Professional Documents
Culture Documents
21
Materials • Science • and • Engineering 1
Fall 2009
Watt s N e ws
T he O h i o S t a te Un ivers i t y • D epar t ment of Mater ials Science and Eng ine er ing
Contents
Chair’s Letter, p. 2
Cutting-edge research, new faculty, innovative
recruitment, and top-quality academics.
Research, p. 3
Titanium alloys, sensing toxic chemicals,
nanoflowers, micro-caterpillars.
Alumni, p. 15
Ezis & Hughes honored by College, alumna
studies bridge collapse, alumni updates.
Items of Interest, p. 18
Welding Engineering to join MSE, OSU moves
to semesters, Humpty-Dumpty MSE-style.
Student News, p. 20
Service in Honduras, awards, internships,
business plan competition winner.
mse.osu.edu
2 The • Ohio • State • Universit y
Chair’s
Letter
but a number of important initiatives couple of large programs and the end
were set in motion. After years of debate of significant Third Frontier research
and a number of false starts, the Board of investments from the State of Ohio. To
Trustees moved this past April to approve fill the gap, there has been a significant
the implementation of a semesters-based influx of core program, basic science
calendar. The University will begin its support from federal funding agencies.
new semester format in Autumn 2012. We had a very strong proposal-writing
The faculty is well into defining new season, and a number of new programs
undergraduate and graduate curricula. have now begun, some of which are quite
On another front, after discussions that substantial. The largest new-starts this
have also unfolded over some time, the year include research in multimaterials
faculties of Welding Engineering and systems with adaptive microstructures
Materials Science and Engineering have (Fraser, Mills, Wang, Williams, Zhao),
Greetings and welcome to the 2009 voted to realign into a single department. lightweight hydrides for hydrogen storage
edition of Watts News! I invite you to The new department will operate under (Zhao), environmentally conscious
peruse this year’s issue to learn about the Materials Science and Engineering corrosion inhibition (Frankel, Buchheit),
all the activities and accomplishments banner and will support both MSE and ductile and fracture resistant bulk
going on in Materials Science and and WE undergraduate and graduate metallic glasses (Flores, Windl).
Engineering. degree programs. This alignment will
immediately push our faculty size into To be sure, the changes in front of us are
As was the case everywhere, our year the mid-30s range, expand our research exciting and challenging. I think it is fair
unfolded against the backdrop of a base, and move our undergraduate and to say that we will have to be at our best to
significant economic downshift. I am graduate populations to 250 and 170 manage them successfully. To learn more
often asked how this affected MSE. Some students respectively. It will also add about these and many other activities
consequences have been prompt. The job significant new lab and office space going on in MSE, I invite you to browse
market for BS degree holders went from on west campus. Additional details on this issue of Watts News or visit our
all-time best to all-time worst in a matter these major changes can be found in the website at mse.osu.edu. We are primed
of a very few months. Opportunities for following pages. for an engaging and rewarding year and
graduate degree holders have remained hope the same awaits you. As always, if
strong enough for all those seeking Our faculty and student researchers have your travels bring you to campus, please
positions to find them. Other impacts are had a focused and productive year. At the stop in and say hello.
still in front of us and not well defined. close of 2008, we counted 104 graduate
Notable in this regard is the potential students in the program, up from 86 in
decrease in the state subsidy to the 2007 and we welcomed an incoming pool
University due to continued weakness of 25 new graduate students this fall. This
On the cover: in state tax revenues. How this will play past year, faculty researchers and their
out within the University in the next two groups authored 170 publications, up Rudy Buchheit
Colorized SEM micro-
graphs of the dendritic years is not known, but MSE was fiscally from 130 a year before. A demographic, Professor and Chair
structures resulting conservative during the good times, and I am especially pleased with is our PhD
from the hydrothermal
we are positioned well should cuts come degree production; 17 in 2008, up from
conversion of TiO2
nanostructures to our way. 6 in 2007. Our research expenditures
BaTiO3. Image by Ben were down from $13.4 million in 2007
Dinan, MSE graduate
student. The economic picture created much to $8.9 million in 2008. This drop was
uncertainty and distraction this past year, associated with the conclusion of a
Materials • Science • and • Engineering 3
Research
Titanium Research members who have complimentary skills and the effects of
from Drexel University, Carnegie Mellon microst r uc tur al
Titanium and Titanium alloys (hereafter University, The University of Michigan, variation on
titanium) are attractive because of and Cornell University. In case you are strength, ductility
their structural efficiency and their wondering, we have some excellent and fatigue
resistance to degradation in a wide faculty member colleagues at “Big Blue” resistance. These
range of environments. Titanium also but none of them play football. (Maybe studies combine
is expensive. Nevertheless, it has gained they should?) our expertise
wide acceptance for aircraft, aircraft in phase field
and rocket propulsion systems, and for Some specific research activities include modeling with our
chemical processing applications. the following: characterization
capability which
Computational methods for utilizes the world
representing the three dimensional class Campus
microstructure of titanium in Electron Optics
digital form are being developed. Facility (ceof.ohio-
This will enable incorporation state.edu) housed
of microstructure directly in in the basement
micromechanics models of of Fontana Labs. If
mechanical properties such as you have not seen
strength, fracture toughness, and this facility, you are Microstructures of β processed (top) and α+β
fatigue. An integral part of this invited to schedule processed (bottom) Ti-6Al-4V. (BSE images)
effort has been development a tour.
