INSPECTION SHEET:

S. no Required Dimension Finished Dimension Deviation

1. 6*6 Slot - 1 0.01
2. 6*6 Slot 2 0.02
3. 6*6 Slot 3 0.03
4. 6*6 Slot - 4 0.01










PART DESCRIPTION INTERNAL KEYWAY SLOTTING
Material: Cast iron of diameter 100 * 25 mm.
Machine: Slotting machine.
S
.no
Description of
Operation
Cutting tool
Speed
Rpm.
Feed
Depth of
cutting(mm)
Set up time
(min)
Machining
Time (sec)
1. Slot - 1 Slotted HSS 350 Manual 1 2 4
2. Slot 2 Slotted HSS 350 Manual 1 2 4
3. Slot 3 Slotted HSS 350 Manual 1 2 4
4. Slot 4 Slotted HSS 350 Manual 2 2 6
5. Slot - 5 Slotted HSS 350 Manual 1 2 6




















Ex. No: 1 INTERNAL KEYWAY CUTTING
Date:
AIM
To perform internal keyway slotting on the given work piece.

TOOLS REQUIRED
Vernier caliper, HSS tool-6mm, jig of diameter 100mm

MACHINE SPECIFICATION
Stroke length : 200mm
No. of stroke/min : 60
Cutting tool and column distance : 125mm
Diameter of the tank : 250mm
Table t and RL : 340mm
FB : 440mm
VP : 400mm
Table (rotate) : 360
Motor : 1440rpm

PROCEDURE

1. The given work piece is measured for internal dimensions.
2. Using scriber mark the keyway dimensions on work piece.
3. Fix the work piece on the vice of slotting marking and slotting tool on the holder.
4. Then the start slotting profiles by giving dimensions.
5. Slowly the increase the depth of cut and reciprocates the procedure to mark required slope.
6. Finally check the output for final dimensions.


RESULT
Thus the internal keyway is done.













PART DESCRIPTION INTERNAL KEYWAY SLOTTING
Material: Cast iron of diameter 100 * 25 mm.
Machine: Milling machine.
S. no Description of Operation Cutting Tool
Speed
rpm
Feed
(mm)
Depth of
Cut (mm)
Set up
time(min)
Machining
Time(min)
1. Facing Carbide
tipped tool
350 Manual 1 2 4
2. Centre drilling Centre drill 350 Manual 1 2 4
3. Facing 2 nd side Carbide
tipped tool
350 Manual 1 2 4
4. Drilling 25 mm HSS 350 Manual 1 2 4
5. OD Turning using
Mandrel
Carbide
tipped tool
350 Manual 1 2 4
6. Slot 1 Slot tool 350 Manual 1 3 4
7. Slot - 2 Slot tool 350 Manual 1 3 4
8. Slot 3 Slot tool 350 Manual 1 3 4
9. Slot - 4 Slot tool 350 Manual 1 3 4
Ex. No: 2 EXTERNAL KEYWAY USING VERTICAL MILLING MACHINE
Date:

AIM
To perform external keyway slotting on the given work piece using milling machine.

TOOLS REQUIRED
Vernier caliper, centre punch, turning tool, drill25.4, centre drill

MACHINE SPECIFICATION
Tool size : 25*110mm
Table travel : 50mm
Vertical travel : 3mm
Longitudinal travel : 55.02m
Gross travel : 6mm
Motor power : 1.5kw/2hp

PROCEDURE

1. The given cast iron cylindrical block was mounted on lathe and facing was done on the faces.
2. The centre drill was done next and from HSS drill was used to make hole.
3. The diameter 25.4mm HSS drill was used to make enlarge the hole.
4. The work piece is inverted and facing is done on the other side of work piece.
5. Then the tool post key angle is adjusted and the circular edge of the work piece is chamfered.
6. By using mandrel outer diameter is reduced to required diameter.
7. Now the work piece is checked for dimensions.
8. When the keyway slot is done in the milling machine using regular interval of 60 for making made in work
piece.
9. Finally the work piece is checked for its dimensions.

RESULT
Thus the external keyway is done using milling machine.









