GRUNDFOS INSTRUCTIONS

HS
Horizontal split case pump
Installation and operating instructions
 Declaration of Conformity
1: HS pump complete with motor and base frame:
We Grundfos declare under our sole responsibility that the products HS, to
which this declaration relates, are in conformity with the Council Directives
on the approximation of the laws of the EC Member States relating to
— Machinery (98/37/EC).
Standard used: EN 809: 2000.
— Electromagnetic compatibility (2004/108/EC).
Standards used: EN 61000-6-2, EN 61000-6-4.
— Electrical equipment designed for use within certain voltage limits
(2006/95/EC).
Standard used: EN 60034-1: 2004.

2: HS bare shaft pump:

We Grundfos declare under our sole responsibility that the products HS, to
which this declaration relates, are in conformity with the Council Directive
on the approximation of the laws of the EC Member States relating to
— Machinery (98/37/EC) and fulfils Annex II B.
Standard used: EN 809: 2000.
An HS bare shaft pump must not be put into service until the machinery
into which it is incorporated has been declared in conformity with the
Directive.

Bjerringbro, 1 April 2008

Svend Aage Kaae

Technical Director

2
CONTENTS Warning
Page Prior to installation, read these installation and
1. Symbols used in this document 3 operating instructions.
2. General description 3 All installations should be performed by
3. Delivery and handling 3 personnel experienced in the placement,
3.1 Delivery 3 alignment and connection of pumping
3.2 Handling 4 equipment.
3.3 Temporary storage 4 Installation and operation must comply with local
4. Applications 4 regulations and accepted codes of good practice.
4.1 Pumped liquids 4
5. Identification 4 1. Symbols used in this document
5.1 Type key 5
6. Operating conditions 5 Warning
6.1 Ambient temperature and altitude 5 If these safety instructions are not observed, it
6.2 Liquid temperature 6 may result in personal injury!
6.3 Pressures in the pump 6
6.4 Minimum flow rate 6 If these safety instructions are not observed, it
6.5 Maximum flow rate 6 Caution may result in malfunction or damage to the
7. Mechanical installation 6 equipment!
7.1 Location 6
Notes or instructions that make the job easier
7.2 General installation guidelines 6 Note
and ensure safe operation.
7.3 Foundation 6
7.4 Vibration dampers 7
7.5 Expansion joints 7 2. General description
7.6 Foundation and preliminary alignment procedure 7 Grundfos type HS horizontal split case pumps version 5 are
8. Piping 9 supplied either as complete pump with motor, base frame,
8.1 General precautions 9 approved coupling guard and CE mark or as a bare shaft pump
8.2 Suction piping 9 without CE-mark.
8.3 Valves in suction piping 9 These instructions apply to both types.
8.4 Discharge piping 9 The HS pump can be driven by an electric motor or other type of
8.5 Auxiliary piping 10 driver. In the following we assume that the pump is driven by an
8.6 Measuring instruments 10 electric motor.
9. Electrical connection 10
9.1 Frequency converter operation 10 3. Delivery and handling
10. Start-up 11
10.1 Pre-start checks 11 3.1 Delivery
10.2 Priming 11 The pump is delivered from factory in a crate or wooden box
10.3 Starting 12 specially designed for transport by fork-lift truck or a similar
10.4 Final alignment 12 vehicle.
11. Operation 13 Upon receipt, check the pump visually to determine whether any
11.1 Operating checks 13 damage has happened during transport or handling. Check
11.2 Frequency of starts and stops 13 especially for these points:
11.3 Operating at reduced flow and/or head 13
1. broken or cracked equipment, including base frame, motor or
12. Shutdown 14 pump feet and flanges
12.1 Short-time shutdown 14
2. broken motor fan cover, bent eye bolts or damaged terminal
12.2 Long-term shutdown 14
box
13. Maintenance 14
3. missing parts.
13.1 General information 14
13.2 Frequency of inspections 14 Parts or accessories are sometimes wrapped individually or
13.3 Lubrication 15 fastened to the equipment.
14. Service 15 If any damage or losses have occurred, promptly notify Grundfos’
representative and the carrier’s agent.
15. Fault finding 16
16. Installation guidelines 18 HS pumps have US theads and dimensions for
Note
16.1 Installation at ground level 18 which inch tools are required.
16.2 Installation in high-rise buildings 18
17. Suction piping guidelines 19
17.1 Common guidelines 19
17.2 Flooded systems 19
17.3 Suction lift systems 19
17.4 Suction piping if the feed line comes in
different horizontal planes 20
17.5 Suction piping with a horizontal elbow in the feed line 20
17.6 Installations with vertical suction piping
in confined space 20
18. Disposal 20

3
3.2 Handling 4. Applications
Warning Grundfos HS horizontal split case pumps are typically used in
these applications:
Handling should be performed by qualified
• circulation in heating, ventilating, air-conditioning and cooling
personnel.
systems
When unloading the pump, lift equally at four or
• liquid transfer and pressure boosting in various industrial
more points on the base frame. Do not lift by the
motor or pump. Do not lift by the flanges or by systems
the eyebolts on the motor. • liquid transfer in irrigation systems.

4.1 Pumped liquids

Thin, clean and non-aggressive liquids, not containing solid
particles or fibres. Do not pump liquids that will attack the pump
materials chemically.

Warning
Do not exeed the maximum operating
temperature of 90 °C (194 °F).
When pumping liquids with a density and/or viscosity higher than
that of water, head and flow will be reduced. Alternatively, use
motors with correspondingly higher outputs.
The stuffing box packing rings/mechanical shaft seal O-rings
chosen must be suitable for the liquid to be pumped.
TM04 0379 0608 Special stuffing box packing rings/shaft seal O-rings may be
required if the pump is used for pumping treated water:
• at temperatures above 80 °C (176 °F)
• containing additives to prevent system corrosion, calcareous
deposits, etc. (this may be the case in heating and ventilating
Fig. 1 How to lift and handle HS pumps.
systems).
Note Use shackles at all four corners. When pumping liquids other than water, select an appropriate
stuffing box/shaft seal. For further information, please contact
Grundfos.

5. Identification
The type designation and rating information of Grundfos
horizontal split case pumps are stated on the nameplate, see
fig. 3. The type designation includes serial number, model
number, size and type.
TM04 0380 0608

Permanent records for this pump are kept under its year-week
code and serial number (pos. 5 and 6) and this number must
therefore be stated in all correspondence and spare parts orders.

Fig. 2 How to lift and handle HS bare shaft pumps.

3.3 Temporary storage

If the pump is not to be installed and operated soon after arrival,
store it in a clean, dry place with slow, moderate changes in
ambient temperature. Protect the pump from moisture, dust, dirt
and foreign bodies. Prior to and during storage we recommend
TM04 0385 0608

these precautions:
1. Ensure that the bearings are filled with the recommended
grease to prevent moisture from entering around the shaft, see
13.3 Lubrication.
2. Ensure that suction and discharge ports of the pump and all Fig. 3 Nameplate CE-marked HS pump
other openings are covered with cardboard, wood or masking
tape to prevent foreign objects from entering the pump.
Pos. Description
3. Cover the unit with a tarpaulin or other suitable covering if it is
to be stored where there is no protective covering. 1 Type designation
4. Rotate the shaft 2 turns every 2 weeks to prevent corrosion of 2 Model
the bearing surfaces and the stuffing box/shaft seal faces due
3 Product number
to moisture.
4 Place of production
5 Production year and week
6 Serial number
7 Maximum pressure and temperature
8 Maximum flow (ensured by motor size)
9 Rated flow (duty-point flow)
10 Head at rated flow (duty-point head)
11 Speed
12 Country of production

