KA 44B Maintenance

MAINTENANCE/0VERHAIJ L
MANIJ AL
KA44/448
ADFANTENNA
KTS156
ANTENNA TESTSET
MANUAL NUMBER
006-5635-03
REVISION 3
1st PRINTING J UNE, 1981
KING RADIO CORPORATIONo
400 NORTH ROGERS ROAD OLATHE, KANSAS, U.S.A.
Manufactured By
KIN G
PRINT1NG DivlSION
MAINTENANCE/0VERHAUL
MANUAL
KA44
ADFANTENNA
KING RADIO CORPORATION,
KING
KA 44
ADF ANTENNA
TABLEOFCONTENTS
SECTION IV
THEORY OFOPEFLATION
Paragraph Page
4.1 GeneraL
4-1
4.2 General circuit Theory
4-1
4.3 KA 44 DetaiLed circuit Theory
4-3
SECTION Y
MAINTENANCE
Paragraph Page
5.1 GeneraL Information
5-1
5.2 Test and ALignment
5-1
5.2.1 Generat Information
5-1
5.2.2 Test Equipment Required
5-1
5.2.3 Test And ALignment Procedure
5-1
5.3 Overhaut
5-3
5.3.1 Inspection
5-3
5.3.2 CLeaning
5-4
5.3.3 Repair
5-4
5.3.4 KA 44 DisassembLy
5-4
5.3.5 KA 44 ReassembLy
5-5
5.4 TroubLeshooting
5-5
5.4.1 Sense And Loop Antenna check
5-9
5.4.2 Sense Circuit
5-9
5.4.3 Loop Circuits
5-10
SECTION VI
ILLUSTRATED PARTSLIST
Item Page
1 ADF Antenna AssembLy
6-1
2 Antenna AmpLifier ModuLe
6-13
3 AmpLifier/ModuLator #1 Board (SN 4250 and Above)
6-17
4 Amplifier/Modulator #1 Board (SN 4249 and BeLow)
6-23
5 AmpLifier/ModuLator #2 Board (SN 4250 and Above)
6-29
6 AmpLifier/ModuLator #2 Board (SN 4249 and BeLow)
6-35
LISTOFILLUSTRIEilONS
Figure Page
4-1
KA 44 Antenna System BLock Diagram
4-2
5-1
KA 44 Antenna TroubLeshooting FLowchart
5-7
5-2
Switched Phase Loop SignaL
5-10
5-3
Phase ModuLated Output SignaL
5-11
Rev. 3, J une 1981
MMOO18-3
KING
KA 44
ADF ANTENNA
LISTOFILLUSTRATIONS
Figure Page
6-1
KA 44 Antenna Assembly
6-5
6-2
Antenna Amptifier Modute
6-15
6-3
Amplifier Board #1 Assembly and Schematic (SN 4250 and Above)
6-21
6-4
AmpLifier Board #1 Assembly and Schematic (SN 4249 and Below)
6-27
6-5
AmpLifier Board #2 AssembLy and Schematic (SN 4250 and Above)
6-33
6-6
AmpLifier Board #2 Assembly and Schematic (SN 4250 and BeLow)
6-39
Rev. 3, J une 1981
MMOO18-3
KING
KA 44
ADF ANTENNA
SECTION IV
THEORY OFOPERATION
4.1 GENERAL
The KA 44 antenna is an integraL part of some King Radio ADF systems. It contains both the Loop and
sense antennas as weLL as an electronics package containing active circuitry. The circuitry ampLifies
the antenna signals, then phase modulates them into a form that is readiLy demodulated into bearing
information by the receiver. The antenna output is buffered in order to atLow a
non-criticaL
Length RF
cabLe to be used between the antenna and the receiver.
For a compLete discussion of basic ADF principles, see Section 4.1 of the appropriate
Maintenance/Overhaut Manual.
4.2 GENERAL CIRCUITTHEORY
(Refer to the KA 44 System BLock Diagram, Figure 4-1, for the foLLowing discussion.)
Both the Loop and sense antennas that an ADF system require are contained in the KA 44 antenna. The Loop
antenna consists of perpendicular windings around a block of ferrite core materiaL which serves to
increase the magnetic flux density through the windings. The Loop signals are ampLified by separate FET
differential amplifiers and applied to the inputs of a pair of baLanced modulators. The carrier inputs
to the moduLators are two 32Hz sguare waves supgtied from the receiver. The modulating signaL to the
sine channet Lags the other by 90 (Leads by 90 for a top mounted antenna). The moduLating signals
simply reverse the phase of the Loop RF signaLs at a 32Hz rate. Output signals from the moduLators are
summed with the ampLified and phase compensated sense signaL. The sense signat must be
90
out of phase
with the Loop signaLs at the summing point, so phase compensation is necessary to maintain the
90
phase
difference over frequency. This quadrature summing operation effectiveLy produces a phase moduLation of
the sense signaL, which is further ampLified before being supplied to the receiver.
Rev. 3, J une 1981
MMOO17-10
Page
4-1
KING
KA 44
ADF ANTENNA
SINE LOOP
BALANCED
AMP
MODULATOR
CLOSlpNE
MAOLDAU ACEDR
RFHAOSEMODULATED
32HzLiBO
-p
INPUT
32HzLO*
g.
INPUT
LOOP ENABLE
y
INPUT
SENSE
NTENNA
PHASE
AMP
COMPENSATION
FIGURE
4-1
KA 44 ANTENNASYSTEMBLOCK DIAGRAM
(Dwg. No. 696-3269-00,
R-0)
MMOO17-10 Page
4-2
KING
KA 44
ADF ANTENNA
4.3 DETAILED CIRCUITTHEORY
Antenna AmpLifier/Modulator circuitry
The two Loop ampLifier channets are identicat. Each channet consists of a pair of
n-channet
J FET
transistors in a cLass A differentiaL ampLifier configuration. The 1 megohm gate resistors provide a DC
path to ground for the minute gate bias currents. Resistors R107 and R123 vary the drain bias currents
of the ampLifieres, thereby adjusting the gain and input impedance. The ampLifiers Load the antenna Loop
windings considerabLy in order to
de-Q
them and aLLow a fLatter Loop frequency response. The Loop
ampLifiers develop signats across transformers T101 and T102 which are coupted through voLtage dividers
to the signaL inputs of baLanced moduLators I101 and I102. A pair of 32Hz square waves that are
90
apart in phase are used as the carrier inputs to the moduLators. They produce reLativeLy high Levet
voLtages across resistors R208 and R214 at the carrier inputs, causing the RF input signats to appear at
the output terminaLs reversing phase at a 32Hz rate. Some AC gain is provided by the moduLators
-
potentiometers R116 and R202 externaLLy vary the emitter resistance of an ampLifier stage within the
moduLator, thereby aLLowing adjustabLe gain. R202 is externaLLy accessible through a hoLe in the cap
casting of the antenna to compensate for unequaL signaL pickup by the sine and cosine Loops due to
asymmetric fieLd fringing by the airframe. The moduLators are onLy turned on when the receiver is in the
ADF mode and is Locked onto a vaLid station, otherwise, a low signaL on the Loop enabLe Line from the
receiver shuts off bias currents into pin 5 of the moduLators, effectiveLy shutting off the moduLators.
The moduLators are enabLed when the Low signat is removed from the Line, thereby aLLowing bias current to
fLow through R213, R212, CR201 and R211. The Loop signats are then buffered by 0105 before being summed
with the sense signaL.
The sense signat is ampLified by a J FET cascode stage, 0202 and Q203, which presents a high input
impedance to the sense antenna. The output of 9202 and 0203 drives a phase compensation network
comprised of T201 and C201. This network is needed in order to maintain a constant
90
phase between the
Loop and the sense signaLs since the reLative phase of the Loop signaL changes over frequency. At the
output of this network, the sense signaL is summed with the Loop outputs, which are
90
out of phase with
the sense signaL. This quadrature summing produces the phase moduLation of the Larger ampLitude sense
"carrier". An emitter fottower stage buffers the resuLting RF signaL and drives transformer T202, which
impedance matches the signaL to the 50 ohm input impedance of the receiver. A
high-pass
fiLter network
consisting of C215, C216 and L206 attenuates unwanted Low frequency signaLs to improve the spurious
response of the system.
Rev. 3, J une 1981
MMOO17-10
Page
4-3
KING
KA 44
ADF ANTENNA
SECTION Y
MAINTENANCE
5.1 GENERALINFORMATION
This section contains test, aLignment, cLeaning, repair and troubLeshooting procedures for the KA 44 ADF
Antenna. IncLuded are detaiLed assembLy/disassembLy instructions, and troubLeshooting instructions.
Information concerning semiconductor test equipment, semiconductor and integrated circuit maintenance and
specific integrated circuits used in the KA 44 Antenna may be found in Appendix A at the end of this
manuaL. It is suggested that Appendix A be consuLted before attempting to service the KA 44.
5.2 TESTANDAI.IGNMENT
5.2.1 GENERAL INFORMATION
The foLLowing test procedure may be foLLowed to determine whether or not the KA 44 is operating properLy.
If it is not, alignment procedures are detaiLed in order to bring the KA 44 up to its minimum performance
standards.
The King KTS 156 Antenna SimuLator is used in order to simuLate sense and Loop signaLs of the proper
phase and ampLitude reLationship. The simuLator aLso contains an internaL cLock that can suppLy the 32Hz
moduLation signaLs, enabLing the KA 44 to be tested and aLigned with or without the ADF receiver. Refer
to the maintenance/overhaut section of the
KTS-156
for a detaiLed expLanation of its operation.
5.2.2 TEST EQUIPMENT REQUIRED
A. Power SuppLy +13.75VDC e 1.0 amp or +27.5VDC 8 .5 amp
(+9.0VDC e .5 amp if
KTS-156
onLy is used)
B. OsciLLoscope
-
Tektronix 465 or equivatent
C. RF SignaL Generator
-
200KHz
-
1800KHz
-
HP 606A/B or equivaLent
D. DigitaL VoLtmeter
-
FLuke 8600A or equivatent
E. Frequency Counter
-
Monsanto 100A or equivaLent
F. AC VTVM
-
BaLLantine 310 or equivaLent
G. King KTS 156 Antenna SimuLator
5.2.3 TEST AND ALIGNMENTPROCEDURE
Make the foLLowing tests and any adjustments as necessary to reaLign the antenna.
A. Remove the eLectronics assembLy from the antenna and connect it to the KTS 156. Connect the
RF generator to the RF input jack of the KTS 156 and power the unit with
+ 14VDC. PLug the
pigtait connector into the connector on the antenna eLectronics unit.
B. The KTS 156 switches shouLd be in the foLLowing positions:
LOOP Switch
-
EN
SENSE Switch
-
DIS
MODE Switch
-
CAL
MODE Function Switch
-
Catibrate
LOAD
-
50 ohm
BRG SeLector
-
O
SW SOURCE
-
SimuLator (NOTE: If the ADF receiver is aLso being tested and
aligned, connect the ADF to the KTS 156 and switch the
switching source to RCVR).
Rev. 3, J une 1981
MMOO17-11
Page
5-1
KING
KA 44
ADF ANTENNA
C. AppLy a 550KHz
|_
100Hz unmoduLated input signaL from the RF generator to the KTS 156.
D. Connect the VTVMto the LOOP INPUT MONITOR jack and adjust the Levet of the RF generator to
give a 5mV
_
0.2mv reading on the VTVM. (Approx. 0.1V RMS Loaded).
E. Turn the MODE Function Switch to COS and adjust R123 to match the 5mv
_
0.2mV reading of
step 4, 0.2mV. Resecure the pot to keep it in pLace.
F. Now turn the MODE Function Switch to SIN, turn the BRG seLector to
90,
and adjust R107 to
match the reading in step 4,
j
0.2mV. Resecure this pot aLso.
G. Now pLace these switches in the foLLowing positions:
LOOP switch
-
DIS
SENSE Switch
-
EN
MODE Switch
-
BRG
MODEFunction Switch
-
BRG
H. Monitor the 50 ohm OUTPUT monitor jack with the VTVM.
I. Increase the Levet of the 550KHz input signaL to 0.6VRMS 0.03V at the RF generator output.
Be sure to measure the generator output with a 50 ohm Load or white connected to the KTS
156.
J . Make the foLLowing adjustments:
1. Adjust R134 for a 42mV 2mV RMS reading on the VTVM. Secure R134 in pLace to prevent
it from vibrating out of adjustment. (Using P.C. Boards with S/N 4249 and beLow without
KA
44-2).
2. Check for a 27mV 7mV RMS reading on the VTVM. (Using P.C. Boards with S/N 4249 and
beLow with KA
44-2).
3. Check for a 42mV
_
13mv RMS reading on the VTVM. (Using P.C. Boards S/N 4250 and above)
K. Now change the input frequency to 200KHz
$_
100Hz white maintaining the generator output
Levet of 0.6VRMS.
L. Note the output voLtage at the 50 ohm output monitor jack.
RF output voltage (200KRz)
=
mV.
M. At this point, it may be desirable to introduce some quadrantaL error (0.E.) compensation
into the antenna in order to simplify the compensation procedure once the unit has been
reinstaLLed into the aircraft. It has been found that
6
of 0.E. is average on most Light
aircraft. If it is desired to
pre-compensate
for G.E., take the voLtage measured in step L
and divide it by (See Table BeLow). This is the desired sine Loop voLtage. Note it beLow.