of Bayesian neural networks
figu re ma p of the alp ha phase in friction for correlating properties with Still another activity involves the use of
Inverse pole
(EPSP images)
stir processed Ti-6Al-4V. specific microstructural features. friction stir processing of cast and hot
OSU is broadly acknowledged as a world isostatically pressed Ti-6Al-4V to refine
MSE at Ohio State has by far the most leader in applying these methods to the surface microstructure, thereby
comprehensive academic titanium titanium. improving the resistance to fatigue crack
research program in the US and most initiation at lifetimes of 104 to 106 cycles
likely the free world. The major thrusts of Another project is studying the root to failure. As part of this study, detailed
our program are computational modeling cause of dwell fatigue in titanium. fractographic studies of failed specimens
of many aspects of titanium behavior, Some titanium alloys (e.g. Ti-6Al-2Sn- has shown conclusively that the facets
detailed studies of microstructure 4Zr-2Mo) exhibit a large reduction seen on fatigue fracture surfaces are
property relationships, mechanisms that in fatigue strength when the load is the result of cyclic crack progression,
govern microstructure evolution, and held at maximum value rather than not cleavage as had been reported in
mechanisms of environmental attack. continuously cycled. Our research at the literature. This result has major
The faculty members that are most OSU has been able to account for this implications for estimating the number
active in this effort include Professors effect qualitatively by coupling mechanics of load cycles after crack initiation. This
Fraser, Mills, Wang, Williams, and modeling and detailed characterization. can be critical during failure analysis of
Frankel. Professor Somnath Ghosh from In essence, room temperature creep leads titanium components.
Mechanical Engineering also is involved to internal load re-distribution which
in several of these projects. Currently, triggers early crack initiation with an Studies to understand the effects
there are active research projects on attendant reduction in fatigue life. The of microstructure on corrosion
some aspect of titanium funded by The dwell effect can lead to non-conservative susceptibility also are being conducted.
Office of Naval Research, The Air Force designs which affect product life. These studies couple our considerable
Research Laboratories, The Federal expertise in corrosion with our
Aviation Administration, The Defense The use of metastable β titanium alloys microstructural characterization
Research Project Agency and The Air is growing. For example, alloys from this capabilities.
Force Office of Scientific Research. Total class are now used in the landing gear of
external funding is ~$2M. In order to the Boeing 777 and 787. Studies at OSU Contact: Prof. James Williams, 614-292-
leverage our expertise, we have active are focused on understanding the basic 7251, williams.1726@osu.edu
ongoing collaborations with faculty mechanisms of microstructure evolution
mse.osu.edu
4 The • Ohio • State • Universit y
Current A/cm2
complex, high-performance alloys are different intermetallic phases
often saddled with a localized corrosion present in the alloy in dilute
vulnerability that must be managed in chloride solutions at ambient
service through coatings, inhibitors, or temperature but different
environmental controls. solution pH. When rendered in
Figure 2. Above: Z-contrast SEM image of polished
3-D, sites of cathodic reaction
section of aluminum alloy 7075 showing a dispersion
Researchers in the Fontana Corrosion of intermetallic compound particles differentiated by due to oxygen or hydrogen
Center (Prof. R.G. Buchheit and students) gray-scale contrast. Below: Electrochemical reaction reduction appear as deep
and at Monash rate mapped onto the microstructure shown in top blue wells, and sites of anodic
University in image. Blue indicates areas of net cathodic reaction, red reaction appear as bright red
indicates net anodic reaction.
Melbourne, spikes (Figure 3, top). Sites of
Australia (Dr.
N. Birbilis and
students) have
collaborated over
the past several
years to measure
the electro-
chemistry of
intermetallic
particles in
high strength
aluminum alloys
to understand
their role
in localized
corrosion and to
develop predictive Figure 3. Above: Maps showing electrochemical reaction rate on Al alloy 7075 in dilute
Figure 1. The electrochemical microcell at Ohio corrosion damage chloride solution at ambient temperature in solutions of the indicated pH. Below: SEM
State used for measuring the electrochemical images of aluminum alloy 7075 exposed to dilute chloride solution at ambient temperature
accumulation
behavior of small discrete phases in alloys. Inset: in solutions of the indicated pH.
View of probe measuring electrochemistry of a
discrete alloy phase.
