.4 * 2337 * 1.00
= 934.81 kgf/cm

Shear Stress in Lug above Hole [Shs]:
= Sqrt( Fax^2 + Fn^2 + Ft^2 ) / Sha
= Sqrt( 7500 ^2 + 5002 ^2 + 3750 ^2 ) / 59.400
= 164.38 kgf/cm

Allowable Shear Stress in Lug above Hole [Sas]:
= 0.4 * Yield * Occfac
= 0.4 * 2337 * 1.00
= 934.81 kgf/cm

Pin Hole Bearing Stress [Pbs]:
= Sqrt( Fax^2 + Fn^2 ) / ( t * dh )
= Sqrt( 7500 ^2 + 5002 ^2 ) / ( 30.000 * 52.000 )
= 577.90 kgf/cm

Allowable Bearing Stress [Pba]:
= Min( 0.75 * Yield * Occfac, 0.9*Yield ) AISC Bearing All.
= Min( 0.75 * 2337 * 1.00 , 2103.3 )
= 1752.77 kgf/cm

Bending stress at the base of the lug [Fbs]:
= Ft*off / (w*t^(2) / 6) + Fax*off / (w^(2)*t / 6)
= 3750 * 125.000 / (350.000 * 30.000 ^(2) / 6) +
7500 * 125.000 / (350.000 ^(2) * 30.000 / 6)
= 1045.92 kgf/cm

Tensile stress at the base of the lug [Fa]:
= Fn / (w * t) = 5002 / (350.000 * 30.000 )
= 47.64 kgf/cm

Total Combined Stress at the base of the lug:
= Fbs + Fa = 1093.6 kgf/cm

Lug Allowable Stress for Bending and Tension:
= Min( 0.66 * Yield * Occfac, 0.75*Yield )
= Min( 0.66 * 2337 * 1.00 , 1752.8 ) = 1542.4 kgf/cm

Note: Check the Shell Stresses using method such as WRC-107.

Summary Of Results
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Stress (kgf/cm) Actual Allowable P/F
----------------------------------------------------------------------------
Primary Shear Stress of Weld : 814.29 934.81 Ok
Shear Stress above Hole : 164.38 934.81 Ok
Pin Hole Bearing Stress : 577.90 1752.77 Ok
Total Combined Stress at the lug base : 1093.56 1542.43 Ok
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PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012


Input Echo, Leg & Lug Item 2, Description: tailing lug

Design Internal Pressure 0.01 kgf/cm
Design Temperature for Attachment TEMP 85.00 C
Vessel Outside Diameter OD 5012.000 mm
Vessel Wall Thickness Ts 6.0000 mm
Vessel Corrosion Allowance Cas 3.0000 mm
Vessel Material SA-36
Vessel Material UNS Number K02600
Vessel Allowable Stress at Design S 1167.10 kgf/cm
Analysis Type: Lifting Lug

Empty Weight of Vessel Wemp 10385.00 kgf
Operating Weight of Vessel (vertical load ) W 0.00 kgf

Lifting Lug Material SA-36
Lifting Lug Material UNS Number K02600
Lifting Lug Yield Stress YIELD 2337.02 kgf/cm

Lifting Lug Orientation to Vessel Perpendicular
Total Height of Lifting Lug w 350.0000 mm
Thickness of Lifting Lug t 30.0000 mm
Diameter of Hole in Lifting Lug dh 52.0000 mm
Radius of Semi-Circular Arc of Lifting Lug r 125.0000 mm
Height of Lug from bottom to Center of Hole h 225.0000 mm
Offset from Vessel OD to Center of Hole off 125.0000 mm
Minimum thickness of Fillet Weld around Lug tw 16.0000 mm
Length of weld along side of Lifting Lug wl 382.0000 mm
Length of Weld along Bottom of Lifting Lug wb 46.0000 mm
Lift Orientation Horizontal
Force Along Vessel Axis Fax 5000.00 kgf
Force Normal to Vessel Fn 3335.00 kgf
Force Tangential to Vessel Ft 2500.00 kgf
Impact Factor Impfac 1.50

