1.solar Process Heat With CPC Etc

2013 1 Rolf Meiner, r.meissner@ritter-xl-solar.
com
Solar process heat with CPC ETC
Energiebunker Hamburg, a project of the International
Building Exibition IBA, Hamburg 2013
2013 2 Rolf Meiner, r.meissner@ritter-xl-solar.com
About us
15 companies
in 9 countries
4 brands:
Paradigma
Ritter Solar
Ritter XL Solar
Linuo Paradigma
1.600 employees:
380 Europe
1.220 China
Collector area sold:
1,85 Mio m in 2011
worldwide
Large-scale solar-thermal systems
International design, planning and implementation of
solar thermal large-scale installations:
Domestic Heating Networks
Hot water generation and
Heating support
Process heating
Steam boiler support
single and multi stage
solar cooling
Excellent financial investment
simple installation
Increased property value
Highly profitable after the amortisation period
Breweries, food processing industry,
big car washing sites, galvanisation
plants, paint shops, cold storage
sites, hospitals, barracks, hotels,
recreational facilities, etc.
Customers
Applications
300 successfully
finished projects
since 2006
5 of them are the
worlds largest
one pressurized
CPC-ETC
installations
33.000 m
collector area
Trading center Wels, Austria
Solar District Heating, finished in May 2011
solar temperatures 85...100 C
gross collector area 3388 m
peak power 2,8 MW
max. constant power 1,8 MW
yield guarantee 1.300 MWh/a
first 12 month 1.350 MWh
Measured frost protection 13 MW ( 1 %)
Energiebunker Hamburg
Solar District Heating,
April 2013
solar temperature 90 C
peak power 1 MW
max. constant power 0,7 MW
yield guarantee 600 MWh/a
METRO shopping center Istanbul
Solar cooling in summer, heating in winter, finished in 2009
solar temperatures 80...95 C
peak power 1.1 MW
max. continual power 0.6 MW
guaranteed yield p. a. 650 MWh
Solar cooling in summer, space heating in winter, finished in 2007
solar temperature 80...95 C
Gross collector area 1330 m
Peak power 1.2 MW
Max. continual power 0.65 MW
Guaranteed yield p. a. 500 MWh
2011(+ 35 %!) 676 MWh
FESTO, Germany
Galvanization Zehnder, Switzerland, 2012
Process heat for galvanization (5 working days per week)
Temperatures 95 C
Gross collector area 400 m
Buffer 5 m
Swimming and recreational facilities in China
swimming stadium, Jinan, China, ca. 800 m Shengshui Sp, Jinan, China, ca. 1200 m
James Dewar (1874): Thermos flask principle
Like in a thermos flask the heat can
be stored for a long time.
This allows to operate the collector
with high efficiency even in times
with low solar irradiation or at high
temperatures.
Due to the material (pure glass
tube) the design is very durable.
Vacuum
is the best physical insulator !
Double wall glass tubes
+ cylindrical evacuated
absorbers
Copper, steel or stainless steel collector tubes + CPC reflector
CPC = Compound Parabolic Concentrator
Direct irradiation
Best possible solar yields at all weather conditions.
Sidewise irradiation Diffuse irradiation
Radiation incident angle modifying (IAM)
N
S
E W
N
S
E W
=
+
CPC ETC Plus in yield
Why water as the heat transfer medium?
Characteristics
Heat transfer coefficient
Heat conductivity
Heat exchanger surface
Reynolds number
Specific heat capacity
Cinematic viscosity
Pressure loss
Price
Purchasing
Filling
Disposal
Chem. and phys. durability
Life time
Danger of freezing
Water
100 %
100 %
100 %
100 %
100 %
100 %
100 %
100 %