Materials • Science • and • Engineering 5
intense cathodic activity are expected toxic chemicals. The challenge, she said, the researchers
to sustain attack leading to large pits is to design a material that reacts quickly have to meet
around intermetallic particles. Sites of and reliably to a variety of chemicals, specific conditions
intense anodic activity are expected to be including TICs, when incorporated into of temperature
short-lived small pits where intermetallic a sensor. “These are sensors that a soldier and pressure, and
particles are dissolved from the alloy could wear on the battlefield or a first leave the material
selectively. responder could wear to an accident at a in the pressure
chemical plant,” Morris said. cooker for just the
A comparison of the reaction rate right amount of
projection from electrochemical The material under study is nickel oxide, time. They found
microscopy correlates remarkably well which has unusual electrical properties. they can make the
with localized corrosion morphologies Other labs are studying nickel oxide for particles in as little
developed on high-strength aluminum use in batteries, fuel cells, solar cells, as twelve hours, Elvin Beach (left) and Patricia Morris
alloy 7075 (Al-Zn-Mg-Cu) samples that and even coatings that change color. But but no more than (right), of the Department of Materials
were allowed to corrode freely during Morris, along with Ohio State doctoral twenty-four hours. Science and Engineering at The Ohio
exposure to aqueous solutions in separate student Elvin Beach, is more interested in “Too short a time, State University, have devised a new
method of creating nickel oxide particles
experiments (Figure 3, bottom). The how nickel oxide’s electrical conductance and the nickel oxide
for chemical sensors. Photo by Jo
ability of the electrochemical microscopy changes when toxic chemicals in the doesn’t form, too McCulty, courtesy of The Ohio State
approach to correctly forecast localized air settle on its surface. Beach applies long and it reduces University.
corrosion morphologies illustrates the a thin coating of the material onto to metallic nickel,”
potential of the method. microelectro-mechanical systems (made Beach explained. After he removes the
in a similar fashion to computer chips), nickel oxide from the pressure cooker,
Ongoing work is aimed at associating the with a goal of identifying known toxic he washes it in a common solvent to
full current-potential electrochemical substances. free up the nanoparticles. At that point,
response on a pixel-by-pixel basis to the material is ready to use. Most other
enable exploration of the effects of The design works on the same general synthesis methods require another
changing environmental conditions on principle as another, more familiar sensor. additional step, a high-temperature heat
alloy electrochemistry and localized “The human nose coordinates signals treatment.
corrosion damage accumulation. from hundreds of thousands of sensory
neurons to identify chemicals,” Beach Starting with a microsensor silicon
Contact: Prof. R.G. Buchheit, 614-688- said. “Here, we’re using a combination chip array provided by collaborators at
3050, buchheit.8@osu.edu of electrical responses to identify the the National Institute of Standards and
signature of a toxic chemical.” Technology (NIST), Beach adds a layer of
particles using a device called a picoliter
The key to making the sensor work drop dispenser (a picoliter is a trillionth
is how the nickel oxide particles are of a liter). He describes the dispenser
New Way to Make made. Beach and Morris have
devised a new synthesis method
Sensors that Detect that yields very small particles--
Toxic Chemicals which provide the sensor a large
by Pam Frost Gorder surface area with which to capture
chemical molecules from the air
MSE researchers have developed a new --and very pure particles--which
method for making extremely pure, enable the sensor to detect even
very small metal-oxide nanoparticles. small quantities of a substance.
They are using this simple, fast, and low- Each particle of nickel oxide
temperature process to make materials measures only about 50 atoms
for gas sensors that detect toxic industrial across--that’s equivalent to five
chemicals (TICs) and biological warfare nanometers.
agents. The researchers described their
work in a recent issue of the journal Beach described the synthesis MSE researchers at The Oh
io State University have coa
Materials Chemistry and Physics. method in very simple terms. these microsensor silicon ted
chip arrays, which were pro
“Basically, you mix everything by collaborators at the Nat vided
ional Institute of Standards
Technology, with tiny par and
Patricia Morris, associate professor of together in a pressure vessel, pop ticles of nickel oxide. Once
developed, this technology further
materials science and engineering at Ohio it in the oven, rinse it off and it’s could lead to sensors that
detect toxic
industrial chemicals and
State, leads a team of researchers who ready to use,” he said. Of course, biological warfare agents.
McCulty, courtesy of The Photo by Jo
Ohio State University.
develop solid materials that can detect for the process to go smoothly,
mse.osu.edu
6 The • Ohio • State • Universit y
that dispenses picoliter drop volumes half-metallicity. These properties could enable new kinds
onto very small substrates. The diameter are very important when applied to of electronics.
of the orifice for the print-head where the electronics. Until recently, however,
particle-laden suspension passes through these characteristics were not observable Until now, most
is 50 microns. Therefore, the particle size unless the materials were kept very cold. researchers could only
of the material (described previously) is New research is being done on materials create tiny graphene
important during deposition in order to that display these properties at or above devices one at a time,
not clog the print-head. room temperature conditions, which and only on traditional
make them far more useful for industrial silicon oxide substrates.