If it is not desired to introduce 0.E. Compensation, divide the voLtage of step L by (See
TabLe BeLow) to get the desired sine Loop vottage. The desired cosine Loop voLtage is
aLways equaL to the voLtage of step L divided by ( ee TabLe BeLokO . ALL KTS 156 bench
ampLifier moduLes, KPN 200-2748-01, are aLigned with 0 0.E. Compensation.
KA 44 SENSE/LOOP RATIO
DIVISION FACTORS
Using KTS 156:
Without Service
|
With Service
Letter KTS 156-1| Letter KTS
156-1
SIN
GE=0
4.75 4.07
SIN
GE=6
3.90 3.15
COS 4.75 4.07
Desired sin.e Loop vottage: mVRMS
Desired cosine Loop voLtage: mVRMS -
Rev. 3, J une 1981
MMOO17-11
Page
5-2
KING
KA 44
ADF ANTENNA
N. Now place these switches in the foLLowing positions:
Loop Switch
-
EnabLe
Sense Switch
-
DisabLe
Bearing SeLector
-
90
S/N 4249 and Betow (with and without KA
44-2)
or With EarLy StyLe Boards: KPN
200-6198-DO
and
200-6243-00
0. Adjust R116 to the desired sine Loop voLtage noted above + 0.2mv. Once again this voLtage
is measured with the VTVM at the 50 ohm output monitor jack. Secure this pot in place.
P. Turn the bearing seLector to
0
and adjust R202 through the hoLe in the cap casting to the
desired cosine Loop voltage
_
0.2mV.
S/N 4250 and Above or With Late StyLe Boards, KPN
200-6389-00
and
200-6390-00
0. Adjust R202 through the hoLe in the cap casting to the desired sine Loop voLtage noted above
+ 0.2mV. Once again the voLtage is measured with the VTVM at the 50 ohm OUTPUT monitor
jack.
P. Turn the BRG seLector to
0
and adjust R116 to the desired cosine Loop voLtage
_
0.2mV.
5.3 OVERHAUL
5.3.1 INSPECTION
This section contains instructions to assist in determining, by inspection, the condition of the ADF and
KA 44 assembLies. Defects resuLting from wear, physicaL damage, deterioration, or other causes can be
found by these inspection procedures. To aid inspection, detaiLed procedures are arranged in
aLphabeticaL order.
A. Capacitors, Fixed
Inspect capacitors for case damage, body damage, and cracked, broken, or charred insuLation.
Check for Loose, broken, or corroded terminaL studs, Lugs, or Leads. Inspect for Loose,
broken, or improperty soLdered connections.
B. Connectors
Inspect connectors for broken parts, deformed sheLLs or cLamps, and other irreguLarities.
Inspect for cracked or broken insuLation and for contacts that are broken, deformed, or out
of aLignment. ALso, check for corroded or damaged pLating on contacts and for Loose,
improperty soLdered, broken, or corroded terminaL connections.
C. Covers and ShieLds
Inspect covers and shieLds for punctures, deep dents, and badLy worn surfaces. ALso, check
for corrosion and damage to finish.
D. InsuLators
Inspect insuLators for evidence of damage, such as broken or chipped edges, burned areas,
and presence of foreign matter.
E. Potentiometers
Inspect aLL potentiometers for evidence of damage such as dents, cracked insuLation, or
other irreguLarities.
F. Resistors, Fixed
Inspect the fixed resistors for cracked, broken, blistered, or charred bodies and Loose,
broken, or improperLy soLdered or corroded terminaL connections.
Rev. 3, J une 1981
MMOO17-11
Page
5-3
KING
KA 44
ADF ANTENNA
G. RF Coits
Inspect aLL RF coiLs for broken Leads, Loose mountings, and Loose, improperty soldered, or
broken terminaL connections. Check for crushed, scratched, cut or charred windings.
Inspect the windings, Leads, terminals and connections for corrosion or physical damage.
Check for physical damage to forms and tuning stug adjustment screws.
H. Transformers
1. Inspect for signs of excessive heating, physicaL damage to case, cracked or broken
insulation, and other abnormal conditions.
2. Inspect for corroded, poorty soLdered, or Loose connecting wires.
I. Wiring
Inspect wiring for breaks in insuLation, conductor breaks, and improper dress in relation to
adjacent wiring or chassis.
5.3.2 CLEANING
A. Using a cLean,
Lint-free
cLoth LightLy moistened with a regular cleaning detergent, remove
the foreign matter from the equipment case and unit front paneLs. Wipe dry using a cLean,
dry,
Lint-free
cLoth.
B. Using a hand controLLed dry air jet (not more than 15psi), bLow dust from inaccessibLe
areas. Care shouLd be taken to prevent damage by the air bLast.
C. CLean the receptacLes and plugs with a hand controLLed dry air jet (not more than 25psi),
and a cLean,
Lint-free
cLoth Lightly moistened with an approved cLeaning soLvent. Wipe dry
with a cLean, dry,
Lint-free
cLoth.
5.3.3 REPAIR
This section describes the procedure, along with any speciaL techniques, for repLacing damaged or
defective components in the KA 44.
A. Diodes
Diodes used in the KA 44 are siLicon. Use Long nose pLiers as a heatsink under normat
soLdering conditions. Note the diode poLarity before removat.
B. Integrated Circuits
Refer to the integrated circuit maintenance section in the Appendix for removat and
replacement instructions.
C. PC Boards
Use a Low wattage soLdering iron to avoid damaging the boards by excessive heat. A path
that has opened up on the top or bottom of a board can be repLaced with insuLated hookup
wire.
D. Transistors
Refer to semiconductor maintenance section in the Appendix for removat and reptacement
instructions.
5.3.4 KA 44 DISASSEMBLY
A. To gain access to the KA 44 electronics assembLy, remove the two Phittips screws that hold
the cap onto the antenna base.
B. FirmLy grasp the cap and Lift it straight off the base, taking care not to damage the
connector pins.
Rev. 3, J une 1981
MMOO17-11
Page
5-4
KING
KA 44
ADF ANTENNA
C. Remove the three Phittips screws from the bottom of AmpLifier ModuLator Board #1, and Lift
this board off the three standoffs.
D. If it is necessary to access the rear of Amplifier ModuLator Board #2, unscrew the three
standoffs and carefuLLy separate the board from the antenna cap. Component reptacement can be
performed without disconnecting the wires to the antenna connector.
E. Short jumpers have been suppLied with the KTs 156 Antenna simuLator. These should be used to
connect the tWo AmpLifier/ModuLator boards during troubleshooting to access the component side
of each board.
5.3.5 KA 44 REASSEMBLY
To reassemble the KA 44, reverse the order of the steps above.
NOTE
When reinserting the eLectronics assembLy into the antenna, use
extreme care so as not to bend or damage the connector pins. Make
sure that the antenna cap is firmLy screwed down onto the antenna
base and that the adjustment hoLe screw in the cap is firmLy in
pLace.
5.4 TROUBLESHOOTING
The KA 44 antenna forms an integraL part of the ADF System. The appropriate ADF system Troubleshooting
sections contain a system troubleshooting guide which should be used to isoLate a certain probLem to
either the antenna or a receiver circuit. If a probLem has been isotated to the antenna, use the
foLlowing troubleshooting guide in conjunction with the KA 44 Antenna Troubleshooting Flowchart, Figure
5-1, schematics and assembLy drawings. Typical voLtage LeveLs are incLuded on the schematics.
To aid in the troubLeshooting, the short jumpers shouLd be used such that access to the component side of
the boards is possibLe.
Rev. 3, J une 1981
MMOO17-11
Page
5-5
KING
KA 44
ADF ANTENNA
5.4.1 SENSE AND LOOP ANTENNACHECK
Isotate the probLem to the electronics or the antenna itseLf by first removing the electronics assembLy
from the antenna and making continuity checks on the protruding antenna connector pins. Visuatty check
to see that no pins are shorted to the antenna base casting. Refer to the Antenna Board Schematic, and
the Antenna Assembly Drawing, Figure 6-4, for the fotLowing checks.
A. Measure the DC resistance from the sense signaL (pin 4) to ground (pin 3 or 5). It should be
open. If it is shorted, a new antenna is needed, since the antenna is solidty foamed inside
the plastic sheLL.
B. Measure the DC resistance of each of the Loop windings (pin 1 to 2 and pin 6 to 7). They
should be on the order of
5-10
ohms. An open indicates a broken Loop wire, necessitating
antenna replacement.
C. Measure the DC resistance of each Loop end to ground (pin 1 to 3, pin 2 to 3, pin 6 to 3, pin
7 to 3). They should att be on the order of 105 ohms. An open indicates a broken connection
or bad resistor inside the antenna, necessitating antenna repLacement.
NOTE
It is extremely unlikely that any of the above tests will faiL,
since the antenna is soLidLy foamed inside the sheLL.
5.4.2 SENSE CIRCUIT
A. If the antenna checks satisfactority, the problem ties in the electronics unit. PLace the
unit on the
KTS-156
simulator with the switches in the fotLowing positions:
Loop Switch
-
DisabLe
Sense Switch
-
EnabLe
Mode Switch
-
Brg. SimuLate
Function Switch
-
Brg.
Output Load
-
50 ohm
Switching Source
-
Simulator
(If the ADF is also being tested, connect it to the KTS 156 and use the RCVR switching source
position.)
B. AppLy a 0.6V + .03V RMS, 550KHz +
100Hz, unmodulated signal from the RF generator and observe
the 50 ohm output monitor jack with a scope. A clean sine wave at 112
-
142mV
p-p
should be
observed. If this sense signaL appears good, proceed to the loop circuits (Section 5.4.3).
c. Check the DC power and ground to the antenna. TP201 should be at 7.6V + .3V. If it is Low,
isolate the excessive current drain on the supply Line. If the ADF receiver is being used to
power the antenna, ensure that the Low voLtage is not due to excessive current drain in the
receiver. The two ampLifier/modulator boards can be separated and DC power applied to the
+9V
points individually to aid in the isoLation of any shorts or excessive current drains.
Probable causes of excessive drain: faulty FET (0101
-
0105), short circuit on circuit
boards, faulty zener diode, CR202, faulty 0201, shorted capacitor.
D. If +9
volt Line is satisfactory, trace the sense signaL through the sense ampLifier and output
buffer. A 0.6 volt RMS signaL at 550KHz should produce an 80
-
100mVRMS signat at the drain
of 0203,
80-100mVRMS
at the emitter of 0201, and
40-50mVRMS
at the RF output (into 50 ohm).
ProbabLe causes of absence of sense signat or weak sense signal: excessive Loading or short
on gate input of 9202, fautty 9202 or 0203, T201 open, faulty 9201, broken Lead on T202.
Rev. 3, J une 1981
MMOO17-11
Page
5-9
KING
KA 44
ADF ANTENNA
5.4.3 LOOP CIRCUITS
A. Turn the sense switch to DISABLE and the Loop Switch to ENABLE. Sync the scope on the RF
generator output. Set the bearing seLector to
0.
A 9
-
15mV RMS switched phase signat
shouLd be observed at the 50 ohm output jack. (See Figure
5-2).
If no signat is present,
trace the signat through the cosine channeL. A 0.6V RMS input at 550KHz shouLd produce
approximateLy 10
-
16mV RMS input at the drains of 9103 and 0104 and 9
-
14 mV RMS at pins 1
and 4 of I102. ProbabLe cause of Loop amp probLems: fautty 0103 or 0104, fauLty C116, short
or open circuit.
B. If the signaL appears good at the moduLator input, observe the moduLator output (pin 6 of
J 102). An 18
-
30mV RMS switched phase signat shouLd be present. If not, ensure that the
moduLator is receiving the 32Hz angLe
0
switching square wave at pin 5 of J 441 and that the
attenuated switching waveform is present at pin 7 of I102. If not, isoLate where the
switching waveform is being Lost. ALso, ensure that the moduLators are receiving proper bias
current by measuring the voLtage across R211. ApproximateLy 1.6
-
2.OmA of current shouLd be
fLowing through R211. If there is input signaL, proper bias current, and proper DC voLtage,
the moduLator is fauLty. If there is no bias current, troubLeshoot the bias network, R211
-
213, CR201, CR202 and C206
-
C208.
C. The sine channet is identicaL to the cosine channet and the troubLeshooting procedure is the
same. Set the bearing seLector to
90
to troubLeshoot the sine channet.
D. As a finaL check, enabLe the sense switch and the Loop switch. Observe the 50 ohm output jack
with a scope that is synched to the RF generator. A waveform simiLar to Figure
5-3
shouLd be
observed at a reLative bearing of of
0, 90,
180
and
270.