4
5.1 Type key 6. Operating conditions
The type key is an explanation of the product type designation,
see fig. 3, pos. 1. 6.1 Ambient temperature and altitude
The ambient temperature and the installation altitude are
HS 125 -100 -305x /273.1 5/1 F A BBVP 1 important factors for the motor life, as they affect the life of the
bearings and the insulation system.
Type range
Ambient temperature must not exceed + 40 °C.
Nominal diameter of
If the ambient temperature exceeds + 40 °C or if the motor is
suction port
installed more than 1000 m above sea level, the motor must not
Nominal diameter of be fully loaded due to the low density and consequently low
discharge port cooling effect of the air. In such cases, it may be necessary to use
Maximum impeller diameter a motor with a higher output.
(If suffix is used, “x” = different
impeller design) P2
Actual impeller diameter [%]

Pump version 5/ 100

Pump variant: 90

/1 = Pump with motor and base frame 80

70
/2 = Bare shaft pump with base frame

TM00 2189 1598

60
/3 = Bare shaft pump.
50
Code for pipework connection:
20 25 30 35 40 45 50 55 60 65 70 75 80
F = DIN flange (to EN 1092-2) t [°C]
G = ANSI flange (to ANSI 250) 1000 2250 3500 m
Code for materials (pump casing and impeller):
A = Ductile cast iron pump casing with bronze Fig. 4 Relationship between motor output (P2) and ambient
impeller temperature
B = Cast iron pump casing with bronze impeller
Example:
S = Cast iron pump casing with stainless steel
impeller Fig. 4 shows that the load of the motor must be reduced to 88 %
Q =Ductile cast iron pump casing with stainless when installed 3500 m above sea level.
steel impeller At an ambient temperature of 70 °C the load of the motor must be
Code for shaft seal or stuffing box reduced to 78 % of the rated output.
Directon of rotation:
(Pump direction of rotation as seen from motor end)
1 = Clockwise
2 = Counter-clockwise

The example shown is an HS 125-100-305/273.1, standard type

with standard coupling, DIN flange, ductile iron pump casing with
bronze impeller, BBVP mechanical shaft seal and clockwise
direction of rotation.

5
6.2 Liquid temperature 7. Mechanical installation
The maximum liquid temperature marked on the pump nameplate
Warning
depends on the mechanical shaft seal used.
All installations should be performed by
Temperature range for NBR 0 °C up to + 80 °C
personnel experienced in the placement,
Temperature range for FKM + 15 °C to + 90 °C alignment and connection of pumping
equipment.
6.3 Pressures in the pump
7.1 Location
Install the pump with accessibility for inspection and
maintenance. Allow ample space and headroom for the use of an
Pressure p stated on pump
overhead crane or hoist sufficiently strong to lift the unit.
(pressure above atmospheric pressure)

Pump pressure

TM04 0062 4907

Inlet pressure

TM04 0382 0608

Fig. 5 Pressures in the HS pump

6.3.1 Maximum discharge pressure

Warning Fig. 6 HS pump with accessibility for inspection and

The maximum discharge pressure is the pressure
(p) stated on the pump nameplate.
6.3.2 Minimum inlet pressure
The minimum inlet pressure must correspond to the NPSH curve
for the pump + a safety margin of minimum 0.5 metres head.
NPSH appears from the data booklet and WebCAPS.
6.3.3 Maximum inlet pressure
Inlet pressure + pump pressure must be lower than max.
pressure (p) of the pump. This is stated on the nameplate, see
fig. 3, position 7.
6.4 Minimum flow rate
The pump must not run against closed discharge valve as this will
cause an increase in temperature/formation of steam in the
pump. This may cause shaft damage, impeller erosion, short life
of bearings, damage to stuffing boxes or mechanical shaft seals
due to stress or vibration.
The minimum flow rate must be at least 10 % of the max. flow
rate stated on the pump nameplate.
6.5 Maximum flow rate
The maximum flow rate must not exceed the value stated on the
nameplate. If the maximum flow rate is exceeded, cavitation and
overload may occur.
headroom for the use of an overhead crane
Install the pump as close as possible to the supply of pumped
liquid, with the shortest and most direct suction pipe practical.
7.2 General installation guidelines
General installation guidelines are shown in section
16. Installation guidelines for two installation types:
• installation at ground level
• installation in high-rise buildings.
The installation procedure is basically the same for the two
installation types. The attached equipment, such as foundation,
valves, expansion joints and lengths and types of pipe are the
same. Whether a vibration damper is to be fitted in ground level
applications (or not) depends merely on the application. For high-
rise applications, a vibration damper must always be fitted.
7.3 Foundation
We recommend that you install the pump on a concrete
foundation which is heavy enough to provide permanent and rigid
support for the entire pump. The foundation must be capable of
absorbing any vibration, normal strain or shock. As a rule of
thumb, the weight of the concrete foundation should be 3-5 times
the weight of the complete pump unit.
In installations where silent operation is particularly important, we
recommend a foundation with a mass up to 5 times that of the
complete pump unit.

6
7.4 Vibration dampers
As mentioned in 7.2 General installation guidelines, the specific
application may call for vibration dampers to prevent pump
vibrations from being transmitted to the building or the pipework. Base frame

5-10 mm
In order to select the right vibration damper, you need this
information: Bolt length
• Forces transferred through the damper. above base
frame
• Motor speed. In the case of speed control, this must also be
Thickness of Wedges and shims
taken into account. base frame left in place
• Desired dampening in % (recommended value: 70 %).
19 to 32 mm
The selection of vibration damper differs from installation to allowance for
installation. In certain cases a wrong damper may increase the grout
Top of foundation
vibration level. Vibration dampers should therefore be sized by

TM04 0383 0608

left rough
the supplier of the vibration dampers.

7.5 Expansion joints Washer Lug Pipe sleeve

Expansion joints provide these advantages:
• Absorption of thermal expansion and contraction of pipework Fig. 7 Typical foundation bolt design
caused by variations in liquid temperature.
Let the foundation cure for several days before the base frame is
• Reduction of mechanical influences in connection with
shimmed and grouted.
pressure surges in the pipework.
• Isolation of structure-borne noise in the pipework (only rubber 7.6.2 Shimming of base frame
bellows expansion joints).

Do not fit expansion joints to make up for

Caution inaccuracies in the pipework, such as centre
displacement or misalignment of flanges.
The expansion joints should be fitted at a minimum distance of 2
pipe diameters (DN) away from the pump flange on the suction
side. This prevents turbulence in the joints, thus ensuring
optimum suction conditions and minimum pressure drop on the
discharge side.
At flow velocities > 2.4 m/s, we recommend you to fit larger
expansion joints matching the pipework.
See figs. 15 and 16 for installation of expansion joints.

7.6 Foundation and preliminary alignment procedure

The foundation and prelilminary alignment procedure has four
steps:
1. pouring of foundation

TM04 0381 0608

2. shimming of base frame
3. preliminary alignment
4. grouting.
7.6.1 Pouring of foundation
We recommend the following procedure to ensure a good
foundation.
1. Pour the foundation without interruptions to within 19-32 mm
of the final level. Use compactors to ensure that the concrete
is evenly distributed. The top surface should be well scored
and grooved before the concrete sets. This provides a bonding
surface for the grout.
2. Embed foundation bolts in the concrete as shown in fig. 7.
Allow enough bolt length to reach through grout, shims, lower
base frame, nuts and washers.
Fig. 8 Shimming of base frame and leveling of pump
1. Lift/jack up the base frame to the final level 19-32 mm above
the concrete foundation, and support the base frame by
means of blocks and shims both at the foundation bolts and
midway between bolts, see fig. 8.
2. Level the base frame by adding or removing shims under the
base frame, see fig. 8.
3. Tighten the foundation bolt nuts against the base frame. Make
sure the piping can be aligned to the pump flanges without
putting strain on pipes or flanges.

7
7.6.3 Preliminary alignment 4. Checking angular alignment
Insert a pair of inside calipers or a taper gauge at four points at
Warning 90 ° intervals around the coupling, see fig. 10. Angular alignment
Before starting work on the pump, make sure that is correct when the measurements show that all points of the
the electricity supply has been switched off and coupling faces are within ± 0.2 mm of each other.
that it cannot be accidentally switched on.
The pump and motor are pre-aligned on the base frame from the
factory. Some deformation of the base frame may occur during
transport and it is therefore essential to check alignment at the
installation site prior to final grouting.