The microsensor substrate consists of purposes. They could not control
a silicon chip fitted with a platinum where they placed
heater and gold electrodes to monitor One such oxide, Sr2FeMoO6 (SFMO), is the devices on the
the material’s electrical resistance. The of interest for its magnetic properties and substrate, and had to
change in the material’s resistance possible usage in magnetic data storage. connect them to other
corresponds to a change in the However, because of its chemistry, film electronics one at a
surrounding atmosphere. More research growth of this oxide is very challenging. time for testing.
is currently being performed on the In collaboration with the Center for
metal-oxide synthesis, deposition, and Emergent Materials (CEM), Dr. Morris In a paper published
testing of these sensor devices. This and her students are studying buffer layer in the March 26, 2009
work is funded by the National Science materials as a tool to foster the growth of issue of the journal
Foundation and the Orton Research these complex compounds. Sr2GaTaO6 Advanced Materials, SEM image of graphite stam
Foundation. (SGT) is a similar double perovskite OSU Professor Nitin p (top) and
optical image of site-specific
ally stamped
that has similar lattice parameters, is Padture and his pattern of few layers graphe
ne (FLG)
Contact: Assoc. Prof. Patricia Morris, easier to grow, and will not interfere colleagues describe on a silica substrate (bottom
). D. Li, W.
614-247-8873, morris.692@osu.edu magnetically with SFMO. Films of SGT a technique for Windl and N.P. Padture,
The Ohio State
University
have been made and characterized stamping many
with x-ray diffraction and Rutherford graphene sheets onto a substrate at once,
Buffer Layer backscattering spectroscopy. Work is in precise locations. “We designed the
also being done to design specific buffer technique to mesh with standard chip-
Design For Double layers to match desired perovskites based making practices,” said Padture, College
Perovskites on the lattice size. Bulk studies have of Engineering Distinguished Professor
shown that by adding different amounts in Materials Science and Engineering.
Associate Professor Patricia Morris and of Al to SGT, lattice parameters will “Graphene has huge potential; it’s been
her students are presently studying thin change systematically, therefore creating dubbed ‘the new silicon,’” said Padture,
film growth of complex oxides. Using a a wide range of possible buffer layers. who is also director of Ohio State’s Center
pulsed laser deposition system, a laser for Emergent Materials (cem.osu.edu).
beam is shot at a solid oxide target where it Contact: Assoc. Prof. Patricia Morris, “But there hasn’t been a good process for
ablates the surface, allowing atomic layers 614-247-8873, morris.692@osu.edu high-throughput manufacturing it into
of material to deposit onto a substrate. chips. The industry has several decades
The complex oxides of interest are of chip-making technology that we can
known as double perovskites because of tap into, if only we could create millions
their unique crystal structure. Materials Researchers Find of these graphene structures in precise
in this family have interesting properties
Better Way to patterns on predetermined locations,
like ferroelectricity, superconductivity, repeatedly. This result is a proof-of-
colossal magnetoresistance, and Manufacture Fast concept that we should be able to do just
Computer Chips that.”
by Pam Frost Gorder
Graphene is made of carbon atoms
MSE engineers at The Ohio State arranged in a hexagonal pattern
University are developing a technique resembling chicken wire. In graphite,
for mass producing computer chips many flat graphene sheets are stacked
made from the same material found in together. “Think of a stack of graphene
pencils. Experts believe that graphene- sheets in graphite as a deck of cards.
-the sheet-like form of carbon found When you bring it contact with the
in graphite pencils--holds the key to silicon oxide and pull it away, you can
smaller, faster electronics. It might also ‘split the deck’ near the point of contact,
deliver quantum mechanical effects that leaving some layers of graphene behind.”
structure
Double perovskite crystal
mse.osu.edu
8 The • Ohio • State • Universit y
Researchers have shown that a single Science and Engineering Center in electrical and computer engineering
sheet, or even a few sheets, of graphene (MRSEC) sponsored by the National and in materials science and engineering,
can exhibit special properties. One such Science Foundation. The $17-million enabling them to take advantage of
property is very high mobility, in which center is one of only 27 MRSECs around resources provided by both departments
electrons can pass through it very quickly, the country, and its main research focus is and by the university’s Institute for
a good characteristic for fast electronics. magnetoelectronics. Partial funding was Materials Research.
Another is magnetism: magnetic fields also provided by Ohio State’s Institute
could be used to control the spin of for Materials Research. “Advanced semiconductor materials are
graphene electrons, which would enable capable of using a much higher fraction
spin-based electronics, also called Contact: Prof. Nitin Padture, 614-247- of solar energy than silicon and are, in
spintronics. Yet another characteristic is 8114, padture.1@osu.edu fact, already being used to power space
how dramatically graphene’s properties vehicles,” Rajan says. “However, they
change when it touches other materials. are more expensive than silicon and
That makes it a good candidate material are, therefore, not used for terrestrial
for chemical sensors. Photovoltaics applications yet. Our work aims to come
Researchers Join up with new innovative ways that would
In this method, Padture and his Ohio reduce the cost of these solar cells but still
State colleagues carved graphite into Forces to Improve ensure that they provide high efficiency.”
different shapes--a field of microscopic Solar Cells
pillars, for example--and then stamped Myers and Rajan worked together
the shapes onto silicon oxide surfaces. Ohio State engineers are taking to procure a new molecular beam
In this first series of experiments, they advantage of advancements in materials epitaxy system, which allows them to
were able to stamp high-definition for electronics to develop more efficient grow the various layers of III-Nitride
features that were ten layers thick, or and affordable solar technologies. Solar semiconductor crystal structures with
thicker. The graphite stamp can then cells, generally made of silicon, currently nanometer-scale control. They also
be used repeatedly on other locations are not efficient at harnessing solar use another new tool, a metal organic
or substrates, potentially making this a energy. Now, however, engineers are chemical vapor deposition system, to
mass-production method. investigating how indium, gallium, and enable epitaxial growth of semiconductors
nitrogen could be used to make wide and nanostructures based on arsenides,
They used three different kinds of bandgap semiconductors for solar cell phosphides, antimonides, and dilute
microscopes--a scanning electron production. nitrides.
