Harte Hanks HH-002 1 of 5

Inc. Replacing the Y- Linier Bearing

11-10-09 Rev. A

Objectives

This Work Instruction describes the removal and replacement of the Y-Linier Bearings.

Scope of Application

UV-Setter 57-Z

Descriptions

The Mechanical tolerance of the individual components must correct due to Mechanical
Length of Time.

Tools and work instructions:

 Allen key pack 1.5mm to 5mm

 T- handle Allen 2.5mm to 5mm
 Small screwdriver
 Ball driver Allen 3mm
 Cardboards
 Work Instructions:
AA-09-037 AA-09-066
AA-09-059 AA-09-068
AA-09-063 AA-14-002

By: Sonny Mejia

 Harte Hanks HH-002 2 of 5
Inc. Replacing the Y- Linier Bearing
11-10-09 Rev. A

Step 1

Perform work instruction AA-09-037 (Changing the Lamp) of Steps 1 to 6 and perform
work instruction HH-001 (Replacing the Y-Rail) of step 6 only.

Step 2

Unscrew 8x 4mm and remove Y-magnets “second and third” behind the Y-motor
from out to center for both exposure heads. (See Fig. 1)

Y-Magnets 2x

8x 4mm

Fig. 1

Caution: Do not stack up magnets together.

Step 3
Perform work instructions AA-09-063 (Replacing the Ball Screw) of the
Steps 1 to 12.
Note: Do this Work Instruction and Steps for Both Exposure Heads.
 Harte Hanks HH-002 3 of 5
Inc. Replacing the Y- Linier Bearing
11-10-09 Rev. A

Step 4
Unscrew 2x 3mm bolts Y-measurement system (see fig. 2 & 3)

Y Measurement System

Fig. 2

Y-Measurement system & 2x 3mm bolts

Y-motor Aluminum Bracket (bone)

Head PC Base Housing

Y Motor
7x 3mm
Bolts

Back Panel CNC Frame

Linier Bearings
each With
4x 3mm Bolts
 Fig. 3

Harte Hanks HH-002 4 of 5

Inc. Replacing the Y- Linier Bearing
11-10-09 Rev. A

4.1 Unscrew 4x Linier Bearing 16x 3mm bolts. (See Fig. 3)

4.2 Unscrew Head PC Base housing 7x 3mm bolts. (See Fig. 3)

Step 5

Place the “Cardboard” under the Head PC Base Housing to secure Head PC Housing.
(See Fig. 4)

me
fra
se
ba
PC
ad
He
in
.50
ard
bo
rd
Ca

Fig. 4

Step 6

Slowly pull the back Panel CNC Frame towards plate loader until freed from the Head
PC Base Housing Dull Pins.

6.1 From the bottom of the Back Panel CNC Frame “Tilt Up” towards plate loader in
approximately “45 degrees” then slide out the “Old linier Bearing” bottom and top
operator side. (See Fig. 5)
 Harte Hanks HH-002 5 of 5
Inc. Replacing the Y- Linier Bearing
11-10-09 Rev. A

Step 7

Use this “Steps 4 to 6.1” on the other exposure head.

7.1 Wipe off “old greased” from the Y-rails for both bottom and top rails.

7.2 Install “new” Y-linier bearings in orderly. (See Fig. 6)

F F
r r
o o
m m
Top Rail
H H
e e
a a
d d F
r
1 F o
r m
o
m H
e
1 H a
e d
a Bottom Rail
d 2
2
Grease inserts

Fig. 5 Fig. 6

Step 8

Perform Steps 1 to 6.1 of the section “Replacing the Y-linier bearing” in the reverse
order.

Related Documents

AA-09-037 Changing the Lamp of the UV-Setter

AA-09-059 Setting the Tilt for DMDs
AA-09-063 Replacing The Ball Screw
AA-09-066 Setting Mini Picture Size and the Rotation
AA-09-068 Setting the Rotation for DMDs
AA-14-002 Installing the Shutter