TM03 0213 4504

A flexible coupling will only compensate for minor misalignments
and should not be used to compensate for excessive
misalignment of the pump and motor shafts. Inaccurate alignment
results in vibration and excessive wear on the bearings, shaft or Vertical Horizontal
wear rings.
Fig. 10 Checking angular alignment
Carry out alignment of the motor only as piping
Caution
strain will occur if the pump is shifted. Recheck coupling clearance and tighten the set screws on the
couplings
Carry out alignment of the motor by placing shims of different
thickness under the motor. If possible, replace several thin shims 7.6.4 Grouting
with one thick shim.
Unless otherwise specified, the base frame must
The preliminary alignment procedure has four steps: be completely filled with grout and the levelling
1. checking coupling clearance Caution
wedges grouted in place. The product warranty is
2. checking soft foot on pump and motor void if this instruction is not followed.
3. checking parallel alignment Grouting compensates for uneven foundation, distributes weight
4. checking angular alignment. of unit, dampens vibrations and prevents shifting. Use an
approved, non-shrinking grout. If you have questions or doubts
1. Checking coupling clearance
about the grouting, please consult an expert on grouting.
Check that the gap between the coupling halves is equal to the
Proceed as follows:
values in the table and that the keyways are 180 ° displaced.
1. Build a strong formwork around the foundation to contain the
the coupling clearance grout.
For a coupling with an outside [mm] must be: 2. Soak top of concrete foundation thoroughly, then remove
diameter of ∅ [mm] surface water.
Nominal Tolerance 3. Fill the formwork with grout up to the top edge of the base
∅90 to ∅213 3.2 0/–1 frame, see fig. 11. Allow grout to dry thoroughly before
attaching piping to pump (24 hours is sufficient time with
∅251 to ∅270 4.8 0/–1
approved grouting procedure).
∅306 to ∅757 6.4 0/–1
4. When the grout has thoroughly hardened, check the
2. Checking soft foot of pump and motor foundation bolt nuts and tighten if necessary.
Soft foot is analogous to sitting down at a table and finding that 5. Approximately two weeks after the grout has been poured, or
the table rocks when someone leans on it. Technically, it is a when the grout has thoroughly dried, apply an oil base paint to
condition where a pump's/motor’s feet are not in the same plane the exposed edges of the grout to prevent air and moisture
as its baseplate. from getting in contact with the grout.
To check for soft foot, set pump/motor on its baseplate and bolt it
down. Set up a dial gauge on one foot, loosen the hold-down bolt,
and watch the dial gauge. If the dial gauge indicator moves while Base frame
loosening the bolt, the pump/motor has soft foot. The movement Grout
measured by the dial gauge indicates how many shims are
needed to level the pump/motor. This procedure must be
5-10 mm

repeated at all four corners.

If the pump has been installed for a long period of time the
stresses induced in the pump casing by soft foot can cause
permanent deformation of the casing. Levelling
3.Checking parallel alignment wedges or shims
19 to 32 mm left in place
Place a straight edge across both coupling rims at the top, the grout
TM04 0384 0608

bottom and both sides, see fig. 9. After each adjustment, recheck Top of
all features of alignment. Parallel alignment is correct when the Formwork
foundation
measurements show that all points of the coupling faces are (rough)
within ± 0.2 mm of each other.

Fig. 11 Sectional view of foundation with foundation bolt,

grouting and base frame
TM03 0209 4504

Vertical Horizontal

Fig. 9 Checking parallel alignment

8
8. Piping
Protective covers are fitted to the suction and
discharge ports to prevent foreign bodies from
entering the pump during transportation and
Caution
installation. Make sure that these covers are
removed from the pump before connecting any
pipes.
Suction and discharge pipe
In order to minimise friction losses and hydraulic noise in the
piping, choose piping that is one or two sizes larger than the
pump suction and discharge ports. Typically, flow velocities
should not exceed 2 m/s (6 ft/sec) for the suction pipe (port) and
3 m/s (9 ft/sec) for the discharge pipe (port).
Make sure that the NPSH available (NPSHA) is higher than the
NPSH required (NPSHR). NPSH = Net Positive Suction Head.
8.1 General precautions
When installing the piping, observe these precautions:
• Always run the piping direct to the pump.
• Do not move pump to the piping. This could make final
alignment impossible and cause stress to pump flanges and
piping.
Make sure that both suction and discharge piping
are independently supported near the pump so
that no strain is transmitted to the pump when
Caution
the flange bolts are tightened. Use pipe hangers
or other supports with necessary spacing to
provide support.
• When expansion joints are used in the piping system, fit the
joints at a minimum distance of 2 pipe diameters away from
the pump on the suction side. This prevents turbulence in the
joints, thus ensuring optimum suction conditions.
• Install piping as straight as possible and avoid unnecessary
bends. Where necessary, use 45 ° or long sweep 90 ° fittings
to reduce friction loss.
• Make sure that all piping joints are tight.
• Where flanged joints are used, ensure that inside diameters
match properly.
• Remove burrs and sharp edges when making up joints.
• Make sure that the piping does not cause stress or strain in
the pump.
• Provide for expansion of pipe material by means of expansion
joints on both sides of the pump.
• Always allow sufficient space/accessibility for maintenance
and inspection.
In section 16. Installation guidelines these pipework guidelines
are incorporated in the illustrations for the two installation types.
8.2 Suction piping
Locate the pump below system level whenever possible. This will
facilitate priming, assure a steady liquid flow and provide a
positive suction head.
The sizing and installation of the suction piping
Caution
is extremely important.
Many NPSH problems can be avoided if the suction piping is
properly installed. Read section 8.1 General precautions for the
suction piping.
In section 17. Suction piping guidelines, common suction piping
installations are illustrated for two situations :
• Flooded systems
(closed systems and open systems where the liquid level is
above the pump inlet)
• Suction lift systems
(closed systems and open systems where the liquid level is
below the pump inlet).
8.3 Valves in suction piping
If the pump is operating under static suction lift conditions, install
a non-return valve in the suction pipe to avoid having to prime the
pump each time it is started. The non-return valve should be of
the flap type or a foot-valve with a minimum of pressure loss.
8.4 Discharge piping
The discharge pipe is usually preceded by a non-return valve and
a discharge isolating/throttle valve. The non-return valve protects
the pump against excessive back pressure and reverse rotation
of the pump and prevents back flow through the pump in case of
operational stop or failure of the motor.
In order to minimise friction losses and hydraulic noise in the
pipework, flow velocities should not exceed 3 m/s (9 ft/sec) in the
discharge pipe (port).
On long horizontal runs, it is desirable to keep the piping as level
as possible.
Avoid high spots, such as loops as they will collect air and throttle
the system or lead to uneven pumping.
9
8.5 Auxiliary piping
8.5.1 Drains
Install drain pipes from pump casing and stuffing boxes to a
convenient disposal point.
8.5.2 Pumps fitted with stuffing boxes
When suction pressure is below ambient pressure, supply the
stuffing boxes with liquid to provide lubrication and prevent the
ingress of air. This is normally achieved via a flushing pipe from
the pump discharge side to the stuffing box. A control valve or
orifice plate may be fitted in the flushing pipe to control the
pressure to the packing gland/stuffing box.
If the pumped liquid is dirty and cannot be used for flushing the
seals, we recommend a separate clean, compatible liquid supply
to the stuffing box at 1 bar (15 psi) above the suction pressure.
8.5.3 Pumps fitted with mechanical seals
Seals requiring re-circulation will normally be provided with a
flushing pipe from the pump casing.
9. Electrical connection
The electrical connections should be carried out by an authorised
electrician in accordance with local regulations.
Warning
Before removing the terminal box cover and
before any removal/dismantling of the pump,
make sure that the electricity supply has been
switched off and that it cannot be accidentally
switched on.
The operating voltage and frequency are marked on the motor
nameplate.
Make sure that the motor is suitable for the electricity supply of
the installation site.
The electrical connections should be carried out as shown on the
motor nameplate or in the wiring diagram on the back of the
terminal box cover.
If further information is needed, contact your motor supplier.