microscope, optical microscope, and
atomic force microscope--to measure
the heights of the features and assure Siddharth Rajan (left)
that they were placed precisely on the and Roberto Myers
substrate. They eventually hope to stamp collaborated to procure
this new molecular
narrow features that are only one or two
beam epitaxy system
layers thick, by stamping on materials for Ohio State’s
other than silicon oxide. Semiconductor
Epitaxy and Analysis
In computer simulations, they found Laboratory. The
system enables them
that each material interacts differently
to grow new materials
with the graphene. So success might rely that could be used to
on finding just the right combination of create more efficient
substrate materials to coax the graphene solar cells. Photo by Jo
to break off in one or two layers. This McCulty
would also tailor the properties of the
graphene.
Padture’s co-authors on the paper include “The key to success is being able to Rajan brings expertise in electrical
Dongsheng Li, a postdoctoral researcher, grow the semiconductor crystals measurement to the project, while Myers
and Wolfgang Windl, associate professor without generating defects that drop conducts the optical measurements.
of materials science and engineering. the solar conversion efficiency,” says Together, the two can explore the potential
Assistant Professor Roberto Myers, of these lesser-known materials to
This work was partially funded by the who collaborates on photovoltaic work determine how the materials’ properties
Center for Emergent Materials at Ohio with Siddharth Rajan, also an assistant could be harnessed for solar energy.
State, which is a Materials Research professor. Both have dual appointments
Materials • Science • and • Engineering 9
mse.osu.edu
10 The • Ohio • State • Universit y
the Central Illinois AFS Chapter, Current research sponsored by AFS, The members of the MSE AFS Student
Cummins, and the Foundry Educational Ashland, Caterpillar, Cummins, Rio Chapter are very excited about the
Foundation. The melting furnace was Tinto and Tupi (Brazil) addresses the availability of this new equipment and
installed through the admirable efforts problem of casting skin formation, they have already planned a number
of two of the department technicians, effects, and prevention in compacted of projects that will put the induction
Ken Kushner and Ross Baldwin, which graphite iron castings. This material has furnace to good use.
saved the MSE department a significant found increased usage in the automotive
amount of money. The time donation industry, as it is the only alloy that satisfies Contact: Prof. Doru Stefanescu, 614-
by Michael Nutts (Inductotherm) is also the increased pressure and temperature 292-5629, stefanescu.1@osu.edu
gratefully acknowledged. The equipment requirements of the motor blocks for the
will be used for teaching and research. new high mileage diesel engines.
Modeling scales[2] (Fig. A); 3) find critical nucleus at CAMM will allow for building a
mse.osu.edu
12 The • Ohio • State • Universit y
In recent years, Prof. Rigney’s research group has combined experimental work with
2-D and 3-D molecular dynamics (MD) simulations. An example, from the work of
S. Karthikeyan, is shown in Figure 1. MD simulations help to explain effects of relative
Fig. 1: (a.) Initial configuration for an MD simulation of a
hardness, crystal orientation and defect content. They also suggest that the interacting bicrystal of Cu sliding against an Fe crystal of orientation x, y, z:
materials flow like a fluid, complete with development of vorticity associated with [100]Fe[010]Fe[001]Fe. This uses a right-hand coordinate system with
Kelvin-Helmholtz instability. The presence of vorticity accounts for mechanical x to the right and y pointing toward the top of this page. The presence of
mixing, composition profiles and the disappearance of markers near the interface. the grain boundary in the Cu crystal strongly influences the development
of deformation and structure during sliding. (b.) Nanocrystalline
Vorticity also contributes to amorphization and the formation of nanocrystals.
structure produced by sliding for the initial configuration shown in (a.).
All of the following are involved: propagation of shear bands, formation
This work has revealed much about the dynamic processes contributing to sliding of epitaxial Cu on Fe and dynamic recrystallization. Ref.: Karthikeyan
behavior. Development of a predictive model for sliding wear remains elusive. It will et al., Wear 267(2009)1166.
undoubtedly require incorporation of the fracture characteristics of the tribomaterial
produced by sliding. Contact: Prof. Emeritus David Rigney, 614-292-1775,
rigney.1@osu.edu
Image by Jennifer
Walley, PhD student
in Prof. Michael Mills’
research group.
Materials • Science • and • Engineering 13
mse.osu.edu
14 The • Ohio • State • Universit y
Faculty
Innovation Fellow “for transformative
and pioneering experimental and
25 Years of Service
theoretical approaches to alloys by
In September, Geoff Hulse and David
& Staff
design, and for exceptional contributions
Jones were recognized by the College
to disseminating knowledge to students
of Engineering for twenty-five years of
and the community.”
service to The Ohio State University. Both
con’t
Geoff and Dave joined the University
Heather Powell – Oak Ridge Associated
in 1984, with Dave hired as part of a
Universities, Powe Junior Faculty
VAX System Support Group and Geoff
Award supporting “Collagen Scaffolds
hired to oversee the VAX support staff
Engineered with Graded Pore Structure
housed in Chemical Engineering. They
for Islet Transplantation”.