I.82psec
4--
FIGURE
5-2
SWITCHED PHASE LOOP SIGNAL
Rev. 2, Dec. 1980
MMOO17-11
Page
5-10
KING
KA 44
ADF ANTENNA
INPUT SIGNAL: .6v, 550KHz, unmoduLated
HORIZONTAL: .5usec/div
VERTICAL: 20mv/div, AC coupLed
TRIGGER: ExternaL, on RF generator
FIGURE
5-3
PHASE MODULATEDOUTPUT SIGNAL
MM0017-11
Page
5-11
11/12/80 KING RADIO CORPORATION ll:An WS ID-F2
PARTS LISTING
NAME: ANT ASSV . UNITS KA 0044 ASSY NOS
071-1196-
O
REV Not 7 LAST 600: ECO DATEs 8/07/80
5YMBOL PART NUMBER DESCRIPTTON HM CODE QUANTITY
047-4956-02
ANT NUT PLT Ed a 1
0895903-06
5CREW PHP 4.40X3/8 FA 2
089-5910-24
SCR
PHPl0-32X1
1/2 EA 4
0698003-34 WSHR SPLY LK h4 FA
2
089-8018-37 WSHR INTL LK *10 FA 4
200-2697-00
ANT SUB^55Y EA A 1
200-2748-00 AMP MODULE FA A 1
Rev. 2,
December 1980 Page
6-1
KING RADIO CORPORATION
RFVISION HIS10RY
ENGR APPROVAL:
NAMEt ADF ANTENNA ASSY Nos
071-1196-00
ASSV DWG:
300-2478-00 UNIT: KA 0044 USED ONS 000-0265
REV CD NO SYMBOL PART NUMBER DESCRIPTION
1
2
KR R7 MAINTENANCE MANUAL
RFV. 09 J HLY, 1979
3
009-6245-00
DFLETED FRnM 8/M
0161142-00
DELETED FROM H/M
016-1142-0)
DELETED FROM 8/M
024-5004-02
DFLETED FROM 8/M
025-0018-00
DFLETED
FWOM 8/M
047-4949-01
DELETED par)M 8/M
057-2245-00
DELETED FROM B/M
073-0406.02 DELFTED FPOM R/M
0880860-00 DFLETED FROM B/M
088-0872-00 DFLETED FROM H/M
08A-0903-00
DELETED FROM R/M
089-5413-05
DELETED FPOM 8/M
089-6416-10 DFLETED FRnM 9/M
089-8025-30 DELETED FROM 8/M
089-8003-34
QTY CHG FROM
6 Tn 4
187-1167-00
DFLETED FROM R/M
200*2657-00 DFLETED
FROM R/M
200
6244-00
DELETED FROM R/M
200-2697-00
ADDED TO R/M
4
0250018-00 P/N CHG FROM 025-0029-00, DESC
Page
6-2
Rev. 2, December 1980
KING RADIQ CORPORATION
REVISION HISTOWY
ENGR
APPROVot
NAME: ADF ANTENNA ASSY NO: 071-1196-00
ASSV DwG:
300-247A-00 UNIT: KA 0044 USED ON: 0000265-00
REY CO Nn SYMBOL PART NUMBER DESCRIPTI N
025OOl8-11 P/N CHG EW M O25-DO29Ole DESC
025.0018-22 P/N CHG FR M 025-002902.
DESC
025-001833 P/N CHG FR M 025.0029-
3, DESC
025-0018-44 P/N CHG FROM 025-0029.04.
DESC
025-0010-55 P/N CHG FROM 025-0029-05,
DESC
025-0018-77 R/N CHG FROM 025.0029-07,
DESC
5
n]6-10A2-00 P/N ADDED TO BM
6 AlL PART5 DFLETED ON R/M EXCEP
071-1396-nT)9
20
2697-00. 089-
089-8003-34
200-2748.00 P/N ADDED TO 8/M
********************************************************************
07
ADDED
047-4956-02
ANT NUT PLT EA X 1,000
ADDED OS9-59]O-24
1 1/2"
SCREW EA 4,000
ADDED
089-8018-37
WSHP INTt lK #10 EA 4,000
KR 07 MAINTFNANCE MANUAL
REV, 29 DFCFMBER, 1980
Rev. 2, December 1980 Page
6-3
KING
KA 44
ADF ANTENNA
THE FOLLOWINGPAGES WERE INTENTIONALLY LEFT OUT:
PAGE
6-7
THROUGH
6-12
Rev. 2, Dec. 1980
IPLDO5-5
Page
6-7
KlNG RADIO CORPORATION
PARTS LISTING
NAMEl AMP MUDULE UNIT: KA 0044 ASSY NO:
200-2748-00/01
REV NO: 4 4
LAST ECO:
ECO DATE: 12/22/0 1/27/1
SYMBOL PART NUMBER DESCRIPTION CODE
UM -00 -Ol
200-2748-00
AMP MUDULE X
200-2748-01 AMP MODULE X
012-1200-00
INSUL CAP EA 1 1
016-1082-00
DC RTV 3145 AR AR AR
025-0018-00
WIRE 26G BLK FT .2 .2
025-0018-11
wlRE 26G
BRN FT .2 .2
025-0018-22 WIRE 26G RED FT .2 .2
025-0018-33
wlRE 26G ORN FT .2 .2
025-001844
wlRE 26G YEL FT .2 .2
025-0018-55
WIRE 26G GRN FT .2 .2
025-0018-77
WIRE 26G VIO FT .2 .2
030-2346-00
CONN SUB-MIN M 9P En 1 1
030-2352-00
LOCK TAB EA 2 2
057-2253-82
IDENT TAG EA 1

067-2253-83
IDENT LABEL EA
-
1
073-0407-03 CAP CSIG w/NKL PLT A EA 1 1
076-1078-00
HEX SPCR EA 3 3
089-5899-04
SCR PHP 2-56X1/4
EA 3 3
089-5903-06
SCREW PHP 440X3/8 EA 4 4
089-627301 SCREW SELF LOCKING EA 1 1
089-8003-34 WSHR SPLT LK #4 EA 4 4
090-0082-17
STUD EA 3 3
150-0020-00
TURING SHNK 18AWG AR AR AR
187-J 28-00 CAP GASKET EA 1 1
200-6389-00 B/M AMP/MOD #1 A EA 1 1
200-6390-00 S/M AMP/MOD #2 A EA 1 1
Rev. 3, J une, 1981 Page
6-13
11/14/80 KING RADlc CORPOWATION 8851 W5 IDF2
PARTS LISTING
NAMEl 8/M AMP/M
D #1 UNIT: KA 0044 ASSY NDI 200-63R9-00
REY 10: 1 LAST ECDs .
ECD DATF: 5/30/80
SYMAUL PART NUMBFR DESCRIPTION HM CODE CHANT ITY
no9-6389-on *AMPLIFIER/MnD #1 FA 1
016-1040-00
PC101 CDATING AR AR
C102 104-0001-33 CAP SM lbPF 500V FA 1
C103 11l-0001-n0 CAP CR .01UF SOV EA 1
ClUA 104-000]33 CAP SM lbPF 500V Fo 1
C105
111-0001-00 CAP CR .01UF SOY FA 1
C106
096-1082-02 CAP IN LUF 35V En 1
C107
096-1082-02 CAP TN lUF 35V FA 1
C108
111-DOOl00 Ct.P CR .01UF SOV FA 1
ClO9
111-0001-00 CAP CR .01UF SOY EA 1
C110
111-0001-00
CAP CR .01UF 50V En 1
C112
104-0001-33 CAP SM 15 F 500V EA 1
C113
111-0001-00 CAP CR .0]UE SOY Es 1
0114
J O4-0001-33 CAP SM 15pF Snov EA 1
CllS
111-0001-00 CAP CR .01UF SOV A 1
C116
096-1087-02 CAP TN 1UF 36V FA 1
Cll7
096-1082-02 CAP TN lUF 35V FA
1
C118 111-0001-00 CAD
CR .01UF 50V EA 1
CIL9 111-0001-00 CAP CR .01UF 50V FA 1
C120 111-0001-01 CAP CR .1UF SOV EA 3
C121
Ill-nOOl-01
CAP CR .lUF 50V En 1
1101
120-3027-01
IC MCIS96G EA 1
1102 120-3027-01
IC
MC3596G VA
1
J 101
030-1117-00 RECEPTACLE EA 1
J 102
030-2200-09 CONNECTUR 9 PIN En 1
J 103
030-2200-02
C NNFCTOR 2
PIN EA 1
Llol
013-0038-00 FERR BEAD EA )
L102 019-2084-31 CH 2,7UH 10% FA 1
LlO3
013-0038-00 FERR BEAD EA 1
L104
019-208431
CH 2.7UH 10% EA 1
LIUS
013-0038-00 FERR BEAD EA 1
LJ O6
019-2004-31 CH 2,7UM
10% EA 1
L107 013-0038-00 FERR BEAD FA 1
Llo 019-2084-31
CH 2,7 J H 10% EA 1
L109
013-0038-00
FERR HEAD FA 1
L110
013-0038-00 PERR READ EA 1
L111
OL9-2082-70
CH 240UH 5% EA 1
Q101 007-0375-00 XSTR SET OF 4 FA
0105
0070162-00 XSTR 5
NPN MPS6515 EA 1
Rl01
131-0106-13
RES CF 1M EW 5% EA 1
6-17
11/14/80 KING RADIO CORPORATIDO 8:53 WS
ID-E2
PARTS LISTING
NAME: 8/M AMP/MUD #1 UNIT: KA 0044 ASSY MD: 200-6389-0
REY ND: 1 LAST ECO: EC DATF: 5/30/80
SYMBOL PART NUMBER DESCRlPT10N Um CnOE QUANTITY
R102
131-0511-l3 RES CF 510 EW 51 En 1
R103
131-0153-13
RES CF 15K EW 5% FA 1
R104 131-0105-13
RES CF 1M EW 5% En 1
RIOS
1310511-13
RES CF 510 EW SW FA 1
R106 131-0153-L3
RES CF lbK FW SW FA 1
RIO7 1330113-13
PES VA IK 207 8 FA
1
R108 131-0150-23
RES CF 15 OW 5% Es
1
R109 131-062213
RES CF 6,2K EW $7 FA 1
R110 1310432-13 RE5 CF 4.3K FW 5% EA 1
R1tl
131-0181-13
RES CF 180 EW ST EA 1
Rll2
131-0162-13
RES CF 1,6K Ew ST FA 1
R113
131-01A113
RES CE 180 EW 5% EA 1
R114 131.0162-13 RES CF 1,6K EW 52 EA 1
R115
131-0201-13
RES CF 200 EW 5% FA
1
R116
133-0113-13 PES VA IK 207 8 EA 1
R117
131-0105-13
RES CF IM EW
BW FA \
R118 131-0511-13 RES CF 510 EW 51 En 1
R119 131-0153l3 RES CF 15K EW 5% En 1
R120 131-0105-13
RES CF 1M EW 5% EA 1
R121 131Ubl1-33
RES CE 510 Ew 5% En 1
R122
131-0153l3
RES CF 15K EW 5% EA 1
Rl23
133-011313
RES VA IK 207 8 EA 1
9124 131-0150-23
RES CF 15 Qw SW FA 1
Rl25 131-0622-13
RES CE 6.2K EW 51 FA 1
R126
131-0432-13
RES CF 4,3k E 5% EA 1
R127
131-0181-33
PES CF 180 EW 5% EA 1
R128
131-0162-13
RES CF 1,6K EW 5% FA 1
RI29 131-0181-13
PES CF 180 EW S% FA 3
RJ 30 131-016213
RES CF 1,6K FW 5% EA 1
R131
131-022213
RES CF 2.2K EW 5% EA 1
Wl32 131-012313 RES CF 12K EW 5% EA 1
R133
13L-0223-13
RES OF 22K FW 5% FA
1
R134
331.0682-13
RES CF 6,8K FW
55 FA 1
1101
019-3105-00 XFMR RF 7.5MH FA 1
T102
OL9-310500 XFMR RF 7.5MM FA l
Page
6-18
KING RADIf) CORPORAf fDN
REVI510N HIS10pv
ENGP APPR VAL I
NAME: AMPLIFIER/MODULATOR #1 ASSY NO: 2OO6389-DO
A55V DWGI 3
0-6389900 IJ NI T: K 0044 HSED [jNt
200-274A-00/
200-2748-01
REY CD NO SYMBOL PART NUMBER DESCRIPTION
1
KR 87 MAINTENANCF MANUAL
REV, 2.