When pumping hot liquids, we recommend that Warning

the supply of any external flushing or cooling
Caution
liquid is continued after stopping the pump. This
should be done to avoid seal damage.
8.6 Measuring instruments
To ensure continuous monitoring of operation, we recommend
you to install pressure gauges on pump suction and discharge
flanges. The pressure gauge on the suction side must be capable
of measuring vacuum.The pressure gauge tappings should only
be opened for test purposes. The measuring range of the
discharge side pressure gauge should be 20 % above the
maximum pump discharge pressure.
When measuring with pressure gauges on the pump flanges,
please note that a pressure gauge does not register dynamic
pressure (velocity pressure). On HS pumps, the diameters of the
suction and discharge flanges are different which results in
different flow velocities in the two flanges. Consequently, the
pressure gauge on the discharge flange will not show the
pressure stated in the technical documentation, but a value which
may be lower.
Whenever powered equipment is being used in
explosive surroundings, the rules and
regulations generally or specifically imposed by
the relevant responsible authorities or trade
organisations must be observed.
9.1 Frequency converter operation
In principle, all three-phase motors can be connected to a
frequency converter.
However, frequency converter operation will often expose the
motor insulation system to a heavier load and cause the motor to
be more noisy than usual due to eddy currents caused by voltage
peaks.
If in doubt whether your motor can handle
Note frequency converter operation, contact your
motor supplier.
In addition, large motors driven via a frequency converter will be
loaded by bearing currents.
When your pump is operated via a frequency converter, check the
following operating conditions:

Operating
Action
conditions
2-, 4- and 6-pole Check that one of the motor bearings is
motors of 45 kW electrically isolated. Contact Grundfos.
and up
Noise critical Fit a dU/dt filter between the motor and the
applications frequency converter (reduces the voltage
peaks and thus the noise).
Particularly noise Fit a sinusoidal filter.
critical applications
Cable length Fit a cable that meets the specifications
laid down by the frequency converter
supplier. (The length of the cable between
motor and frequency converter affects the
motor load).
Supply voltage up Check that the motor is suitable for
to 500 V frequency converter operation.
Supply voltage • Fit a dU/dt filter (reduces the voltage
between 500 V and peaks and thus the noise)
690 V or
• check that the motor has reinforced
insulation.
Supply voltage of • Fit a dU/dt filter
690 V and upwards and
• check that the motor has reinforced
insulation.

10
10. Start-up 10.2 Priming
The start-up procedure for HS pumps has three steps: If not primed properly, the pump will not deliver
1. Pre-start checks, see 10.1 Pre-start checks Note
liquid.
2. Priming, see 10.2 Priming Closed systems or open systems where the liquid level is
3. Starting, see 10.3 Starting above the pump inlet (flooded systems):
4. Final alignment, see 10.4 Final alignment The suction pipe and the pump must be filled with liquid and
vented before the pump is started. Proceed as follows:
Warning
1. Close the discharge isolating/throttle valve and loosen the air
Do not start the pump until you have gone vent screw.
through all the pre-start checks.
Warning
10.1 Pre-start checks Pay attention to the direction of the vent hole
Pre-start checks has four steps: and ensure that the escaping water does not
1. Bearings cause injury to persons or damage to the
motor or other components.
2. Stuffing boxes
In hot-water installations, pay special
3. Pressure gauge attention to the risk of injury caused by
4. Direction of rotation scalding hot water
10.1.1 Bearings 2. Slowly open the isolating valve in the suction pipe until a
Check that all bearings are properly lubricated, see steady flow of liquid runs out of the vent hole.
13.3 Lubrication. 3. Rotate the shaft by hand (if possible) while priming and
10.1.2 Stuffing boxes venting to free entrapped air from the impeller channels.
4. Tighten the air vent screw and completely open the isolating/
Check that the stuffing box packing rings have been properly
throttle valve(s).
tightened.
Open systems where the liquid level is below the pump inlet
This does not apply to pumps with mechanical (suction lift systems):
Note
shaft seals.
The suction pipe and the pump must be filled with liquid and
10.1.3 Pressure gauges vented before the pump is started. Proceed as follows:
Check that the pressure gauge connections are closed. Suction lift system with foot valve:
10.1.4 Direction of rotation 1.Close the discharge isolating/throttle valve and open the
isolating valve in the suction pipe.
Direction of rotation is checked in the following way:
2.Remove the air vent screw and connect a priming device to
1. Remove coupling grid spring to ensure that there is no
a drain hole.
connection between pump and motor.
3.Fill suction pipe and casing with liquid at a pressure of 1 to 2
2. Check that the motor shaft can turn freely.
bar from an external source until the suction pipe and the
3. Start motor briefly to check direction of rotation.The correct pump are completely filled with liquid.
direction of rotation is indicated by arrows on the pump
4.Rotate the shaft by hand while priming and venting to free
housing.
entrapped air from the impeller channels.
The direction of rotation of the pump is not 5.Refit the air vent screw and tighten securely.
Note
always the same as the flow direction. The suction pipe can to some extent be filled with liquid and
4. If direction of rotation is wrong, correct it by interchanging two vented before it is connected to the pump. A priming device
phases on the motor. can also be installed before the pump.

Warning Suction lift system without foot valve:

Before interchanging two phases, make sure
that the electricity supply has been switched
off and that it cannot be accidentally switched
on.
5. Check direction of rotation again.
6. Reassemble coupling with grid spring and guards.
1. Connect the vent on the top of the pump casing to an
external vacuum pump priming system.
2. Close the discharge isolating/throttle valve and open the
isolating valve in the suction pipe.
3. Open valves between pump and vacuum pump.
4. Start external vacuum pump.
5. Pump until the suction pipe and the pump are completely
filled with liquid.
6. Rotate the shaft by hand while priming and venting to free
entrapped air from the impeller channels.
7. When liquid runs out of the vacuum pump, stop external
vacuum pump and close valves between pump and vacuum
pump.

Never let the pump run dry in the hope that it will
prime itself! The pump is not self-priming.
Caution Dry running will cause serious damage to the
stuffing boxes, shaft seals, pump wear rings and
shaft sleeves.
10.2.1 Opening of valves
1. Open the valves for the flushing liquid to the stuffing boxes.
2. Completely open the isolating valve on the suction side of the
pump and leave the discharge isolating/throttle valve partly
open.

11
10.3 Starting 1. Parallel alignment - vertically

Check that the pump is filled with liquid .

Do NOT let the pump run dry! This may result in
Caution
serious damage to stuffing boxes or mechanical

TM03 2939 4905

shaft seals, wear rings and shaft sleeves.
1. Start the pump.
2. Vent the pump during starting by slackening the air vent screw
until a steady stream of liquid runs out of the vent hole.
1. Mount dial gauge (2) in position 0 ° (12 o’clock), see fig. 12.
Warning
2. Make index lines on the two coupling halves, see fig. 12.
Pay attention to the direction of the vent hole
3. Set the dial gauge pointer to zero, turn motor and pump shaft
and ensure that the escaping water does not
simultaneously until dial gauge is in position 180 ° (6 o’clock)
cause injury to persons or damage to the
and check that the index lines are still in line.
motor or other components.
In hot-water installations, pay special 4. Read dial gauge (2). If dial gauge shows a deflection
attention to the risk of injury caused by exceeding ± 0.2 mm, add or remove shims under the motor
scalding hot water. until the reading of the dial gauge is within the allowable
tolerance of ± 0.2 mm.
3. When the piping system has been filled with liquid, slowly
open the discharge isolating/throttle valve until it is completely 2. Parallel alignment - horizontally
open.
4. Adjust packing gland (stuffing boxes only).