Water tap
Water tap
Drainage
Extreme consistent
Endless
Yes
Glycol mixture
75 %
62 %
300 %
25 %
88 %
380 %
142 - 485 %
> 24.000 %
Retail
Special filling device
Special dump site
Oxidation, cracking, separation
Maximal 3 years
No
All specs are based on a temperature of 40 C.
Long-term constant, ensures a long operational lifetime
High heat transfer and conduction coefficient
High temperature resistant
Environmentally-friendly
Cheep
a small amount (< 1 % in Chile) is taken to keep the collectors
frost free
M
RXLS water based system glycol based system (e. g. AEE Intec)
Solar Keymark Output Calculator (ScenoCalc), no heat losses, no thermal standstill
Yearly energy yield of different collectors
Atacama climate
inclination: 22 degree to the North
minimal temperature: - 5,5 C
maximal temperature: 30 C
-58 %
-57 %
-92 %
-100%
-50%
Efficiency and irradiance
+25%
-7%
-6%
-32%
-100% -100%
-8%
-8%
Efficiency and temperature difference
Minera Gaby, Calama El Loa
SUPPLY OF HEAT FOR ELECTRO
WINNING PROCESSES THROUGH
THE USE OF SOLAR ENERGY
SOLAR PLANT PROPOSAL
CURRENT
WASTE
DUMP
CIVIC
Changing landuse
C
U
R
R
E
N
T
P
IL
E
C
U
R
R
E
N
T
P
IL
E
COORDINATES
1 E =518750.50 N= 7407392.55
2 E =518594.55 N= 7407296.00
3 E =518867.76 N= 7406979.81
4 E =519262.10 N= 7406830.52
5 E = 519485.84 N = 7407325.96
1
CURRENT
SX-FW
CURRENT
REF INNING
POOL
n
g
i
n
g
l
a
n
d
u
s
e
COORDI NATES SIST. UTM
DATUM PSAD 56
1
2
3
4
5
30 hs.
ELECTRICROOM (NEW)
REF INNIG
ROOM(NEW)
C
h
a
n
4
ROOM(NEW)
S PALLPOOL
( EXISTING-RECONDITI ONED)
30 ha ground for solar thermal installation
1st stage of completion solar array
with pump stations,prepared for further stages
2500 m
30 ha
1,69 ha
3 (max. 10) units with 39 (max 130) GWh/year
12275 m CPC ETC per unit
1
to the thermal
processes
Sample Project: 12.275 m gross collector area
Location: Chile, Calama El Loa
Flat Plate Collector versus CPC ETC
Simulation tool used: Solar Keymark Output Calculator
Solar District Heating
M
40...45C
57...95 C
HE2
Copper washing and lixiviation
Collector field units
13 GWh/year unit
12275 m CPC ETC
13 GWh/year unit
12275 m CPC ETC
M
M
HE1
HE2
HE3
M
M
40...45C
57...95 C
2500 m
pressure-less tank
95 C max. temperature
Hydraulic scheme, 1st stage of completion
Minera Gaby, 1st ... 4th stage of completion
1st Stage of completion (3 x 12275 m)
Fst
TW
13 GWh/year unit
12275 m CPC ETC
4th Stage of completion: 110000 m, (9 x 12275 m) max.
13 GWh/year unit
12275 m CPC ETC
2
0

in
c
h
13 GWh/year unit
12275 m CPC ET
13 GWh/year unit
12275 m CPC ETC
2500 m
pressure-less tank
4 x 2500 m
pressure-less tank
collector area: 12275 m
Energy yield: 13 GWh/a
losses by dust: 5 %
specific energy yield: 1 MWh/ma
turn key costs: 400...500 US$ / m
collector life time: 25 years
depreciable life: 5 10 20 years
cummulated yield: 5 10 20 MWh
energy costs: 80...100 40...50 20...25 US$/MWh
example: 36 825 m (3 units)
36.8 GWh/a
invest: 15 Mio US$
depreciable life: 5 10 20 years
energy costs: 82 41 20 US$/MWh
average fuel price: 100 ? 130 ? 200 ? US$/MWh
ROI: 123 319 982 %
respectively 18.4 47.8 147 Mio US$
profitability and costs
Many thanks
Nothing is more powerful than an idea whose time has come.
Victor Hugo

1.solar Process Heat With CPC Etc

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2013 1 Rolf Meiner, r.meissner@ritter-xl-solar.

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