DFCEMPER
1980
&-19
11/12/80 KING RADD CORPORATION 11547 WS (D-FP
PARTS IISTNG
NAMF: B/M ADF ANT UNIT: KR 0087 ASSY NO: 200-6198-00
Rv ND: 9 LAST ECDs ECD DATF: 5/30/80
SYMBOL PART NUMBER OFSCRIPTION UM CUDE QUANTITY
009-6198-00 PC en ADF ANT En 1
016-1040-00
PClOl CHAflNG AR AR
030-1117-00 RECEPTACLE EA 7
030-2200-10 CONNFCTOR 10
PIN FA 1
CJ D2
104-0001-33 CAP 5M 150F 500V EA 1
ClO3
111-0001-00
CAP CR .010F SOY FA 1
CIDA
104-0001-33
CAP SM ISPF 500V FA 1
C106
111-0001-00
CAP CW .010F 509 EA 1
Cin6 096-1082-02 CAP TN 1UF 359 EA 1
C107
096-1082-02
CAP TN lUF 35v FA 1
C108 111-0001-00 CAP CR .01UF SOY EA 1
Clu9 111-0001-00 CAP CR .DIUF SOV EA 1
CilO
111-0001-00 CAP CP .0]UE 50V FA 1
Cll2
104-0001-33 C^P
S" lbPF 500v E^ ]
Cll3
lil-0001-no CAP CR .OlHF 50V FA 1
C114 104-0001-33
CAP SM 15PF 500V EA 1
C115
lll- 001-00 CAP CR .01UF 50V EA 1
CllA 096-1082-02
CAP IN J UF 35V FA J
C]l7
096-1082-02
CAP TN J UF 35V EA 1
Cll8
111-0001-00
CAP CR .01UF 50V FA 1
Cl19 111-0001-00 CAP CP .010F SOY FA 1
CL20 104-0001-42
CAP SM SPF 100V EA 1
C121
111-0001-01
CAP CR .lUE 50V FA 1
CRiol 007-6016-00
010 S IN4154 FA 1
CRJ O2 O
76016-
UIO S LN4154 FA 1
1101
120-3027-01
IC MC1596G EA 1
1102
120-3027-0]
J C MCi596G EA l
L101
013-0038OG
FFRR HEAD EA 1
L102 019-20R431 CH 2.7UH
10% EA 1
LlD3 013-0038-00 FERR BEAD FA J
L104 019-20A4-31 CH 2.TUH 10% FA 1
LIOS
013-0038-00
FERR BEAD En 1
L106 019-2084-31 CH 2.7UH
107 EA 1
L107
013-003R-00
FERR READ En 1
LIOS
019-2004-31
CH 2.70H 10% FA 1
L109
013-0038-00
FERR READ FA
Ll10 019-2084-31 CH 2.7UH 10% FA 1
L111
013-0038-00
FERP HEAD FA 1
Ll12
013-0038.00 FFRR READ EA 1
L113 0
L3-0038-00 FERR HEAO EA 1
6-23
11/12/80 KING RADIO CORPORATION 11:47 WS 10-E2
PARTS LISTING
NAME: 8/M ADF ANT UNTI KR 0087 ASSY ND:
200-6198-00
REV ND: 9 LAST ECU: ECO DATE: 5/30/80
SYMBOL PART NUMBER DESCRIPTION UM CDDE QUANTITY
0101
007-0376-00
XSTR SET OF 4 EA 1
0102
007-0375-00 XSTR SET OF 4 EA 1
0103
007-0375-00 STR SET OF 4 EA 3
0104
007-0376-00
XSTR SET OF 4 EA 1
0105
007-0428-00 XSTR
J 309 FA 1
R101
131-0105-13
RES CF IM EW 5% FA 1
R102
131-0511-13
RES CF 510 EW 5% En 1
R103 131-0153-13
Ri04 131-0105-13
RES CF 3M EW 5% FA 1
RIOS 131-0511-13 RES CF 510 EW 5% En 1
RIOA
131-015313
RES CF 15K EW S% FA 1
Rl07 133-0113-13
RES VA IK 207 8 FA 1
R108 131-0150-23
RES CF IS OW 5% EA 1
R109 131-0622-13
RES CF 6,2K FW 5% FA 1
Rl10 131-0432-13
R111 131-0181-13
RES CF 180 EW 5% FA ]
R112 131-0162-13 RES CF l.6K FW 5% EA 1
R113 131-018113
RES CF 180 EW
5% FA 3
R114
131-0162l3
RES CF 1.6K EW 5% FA 1
115
131-0201-33
R116 133-0113-11
RES VA 500 20% P FA 1
R117
131-0105-13
RES CE
1M EW 5% EA 1
R118 131-051113
R119 131-0153-13
RES CF 15K EW
5% FA 1
Rl20 131-0105-13
RES CF IM EW 55 PA 1
R121
131-0611-13
RES CF 5)D FW 5% EA 1
RI22
131-0153-13
RES CF ISK EW 57 En 1
Rl23 133-0113-13
RES VA IK 207 B EA 1
R124
131-0150-23
RFS CF 15 OW 5% Fo 1
RI25
131-0622-13
RJ 26 131-0432-13
RES CF 4,3K FW 5% FA 1
Rl27
131-0181-13
RES CF 180 EW 5% FA 1
R128 131-0162-13 RES CF 1.6K FW 5% FA
1
RJ 29 131-018113
R130
131-0162-13
RES CF l.6K FW 5% FA 1
Rl32
131-0360-13
R135
131-0182-13
RES CF l.RK FW 5% EA 1
T101 019-3105-00 XFMR RF 7.5MH
FA 1
T102
019-3105,00
XFMR RF 7.5MH FA 1
Page
6-24
KING WADI EORPDATION
REvlSTHN HIS10BY
ENGR APPROVAll
N^ME: AMPLIFIER/MnDHLATOR #1 ASSY NO: 200-6198-00
ASSV DwGI
300-6198-00 UNITI KA 0044 HSED ON:
200-2748-00
REV CD NO SYMBOL PART NUMRFR D65CRIPTION
J
REV. De J UiYe 1974
4 C106
096-1082-02 P/N CHG FROM 096-1030-02
C107 096-LOR2-02 R/N CHG FPOM
O96.)O30-02
C116
096-1082-02
P/N CMG FWOM 096-1030-02
C317
096-30H2-02 P/N CHO FPDM
096-1030-02
5 RJ 31 130-0155-13 /N CHG F9nM 131-015513
DFSC
6 R115 131-0201-13 D/N
CHG FROM 13). 27]l39 DESC
2
R132
131-0271-13 OTY FROM -
7 0105
007-0374-01 P/N CHG EROM 007.0374-00
8
200-2748-DO/USED UN NO. CHG FROM 071-1196-
9 0105
0070428-00 PN CHG FROM 007-0374-01.
DESC
R131
130-0155-13 P/N DELETED FROM
P/M
Rl32
131-0360-13 P/N CHO FROM 331 271-139
DFSC
Rl33
131O390-l3 P/N DELETED EWOMM R/M
RI34 133-0113*09 P/N DELETFD FROM P/M
WEV, 29
DECFMRER,
1980
6-25
11/14/80 KING RAnin CORPORATION AtS] WS
ID-F2
PARTS LISTING
NAMES 8/M AMP/MUD #2 UNITt KA 0044 ASSY NO:
200-6390-00
REV NUI 1 LAST ECUr FCD D^TE: 5/30/80
SYMHOL PART NUMBER OFSCRlPTION HM
CDDF QUANTITY
009-6390.00 *AMPLIElER/MOD #2 EA 1
036-1040-00
PCl01 COATING AR AR
016-1071-00
DC RTV 3140 5R AR
091-0025,00 WSHR XSTR INSHL EA ]
C201 104-0001722 CAP SM 330PF 100V En 1
C202 [11-0001-01 CAP CR .lUF 50V FA 1
C203
096-10A2-02 CAP TN LUF 35V
FA
1
C204 111-0001-00 CAP CR .DIUF SOY FA 1
C205
111-0001-35 CAP CR IKPF SnV EA 1
C206
046-1 82-02 CA TN 1UF 35V FA 1
C207
lll-00nl-36 CAP CR 1KPF 50V EA 1
C208
096-1082O2 CAP TN J UF 35V EA 1
C209 111-000L-DO CAP CR .01UF SOV EA 1
C210 111-0001-35 CAP CR LKPF SOY Es 1
C211 096-1082-35 CAP TN 22UF 2nV EA 1
C212 111-000101 CAP CR ,1UF SOY EA 1
C213 111-0001-35 C^P CR lKPF 50V FA 1
C214 104-000135 CAP SM 689F 500V EA 1
C215 111-0001-05 CAP CR 400680F
50V EA J
C2)
Ill-0001-Cts CAP CR .0068UF SOY EA 1
C217
104-0001-42 CAP SM SPF 100V En 1
218
111-0001-01 CAP CR .lUF SOY FA 1
C219
111-0001-01 CAP CR .ldF 50V EA J
CR201
097-6016-00 DID \ IN4l54 En l
CR202 007-5011-13 010 Z 5.6v IW 57 FA 1
CR203 001-6016-00
DIO S IN4154 EA 1
CR204
007-6016-00
DIO S LN4154 En 1
l201
019-2083-22 CH 2200UH S% FA 1
L202
013-0038-00 FERR BEAD FA 1
L203
019-2083-10 CH 680UH 5% FA 1
L204
013-0038-00 FERP BEAD EA 1
L205
013-0038-00 FERR BEAD FA 1
L206 019-2004-63 CH 56HH 10% EA 1
L207
013-0038-00 FERR READ EA 1
L208 019-2084-3] CH 2.7UH 10% EA 1
L209
013-0038-00 FERR READ FA 1
P102 030.2354-04 STRT HEADER 9 PIN FA 1
P103 030-2354-05 STRT HEADER 2 PIN EA 1
0201
007-0291-00 XSTR
5 NPN 2N5109 En 1
6-29
11/14/80 KING RADIO CORPORATION 8:51 W5 IDF2
PARTS LISTING
NAME: B/M AMP/MOD #2 UNII; KA 0044 AS5Y NDs
200-6390-00
REY NDI 1 LAST ECUI ECD DATEt 5/30/80
$YMBOL PART NUMBER DESCRIPTION UM COD QUANTTTY
0202
007-0428-00 XSTR J 309 FA 1
0203
0070427-DO
XSTR J 310 FA 1
R201 1310201-13
RES CF 200 EV 51 FA 1
R202
133-0096-53
RES VA 500 Hw 10% FA 1
R204 131-0242-13
RES CF 2.48
FW 5% FA
1
R205
131-0472-13
RES CF
4,7K Em 57 EA 1
R206
131-0300-13
RES CF
30
EW 5% EA
1
R207 1310430-13
RES CF 43 FW 5% FA 1
R208
131O392-13
RES CF 3.9K
Fa 51 EA 1
R209
131-0752-13
RES CF 7.5K Ka St FA 1
R210
131-0752-13
RES CF 7.5K EW 5* EA 3
R211
131-0511l3
RES CF 510
FW 57 FA
R212 131-0152-13
RES CF l.SK FW 5% EA 1
R2l3 131-0431-13 RES
CF 430 EW 51 EA 1
R214
131-0392-13
RES CF 3,9V EW $2 FA 1
R215 131-0752-13 RES CF 7,bK EW SI En 1
R216
131-0752-13
RES CF 7.5K En St En 1
R217
131-0150-13
RFS CF 15 EW 5% EA 1
R220
1310300-13
RES CF 30 Ew SW EA 1
4221
131-0182-13
RES CF 1.AK EW 5 FA 1
R222 131-0184]3 RES CF 180K FW 5% EA
R223 13)-0114-13
RES CF 110K
FW
5% EA 3
1201
0195094-00 XFMR RF EA 1
1202
0]9-7092-00 XFMp
pwR FA 1
TP201
008-0096-01
TFRM TST PT FA 1
Page
6-30
Rev. 2,
December 1980
KING RADIO (OPPflRATIDM
RvlSION HISTORV
ENGR APPROVAL:
NAME: AMPLIFIER/MUDHLATOR
#2 ASSY ND: 200-6390.00
ASSY imG: 3n0-6390-DO HNI T: KA DO44 USED N: 2OO-274AOO/
200-274R-01
REV
CO NU SYMBUL PART NUMBER DESCWIPTTON
1
KR 87 MolNTFNANCF MANUAL
REv. 2 DECEMRERv
1980
6-3l
11/12/80 . .kiMG
RADIO CORPORATION 11840 WS ID-F2
PARTS LISTING
NAME: 8/M AMP/MOD -UNIT: KR 0087 A55Y NOt 200624300
REY NO: 6 LAST ECD: FCO D^TE4 1/17/80
SYMBOL PART NUMRER DESCRIPTION HM CODE QUANTITY
008-0096-01 . TERM TST PT . FA 1
0096243-00
AMPLIFIER 80 #2 EA 1
016-1040-00
PC101 COATING R AR
0161071-00
DC RTV 3140
no AR
030-2354-01 STRT HEADER 10 PIN FA 1
091-002500 WSHR X5TR INSUL FA ]
C201 104-0001-22 CAP SM 330PF 100V En 1
C202
llt-00nl-Ol CAP CR .lUF 50V FA 1
C203
096-1082-02 CAP TN IUF 35V FA 1
C204
111-0001-00 CAP CR ,01UF SOV FA 1
C205
111-0001-35
CAP CR IKPF Snv EA 1
C206
096-1082-02 CAP TN lUF 35v EA 1
C207 111-0001-35 CAP CR 1KPF sov A 1
C208
096-1082-02 AP TN lUF 35V EA 1
C209
111-0001-00 CAP CR .01UF SOV EA 1
C210
111-0001-35 CAP CR 1KPF SOV En 1
C211
097-0056-60
CAP AL 22UF 25V EA 1
C212
111-0001-01 CAD CR .luF SOY EA 1
C213
111-0001-35 CAD CR IKPF SQv EA 1
C214 104-0001-35 CA SM 6800 500V En 1
C215 111-0001-05
CAP CR .0068HF SOV EA 1
C216
111-0001-05 CAP CR .00680F 50v FA 1
CR201 007-601600 DIfJ
5 1N4154 FA 1
CR202
007-5011,13
DIO 7 5.6V lW 5% FA 1
L201
019-2003-22 CH 2200UH 5% EA 1
L202
013-0038.00 FERR READ EA 1
L203 019-2083-10
CH 680DH 5% FA
1
L204 013-003A-00 FERR READ EA
)
L205 013-0038-00 FFRP READ TA
1
L206 014-2084-63 CH 560H 107 FA
0201 007-0291-00 STR 5
NON 2NlO9 FA 1
R201 131-0271-l3
R202
133-0096-54
RFS vA LK Hw lot En 1
R203 131-062-13
RFS CF 6.8K FW 5%
En
1
6-35
11/12/80 KING RADIO
CORURATION
ll:40 WS ID-E2
PARTS
LISTING
NAME3 HjM AMP/MUD UNIT: KR 0087 ASSY NO!