OBSERVATION
S. no
Required Dimension
(mm)
Finished Dimension
(mm)
Deviation
(mm)
1. 21.4 21.45 +0.05
2. 18.5 18.52 +0.02
3. 100 99.9 -0.1
4. 45 45.98 -0.02
5. 5 5 0

PROCESS PLANNING SHEET
S.
no
Description of operation Cutting tool
Speed
rpm
Feed
Depth of
cut(mm)
Set up
time(min)
Machining
time (sec)
1. Facing
Carbide tipped
tool
710 Manual 0.5 5 4
2. Centre drilling Centre drill 710 Manual 0 0 6
3. Turning major diameter
Carbide tipped
tool
710 Manual 0.1 5 10
4. Facing second side
Carbide tipped
tool
710 Manual 0.5 0 4
5. Centre drilling Centre drill 710 Manual 0.5 0 4
6. Outer diameter turning
Carbide tipped
tool
710 Manual 0.1 5 10
7. Relative groove grinding Parting tool 450 Manual 0 0 0
8. OD grinding pass 1 Diamond tool 2000 Manual 0.1 5 4
9. Wheel dressing Diamond tool 2000 Manual 0 10 0
10. OD grinding pass 2
Si grinding
wheel
2000 Manual 0.1 5 5
Ex. No: 3 CYLINDRICAL GRINDING
Date:

AIM
To perform cylindrical grinding on given surfaces.
TOOLS REQUIRED
1. Vernier caliper (0-150mm)
2. Micrometer
3. Turning tool
4. Grooving tool, 5mm
5. Centre drill
MACHINE SPECIFICATION
1. Maximum grinding diameter =100mm
2. Maximum grinding length =600mm
3. Size of grinding wheel =355*30*127mm
4. Grinding wheel speed =2000rpm
5. Wheel head motor =0.75Hp/1440rpm
6. Table travel motor =0.75Hp/1450rpm
7. Number of tool head and spindle speed=5.3
PROCEDURE
1. The dimensions of the given work piece of the shaft are measured.
2. Then it is fixed in lathe to given length.
3. That it is turned to diameter of 0.2mm higher than required diameter for grinding.
4. Then using parting tool, then portion in the middle is taken acting to the required dimension.
5. Then holes are mode on the either side using centre drill.
6. Then the shaft is held on the center of cylindrical grinding machine.
7. Then the grinding wheel is held on the shaft and then the depth of cut is given within the required dimension
and surface is good finish.
RESULT
The cylindrical grinding operation is preformed as per the required dimension.









OBSERVATION
S.
no
Required dimension (mm) Finished dimension (mm) Deviation (mm) Remarks
1. 12.7 mm tap 12.7 0 Pass
2. 13 18 0 Pass
3. 96 96.7 +0.2 Pass
4. 25.4 25.4 0 Pass

PROCESS PLANNING SHEET
Part description: Drilling and Tapping
Material: Cast iron
S. no
Description of
operation
Cutting tool Speed rpm Feed
Depth of
cut (mm)
Set up
time(min)
Machining
time(sec)
1. Drilling 25.4mm HSS drill 350 Manual 1 2 4
2. Drilling hole 1 HSS drill 350 Manual 1 2 4
3. Hole 2 HSS drill 350 Manual 1 2 4
4. Hole 3 HSS drill 350 Manual 1 2 4
5. Hole 4 HSS drill 350 Manual 1 2 4
6. Tap hole 1 HSS tap 350 Manual 1 2 4
7. Tap hole 2 HSS tap 350 Manual 1 2 4
8. Tap hole 3 HSS tap 350 Manual 1 2 4
9. Tap hole 4 HSS tap 350 Manual 1 2 4
10. Drilling hole 5 HSS drill 350 Manual 1 2 4
11. Drilling hole 6 HSS drill 350 Manual 1 2 4
12. Drilling hole 7 HSS drill 350 Manual 1 2 4
13. Drilling hole 8 HSS drill 350 Manual 1 2 4
14. Drilling hole 9 HSS drill 350 Manual 1 2 4
Ex. No: 4 FLANGE ASSEMBLY JOINT USING DRILLING TAPPING AND REAMING
Date:

AIM:
To make a assembly joint using drilling and tapping operations.
NAME PLATE DETAIL:
Make EFI 10
Drilling capacity =33mm
Spindle travel =140mm
Distance between spindle and table=610mm
Motor power =2Hp
Distance between spindle base =1980mm
TOOLS REQUIRED:
Cutting tool:
Straight shape drill bit =1 no.
Tap=1no.
Measuring tool:
Steel rule (150) =1no
Try square =1no
Marking tool
Center punch =1no.
PROCEDURE:
1. The work piece is clamped on vise of the machined table.
2. The drill bit is fixed in the drill chuck in the machine.
3. Then mark the points where that the points are to be drilled.
4. The drilling is done on work piece and fit was made.
5. Then work piece is remarked and fix the job in another machine vise.
6. Then tapping is done on the drilling hole. It was made and it is removed.

RESULT:
Thus the given circular work piece is drilled and tapped as per the drawing the working principle of
operation of drilling machine.