Occasional Load Factor (AISC A5.2) Occfac 1.00


Results for lifting lugs, Description : tailing lug

Weld Group Inertia about the Circumferential Axis ILC 20697.201 cm**4
Weld Group Centroid distance in the Long. Direction YLL 207.000 mm
Dist. of Weld Group Centroid from Lug bottom YLL_B 191.000 mm
Weld Group Inertia about the Longitudinal Axis ILL 111.932 cm**4
Weld Group Centroid Distance in the Circ. Direction YLC 15.000 mm

Applying the Impact factor to the loads:
Fax = 5000.00 * 1.50 = 7500.00 kgf
Ft = 2500.00 * 1.50 = 3750.00 kgf
Fn = 3335.00 * 1.50 = 5002.50 kgf

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:
= Sqrt( Fax^2+Ft^2+Fn^2 ) / ( (2*wl+wb) * tw )
= Sqrt(7500 ^2+3750 ^2+5002 ^2) / ( (2*382.0 +46.0 ) * 16.0000 )
= 75.34 kgf/cm

Shear Stress in the Welds due to Bending Loads [Sblf]:
= (Fn*(h-YLL_B)) *YLL/ILC + (Fax*off *YLL/ILC) + (Ft*off *YLC/ILL)
= (5002 *(225.000 -191.000 )) * 207.000 /20697.201 +
(7500 *125.000 * 207.000 /20697.201 ) +
(3750 *125.000 * 15.000 /111.932 )
= 738.95 kgf/cm

Total Shear Stress for Combined Loads [St]:
= Ssll + Sblf
= 75.340 + 738.948
= 814.29 kgf/cm

Allowable Shear Stress for Combined Loads [Sta]:
= 0.4 * Yield * Occfac (AISC Shear All.)
= 0.4 * 2337 * 1.00
= 934.81 kgf/cm

Shear Stress in Lug above Hole [Shs]:
= Sqrt( Fax^2 + Fn^2 + Ft^2 ) / Sha
= Sqrt( 7500 ^2 + 5002 ^2 + 3750 ^2 ) / 59.400
= 164.38 kgf/cm

Allowable Shear Stress in Lug above Hole [Sas]:
= 0.4 * Yield * Occfac
= 0.4 * 2337 * 1.00
= 934.81 kgf/cm

Pin Hole Bearing Stress [Pbs]:
= Sqrt( Fax^2 + Fn^2 ) / ( t * dh )
= Sqrt( 7500 ^2 + 5002 ^2 ) / ( 30.000 * 52.000 )
= 577.90 kgf/cm

Allowable Bearing Stress [Pba]:
= Min( 0.75 * Yield * Occfac, 0.9*Yield ) AISC Bearing All.
= Min( 0.75 * 2337 * 1.00 , 2103.3 )
= 1752.77 kgf/cm

Bending stress at the base of the lug [Fbs]:
= Ft*off / (w*t^(2) / 6) + Fax*off / (w^(2)*t / 6)
= 3750 * 125.000 / (350.000 * 30.000 ^(2) / 6) +
7500 * 125.000 / (350.000 ^(2) * 30.000 / 6)
= 1045.92 kgf/cm

Tensile stress at the base of the lug [Fa]:
= Fn / (w * t) = 5002 / (350.000 * 30.000 )
= 47.64 kgf/cm

Total Combined Stress at the base of the lug:
= Fbs + Fa = 1093.6 kgf/cm

Lug Allowable Stress for Bending and Tension:
= Min( 0.66 * Yield * Occfac, 0.75*Yield )
= Min( 0.66 * 2337 * 1.00 , 1752.8 ) = 1542.4 kgf/cm

Note: Check the Shell Stresses using method such as WRC-107.

Summary Of Results
----------------------------------------------------------------------------
Stress (kgf/cm) Actual Allowable P/F
----------------------------------------------------------------------------
Primary Shear Stress of Weld : 814.29 934.81 Ok
Shear Stress above Hole : 164.38 934.81 Ok
Pin Hole Bearing Stress : 577.90 1752.77 Ok
Total Combined Stress at the lug base : 1093.56 1542.43 Ok
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PV Elite is a trademark of Intergraph CADWorx & Analysis Solutions, Inc. 2012