200-6243-00
REY NO: 6 LAST ECO: ECD DATEI 1/17/80
SYMBOL PART
NUMBER DESCRIPTIDE HP CODE QUANTITY
R204 1310242-13
R205 131-0472l3
RF5 CF 4.7K EW 5% FA
1
R206 131-0300-33
R207 131-0430]3
RES CF 43 FW 5% FA 1
R20A 131-0392-13
R209 131-0752l3
RES CF 7.5K EW SW EA 3
R210
13L-0752-13
RES CF 7,5K FW SW FA 1
R211
131-0511-13
RFS CF 510 EW 57 FA 1
R212
131-0152-13
RES CF l.5K EW 57 FA 1
R213
131-0431-13
RE5 CF 430 FW 5% EA
1
R214 131-0392-13
RES CF 3.9K EW 5% FA 1
R215 131-0752-13
RES CF . SK Fw 51 EA 1
4216 131-0752-13 Rs CF 7.5K EW 51 EA 1
R217
131-0150-13
RES CF
15 EN St RA
1
T201
019-6094-00 XFMR RF RA 1
T202
019-7092-00 XFMR PWR FA
1
Page
6-36 Rev. 2, December 1980
REvlSION HIS10RY
ENGR APPROVAL:
NAMEt AMPLIFIFR/MODULATOR #2 ASSY NO: 20D6243-DO
ASSY DWGI 300-6243-00 UNIT: KA 0044 USED ON: 2002748-00
REV
CD NO SYMBOL PART NUMBER DESCRlpTION
KR 87 MAINTFNANCE MANUAL
RFV. 09 J ULYe 1979
4
091-0025.00 P/N ADDED TO R/M
5 C203
096-1082-02 P/N CHG FROM 096-1030-02
C206
096-1082-02 P/N CHG FROM 096-1030-02
C208
096-1082-02 |N CHG FROM 096-2030-02
6 200-2748-00/USED ON NU,
CHG FPOM
071-1196-
KR 87 MAINTENANCE MANUAL
REV. 2
DECEMBFR,
1980
6-37
MANIJ AL
KA44B
ADFANTENNA
KING RADIO CORPORATION.
KING
KA 44B
ADF ANTENNA
TABLEOFCONTENTS
SECTION IV
THEORY OFOPERATION
Paragraph Page
4.1 GeneraL
4-1
4.2 GeneraL Circuit Theory
4-1
4.3 DetaiLed Circuit Theory
4-3
SECTION V
MAINTENANCE
Paragraph Page
5.1 Generat Information
5-1
5-1
5.2.1 Generat Information
5-1
5-1
5.2.3 Test And Atignment Procedure
5.3 Overhaut
5-3
5.3.1 Inspection
5-3
5.3.2 Cleaning
5-4
5.3.3 Repair
5-4
5.3.4 KA 44B Disassembly
5-5
5.3.5 KA 44B Reassembly
5-5
5.4 Troubleshooting
5-5
5.4.1 Sense And Loop Antenna Check
5-9
5.4.2 Sense circuit
5-9
5.4.3 Loop Circuits
5-10
SECTION VI
Item Page
1 ADF Antenna AssembLy
6-1
2 Antenna Amplifier Modute
6-5
3 Amplifier/Modulator #1
6-9
4 Amplifier/ModuLator #2
6-13
LISTOFILLUSTRATIONS
Figure Page
4-1
KA 44B Antenna System Block Diagram
4-2
5-1
KA 44B Antenna TroubLeshooting FLowchart
5-7
5-2
Switched.Phase Loop Signal
5-10
5-3
Phase Modulated Output Signat
5-11
i
Rev. 3, J une 1981
MMOO18-20
KING
KA 44B
ADF ANTENNA
LISTOFILLUSTRATIONS
Figure Page
6-1
FinaL AssembLy Board
6-3
6-2
Antenna Amplifier ModuLe
6-7
6-3
AmpLifier/Modulator Board #1 and Schematic
6-11
6-4
AmpLifier/Modulator Board #2 and Schematic
6-15
ii
Rev. 3, J une 1981
MMOO18-20
KING
KA 44B
ADF ANTENNA
SECTION IV
THEORY OFOPERATION
4.1 GENERAL
The KA 44B antenna is an integraL part of some King Radio ADF systems. It contains both the Loop and
sense antennas as weLL as an eLectronics package containing active circuitry. The circuitry ampLifies
the antenna signaLs, then phase modulates them into a form that is readily demodulated into bearing
information by the receiver. The antenna output is buffered in order to aLLow a
non-criticaL
Length RF
cable to be used between the antenna and the receiver.
For a compLete discussion of basic ADF principles, see Section 4.1 of the appropriate
Maintenance/0verhaul ManuaL.
4.2 GENERAL CIRCUITTHEORY
(Refer to the KA 44B System BLock Diagram, Figure 4-1, for the fotLowing discussion.)
Both the Loop and sense antennas that an ADF system require are contained in the KA 448 antenna. The
Loop antenna consists of perpendicuLar windings around a bLock of ferrite core materiat which serves to
increase the magnetic fLux density through the windings. The Loop signats are amplified by separate FET
differentiaL ampLifiers and appLied to the inputs of a pair of baLanced moduLators. The carrier inputs
to the modulators are two 32Hz sguare waves sup Lied from the receiver. The modulating signat to the
sine channet Lags the other by 90 (Leads by 90 for a top mounted antenna). The moduLating signats
simpLy reverse the phase of the Loop RF signaLs at a 32Hz rate. Output signats from the moduLators are
summed with the ampLified and phase compensated sense signaL. The sense signaL must be
90
out of phase
with the Loop signats at the summing point, so phase compensation is necessary to maintain the
90
phase
difference over frequency. This quadrature summing operation effectiveLy produces a phase moduLation of
the sense signat, which is further amptified before being supptied to the receiver.
Rev. 3, J une 1981
MOO18-17
Page
4-1
KING
KA 448
ADF ANTENNA
SINE LOOP
MALDAUNLCAE DOR
COSINE
BALANCED
LOOP
AMP
MODULATOR OUTPU PHASE MODULATED
BUFFE
*
RFOUTPUT
32HzLi90
ga
INPUT
32HzLO
g
INPUT
LOOP ENABLE
INPUT
SENSE
ANTENNA
COMPHANSSEATION
FIGURE
4-1
KA 44B ANTENNASYSTEMBLOCK DIAGRAM
(Dwg. No.
696-3269-00, R-0)
Rev. 2, Dec. 1980
MMOO18-17 Page
4-2
KING
KA 44B
ADF ANTENNA
4.3 DETAILED CIRCUIT THEORY
RF energy from the sense antenna is applied to the gate of cascode connected FET current amplifier 0401,
0202. Transient suppressor diode CR401 shunts aLL input signals above .7 voLt to ground, removing
potential noise from the smaLLer RF input signaL. AmpLifier 0202 holds the drain vottage of current
ampLifier 0401 steady white the amplified current varies proportionally to the input voLtage. The Low
input impedance of 0202 provides good toLeration to the high capacitive input impedance from the cable
joining the two circuit Locations in the aircraft. The sense signal is applied to the source of 0202,
current amplified and appLied across Load R221 and C218.
The sine and cosine Loop antennas supply signals with varying amplitude relationships to nearly identical
channeLs. The sine channet and the differences that exist are described as fotLows: RF signals from the
sine Loop windings are apptied to the inputs of J FET class A differential ampLifiers 0101 and 0102.
Feedback network C103, R103 provides AC coupting and gain stabitization. Variable capacitor C101
balances the high frequency gain of the differential amplifiers. One megohm gate resistors R101 and R104
provide a DC path to ground for the minute gate bias currents. Resistors R107 and R123 vary the drain
bias currents of the ampLifiers, thereby adjusting the gain and input impedance. These potentiometers
also adjust the Loop impedance to 550KHz (Loop resonance at a 2K Load). The amplifiers Load the antenna
Loop windings considerably in order to
de-Q
them and atLow a fLatter Loop frequency response. The Loop
ampLifier deveLops a signaL across transformer T101 which is coupted through a voltage divider comprised
of R111 through R114, to the signat input of baLanced modulator I101. Bias network R109, R110 establishes
the operating region of sine moduLator I101. A 32Hz square wave is used as the carrier input to the
modulator. It produces relativeLy high Levet voltage across resistor R208 at carrier input
I101-7
and 8,
causing the RF input signaL to appear at output terminats
I101-6
and 9, reversing phase at a 32Hz rate.
Some AC gain is provided by the modulators; potentiometers R116 and R202 externally vary the emitter
resistance of an amplifier stage within the modulators, thereby aLLowing adjustabte gain. Sine gain and
0.E. adjustment potentiometer R202 is externaLLy accessibLe through a hoLe in the cap casting of the
antenna to compensate for unequal signal pickup by the sine and cosine Loops due to asymmetric field
fringing by the airframe. Modulators I101 and I102 are only turned on when the receiver is in the ADF
mode and is Locked onto a valid station, otherwise, a Low signat on the Loop enable Line from the
receiver shuts off bias currents into pin 5 of the modulators, effectiveLy shutting them off. The
modulators are enabled when the Low signat is removed from the Line, thereby attowing bias current to
fLow through R213, R212, CR201 and R211.
The sense output of 9202 drives phase compensation network T201, c201. This network maintains a constant
90
phase between the Loop and the sense signals since the relative phase of the Loop signal changes over
frequency. At the output of this network, the sense signat is summed with the Loop moduLator outputs,
which are
90
out of phase with the sense signat. This quadrature summing produces the phase modulation
of the Larger amptitude sense carrier.
Coupting capacitor C202 applies the sense carrier to emitter fottower 0201 which buffers the RF signaL
and drives transformer T202. This with R207 impedance matches the signat to the 50 ohm input impedance
of the receiver. Bias network R205, R204 establishes the operating Levet of buffer amplifier 0201. A
network comprised of C214 and R217 inhibits unwanted oscittations. Network R206, C203 provides RF
decoupting from the +9VDC
suppLy. Bead inductor L205 suppresses parasitic oscitLations. A
high-pass
filter network consisting of C215, C216, and L206 attenuates unwanted Low frequency signals to improve
the spurious response of the system.
Rev. 3, J une 1981
MOO18-17
Page
4-3
KING
KA 448
ADF ANTENNA
SECTION VI
MAINTERANCE
This section contains test, aLignment, cleaning, repair and troubleshooting procedures for the KA 44B ADF
Antenna. Included are detailed assembLy/disassembLy instructions, and troubleshooting instructions.
Information concerning semiconductor test equipment, semiconductor and integrated circuit maintenance and
specific integrated circuits used in the KA 44B Antenna may be found in Appendix A at the end of this
manual. It is suggested that Appendix A be consuLted before attempting to service the KA 44B.
5.2 TESTANDALIGNMENT
5.2.1 GENERAL INFORMATION
The following test procedure may be fottowed to determine whether or not the KA 44B is operating
property. If it is not, alignment procedures are detaiLed in order to bring the KA 44B up to its minimum
performance standards.
The King KTS 156 Antenna Simulator with the KTA 156 adaptor or the TIC
CES-116A
(Modified for Equalized E
& H Field) are used in order to simulate sense and loop signals of the proper phase and amptitude
relationship. The simulator also contains an internaL clock that can supply the 32Hz moduLation signats,
enabLing the KA 44B to be tested and aLigned with or without the ADF receiver. Refer to the
maintenanceloverhaut section of the
KTS-156
for a detaiLed explanation of its operation.
5.2.2 TEST EQUIPMENT REQUIRED
A. Power Supply +13.75VDC
8 1.0 amp or +27.5VDC e .5 amp
(+9.0VDC 8 .5 amp if
KTS-156
only is used)
B. Oscittoscope
-
Tektronix 465 or equivaLent
C. RF Signal Generator
-
2DOKHz
-
1800KHz
-
HP 606A/B or equivalent
D. DigitaL Voltmeter
-
FLuke 8600A or equivatent
-
F. AC VTVM
-
BaLlantine 310 or equivatent
G. King KTS 156 Antenna Simulator with KTA 156 Adaptor
5.2.3 TEST AND ALIGNMENT PROCEDURE
Make the foLlowing tests and any adjustments as necessary to reatign the antenna.
A. Remove the eLectronics assembly from the antenna and connect it to the
KTS-156
making sure
that the KTA 156 adaptor is in place. Connect the RF generator to the RF input jack of the
KTS-156
and power the unit with +14VDC. PLug the pigtait connector into the connector on the
antenna eLectronics unit.
Rev. 3, J une 1981
MMOO18-18
Page
5-1
KING
KA 44B
ADF ANTENNA
B. The
KTS-156
switches shouLd be in the foLLowing positions:
Loop Switch
-
Enable
Sense Switch
-
DisabLe
Mode Switch
-
CaLibrate
Function Switch
-
CaLibrate
Output Load
-
50 ohm
Bearing SeLector
-
0
Switching Source
-
Simulator
NOTE
If the ADF receiver is aLso being tested and aLigned, connect the
ADF to the KTS 156 and switch the switching source to RCVR.)
C. Apply a 550KHz
+ 100Hz unmoduLated input signaL from the RF generator to the
KTS-156.
D. Connect the VTVM to the Loop Monitor jack and adjust the Levet of the RF generator to give a
5mV + .2mV reading on the VTVM.
E. Turn the Function Switch to COS and adjust R123 to match the 5mV + .2mV reading of step D, +
.2mv. Resecure the pot to keep it in pLace.