OBSERVATION
S.
no
Required dimension (mm) Finished dimension (mm) Deviation (mm) Remarks
1. 22.0 21.9 -0.1 Pass
2. 13 13.0 0 Pass
3. 10.5 10.4 -0.1 pass


PROCESS PLANNING SHEET
Part description: Bush
Material: Cast iron
S. no Description of operation Cutting tool
Speed
rpm
Feed
(mm)
Depth of
cut (mm)
Set up
time(min)
Machinin
g
time(sec)
1. Facing side 1 HSS tool 350 Manual 1 2 4
2. Centre drill HSS tool 350 Manual 1 2 4
3. Drilling 13mm HSS tool 350 Manual 1 2 4
4. Turning HSS tool 350 Manual 1 2 4
5. Parting off HSS tool 350 Manual 1 2 4





Ex. No: 5 CAPSTAN LATHE
Date:

AIM
To machine the bush as per drawing in capstan lathe perform internal keyway slotting on the given work piece

TOOLS REQUIRED
Facing tool, parting tool, steel rule, vernier caliper, chuck key, spanner
PROCEDURE
1. The work piece is fixed in the chuck tightly after the process is done.
2. The facing tool is maintained on the tool post with centre of work.
3. The tool post is rotated to an angle and facing operation is done.
4. Tool post is fixed in post to an rough turning is done.
5. Then diameter 12mm drilling is done to the length the bush and using the parting tool the bush is alter from the
work piece.
6. Then the facing is turned out on second of the bush and chamfering was taken from work piece.
7. Then the dimension of bush was measured.

















RESULT
Thus the bush is machined to the required size as per dimension.


OBSERVATION
S.NO PROCESS DESCRIPTION TOOLS REQUIRED
Step 1 Facing(front) Facing tool (RH carbide tipped tool)
Step 2 Facing (back) Facing tool (RH carbide tipped tool)
Step 3 Drill bit drilling Drill bit ( 25.4 mm)
Step 4 Turning using mandrel Facing tool

Blank
dimensions(in
mm)
Removed
dimensions
(in mm)
Observed dimension Remarks
D1 D2 D
Dia of blank
102.82
1000.2 101.96 100.64 99.88 Pass
Thickness of
blank
T=26.20
250.2 25.8 25.4 24.98 Pass




Ex. No:6 FACING,TURNING AND DRILLING
Date:

AIM
To machine the given work piece to the given dimension by facing, turning and drilling by using lathe
TOOLS REQUIRED
1. facing tool.
2. Drill bit.
3. Steel rule.
4. Vernier caliper.
SPECIFICATION OF THE MACHINE
A distance between the centre - 916 mm
Bed width - 240mm
Height of centre - 147mm
Spindle bore - 40mm
No of spindle speeds - 8
Motor output - 1440 rpm.
PROCEDURE
1.The given work piece is measured for its initial dimensions.
2. Fix the work piece in the chuck.
3. Fix the facing tool in the tool holder.
4. Facing operation is done on the both sides.
5. Then set the drill bit over the tail stock and drilling operation is done.
6. After drilling using mandrel hold the work piece and turning operation is done for the required
dimension.
7. Check the work piece for the final dimensions.



RESULT
Thus the facing, turning and drilling operations has been done for given dimensions using lathe.



















PROCESS PLANNING SHEET
Part description : spur gear No. of operation : 7
Machine : Horizontal milling machine
s.no Description of
operation
Cutting
tool
RPM Feed Depth of
cut (mm)
Set up
time
(min)
Machining
time (min)
1. Facing 1- side Carbide
tip tool
350 Manual 1 2 4
2. Centre drilling Centre
drill
350 Manual 1 2 4
3. Drilling
25.4mm
Drill HSS 350 Manual 1 2 4
4. Facing 2- side Carbide
tip tool
350 Manual 1 2 4
5. OD turning Carbide
tip tool
350 Manual 1 2 4
6. Chamferring Carbide
tip tool
350 Manual 1 2 4
7. Gear cutting Carbide
tip tool
350 Manual 6 10 120

Ex. no:7 SPUR GEAR MILLING IN HORIZONTAL MILLING MACHINE
Date:
AIM
To machine the given block and to cut a spur gear of 30 teeth and module 3.
APPARATUS REQUIRED
1. Vernier caliper (0-150mm)
2. Turning tool.
3. Drilling tool.
4. Straight mandrel.
5. Index plate.
MACHINE SPECIFICATION
Table clamping area : 260*265mm
Table movement : 620mm
Horizontal : 620mm
Vertical : 365mm
Transverse : 365m
No. of spindle speeds : 9
Main spindle motor : 5.5kw
Feed motor : 1.1kw
PROCEDURE
1. The work piece is fixed into centre lathe and facing operation is done on one side of the piece.
2. Drilling operation is performed on the work piece.
3. The work piece is inverted and facing is done on the other side of work piece.
4. Then using straight mandrel work piece is hold and outer diameter has been turned to required
dimensions.
5. The tool post angle is adjusted and the circular edges of the work piece are clamped.
6. Then the work piece is fitted in the milling machine.
7. The gear teeth is cut one after the outer width to help of index plate to rotate the job through the required
angle between successive teeth.
8. The work piece is removed after the gear cutting operation.
RESULT
The given block was machined and was cut into a spur gear of 30 teeth.