MSE Faculty Receive maintained a large VAX 11/780 “mini”
computer which was the size of two home
College Awards Doru Stefanescu delivered four lectures
refrigerators and was many times slower
on solidification science at the University
than present-day desktops. Geoff and
of Jönköping in Sweden.
The College of Engineering held its Dave have overseen a great deal of change
Annual Engineering Awards Dinner at since those days and, along with Mike
James Williams Robert Mehl/Institute
the Blackwell Hotel, where the following Davis (who began working for them as
of Metals Lecture from TMS.
MSE faculty were recognized: a student employee), have developed the
computing infrastructure that supports
Lumley Research Awards the research and academic efforts of both
Mike Mills the MSE and Chemical and Biomolecular
Doru Stefanescu Cameron Lindsey Engineering departments.
Rudy Buchheit
and Megan Daniels
Innovators Award Dave, following an interest in
Glenn Daehn was recognized Nominated for Above programming, switched from Physics to
for development of high velocity & Beyond Award Computer Science as his college major.
and impulse metal forming and In the early 1990’s, he was part of a
its application to a variety of The MSE department was pleased to networking group at the university that
manufacturing and materials nominate both Cameron Lindsey, developed the directory system used by
characterization problems Assistant to the MSE Chair, and Megan OSU’s central e-mail system. Helping
including forming, joining, welding, Daniels, Undergraduate Academic the university improve the quality of its
springback control, embossing, and Advisor, for the 2009 College of data during this period was an important
strength and ductility testing. Engineering Above and Beyond Awards. accomplishment for the group and has
Cameron’s nomination letter praises her been of great benefit in the subsequent
dedication, creativity, enthusiasm, and years.
Additional Awards ability to adapt to the ever-changing
environment in the Chair’s office. Megan, Geoff was instrumental in bringing
Gerald Frankel visiting Professor at the
too, provides tremendous support for together the (then) three departments—
University of Paris.
the mission of the department through Ceramic, Metallurgical, and Chemical
innovative outreach and application of Engineering—to purchase computing
Gerald Frankel T.P. Hoar Award from
technological resources. But it is, perhaps, resources for the departments’ academic
the UK Institute of Corrosion, 2008.
in her role as self-described “momma and research pursuits. Beyond his
bear” that she is most appreciated by our computing expertise, Geoff ’s talents
Prabhat Gupta Fellow of the Society of
students as she watches over them as they as both a photographer and graphic
Glass Technology, UK, 2008.
advance through the Bachelor’s degree. designer have likewise been a tremendous
asset to the departments. One impressive
Winston Ho Inaugural Innovators
example of his work was the multimedia
Award, College of Engineering,
presentation he developed for the
2008. Recognizes Prof. Ho for major
Chemical Engineering department’s
membrane technologies for high purity
Centennial Celebration.
hydrogen production for fuel cells and
energy applications, and for low-cost,
Both departments wish to thank Geoff
high efficiency water purification.
and Dave for their many years of
service to the university!
John Morral was named an NSF
DMR American Competitiveness and
mse.osu.edu
16 The • Ohio • State • Universit y
con’t
solar, metal processing, electronics and
aerospace companies.
Technical Specialist at
Houghton International MSE Grad Studies Minneapolis Bridge
in Valley Forge, PA, where Collapse
he directs laboratory
investigations on new The eight-lane I-35W highway bridge in Minneapolis, MN collapsed at about 6:05
products and solutions PM CDT on August 1, 2007. NTSB investigators identified the U10W truss node was
to customer problems. a likely failure initiation site for the collapse[1, 2]. A finite element modeling group team
Scott is an active was formed from persons
member of technical in NTSB, FHWA, SUNY,
societies and in 2008 and SIMULIA Central to
2008 MSE Distinguished
was named a fellow of study in detail the stress and
Alumni Award recipient
ASM International. He D. Scott MacKenzie strain in the gusset plates of
was cited by ASM for the U10W joints. Min Li at
his seminal R&D work on the heat treatment of SIMULIA Central was a key
nonferrous alloys. member of the modeling
group team. Working with
Scott presented a talk to the faculty and students the team, Min created
entitled, “Application of CFD and FEA to Predicting the detailed U10W local
Distortion in Heat Treated Gears”. The MSE finite element model using
department was pleased to host Scott and his wife many nonlinear modeling View of node U10W looking north, indicating lateral shift
Pat during their stay, including dinner and an OSU- capabilities in Abaqus/ west of upper end of L9/U10W diagonal member at point
of instability. (For purpose of illustration, the amount of
Michigan game. Standard, embedded the
lateral displacement, including bowing of gusset plates, is
local model into the FHWA exaggerated by a multiple of 5.)
structural bridge model,
performed most of the detailed finite element analyses, and wrote much of the report[2].