TM03 2941 4905

With the pump running, tighten the packing gland to allow a
leakage of 40-60 drops per minute. This is required for shaft
sleeve lubrication.
Tighten the packing gland evenly to provide uniform
compression on the packing rings.
1. Turn motor and pump to 270 ° (9 o’clock).
After initial start-up, additional packing rings and adjustment
may be required until the packing rings are properly seated. 2. Set the dial gauge pointer to zero, turn motor and pump shaft
to 90 ° (3 o’clock) and check that the index lines are still in
Do not run a stuffing box dry, and do not over- line.
Caution tighten packing gland to eliminate leaking as
3. Read dial gauge. If dial gauge shows a deflection exceeding
the shaft sleeve will become damaged.
± 0.2 mm, move the motor sideways until the reading of the
10.4 Final alignment dial gauge is within the allowable tolerance of ± 0.2 mm.
4. Remove dial gauge (2).
Make final alignment by shimming the motor
Caution 3. Angular alignment - horizontally
only.
Proceed like this:

TM03 2942 4905

1. Let the pump run until it has reached its operating temperature
under normal operating conditions (approx. 1 hour).
2. Remove the coupling guard.
3. Check alignment on the coupling by means of dial gauges, see
below.
1. Mount dial gauge (1) in position 90 ° (3 o’clock), see fig. 12.
Checking coupling alignment by means of dial gauges 2. Make index lines on the two coupling halves, see fig. 12.
(Alternatively, use laser equipment for final alignment).
3. Set the dial gauge pointer to zero, turn motor and pump shaft
Start the procedure by removing the coupling grid spring and simultaneously until dial gauge is in position 270 ° (9 o’clock)
checking that the motor shaft and pump shaft can turn freely. and check that the index lines are still in line.
Dial gauge (2) for parallel 4. Read dial gauge (1). If the dial gauge shows a deflection
alignment exceeding ± 0.2 mm, move the motor sideways until the
deflection is halved.
0° (12) 5. Set the dial gauge pointer to zero, turn motor and pump shaft
Index simultaneously until dial gauge is in position 90 ° (3 o’clock)
line and read dial gauge (1) again.
6. Now the reading should be within the allowable tolerance of
270° 90° ± 0.2 mm. If not - repeat the procedure.
(9) (3)
TM03 0210 4504

180° (6)

Dial gauge (1) for angular

alignment
Fig. 12 Dial gauge arrangements;
the end view of the coupling is seen from the motor

The coupling alignment procedure has four steps:

1. Parallel alignment - vertically
2. Parallel alignment - horizontally
3. Angular alignment- horizontally
4. Angular alignment - vertically.

12
4. Angular alignment - vertically
P2 Max. starts/stops per hour
[kW] 2-pole 4-pole 6-pole
1.5 5

TM03 2940 4905

2.2
3
4
5.5
1. Turn motor and pump shaft until dial gauge (1) in position 0 ° 15
(12 o’clock). 7.5
2. Set the dial gauge pointer to zero, turn motor and pump shaft 11
simultaneously until dial gauge is in position 180 ° (6 o’clock) 15
and check that the index lines are still in line.
18.5
3. Read dial gauge (1). If dial gauge shows a deflection 10
22
exceeding ± 0.2 mm, add or remove shims under the motor 10
until the deflection is halved. 30
4. Set the dial gauge pointer to zero, turn motor and pump shaft 37
until dial gauge is in position 0 ° (12 o’clock) and read dial 45
gauge (1) again. 5
55
5. Now the reading should be within the allowable tolerance of
± 0.2 mm. If not - repeat the procedure. 75 5
6. Remove dial gauge (1). 90
110 5
Coupling tolerances may differ from coupling
make to coupling make. For the standard 132
Note coupling the allowable tolerance is ± 0.2 mm. For 160
other coupling types, please see the coupling 200 15
data supplied with the pump.
250
Finish the alignment procedure by refitting and tightening the
315
coupling.
355
Warning
355
To protect personnel from rotating machinery, 2
375
always install all guards after installation is
complete and before starting pump! 400 2
450
11. Operation 525

11.1 Operating checks 600

1. Check pump and piping for leaks. The grey squares indicate non-existing pump models.
2. Check and record pressure gauge readings for future
reference.
11.3 Operating at reduced flow and/or head
3. Check the differential pressure. If the differential pressure is Do not operate the pump at a flow below 10 % of the maximum
lower than anticipated, the motor may be overloaded. See flow stated on the nameplate or with the discharge isolating/
description of measuring instruments in section 8.6. throttle valve closed. Operating the pump under such conditions
may involve the risk of the pump being overheated. To prevent
4. Measure motor current consumption and compare the result
possible damage, use protective devices such as liquid
with the rated current stated on the motor nameplate. In the
temperature relay, bearing temperature relay, low suction
event of motor overload, throttle the discharge isolating/
pressure control, etc.
throttle valve until the motor is no longer overloaded.
If a pump is operated at reduced head, the flow will increase and
5. Check bearings for lubrication and temperature.
the motor will consume more current than normal. This will result
Normal temperature is 80 °C (176 °F). Maximum temperature
in overheating of the motor. In such situations, throttle the valve
depends on the type of lubrication, see the lubrication
on the discharge side, instead. If an automatic throttle valve is
nameplate on the pump.
installed, this can be done automatically.
Stop the pump immediately if any defects are noticed. Do not
start the pump unless defects have been remedied, see 15. Fault
finding. Report immediately to the supplier if it is not possible to
remedy the defects.

The operating checks apply both during the start-

Note up procedure and when checking the pump
during normal operation.

11.2 Frequency of starts and stops

The recommended maximum number of starts and stops per hour
appearing from this table apply to complete pumps with motor
supplied by Grundfos:

13
12. Shutdown 13. Maintenance
The following shutdown procedures apply to most normal
Warning
shutdowns. If the pump is to be inoperative for a long time, follow
storage procedures in section 12.2 Long-term shutdown. Before starting work on the pump, make sure that
the electricity supply has been switched off and
• Always close the discharge/throttle valve before stopping the
that it cannot be accidentally switched on.
pump. Close the valve slowly to prevent hydraulic shock, but
make sure that the pump does not run against closed valve for 13.1 General information
more than a few seconds!
Routine maintenance is essential to maintain the pump in a good
• Cut off and lock off the power supply to the motor.
condition.
12.1 Short-time shutdown A high degree of cleanliness should be maintained during all
maintenance procedures.
• For overnight or temporary shutdown periods under non-
freezing conditions, the pump may remain filled with liquid. 13.2 Frequency of inspections
Make sure the pump is fully primed before restarting.
Inspections should be carried out in accordance with the routine
• For short or frequent shutdown periods under freezing
maintenance chart below.
conditions, keep liquid moving within the pump casing and
insulate or heat the pump exterior to prevent freezing. Depending on operation and environmental conditions together
with a comparison of previous inspections, the frequency of
12.2 Long-term shutdown inspections may be altered to maintain satisfactory operation of
the pump.
For long shutdown periods or to isolate the pump for
maintenance, close the suction and discharge valves. If no Every week a. Visually check for leaks.
suction valve is fitted and the pump has positive suction head, b. Check for vibrations.
drain all liquid from the suction pipe to terminate liquid flow into c. Hand test bearing housing for any sign of
the pump suction port. If applicable, turn off any external source temperature rise.
of cooling or lubricating liquid to the stuffing boxes/shaft seals. d. Check correct leaking from stuffing box
Remove plugs in pump drain and vent tappings, as required, and (approx. 40-60 drops per minute)
drain all liquid from the pump casing. Remove packing glands
Every month Check pump bearing temperature.
and packing rings, if applicable.
Every 6 months a. Check shaft for scores.
Warning b. Check alignment of pump and motor.
Ensure that the escaping water does not cause c. Check fixing bolts and tighten, if necessary
injury to persons or damage to the motor or other d: Check coupling for wear.
components. Every year a. Check whether the grease in the pump
In hot-water installations, pay special attention to bearings has hardened.
the risk of injury caused by scalding hot water. b. Check rotating assembly for wear.
c. Check wear ring clearances.
Warning
Impeller and wear rings may
have sharp edges due to wear.