OBSERVATION


















s.no Actual
dimension in
mm
Required
dimension
in mm
Observed dimension
Rough out Finish out Remarks
1. Length (160) 96 96.03 96.02 Pass
2. Thickness(26) 25 24.06 24.01 Pass
3. Angle(60) 60 60 60 Pass
4. Side 83 83.02 82.10 Pass
PART DESCRIPTION





























S.no Operation Tool
used
Cutting
speed
Feed Setup
time(min)
Machining
time(min)
Depth
of cut
(mm)
1. Facing1st
side rough
finish face
finish
Carbide
tipped
tool
350 Manual 2 4 2
2. Facing 2nd
side rough
finish face
finish
Carbide
tipped
tool
350 Manual 2 4 1
3. Facing 3rd
side rough
finish face
finish
Carbide
tipped
tool
350 Manual 2 4 1
4. Facing 4th
side rough
finish face
finish
Carbide
tipped
tool
350 Manual 2 4 1
5. Facing5th
side rough
finish face
finish
Carbide
tipped
tool
350 Manual 2 4 1
6. Facing 6th
side rough
finish face
finish
Carbide
tipped
tool
350 Manual 2 4 1
Ex. No :8 SHAPING A HEXAGON
Date:
AIM
To machine the hexagon shape from using the given shaper machine.
TOOLS REQUIRED
1. Shaping tool.
2. Steel rule.
3. Try square.
4. Vernier caliper.
5. Centre punch.
MACHINE SPECIFICATION
Table travel longitudinal: 850mm
transverse : 580mm
Table dimension : 490*310mm
Ram length : 950mm
Motor : 2HP/1440rpm.
PROCEDURE
1. The work piece is clamped on the machine vice which is placed on the machine.
2. The shaping tool is fixed on the tool head.
3. The stroke length of the ram is adjusted to required length.
4. The dimension are marked for hexagon shape work piece is punched using centre punch.
5. Then tool is moved to 60 and the tool is fixed on the part and is machined to 60 .









RESULT
Thus the hexagon shape was obtained from the given material by shaping machine.



PROCESS PLANNING SHEET
S.NO Part of
description
Cutting tool Speed Feed Depth of
cut
Separate
time
Machining
time
1 Grinding
wheel
drawing plate
Diamond
tool
2200 Manual 0.5 1 3
2 Rough face Carbide
tipped tool
2200 Manual 0.5 1 3
3 Finished face
2
nd
side
Carbide
tipped tool
2200 Manual 0.5 1 3
4 Rough face Carbide
tipped tool
2200 Manual 0.5 1 3
5 Rough face Carbide
tipped tool
2200 Manual 0.5 1 3
6 Finished face
3
rd
side
Carbide
tipped tool
2200 Manual 0.5 1 3
7 Rough face Carbide
tipped tool
2200 Manual 0.5 1 3
8 Finished face
4
th
side
Carbide
tipped tool
2200 Manual 0.5 1 3
9 Rough face Carbide
tipped tool
2200 Manual 0.5 1 3
10 Finished face
5
th
side
Carbide
tipped tool
2200 Manual 0.5 1 3
11 Rough face Carbide
tipped tool
2200 Manual 0.5 1 3
12 Finished face
6
th
side
Carbide
tipped tool
2200 Manual 0.5 1 3
13 Rough face Carbide
tipped tool
2200 Manual 0.5 1 3
14 Finished face Carbide
tipped tool
2200 Manual 0.5 1 3
Ex. No : SURFACE GRINDING
Date:
AIM
To machine the given work piece to the required dimension by means of surface grinding.

TOOLS REQUIRED
1. Try square - 6
2. Angle plate - 6
3. C-Clamp - 2
INSTRUMENTS REQUIRED
1. Vernier caliper (L.C = 0.02mm)
2. Micrometre (L.C = 0.01mm)
MACHINE SPECIFICATION
Machine grinding height : 240mm
Spindle Speed : 2800 rpm
Magnetic chuck : 200*480 rpm
Spindle motor : 0.75HP/ 2800 rpm
Machine weight : 700 kg
Working surface : 225* 500 mm
PROCEDURE
1. The blank dimensions are measured and noted.
2. The job is placed on the magnetic chuck.
3. The grinding wheel is brought near the surface of the workpiece and the grinding is done until a
clean surface is achieved.
4. Then the surface of the job is removed and dimensions are measured.
5. The job was mounted on the angle plate and held firmly by C-clamp.
6. Grinding was done to get good surface.



RESULT
Thus the given job was grind to a required length and is measured using micrometer.