George J. Theus Presents The figure above is one example of the analysis results[1]. Based on the results from
the Abaqus model and other investigations, one of the conclusions from NTSB was:
Keynote at 2009 MS&T “gusset plates at the U10 nodes, where the collapse initiated, had inadequate capacity
Conference for the expected loads on the structure, even in the original as-designed condition.”[1]
Metallurgical Engineering alum Min graduated in 2006 with a Ph.D. degree in Materials
George J. Theus (PhD ‘72) will Science and Engineering. During her study at the Department
present the 2009 Alpha Sigma Mu of Materials Science and Engineering, she took courses such
Keynote presentation at this year’s as Finite Element Method, Plasticity, Mechanical Behavior of
Materials Science & Technology Materials, and Fracture Mechanics. She modeled the constitutive
Conference and Exhibition (MS&T behavior of magnesium AZ31B sheet with strong basal texture
’09), held October 25-29 at the and implemented the model into Abaqus/Standard using
David L. Lawrence Convention UMAT routine. These courses and research work prepared Min
Center in Pittsburgh, PA. George is president of to conduct the stress analysis for the bridge collapse.
Metallurgical Engineering Ltd. in Aurora, IL. His
keynote lecture will be “The Current Status of Nuclear References:
Power Generation.” 1. “Collapse of I-35W Highway Bridge Minneapolis, Minnesota August
1, 2007,” Highway Accident Report NTSB/HAR-08/03 PB2008-916203,
Min Li (PhD ‘00) was par
National Transportation Safety Board, Washingon, D.C., November 14, t
of a team of researchers
2008. See http://www.ntsb.gov/publictn/2008/HAR0803.pdf
studying the Minneapolis
2. “Structural and Local Failure Study of Gusset Plate in Minneapolis
bridge collapse in 2007.
Bridge Collapse,” Modeling Group Contractor Final Report, National
Alumni, Maybe You Can Transportation Safety Board, Washington, D.C., November 12, 2008.
Help?
Looking to fill job openings? The Department would be happy to help you connect with potential employees. If
we may be of assistance, please contact Mr. Mark Cooper at (614)-292-7280 or by e-mail at “mse@osu.edu”.
Help with travel costs to TMS. February’s annual TMS Meeting will be held in Seattle, WA. The conference is
a great opportunity for students to learn more about materials and to network with peers and professionals in
the field. Planning for the annual meeting has started for the undergraduate MSE Club. The Club would greatly
appreciate contributions toward student travel costs. A shape memory alloy Script Ohio will be sent as a thank Nitinol Script Ohio by the
MSE Club.
you for your support. Contact: Jonathan Pham, President of MSE Club (pham.98@osu.edu, 937-554-4592) Thank you for helping our
students!
mse.osu.edu
18 The • Ohio • State • Universit y
Items of
move marks the end of years of discussion and Earth Science classes from 1998 to
and aborted attempts to implement 2001 before returning to school for his
semesters. The move was finally made Ph.D. in 2001. As a graduate student at
interest...
at the urging of the Governor Strickland USC, he taught laboratory courses and
and Chancellor Fingerhut, who seek to several undergraduate courses. At Metro,
align academic calendars at institutions Andy currently teaches Principles of
across the Ohio University System. While Engineering, Introduction to Engineering
the implementation date may seem far Design, and Environmental Science. As
Welding Engineering- off, the MSE faculty is well along in its faculty advisor to the STEM Club, he has
MSE Realignment efforts to revise the MSE graduate and mentored several teams to the National
undergraduate curricula. Draft curricula Society of Black Engineers Regional and
The MSE and Welding Engineering will be posted on the MSE website later National Lego Robotics Championships.
faculties have voted unanimously to bring this fall with a request for comment Andy’s innovative experiential techniques
the Welding faculty, staff, students, and from our students, alums, and external demonstrate his enjoyment of teaching
programs to MSE. As of the beginning of advisory committee. and have provided his students with
Autumn Quarter, the realignment action mastery level concepts and ideas. We are
has been endorsed by the Interim Dean thrilled to have Andy on board and look
of Engineering, Dr. Gregory Washington, forward to developing novel approaches
and by a vote of the College Faculty. We Andy Bruening Joins for promoting STEM education by
await votes by the University Senate and MSE as an Instructor redefining how recruiting and train-
the Board of Trustees and approval by ing happen
the Office of Academic Affairs, all of The MSE faculty welcomed Dr. Andy at this im-
which may occur by the end of the 2009 Bruening as an Instructor this fall. Andy portant
calendar year. is the Lead Science Teacher at the Metro junc ture
Early College High School. The Metro in a
The realignment will bring five regular School (themetroschool.com) is a science, student’s
faculty, three staff, 95 undergraduates, 50 technology,engineering,and mathematics career.
graduate students, associated degree and (STEM) focused, intellectually vibrant
research programs, and many dedicated learning community open to students
Welding Engineering alumni from in Franklin County. Metro Early
around the world to MSE. Resources to College High School is designed to serve
hire three new faculty are also associated students who want a personalized and
with the realignment. The department extraordinary learning experience that
will still be known as Materials Science prepares them for a connected world
Dr. Andy Bruening
and Engineering but will house both where math, science, and technology are
the Welding Engineering and Materials vitally important.