Between regular maintenance inspections, be aware of signs of

motor or pump trouble.
Common symptoms are listed in the fault finding chart, see
TM04 0378 0608

15. Fault finding.

Correct any trouble immediately and avoid costly repairs and
Drain plug, pump housing Drain plug, suction shutdowns.
and discharge port port

Fig. 13 Example of drain plugs

• If freezing conditions will prevail during long shutdown periods

after draining the pump, blow out all liquid in passages and
pockets using compressed air. Freezing of pumped liquid can
also be prevented by filling the pump with antifreeze solution.

Warning
Do not use antifreeze if the pump is used for
public/potable water supply.
• Rotate the shaft by hand monthly to coat bearings with
lubricant and delay oxidation and corrosion.
• Where applicable, follow motor manufacturer’s storage
recommendations.

Do not tighten the air vent screw and refit the

Caution
drain plug until the pump is to be used again.

14
13.3 Lubrication 14. Service
Pump bearings
Warning
Pump bearings are lubricated prior to delivery.
If a pump has been used for a liquid injurious to
To refill the bearings with fresh grease, use a grease gun and health or toxic, the pump will be classified as
press grease through the two lubricating nipples provided. contaminated.
HS pump complete: We recommend to apply If Grundfos is requested to service the pump, Grundfos must be
Note contacted with details about the pumped liquid, etc. before the
grease while pump is running.
pump is returned for service. Otherwise Grundfos can refuse to
Warning accept the pump for service.
HS bare shaft pump combined with motor not
supplied by Grundfos: Do not apply grease while
pump is running, unless a CE-approved coupling
guard is fitted.
The relubricating intervals and information on quantity and type of
grease are stated on the lubricating plate (if available) on the
pump, see fig. 14.
96616407

TM03 3766 0906

Fig. 14 Lubricating plate

Relubricate each bearing every 2000 operating

Note
hours with a quantity of 8-12 cm3 (8-12 ml).

Do not overgrease!
Caution Too much grease can cause over-heating and
premature bearing failure.
For every 10,000 operating hours or every two years,
• remove bearing housings from pump
• remove old grease
• thoroughly clean bearing housings
• refill bearings with fresh grease
• refit bearing housings in accordance with assembly
instructions.
Grease specifications: See Ball bearing grease.
Motor bearings
Lubricate the motor in accordance with the indications on the
motor nameplate.
Grease specifications: See Ball bearing grease below.
Ball bearing grease

Manufacturer Lubricant
Shell Dolium R
Exxon Polyrex
SRI grease NLGI 2
Chevron
Black pearl NLGI 2
Philips Polytac
Texaco Polystar RB

15
15. Fault finding

Warning
Before removing the terminal box cover and before any removal/dismantling of the pump, make sure that the
electricity supply has been switched off and that it cannot be accidentally switched on.

Faults Causes
The pump delivers no liquid

a short time and then stops

Pump bearings overheated
create enough pressure

running for a short time

Pump loses liquid after

The pump consumes

deliver enough liquid
The pump does not

The pump does not

Reference number
Pump operates for
Motor overloaded

Cavitation noise
too much power

to remedies
Vibration
Pump not primed, lack of priming liquid, 1.
X X
incomplete priming.
X Loss of priming liquid. 2.
X X X X Suction lift/static lift too high. 3.
Discharge pressure too high (measured at 4.
X X
discharge port).
X X X Speed too low. 5.
X X Wrong direction of rotation. 6.
X X Impeller completely clogged. 7.
X Suction pipe partially blocked. 8.
X X X X X Air leak in suction pipe or flange. 9.
Air leak in stuffing box (flushing channel may be 10.
X X X
blocked).
Cavitation; insufficient NPSH 11.
X X X X
(depending on installation).
X X X Impeller or wear rings worn. 12.
X X Defective packing rings. 13.
Non-return valve too small or partially obstructed 14.
X (cross section of non-return valve port should be
at least as large as cross section of suction pipe).
X X X Suction pipe not immersed deeply enough. 15.
Impeller diameter too small (probable cause if 16.
X
none of above causes can be established).
X Obstruction in pump housing. 17.
X X X X Air or gases in liquid. 18.
The actual duty point of the pump lies to the right 19.
of the specified duty point on the pump curve.
X X
The result is lower head, higher flow and higher
power consumption.
Viscosity or specific gravity of pumped liquid is 20.
X X
higher than that of water.
X X X X Shaft bent due to damage. 21.
X X X X Mechanical failure of bearing. 22.
X X X Misalignment. 23.
X X Electrical defects. 24.
X X X Speed to high. 25.
X Foundation not rigid enough. 26.
X Lubricating oil/grease dirty or contaminated. 27.

16
No. Cause Remedy
1. Pump not primed, lack of priming liquid, incomplete Fill pump and suction pipe completely with pumped liquid.
priming.
2. Loss of priming liquid. Mend possible leaks in suction pipe, joints and fittings; vent pump
housing to remove accumulated air.
3. Suction lift/static lift too high. Reduce the difference in height between the water reservoir/water
supply and the pump.
4. Discharge pressure too high. Make sure that valves in discharge pipe are fully open.
5. Speed too low. 1. Make sure the motor receives full voltage.
2. Make sure the frequency is correct.
3. Make sure all phases are connected.
6. Wrong direction of rotation. Compare direction of rotation with directional arrow on pump housing.
If required, change direction of rotation by interchanging two phases
in the motor.
7. Impeller completely clogged. Dismantle pump and clean impeller.
8. Suction pipe partially blocked. Remove any obstructions in the suction pipe.
9. Air leak in suction pipe or flange. Replace or repair defective pipe section or flange.
10. Air leak in stuffing box. Clean flushing channel. Replace stuffing box packing rings, if
necessary.
11. Cavitation; insufficient NPSH 1. Increase net positive suction head by placing the pump in a lower
(depending on installation). position.
2. Pressurise suction vessel.
12. Impeller or wear rings worn. Replace impeller and/or wear rings. If necessary, also replace
bearings and shaft.
13. Defective packing rings. Replace packing rings.
14. Non-return valve too small or partially obstructed. Replace or clean non-return valve.
15. Suction pipe not immersed deeply enough. Extend the suction pipe so that the risk of sucking air is eliminated.
16. Impeller diameter too small Check with factory if a larger impeller can be used; if not, reduce
discharge pipe friction losses. But be careful not to seriously overload
motor.
17. Obstruction in pump housing. Dismantle pump and remove obstruction.
18. Air or gases in liquid. Remove gas or air from pumped liquid.
Possibly, see 11) above.
19. The actual duty point of the pump lies to the right of the Install an orifice plate immediately after the discharge flange. The
specified duty point on the pump curve. The result is orifice plate will raise the system characteristic/increase the counter
lower head, higher flow and higher power consumption. pressure thus increasing the head and lowering the flow. The size of
the orifice plate must be adapted so that the pressure corresponds to
the required duty point.
20. Viscosity or specific gravity of pumped liquid is higher Use larger motor. Consult factory for recommended size.
than that of water. Test liquid for viscosity and specific gravity.
21. Shaft bent due to damage. Check deflection of shaft by turning on bearing journals. Total
indicator runout should not exceed 0.05 mm on shaft and 0.1 mm on
impeller wearing surface.
Possibly replace shaft.
22. Mechanical failure of bearing and/or impeller. Check bearings and impeller for damage.
Possibly replace bearings or impeller.
23. Misalignment. Realign pump and motor.
24. Electrical defects. Check that voltage and frequency of the electricity supply are correct.
Check for possible defects in the motor.
Check that the motor is properly ventilated.
25. Speed too high. Check that frequency of electricity supply corresponds to frequency
stated on motor nameplate.
26. Foundation not rigid enough. Retighten foundation bolt nuts. Check that foundation was made
according to installation and operating instructions.
27. Lubricating oil/grease dirty or contaminated. 1. Clean bearings and bearing housings according to instructions and
relubricate bearings.
2. Check that the V-ring (extended and two-stage, through-bore
versions) is working properly.