F. Now turn the Function Switch to SIN, turn the bearing seLector to
90,
and adjust R107 to
match the reading in step D,
+
.2mV. Resecure this pot aLso.
G. Now pLace these switches in the foLLowing positions:
Loop Switch
-
DisabLe
Sense Switch
-
EnabLe
Mode Switch
-
Brg. SimuLate
Function Switch
-
Brg.
H. Monitor the 50 ohm output monitor jack with the VTVM.
I. Increase the Levet of the 550KHz input signat to 0.6V RMS + .03V at the RF generator output.
J . Check for a 39mV + 13mV RMS reading on the VTVM.
K. Now change the input frequency to 200KHz + 100Hz whiLe maintaining the generator output Levet
of 0.6V RMS.
L. Note the output voLtage at the 50 ohm output monitor jack.
RF output voLtage (200KHz)
=
mV.
M. At this point, it may be desirabLe to introduce some quadrantaL error (0.E.) compensation into
the antenna in order to simpLify the compensation procedure once the unit has been reinstaLLed
into the aircraft. It has been found that
6
of 0.E. is average on most Light aircraft. If
it is desired to
pre-compensate
for Q.E., take the vottage measured in step L and divide it by
3.9. This is the desired sine Loop voLtage. Note it beLow. If it is not desired to
introduce Q.E. compensation, divide the vottage of step L by 4.75 to get the desired sine Loop
vottage. The desired cosine Loop voLtage is aLWays equaL to the voLtage of step L divided by
4.75.
Desired sine Loop voLtage: mV RMS
-
Desired cosine loop voLtage: mVRMS
Rev. 3, J une 1981
MMOO18-18
Page
5-2
KING
KA 44B
ADF ANTENNA
N. Now pLace these switches in the foLLowing positions:
Loop Switch
-
EnabLe
Sense Switch
-
DisabLe
Bearing Selector
-
90
0. Adjust R202 through the hoLe in the cap casting to the desired sine Loop voltage noted above +
.2mv. Once again this voLtage is measured with the VTVMat the 50 ohm output monitor jack.
P. Turn the bearing seLector to
0
and adjust R116 to the desired cosine loop voLtage + .2mV.
Secure this pot in place.
Steps Q through U should only be done if transistor set 0101
-
0104 is reptaced.
G. Switch the KTS 156 to the CAL mode and place the function switch in the SIN position. Measure
and note the 200KHz sine Loop output at the 50 ohm output jack.
R. Place the KTS 156 function swi.tch in the COS position. Change the input frequency to 1799KHz
+ 100Hz white maintaining a generator output Levet of 0.6VRMS. Measure and note the 1799KHz
osine
Loop output at the 50 ohm output jack.
S. Switch the KTS 156 to the SIN function. Adjust C101 for a 1799KHz output of 1.22 times the
Levet obtained in step R.
NOTE
This assumes that the antenna is being adjusted for
6
of 0.E.
compensation. If no compensation is desired, adjust C101 for an
output equaL to that obtained in step R.
T. Change the input frequency to 200KHz + 100Hz white maintaining the .6VRMS generator output.
Reset R202 to the Levet obtained in
stp
Q.
U. Repeat steps S and T untiL there is no further change in either setting.
5.3 OVERHAUL
5.3.1 INSPECTION
This section contains instructions to assist in determining, by inspection, the condition of the KA 448
assemblies. Defects resutting from wear, physicaL damage, deterioration, or other causes can be found by
these inspection procedures. To aid inspection, detaiLed procedures are arranged in aLphabeticaL order.
Inspect capacitors for case damage, body damage, and cracked, broken, or charred insulation.
Check for Loose, broken, or corroded terminal studs, Lugs, or Leads. Inspect for Loose,
B. Connectors
Inspect connectors for broken parts, deformed sheLLs or cLamps, and other irregularities.
Inspect for cracked or broken insulation and for contacts that are broken, deformed, or out of
aLignment. ALso, check for corroded or damaged pLating on contacts and for Loose, improperty
soldered, broken, or corroded terminaL connections.
C. Covers and Shields
Inspect covers and shieLds for punctures, deep dents, and badLy worn surfaces. ALso, check
for corrosion and damage to finish.
D. InsuLators
Inspect insuLators for evidence of damage, such as broken or chipped edges, burned areas, and
presence of foreign matter.
Rev. 2, Dec. 1980
MMOO18-18
Page
5-3
KING
KA 44B
ADF ANTENNA
E. Potentiometers
Inspect aLL potentiometers for evidence of damage such as dents, cracked insulation, or other
irregularities.
F. Resistors, Fixed
Inspect the fixed resistors for cracked, broken, bListered, or charred bodies and Loose,
broken, or improperty soLdered or corroded terminaL connections.
G. RF Coits
Inspect aLL RF coits for broken Leads, Loose mountings, and Loose, improperty soldered, or
broken terminal connections. Check for crushed, scratched, cut or charred windings. Inspect
the windings, Leads, terminats and connections for corrosion or physicaL damage. Check for
physicaL damage to forms and tuning sLug adjustment screws.
H. Transformers
1. Inspect for signs of excessive heating, physicaL damage to case, cracked or broken
insuLation, and other abnormaL conditions.
2. Inspect for corroded, poorty soLdered, or Loose connecting wires.
I. Wiring
Inspect wiring for breaks in insuLation, conductor breaks, and improper dress in reLation to
5.3.2 CLEANING
A. Using a cLean,
Lint-free
cLoth Lightly moistened with a reguLar cLeaning detergent, remove
the foreign matter from the equipment case and unit front panets. Wipe dry using a cLean,
dry,
Lint-free
cLoth.
B. Using a hand controLLed dry air jet (not more than 15psi), bLow dust from inaccessibLe
areas. Care shouLd be taken to prevent damage by the air bLast.
C. CLean the receptacLes and pLugs with a hand controLLed dry air jet (not more than 25psi),
and a cLean,
Lint-free
cLoth LightLy moistened With an approved cLeaning soLvent. Wipe dry
with a cLean, dry,
Lint-free
cLoth.
5.3.3 REPAIR
This section describes the procedure, aLong with any speciaL techniques, for repLacing damaged or
defective components in the KA 448.
A. Diodes
Diodes used in the KA 448 are siLicon. Use Long nose pLiers as a heatsink under normaL
soLdering conditions. Note the diode poLarity before removat.
B. Integrated circuits
Refer to the integrated circuit maintenance section in the Appendix for removat and
repLacement instructions.
C. PC Boards
Use a Low wattage soLdering iron to avoid damaging the boards by excessive heat. A path that
has opened up on the top or bottom of a board can be reptaced with insuLated hookup wire.
D. Transistors
Refer to semiconductor maintenance section in the Appendix for removmL and reptacement
instructions.
Rev. 2, Dec. 1980
MMOO18-18
Page
5-4
KING
KA 44B
ADF ANTENNA
5.3.4 KA 44B DISAssEMBLY
A. To gain access to the KA 44B electronics assembly, remove the two PhiLLips screws that hold
the cap onto the antenna base.
B. FirmLy grasp the cap and Lift it straight off the base, taking care not to damage the
connector pins.
C. Remove the three Phittips screws from the bottom of AmpLifier ModuLator Board #1, and Lift
this board off the three standoffs.
D. If it is necessary to access the rear of Amplifier ModuLator Board #2, unscrew the three
standoffs and carefuLLy separate the board from the antenna cap. Component repLacement can be
performed Without disconnecting the wires to the antenna connector.
E. A short
9-conductor
jumper and 2 conductor jumper has been suppLied with the KTS 156 Antenna
Simutator. This shouLd be used to connect the two Amptifier/ModuLator boards during
troubLeshooting to access the component side of each board.
5.3.5 KA 44B REASSEMBLY
A. To reassembLe the KA 448, reverse the order of the steps above.
NOTE
When reinserting the electronics assembly into the antenna, use
extreme care so as not to bend or damage the connector pins. Make
sure that the antenna cap is firmLy screwed doWn onto'the antenna
base and that the adjustment hole screw in the cap is firmLy in
pLace.
5.4 TROUBLESHOOTING
The KA 44B antenna forms an integraL part of some King Radio ADF Systems. The appropriate
TroubLeshooting sections contain a system troubleshooting guide which shouLd be used to isoLate a certain
probLem to either the antenna or a receiver circuit. If a probLem has been isoLated to the antenna, use
the foLLowing troubLeshooting guide in conjunction with the KA 44B Antenna TroubLeshooting FLowchart,
Figure
5-1,
schematics and assembly drawings. Typical voltage LeveLs are incLuded on the schematics.
To aid in the troubLeshooting, the short
9-conductor
jumper and 2 conductor jumper shouLd be used such
that access to the component side of the boards is possible.
The KA AAB antenna may be checked with a TIC
CES-116A
which had been modified per fieLd buttetin from TIC
entitLed, "Modification Instructions For Equalized E & H Fields in
CES-116A".
This check wiLL isoLate
any ADF probLems to either the antenna or receiver.
Rev. 3, J une 1981
MMOO18-18
Page
5-5
KING
KA 44B
ADF ANTENNA
5.4.1 SENSE AND LOOP ANTENNACHECK
Isolate the problem to the electronics or the antenna itself by first removing the electronics assembLy
from the antenna and making continuity checks on the protruding antenna connector pins. VisuatLy check
to see that no pins are shorted to the antenna base casting. Check to see that aLL pins are making good
contact with the electronics assembly. Refer to the Antenna Board Schematic, and the Antenna Assembly
Drawing, Figure 6-4, for the foLLowing checks.
A. Measure the DC resistance of each of the Loop windings (pin 1 to 2 and pin 6 to 7). They
shouLd be on the order of
5-10
ohms. An open indicates a broken Loop wire, necessitating
antenna repLacement.
B. Measure the DC resistance of each Loop end to ground (pin 1 to 3, pin 2 to 3, pin 6 to 3, pin
7 to 3). They should aLL be on the order of 105 ohms. An open indicates a broken connection
or bad resistor inside the antenna, necessitating antenna reptacement.
NOTE
It is extremeLy unLikely that any of the above tests wiLL fait,
since the antenna is soLidLy foamed inside the sheLL.
5.4.2 SENSE CIRCUIT
A. If the antenna checks satisfactority, the probLem probabLy Lies in the eLectronics unit.
PLace the unit on the
KTS-156
simuLator and KTA 156 adaptor with the switches in the foLLowing
positions:
Loop Switch
-
DisabLe
sense Switch
-
EnabLe
Mode Switch
-
Brg. SimuLate
Function Switch
-
Brg.
Output Load
-
50 ohm
Switching Source
-
Simulator
(If the ADF is aLso being tested, connect it to the KTS 156 and use the RCVR switching source
position.)
B. AppLy a 0.6V + .03V RMS, 550KHz + 100Hz, unmoduLated signat from the RF generator and observe
the 50 ohm output monitor jack with a scope. A cLean sine wave at 74
-
147mv
p-p
shouLd be
observed. If this sense signaL appears good, proceed to the Loop circuits (Section 5.4.3).
C. Check the DC power and ground to the antenna. TP201 shouLd be at 7.6V + .3V. If it is Low,
isoLate the excessive current drain on the supply Line. If the ADF receiver is being used to
power the antenna, ensure that the Low voLtage is not due to excessive current drain in the
receiver. The two ampLifier/moduLator boards can be separated and DC power appLied to the +9V
points individuatty to aid in the isotation of any shorts or excessive current drains.
ProbabLe causes of excessive drain: fautty FET (0101
-
0104, 0202), short circuit on circuit
boards, fautty zener diode, CR202, fauLty 0201, shorted capacitor.
D. If +9 voLt Line is satisfactory, trace the sense signal through the sense ampLifier and output
buffer. A 0.6 voLt RMS signat at 550KHz should produce an 52
-
104mV RMS signaL at the drain
of 0202,
52-104mV
RMS at the emitter of 0201, and
26-52mV
RMS at the RF output (into 50 ohm).
ProbabLe causes of absence of sense signaL or weak sense signat: T201 open, faulty 0201,
broken Lead on T202 or 0202 defective.
E. If the sense circuit tests good, but the unit is still defective in the ANT mode, it is LikeLy
that the preamp is defective and the antenna needs to be replaced.
Rev. 3, J une 1981
MMOO18-18
Page
5-9
KING
KA 448
ADF ANTENNA
5.4.3 LOOP CIRCUITS
A. Turn the sense switch to DISABLE and the Loop Switch to ENABLE. Sync the scope on the RF
generator output. Set the bearing seLector to
0.
A 9
-
15mv RMS switched phase signaL
should be observed at the 50 ohm output jack. (See Figure
5-2).
If no signaL is present,
trace the signaL through the cosine channet. A 0.6V RMS input at 550KHz shouLd produce
approximateLy 10
-
16mV RMS input at the drains of 0103 and 0104 and 9
-
14 mV RMS at pins 1
and 4 of I102. ProbabLe cause of Loop amp probLems: fautty 0103 or 0104, fauLty C116, short
or open circuit.
8. If the signaL appears good at the modulator input, observe the moduLator output (pin 6 of
J 102). An 18
-
30mV RMS switched phase signaL shouLd be present. If not, ensure that the
moduLator is receiving the 32Hz angLe
0
switching square wave at pin 5 of J 441 and that the
attenuated switching waveform is present at pin 7 of I102. If not, isoLate where the
switching waveform is being Lost. ALso, ensure that the moduLators are receiving proper bias
current by measuring the voLtage across R211. ApproximateLy 1.6
-
2.0mA of current shouLd be
fLowing through R211. If there is input signaL, proper bias current, and proper DC vottage,
the moduLator is fautty. If there is no bias current, troubLeshoot the bias network, R211
-
R213, CR201, CR202 and C206
-
C208.