Science and Engineering degree
programs. The realigned department will In his role as Instructor with MSE, Andy
include the MSE office and lab space in will be working collaboratively with
the Watts-MacQuigg-Fontana complex faculty in MSE, our MRSEC Center for Helping Teachers
and the Welding Engineering space at Emergent Materials outreach activity, Grow Talent in
the Edison Joining Technology Center Battelle, and the ASM Foundation
on West Campus. This is a very exciting to develop approaches that promote Materials Science and
opportunity for both programs and we continuity and depth in STEM education Technology
look forward to welcoming the Welding at the college-high school interface for
Engineers to MSE through the course of students in Ohio and beyond. The Ohio Science, Technology,
the upcoming year. Engineering, and Math Learning
Andy brings considerable skill and Network (OSLN), in conjunction with
experience to this important activity. Columbus-based Battelle and The Ohio
Semesters He has an extensive background in the State University are working with the
sciences with a Bachelor’s degree in ASM Materials Education Foundation
Mark your calendars! August 22nd, 2012, Marine Geology from Eckerd College and through a unique teacher capacity
will be the first day of class at Ohio State a Ph.D. in Geology from the University building grant of $150,000.
under its new semester-based calendar. of South Carolina (USC). Over the
The Board of Trustees approved a past 10 years, he has taught extensively This grant will enable ASM to continue
proposal to move the University to a both at the high school and collegiate its partnership with Ohio State by
semester calendar this past April. The level. He taught high school Physics offering workshops for Ohio teachers and
Materials • Science • and • Engineering 19
mse.osu.edu
20 The • Ohio • State • Universit y
News
Front row, l-r: Jacob Portier, Amanda Lorenz, Olivia Rumpke, Brian Peterson
Second row: Dan Owsley, Kazuhiro Chisaka, Saurabh Sedha, Evan Standish, Meredith Herzog, Berk Gencer
Third row: Diandra Rollins, Caitlin Toohey, Mike Shnider, John Sosa, Angel Carrasquillo
Fourth Row: Tom Wynn, Steven Woodward, Greg Ebersole, Brad Meibers, Craig Vanderbilt, Jon Scholl
Senior Picture
mse.osu.edu
22 The • Ohio • State • Universit y
Engineering Service
Learning at OSU
by Elvin Beach, PhD ‘09
The trip was very rewarding and fulfilling from the standpoint
of making some improvements around the complex, but even
more so just for the chance to meet and spend time with the Thank you for your service!
kids. Overall this was a great opportunity to meet new people,
travel to a new country all while making a contribution to The following students gave generously of their time and talents to
an organization which makes a huge difference in these kids’ serve as officers in the department’s MSE Club in 2008-2009:
lives. Brian Peterson, President Caitlin Toohey, Treasurer
Berk Gencer, Vice Pres. Olivia Rumpke, Secretary
mse.osu.edu
24 The • Ohio • State • Universit y
Editors: Rudy Buchheit, Heather Parsons Design: Mark Cooper Photos: Geoff Hulse, Megan Daniels, University Communications
Development
The MSE department wishes to thank each of its supporters for their generosity. It is by means of such kindness that this program is able to provide
our students with the high quality education that serves them so well. The generous donors below have assisted the Department at a level of
$100 or more over the last year. For more about how you can support the Department’s educational and research efforts, please contact us by
phone: (614) 292-2553; e-mail: mse@osu.edu; or visit mse.osu.edu/alumni.
Sheikh Akbar Carrie & Le Roy Gordon Michael Reidelbach Sr Altstetter Family Trust UAD
Lisa Allen Joyce Hannon Frederick Roehrig American Foundry Society-Illinois
Peter Anderson Richard Hannon Jr Jay Scharenberg Chapter
Joseph Bailey John & Martha Hirth Paul Schasney American Foundry Society-Wisconsin
Peggy Barron-Antolin Ronald Hughes David Stahl Chapter
Marjorie Bennett Robert Johnston Jr J Christian Stallsmith American Foundrymans Society-
Walter Bennett Linda & Allen Katz Donald Stickle Central Ohio Chapter
Burton Brubaker Ann & Ronald Kegarise Sigel & Mabel Stocker Ashland Incorporated
James Clum Trent Latimer John Varhola ASM International
Hendrik Colijn Dalton Lowe Yunzhi Wang Computherm LLC
Connie Cron Robert Matz Nicholas Warchol Cummins Business Services
Thomas & Leslie Croyle Charles Mayer S J Whalen DNV Columbus
Chandrashekhar Damle Dennis McGarry James Woolley Ecolab Foundation
Richard Daniel Steven McGinnis Peihui Zhang Foundry Educational Foundation
Earl Dietz William McKinnell Jr General Motors Corp-North American
Marie Ellinger Robert Miller Companies: Operations
William Ellinger Elizabeth Morin 3M Foundation L H Marshall Company
Carl Gartner Joseph Nachman AIST Foundation QIT-Fer et Titane Inc
Anne & Robert Geist Howard Pickering Alcoa Foundation The Dow Chemical Foundation