17
16. Installation guidelines
16.1 Installation at ground level

≥ 8 X DN in case of flow inlet via a

horizontal elbow, see fig. 24.

TM03 9910 4807

Fig. 15 Installation guidelines for a pump installed at ground
level

16.2 Installation in high-rise buildings

≥ 8 X DN in case of flow inlet via a

horizontal elbow, see fig. 24.

TM03 9911 4807

Fig. 16 Installation guidelines for a pump installed in high-rise
buildings

A: Expansion joint.
B: Foundation (the weight should be 3-5 times that of the
complete pump unit).
C: Rigid pipe holders and anchorage.
D: Isolating valve (full-flow type).
E: Discharge isolating/trottle valve.
F: Non-return valve/check valve.
G: Grout on top of foundation. The base frame must be filled with
grout to top level, see fig. 11.
H: Vibration damper.

We recommend you to install pressure gauges on

pump suction and discharge flanges. The
Note
pressure gauge on the suction side must be able
to measure vacuum.

18
17. Suction piping guidelines
17.1 Common guidelines
Avoid air pockets or turbulence in the suction pipe.
Never use reducers in a horizontal suction pipe as shown in fig. 18. Instead, use an eccentric reducer as illustrated in fig. 17.

Correct Wrong

Air pocket

Concentric reducer

Eccentric reducer

TM04 0093 4907

TM04 0092 4907

Turbulent flow

Fig. 17 Correctly mounted reducer Fig. 18 Reducers resulting in air pockets and turbulence

17.2 Flooded systems

(Closed systems and open systems where the liquid level is above the pump inlet).

Correct

Eccentric reducer
TM04 0148 4907

Pipe sloping down

towards pump

Fig. 19 Correctly mounted suction piping

17.3 Suction lift systems

(Closed systems and open systems where the liquid level is below the pump inlet).
Install the suction pipe sloping upwards towards the suction port. Any high point in the pipe will be filled with air and thus prevent proper
operation of the pump. When reducing the piping to the suction port diameter, use an eccentric reducer with the eccentric side down to
avoid air pockets.

Correct Wrong

Air pocket

Pipe sloping up
towards pump
Pipe sloping down
TM04 0098 4907

TM04 0097 4907

towards pump
Eccentric reducer Eccentric reducer

Fig. 20 Correctly mounted suction piping Fig. 21 Suction piping resulting in air pockets

19
17.4 Suction piping if the feed line comes in different horizontal planes
Avoid high spots, such as loops, as they will collect air and throttle the system or lead to uneven pumping.

Correct Wrong

Air pocket

TM04 0095 4907

TM04 0094 4907

Eccentric reducer Eccentric reducer

Fig. 22 Correctly mounted suction piping Fig. 23 Suction piping resulting in air pockets

17.5 Suction piping with a horizontal elbow in the feed line

Make sure that the liquid flow is evenly distributed to both sides of the double-suction impellers.
There is always an uneven, turbulent flow through an elbow, see below. If an elbow is installed in the suction pipe near the pump in a
position other than vertical, more liquid will enter one side of the impeller than the other. This will result in heavy, unbalanced thrust loads
overheating the bearings, causing rapid wear and reducing the hydraulic performance.

Correct Wrong

DN ≥ 10 X DN plus
10 x DN

expansion joint
Water pressure
TM04 0150 4907

increases here causing

TM04 0149 4907

Uneven flow
a greater flow to one
side of the impeller than
to the other

Fig. 24 Recommended suction pipe installation with a length Fig. 25 Unbalanced loading of a double-suction impeller due
of straight pipe between horizontal elbow and pump. to uneven flow through a horizontal elbow close to
the pump.

17.6 Installations with vertical suction piping in confined space

TM04 0096 4907

Fig. 26 Suction diffuser (1) in the suction piping

18. Disposal
This product or parts of it must be disposed of in an
environmentally sound way:
1. Use the public or private waste collection service.
2. If this is not possible, contact the nearest Grundfos company
or service workshop.

Subject to alterations.