C. The sine channet is identicaL to the cosine channet and the troubLeshooting procedure is the
same. Set the bearing seLector to
90
to troubLeshoot the sine channet.
D. As a finaL check, enabLe the sense switch and the Loop switch. Observe the 50 ohm output jack
with a scope that is synched to the RF generator. A waveform simiLar to Figure
5-3
shouLd be
observed at a reLative bearing of of
0, 90,
180
and
270.
9-15mV
RMS
I.82sec
FIGURE
5-2
SWITCHEDPHASE LOOP SIGNAL
Rev. 3, J une 1981
MMOO18-18
Page
5-10
KING
KA 44B
ADF ANTENNA
MMMEREM
1------
WHER
--
INPUT SIGNAL: .6V, 550KHz, unmoduLated
HORIZONTAL: .5usec/div
VERTICAL: 20mv/div, AC coupted
TRIGGER: Externat, on RF generator
FIGURE
5-3
PHASE MODULATED OUTPUT SIGNAL
Rev. 2,
Dec. 1980
MMOO18-18
Page
5-11
PART5 LISTING
NAME: ADF ANT ASSY UNIT: KA 0044R ASSY NO:
071-1234-00
REV NO:
2
LAST ECO:
ECO DATE: 12/12/0
SYMBOL PART NUMBER DESCRlPTON CODE UM -00
071-1234-00
ADF ANT ASSY X
047-4956-03 BACKUP PLATE A EA 1
089-5666-20 SCRFLHPl/4-28X11/4
EA 2
0895666-36 SCRFLHPl/4-28X21/4 EA 2
089-5903-06
SCREW PHP
4-40X3/8 EA 2
089-8003-34
wsHR SPLT LK #4 En 2
200-2809-00
ANI/AMP MOL A EA 1
200-2811-00
ANTENNA SUBASSY A FA 1
6-1
KING RADO CORPORATION
PARTS LISTING
NAME: ANT/AMP MOL UNIT: KA 00448 ASSY ND:
200-2809-00
REV NO: 2
LAST ECU:
ECO DATE: 9/02/0
SYMBOL PAR NUMBER DESCRIPTION CODE UM -00
200-2809-00
ANT/AMP MOL X
012-1200-00
INSUL CAP En 1
016-1082-00
UC RTV 3145 AR AR
025-001800 WlRE
26G BLK FT ,2
025-0018-11
wlRE 26G BRN FT
,2
025-0018-22 WIRE 26G RED F1 ,2
025-0018-33 WIRE 26G
ORN FT ,2
025-0018-44
WIRE 26G YEL FT .2
025-0018-55 WIRE 26G GRN FT ,2
025-0018-77 WlRE 26G VID FT .2
030-2346-00 CONN SUS-MIN M 9P EA 1
030-2352-00
LOCK TAR EA 2
073-0407-03
CAP CSTG w/NKL PLT A EA
1
076-1078-00 HEX SPCR EA 3
089-5699-04
SCP PHP 2-56X1/4
EA 3
089-5903-06 SCRFW PHP 4-40X3/8 bo 4
089-6273-01 SCREW SELF LOCKING En 1
089-8003-34 WSHR 5PLT LK #4 EA 4
090-0082-17 STUD EA 3
150-0020-10 TURING SHNK 18AWS AR AR
187-1228-00
CAP GASKET EA 1
200-6421-00 PM AMP/MOD BD #} A En 1
200-6422,00
HM AMP/MU 80 #2 A EA 1
6-5
V ING RADIC CORPORATION
PARTS LISTING
NAM6 BM AMP/MOD BD #1 UNT3 KA 00448 ASSY NO: 200-6421 00
REV NO:
2
LAST ECO:
ECO DATE: 9/20/0
SYMBOL PAkT NUMBER DESCRIPTION CODE UM -00
200-6421-00
BM AMP/MOD BD #1 X
009-6421-00 PC BD AMP #l EA 1
016-1040-00
PClO1 CDATING AR AR
Cl01
102-0040-00 CAP VA3.5-18PF250V Es
1
C102
104-0001-15
C103
111-0001-00
CAP CR .01UF SOV EA 1
C104
104-0001-15 CAP SM 10PF 100V EA 1
C105
111-0001-00
CAP CR.,01UF 50V EA 1
C106
096-1082-02
CAP TN 1UF 35V EA 1
C107
096-1082-02
CAP TN lUF 35V EA 1
C108
111-0001-00 CAP CR .010F SOV EA 1
C109
111-0001-00
CAP CR ,0tUF SOV EA 1
C110
111-0001-00 CAP CR .01UF 50V EA 1
C112
104-0001-31 CAP SM 27PF 500V EA 1
Cll3
111-0001-00
C114
104-0001-31 CAP SM 2/PF 500V EA 1
C115
111-0001-00
CAP CR .01UF SUV EA 1
C116
096-1082-02 CAP TN lF 35V EA 1
Cll7
096-1082-02
CAP TN luF 35V EA 1
C118
111-0001-00
CAP CR .01UF SOY EA 1
Cll9
111-000100
CAP CR .01UF 50v EA 1
C120
111-0001-01
CAP CR .lF SOY EA 1
C121
111-0001-01
CAP CR .1UF 50V En
1
1101
120-3027-01
IC MClb96G EA 1
1102
120-3027-01
IC MCIS96G En 1
J l03
030-1111-00
RECEPTACLE EA 1
J 102
030-2200-09
CONN6CTOR 9 PIN EA 1
J 103
030-2200-02
CONNECTOR 2 PIN EA 1
L101
013-0038-00
FERR READ EA 1
L102
017-0041-00
FILibR R-L NETWK EA 1
L103
013-0038-00
FERR READ EA 1
L104
017-0091-00
FILTER R-L NETWK EA 1
L105
013-0038-00
FERR B6AD EA 1
LlO6
017-0091-00
FILTER R-L NETwK EA 1
Ll0?
013-0038-00 FERR BEAD EA 1
L108
017-0091-00
FILTER R-L NETWK EA 1
L109
013-0038-00
FERR READ EA 1
L110
013-0038-00
FERR BFAD EA 1
6-9
KING RADIO CORPORATlN
PARIS LISTING
NAME: BM AMP/MUU 80 #1 UNIIe KA 00448 ASSY NO:
200-6421-00
REV ND: 2
LAST ECD:
ECO DATE: 9/20/0
SYMBOL PART NUMBER DESCRIPTION CODE UM -00
L111
019-2082-70
CH 240UH 5% Es 1
0101
007-0375-00 XSTR SET U 4 En 1
0102
007-0375-00 XSTR SET OF 4 RF -
0103
007-0375-00
XSIR SET OF 4 RF -
0104
007-0375-00
XSTR SET OF 4 RF -
0105
007-0162-00
XSTR S NPN MPS6515 EA 1
R101
13J -n105-13
RES CF Im EW 5% EA 1
Rl02
131-0751-13
RES CF 750 EW 5% EA 1
RIO3
131-0113-13
RES CF llK EW 5% EA 1
R104
131-0105-13
RES CF Im EW 5% En 1
Rl05
131-0751-13 RES CF 750 Ew 5% EA 1
R106
131-0113-13
RES CF llK EW 5% EA J
R107
133-0113-13
RES VA IK 20% 8 Eh
J
R108
131-0150-23
RES CF 15 OW 5% Eh ]
9109
131-0622-13
RES CF 6.2K EW 5% En 1
R110
131-0432-13
R111
131-0181-13
RFS CF 180 EW 5% En 1
Rll2
131-0162-13
R113
131-0181-13
RES CF 180 EW S% EA 3
R114
131-0162-13
RES CF l.6K Ew 5% En 1
RllS
131-0361-13
RES CF 360 EW 5% E^ l
R116
133-0113-13
RES VA lK 20% B En 1
Rl17
131-0105-13
RES CF LM EW S% EA )
Rll8
131-0271-13
RES CF 270 EW 5% Eh j
Rl19
131-0113-13
RES CF 11K EW 5% En 1
Rl20
131-0105-13
RES CF J M EW 5% EA 1
Rl21
131-0271-13
RES CF 270 Ew 5% EA 1
Rl22
131-0113-13
RES CF 11k EW 5% EA 1
R123
133-0113-13
RES VA 1K 20% B EA 1
Rl24
131-0150-23
RES CF 15 QW 5% EA 1
R125
131-0622-13
Rl26
131-0432-13
Rl27
131-0181-13
Rl28
131-0162-13
RES CF l.6K EW S% EA 1
R129
131-0181-13 RES CF 180 EW 5W EA
1
R130
131-0162-13
RES CF l.6K EW 5% EA 1
Rl31
131-0222-13
R132
131-0123-13
R133
131-0223-13
T101
019-3105-00
XFMR RF 7.5MH EA 1
T102
019-3105-00 XFMR RF 7.5MH Eo 1
Page
6-10
Rev. 3, J une, 1981
PARTS LISTING
NAME: BM AMP/MUD BD #2 UNIT: KA 00448 ASSY NO:
200-6422-00
REV NO:
LAST ECDs
ECO DATE:
200-6422OO HM AMP/MOD BD #2
009-6422-00 AMP/MOD BOARD #2 EA 1
016-1040-00
PClOl COATING AR AR
016-1071-00
DC RTV 3140 AR AR
091-0025-00
WSHR XSTR INSUL EA 1
C201
104-0001-28
C202
111-0001-01 CAP CR .lUF SOV En 1
C203
096-1082-02
CAP TN lUF 35V EA 1
C204
111-0001-00
CAP CR .01UF SOV En 1
C205
111-0001-35
CAP CR 1KPF SOY En 1
C206
096-1082-02
CAP TN luF 35V EA 1
C207
111-0001-35
CAP CR 1KPF SOV EA 1
0208
096-1082-02
CAP TN lUF 35V EA 1
C209
111-0001-00 CAP CR .010F SOV EA 1
C210
111-0001-35
CAP CR IKPF 50V E^
1
C211
096-1082-35
CAP TN 220F 20V EA 1
C212
111-0001-01 CAP CR .lUF 50V EA 1
C213
111-0001-35
CAP CR 1KPF SOV EA 1
C214
104-0001-35 CAP SM 68PF 500V EA 1
C215
111-0001-05
CAP CR .0068UF SOY En 1
C216
111-0001-05
CAP CR .0068UF SUV EA 1
C218
111-0001-01
C219
111-0001-01
CAP CR .1UF 50V EA 1
CR201
007-6016-00
DIO 5 1N4154 En 1
CR202
007-5011-13
010 Z 5.6V Iw 5% EA 1
L201
019-2083-22
CH 22000H 5% EA 1
L202
013-0038-00 FERR BEAD EA 1
L203
019-2083-10
CH 680UH
SW EA 1
L204
013-0038-00
FERR BEAD EA 1
L205
013-0038-00
FERR BEAD EA 1
L206
019-208463
CH 56UH 10% En 1
P102
030-2354-04
STRI HEADER 9 PIN EA
1
Pl03
030-235405
STRT HEADER 2 PIN EA 1
0201
007-0291-00
XSTR S NPN 2NS109 EA J
6-13
PARTS LISTING
NAMEs BM AMP/MOD BD #2 UNIT: KA 00448 ASSY ND: 200-6422
00
REV NO*
LAST ECO:
ECO DATE:
SYMBOL PARI NUMBER DESCRIPTION CODE UM
-00
0202
007-0427-00
XSTR J 310 EA 1
R201
131-0331-13
R202
133-0096-54
RES VA lK HW 10% En 1
R204
131-0392-13
RES CF 3,9K EW 5% EA 1
R205
131-0752-13 RES CF 7.5K EW 5% EA 1
R206
131-0300-13
R207
131-0430-13
R208
131-0392-13
R209
131-0752l3
RES CF 7.SK EW 5% EA 1
R210
131-0752-13
R211
131-0511-13
R212
131-0152-13
RES CF l.5K EW 5% EA 1
R213
131-0431-13 RES CF 430 EW 5% EA 1
R214
131-0392-13 RES CF 3,9K EW 5% EA 3
R215
131-0752-13
R216
131-0752-13
RES CF ?.SK EW 5% EA 1
R217
131-0150l3
R220
131-0432l3
R221
131-0222-13
RE5 CF 2.2K EW 5% EA 1
R222
131-0184-13
RE5 CF 180K EW 5% EA 1
R223
131-0114-13 RES OF 110K EW 5% EA 1
T201
019-5105-00
XFMR RF 550KHZ EA 1
7202
019-7092-00 XFMR PWR EA 1
TP201
008-0096-01 TERM TST PT EA 1
Page
6-14
Rev. 3, J une, 1981
MANUAL
KTS156
ANTENNA SIMULATOR
TESTSET
KING RADIO CORPORATIONo
KING
KTS 156
ANTENNASIMULATORTEST SET
TABLEOFCONTENTS
SECTIONI
GENERAL INFORlWATION
Paragraph Page
1.1 Introduction
1-1
1.2 Equipment Description
1-1
1.3 TechnicaL Characteristics
1-1
1.4 Accessories
1-1
SElfTIONII
INSTALLATION
Paragraph Page
2.1 Generat
2-1
2.2 Unpacking and Inspecting Equipment
2-1
SECTIONIII
OPERATION
3.1 Description of Switches and Connectors
3-1
LISTOFILLUSTRATIONS
Figure Page
2-1
KTS 156 Top View
2-2
3-1
Front Panet Diagram
3-2
3-2
Rear Panet Diagram
3-3
i
Rev, 2, Dec. 1980
MMOO18-8
KING
KTS 156
TABLEOFCONTENTS
SECTIONIV
Paragraph THEORY OFOPEFLATIOli esse
4.1 GeneraL
4-1
SECTION V
MAINTENANCE
Paragraph Page
5.1 Generat Information
5-1
5-1
5-1
5.2.2 Test and Atignment Procedure
5-2.