20
21
22
Argentina France México Taiwan
Bombas GRUNDFOS de Argentina S.A. Pompes GRUNDFOS Distribution S.A. Bombas GRUNDFOS de México S.A. de GRUNDFOS Pumps (Taiwan) Ltd.
Ruta Panamericana km. 37.500 Lote 34A Parc d’Activités de Chesnes C.V. 7 Floor, 219 Min-Chuan Road
1619 - Garin 57, rue de Malacombe Boulevard TLC No. 15 Taichung, Taiwan, R.O.C.
Pcia. de Buenos Aires F-38290 St. Quentin Fallavier (Lyon) Parque Industrial Stiva Aeropuerto Phone: +886-4-2305 0868
Phone: +54-3327 414 444 Tél.: +33-4 74 82 15 15 Apodaca, N.L. 66600 Telefax: +886-4-2305 0878
Telefax: +54-3327 411 111 Télécopie: +33-4 74 94 10 51 Phone: +52-81-8144 4000
Telefax: +52-81-8144 4010 Thailand
Australia Germany GRUNDFOS (Thailand) Ltd.
GRUNDFOS Pumps Pty. Ltd. GRUNDFOS GMBH Netherlands 947/168 Moo 12, Bangna-Trad Rd., K.M.
P.O. Box 2040 Schlüterstr. 33 GRUNDFOS Netherlands 3,
Regency Park 40699 Erkrath Veluwezoom 35 Bangna, Phrakanong
South Australia 5942 Tel.: +49-(0) 211 929 69-0 1326 AE Almere Bangkok 10260
Phone: +61-8-8461-4611 Telefax: +49-(0) 211 929 69-3799 Postbus 22015 Phone: +66-2-744 1785 ... 91
Telefax: +61-8-8340 0155 e-mail: infoservice@grundfos.de 1302 CA ALMERE Telefax: +66-2-744 1775 ... 6
Service in Deutschland: Tel.: +31-88-478 6336
Austria e-mail: kundendienst@grundfos.de Telefax: +31-88-478 6332 Turkey
GRUNDFOS Pumpen Vertrieb Ges.m.b.H. e-mail: info_gnl@grundfos.com GRUNDFOS POMPA San. ve Tic. Ltd. Sti.
Grundfosstraße 2 Greece Gebze Organize Sanayi Bölgesi
A-5082 Grödig/Salzburg GRUNDFOS Hellas A.E.B.E. New Zealand Ihsan dede Caddesi,
Tel.: +43-6246-883-0 20th km. Athinon-Markopoulou Av. GRUNDFOS Pumps NZ Ltd. 2. yol 200. Sokak No. 204
Telefax: +43-6246-883-30 P.O. Box 71 17 Beatrice Tinsley Crescent 41490 Gebze/ Kocaeli
GR-19002 Peania North Harbour Industrial Estate Phone: +90 - 262-679 7979
Belgium Phone: +0030-210-66 83 400 Albany, Auckland Telefax: +90 - 262-679 7905
N.V. GRUNDFOS Bellux S.A. Telefax: +0030-210-66 46 273 Phone: +64-9-415 3240 E-mail: satis@grundfos.com
Boomsesteenweg 81-83 Telefax: +64-9-415 3250
B-2630 Aartselaar Hong Kong Ukraine
Tél.: +32-3-870 7300 GRUNDFOS Pumps (Hong Kong) Ltd. Norway ТОВ ГРУНДФОС УКРАЇНА
Télécopie: +32-3-870 7301 Unit 1, Ground floor GRUNDFOS Pumper A/S 01010 Київ, Вул. Московська 8б,
Siu Wai Industrial Centre Strømsveien 344 Тел.:(+38 044) 390 40 50
Belorussia 29-33 Wing Hong Street & Postboks 235, Leirdal Фах.: (+38 044) 390 40 59
Представительство ГРУНДФОС в 68 King Lam Street, Cheung Sha Wan N-1011 Oslo E-mail: ukraine@grundfos.com
Минске Kowloon Tlf.: +47-22 90 47 00
220090 Минск ул.Олешева 14 Phone: +852-27861706 / 27861741 Telefax: +47-22 32 21 50 United Arab Emirates
Телефон: (8632) 62-40-49 Telefax: +852-27858664 GRUNDFOS Gulf Distribution
Факс: (8632) 62-40-49 Poland P.O. Box 16768
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GRUNDFOS Sarajevo Park u. 8 Baranowo k. Poznania Phone: +971-4- 8815 166
Paromlinska br. 16, H-2045 Törökbálint, PL-62-081 Przeźmierowo Telefax: +971-4-8815 136
BiH-71000 Sarajevo Phone: +36-23 511 110 Tel: (+48-61) 650 13 00
Phone: +387 33 713290 Telefax: +36-23 511 111 Fax: (+48-61) 650 13 50 United Kingdom
Telefax: +387 33 231795 GRUNDFOS Pumps Ltd.
India Portugal Grovebury Road
Brazil GRUNDFOS Pumps India Private Limited Bombas GRUNDFOS Portugal, S.A. Leighton Buzzard/Beds. LU7 8TL
Mark GRUNDFOS Ltda. 118 Old Mahabalipuram Road Rua Calvet de Magalhães, 241 Phone: +44-1525-850000
Av. Humberto de Alencar Castelo Branco, Thoraipakkam Apartado 1079 Telefax: +44-1525-850011
630 Chennai 600 096 P-2770-153 Paço de Arcos
CEP 09850 - 300 Phone: +91-44 2496 6800 Tel.: +351-21-440 76 00 U.S.A.
São Bernardo do Campo - SP Telefax: +351-21-440 76 90 GRUNDFOS Pumps Corporation
Phone: +55-11 4393 5533 Indonesia 17100 West 118th Terrace
Telefax: +55-11 4343 5015 PT GRUNDFOS Pompa România Olathe, Kansas 66061
Jl. Rawa Sumur III, Blok III / CC-1 GRUNDFOS Pompe România SRL Phone: +1-913-227-3400
Bulgaria Kawasan Industri, Pulogadung Bd. Biruintei, nr 103 Telefax: +1-913-227-3500
GRUNDFOS Pumpen Vertrieb Jakarta 13930 Pantelimon county Ilfov
Representative Office - Bulgaria Phone: +62-21-460 6909 Phone: +40 21 200 4100 Usbekistan
Bulgaria, 1421 Sofia Telefax: +62-21-460 6910 / 460 6901 Telefax: +40 21 200 4101 Представительство ГРУНДФОС в
Lozenetz District E-mail: romania@grundfos.ro Ташкенте
105-107 Arsenalski blvd. Ireland 700000 Ташкент ул.Усмана Носира 1-й
Phone: +359 2963 3820, 2963 5653 GRUNDFOS (Ireland) Ltd. Russia тупик 5
Telefax: +359 2963 1305 Unit A, Merrywell Business Park ООО Грундфос Телефон: (3712) 55-68-15
Ballymount Road Lower Россия, 109544 Москва, ул. Школьная Факс: (3712) 53-36-35
Canada Dublin 12 39
GRUNDFOS Canada Inc. Phone: +353-1-4089 800 Тел. (+7) 495 737 30 00, 564 88 00
2941 Brighton Road Telefax: +353-1-4089 830 Факс (+7) 495 737 75 36, 564 88 11
Oakville, Ontario E-mail grundfos.moscow@grundfos.com
L6H 6C9 Italy
Phone: +1-905 829 9533 GRUNDFOS Pompe Italia S.r.l. Serbia
Telefax: +1-905 829 9512 Via Gran Sasso 4 GRUNDFOS Predstavništvo Beograd
I-20060 Truccazzano (Milano) Dr. Milutina Ivkovića 2a/29
China Tel.: +39-02-95838112 YU-11000 Beograd
GRUNDFOS Pumps (Shanghai) Co. Ltd. Telefax: +39-02-95309290 / 95838461 Phone: +381 11 26 47 877 / 11 26 47 496
51 Floor, Raffles City Telefax: +381 11 26 48 340
No. 268 Xi Zang Road. (M) Japan
Shanghai 200001 GRUNDFOS Pumps K.K. Singapore
PRC Gotanda Metalion Bldg., 5F, GRUNDFOS (Singapore) Pte. Ltd.
Phone: +86-021-612 252 22 5-21-15, Higashi-gotanda 24 Tuas West Road
Telefax: +86-021-612 253 33 Shiagawa-ku, Tokyo Jurong Town
141-0022 Japan Singapore 638381
Croatia Phone: +81 35 448 1391 Phone: +65-6865 1222
GRUNDFOS predstavništvo Zagreb Telefax: +81 35 448 9619 Telefax: +65-6861 8402
Cebini 37, Buzin
HR-10000 Zagreb Korea Slovenia
Phone: +385 1 6595 400 GRUNDFOS Pumps Korea Ltd. GRUNDFOS PUMPEN VERTRIEB
Telefax: +385 1 6595 499 6th Floor, Aju Building 679-5 Ges.m.b.H.,
Yeoksam-dong, Kangnam-ku, 135-916 Podružnica Ljubljana
Czech Republic Seoul, Korea Blatnica 1, SI-1236 Trzin
GRUNDFOS s.r.o. Phone: +82-2-5317 600 Phone: +386 1 563 5338
Čajkovského 21 Telefax: +82-2-5633 725 Telefax: +386 1 563 2098
779 00 Olomouc E-mail: slovenia@grundfos.si
Phone: +420-585-716 111 Latvia
Telefax: +420-585-716 299 SIA GRUNDFOS Pumps Latvia Spain
Deglava biznesa centrs Bombas GRUNDFOS España S.A.
Denmark Augusta Deglava ielā 60, LV-1035, Rīga, Camino de la Fuentecilla, s/n
GRUNDFOS DK A/S Tālr.: + 371 714 9640, 7 149 641 E-28110 Algete (Madrid)
Martin Bachs Vej 3 Fakss: + 371 914 9646 Tel.: +34-91-848 8800
DK-8850 Bjerringbro Telefax: +34-91-628 0465
Tlf.: +45-87 50 50 50 Lithuania
Telefax: +45-87 50 51 51 GRUNDFOS Pumps UAB Sweden
E-mail: info_GDK@grundfos.com Smolensko g. 6 GRUNDFOS AB
www.grundfos.com/DK LT-03201 Vilnius Box 333 (Lunnagårdsgatan 6)
Tel: + 370 52 395 430 431 24 Mölndal
Estonia Fax: + 370 52 395 431 Tel.: +46(0)771-32 23 00
GRUNDFOS Pumps Eesti OÜ Telefax: +46(0)31-331 94 60
Peterburi tee 92G Malaysia
11415 Tallinn GRUNDFOS Pumps Sdn. Bhd. Switzerland
Tel: + 372 606 1690 7 Jalan Peguam U1/25 GRUNDFOS Pumpen AG
Fax: + 372 606 1691 Glenmarie Industrial Park Bruggacherstrasse 10
40150 Shah Alam CH-8117 Fällanden/ZH
Finland Selangor Tel.: +41-1-806 8111
OY GRUNDFOS Pumput AB Phone: +60-3-5569 2922 Telefax: +41-1-806 8115
Mestarintie 11 Telefax: +60-3-5569 2866
FIN-01730 Vantaa
Phone: +358-3066 5650
Telefax: +358-3066 56550

Addresses revised 04.03.2008

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