5.3 Overhaut
5-4
5.3.1 Inspection
5-4
5.3.2 Repair
5-4
5.3.3 Disassembty/Assembty
5-5
5.4 TroubLeshooting
5-5
SECTIBIN
VI
Item Page
1. Finat Assembly
-
Test Set
6-1
2.. Cabte Harness AssembLy
6-7
3. KA 44 Antenna Amptifier Modute
6-11
4. Antenna Modute connector
6-15
5. Antenna Simutator
6-19
6. KTA 156
6-25
LISTOFILLUSTRATIONS
Figure Page
4-1
Divider Network
4-1
5-1
KTS 156 Test Set Up
5-1
5-2
KTA 156 ALignment circuit
5-3
6-1
FinaL AssembLy (Sheet 1 of 2)
6-3
6-1
FinaL Assembly (Sheet 2 of 2)
6-5
6-2
cabLe Harness Assembly
6-9
6-3
KA 44 Antenna Amptifier Modute
6-13
6-4
Antenna ModuLe connector
6-17
6-5
Antenna SimuLator Test Set Board & Schematic (Sheet 1 of 2)
6-21
6-5
Antenna SimuLator Test Set Board & Schematic (Sheet 2 of 2)
6-23
6-6
KTA 156 Board and Schematic
6-27
6-7
KTA 156
(-01
Version)
6-29
TABLES
Tabte Page
5-1
Loop Input Signats
5-2
5-2
KTA 156 Atignment circuit
5-3
Rev. 3, J une 1981
MMOO18-19
ii
KING
KTS 156
ANTENNA SIMULATOR TEST SET
SECTIONI
GENERAL INFORMATION
1.1 INTRODUCTION
The KTS 156 Antennna SimuLator simuLates signats picked up by the KA 44/44B antenna and is to be used to
aLign the KA 44/448 ELectronics Unit with or without an ADF Receiver. When testing a KA 44B, the KTA 156
must be instaLLed on the KTS 156. The KTS 156 may aLso be used to troubLeshoot the ADF system by
providing signaLs with bearing information.
1.2 EQUIPMENTDESCRIPTION
The KTS 156 contains circuitry which is designed to simuLate the sense and Loop signaLs in the proper
amptitude and phase reLationships normaLLy provided by the KA 44/448 antenna. The proper circuitry is
provided aLso so that the ampLifiers on the KA 44/44B ELectronics Unit may be caLibrated. Connectors are
provided to input the proper RF signaL and power suppLy and to monitor the various outputs. InternaL
circuitry has been incLuded to simuLate aLL the interface and controL signaLs that normaLLy connect the
ADF Receiver to the KA 44/448 Antenna such as the 32Hz switching signaLs, Loop enable, and the proper
power suppLy. An internaL 9 volt reguLator provides internat regutation such that the externaL power
suppLy can range from 11
-
30VDC.
1.3 TECHNICALCHARACTERISTICS
SPECIFICATION CHARACTERISTIC
Size: 7.8" by 3.4" by 5.28"
Weight: 1.81 Lb.
Power Requirements: 13.75VDC 8 1.0A or 27.5VDC 8 0.5A DC
Frequency Range: 200KHz
-
1800KHz
1.4 UNITSANDACCESSORIESSUPPLIED
The KTS 156 Accessory Kit (KPN
050-1864-00)
incLudes the foLLowing items:
KTS 156 CabLe Harness (KPN
200-2708-00)
KA 44 Antenna Amp ModuLe (KPN
200-2748-01)
KA 44 TroubLeshooting J umper, 10 wire (KPN
155-2125-00)
KA 44/44B TroubLeshooting J umper, 9 wire (KPN
155-2125-02)
KA 44/44B TroubLeshooting J umper, 2 wire (KPN
155-2125-01)
7 Pin Connector Adapter (KPN
030-2373-01)
Rev. 3, J une 1981
MMOO18-11
Page
1-1
KING
KTS 156
SECTIONIl
INSTALLATION
The KTS 156 is designed to be used as a bench test unit.
2.2 UNPACKINGANDINSPECTINGEllUIPMENT
Exercise extreme care when unpacking the equipment. Make a visuaL inspection of the unit for evidence of
damage incurred during shipment. If a cLaim for damage is to be made, save the shipping container to
substantiate the cLaim. When aLL equipment is removed, pLace in the shipping container aLL packing
materiaLs for use in unit storage or reshipment.
A removabLe 7 pin connector adapter has been supptied with the KTS 156. This
double-ended
connector is
used to connect the KA 44 Antenna Electronics Unit to the KTS 156 Antenna SimuLator. To instaLL the
adapter, remove the two screWs on the top of the unit that hold the two smaLL retaining cLips on either
side of the antenna connector socket. Insert the shorter pins of the 7 pin adapter into the sockets and
secure the retaining cLips over the pLastic header with the screws. The Longer side of the adapter pins
should now be extruding, ready to mate with the sockets on the KA 44 Electronics Unit. (Refer to Figure
2-1)
A KTA 156 adapter unit is supplied with the KTS 156 and must be used when testing a KA 448. The KTA 156
mounts on top of the KTS 156 instead of a KA 44 Electronics Unit. The KA 448 Electronics Unit then
mounts on top of the KTA 156.
The short 10 conductor jumper cable that has been supplied in the Accessory Kit is to be used as an aid
in bench testing and troubLeshooting the KA 44 ELectronics Unit. The jumper cable attows a technician to
separate the doubLe circuit boards of the KA 44 and perform service tasks with greater ease. Nine (9)
pin and two (2) pin jumper cables are also supplied. These are to be used on Late modet KA 44's and KA
44B ELectronics Units.
The KTS 156 cable Harness that has been supptied is to be used when using the KTS 156 in conjunction with
the entire ADF System. It is designed to provide att the necessary connections between the KTS 156, the
KA 44/44B Antenna, the ADF Receiver and the KI 227 Indicator.
Rev. 3, J une 1981
MMOO18-12
Page
2-1
KING
KTS 156
047-5396-00/01
(RETAINER CLIP)
030-2373-OO(CONN.ADAPTER)
089- 5899-05
(SCREW)
(BUTTON)OSI~Ol50-OI
(STAND-OFF)O76- \\44-00/02 -'
FIGURE
2-1
KTS 156 TOP VIEW
MMOO18-12
Rev. 1, Sept., 1979 Page
2-2
KING
KTS 156
ANTENNA SIMULATORTEST SET
SECTIONll!
OPERATION
3.1 EXPI.ANATION OFSWITCllES ANDCONNECTORS
(Refer to front panet diagrams, Figure
3-1)
Function Switch
-
Chooses which operation the test set performs.
Bearing
-
EnabLes the bearing selector, i.e., aLLows the KTS 156 to supply simulated bearing signaLs
to the KA 44/448 ELectronics Unit.
CaLibrate
-
This position aLLows a reference reading to be taken from the Loop monitor jack during
antenna aLignment.
Sin
-
This position aLLows adjustment of KA 44/448 sine channet.
Cos
-
This position attows adjustment of KA 44/44B cosine channeL.
Bearing SeLector
-
When "Bearing" is selected on both Function Switch and the Mode Switch, this switch
seLects the simulated station bearing.
Switching Source
-
SeLects the source that powers the KA 44/44B ELectronics Unit. In the RCVR position,
an externaL ADF Receiver can be used to drive the KA 44/44B antenna. In the Sim position, the KTS 156
simulator itseLf provides the power and controt signats for the KA 44/44B.
Mode
switch*
-
Determines in conjunction with the Function Switch, whether the KTS 156 is in the bearing
simulator mode or the calibrate mode.
*Notes: 1) Mode Switch must be in "Bearing" position when Function Switch is in "Bearing" position.
2) When Function Switch is in
"Cat", "Sin",
or "Cos" positions, the Mode Switch must be in
"Cat" position.
Sense Switch
-
EnabLes or disables the simuLated sense signaL at the input to the KA 44/448 Electronics
Unit.
Loop Switch
-
Enables or disabLes the Loop modulators within the KA 44/44B Electronics Unit. The enable
position turns on the Loop modulators attowing the Loop signals to pass to the RF output. DisabLe
position turns off the Loop modulators, stopping the Loop signat output to the RF output.
Output Load
-
In the "RCVR" position, the RF output of the KA 44/44B Electronics Unit is passed to the
ADF Receiver. In the "50 ohm" position, the RF output is connected to a 50 ohm Load so that the output
can be monitored on an osciLLoscope or VTVM.
Rev. 3, J une 1981
MMOO18-13
Page
3-1
KING
KTS 156
SWSOUF E MODE
PWR LOAD LOOP SENSE
ON
50^
EN EN
.IL
RCVR
BRG
r-,
SIM
-
CAL
BRG MODE
OFF RCVR DIS DIS
35 180
CAL SIN
90 225
BRG COS
J I565
45
270
O 315
KTS 156
FIGURE
3-1
FRONT PANEL DIAGRAM
(Refer to Rear Panet Diagram, Figure
3-2)
I/0 CONNECTORS
RF Input
-
An RF signat from an externaL signaL generator is applied here.
50 Ohm Output
-
An osciLLoscope or VTVM is connected here so that the KA 44/44B ELectronics Unit
output may be monitored when the "Output Load" switch is in the 50 ohm position.
Loop Monitor
-
Monitors the voltage appLied to the primary of T101. Voltage is monitored when Loop
ampLifiers are being aligned.
Power SuppLy
-
ExternaL DC poWer suppLy applied here; either 14VDC or 28VDC.
Audio Output
-
Point at which a 500 ohm speaker or Load may be connected so that the audio from the
ADF Receiver may be monitored.
J 1567
-
The connector through which the KA 44 Electronics Unit or KTA 156 receives the sense and Loop
input signats from the antenna simulator.
P1561
-
The connector through which the KA 44/44B receives +9VDC, 32Hz switching signaLs, Loop enabte
and through which the RF output is passed.
J 1565
-
Connector for the ADF Receiver.
P1542
-
The connector on the KTA 156 through which the KA 44B Electronics Unit receives the sense and
Loop input signals.
Rev. 3, J une 1981
MMOO18-13
Page
3-2
KING
KTS 156
LOOP
INPUT AUDIO
SO^
J I566
FIGURE
3-2
REAR PANEL DIAGRAM
NOTE
Detailed operation procedures for using the KTS 156 Antenna
Simulator to aid in the troubleshooting and alignment of the ADF
Receiver and the KA 44/44B Antenna are contained within the
Maintenance sections of those respective units.
Rev. 3, J une 1981 Page
3-3
MMOO18-13
KING
KTS 156
ANTENNASIMULATOR TEST SET
SElfil0NIV
THEORY OFOPERATION
4.1 GENERAL
The RF input appLied at J 1561 is used to generate the sense and Loop signaLs. The resistive divider at
this input is designed so that a 50 ohm Load is presented to the RF generator. A 1 voLt rms input is
equivalent to providing a 1 voLt per meter field strength to the KA 44/448 antenna. The sense signat,
which is appLied to pin 4 of J 1567, is padded down to modeL the effective height and capacitance of the
KA 44/448 sense antenna. If a KTA 156 is used, the sense signaL at pin 4 of J 1567 is appLied to pin 4 of
J 1541 of the KTA 156 and is padded again and preamplified before going to the KA 448 electronics unit via
pin 4 of P1542.
Now, tracing the circuit through transformer T101, it is seen that R106 is used to adjust the sense to
Loop ratio (ratio of sense magnitude to Loop magnitude) by adjusting the magnitude of the Loop signaL.
Inductor L102 is included to provide the
90
phase difference between the sense and Loop signaLs at
550KHz. This inductor must be removed during calibration to give the desired sensitivity during Loop
ampLifier adjustment. This is done by the Mode Switch. An emitter foLLower stage is placed on the
primary to provide a high impedance buffer which isoLates the capacitance presented by a coaxiaL cabLe
connector to J 1562.
T101 is a broadband RF transformer with the secondary center tapped. It provides baLanced signats to the
precision divider network. The precision divider network consists of 1% resistors which divide the
applied vottage into the reLative LeveLs shown:
10
IS'.y
+.707
24 .3
I?'
O
24 .3
19'.
-
.707
10
I
-l.O
FIGURE
4-1
DIVIDER NETWORK
When the Function Switch and the Mode Switch are in the "Bearing" position, the Bearing Switch can be
rotated to select various combinations of these voLtages. For exampLe, at 0
,
cos
=
1 and sin
=
0, so
the cosine Loop ampLifier is connected between +1.0 and
-1.0
and both inputs to the sine Loop ampLifier
are connected to ground. At
135,
cos
= -0.707
and sine
=
0.707, so the positive input to the cos amp is
connected to
-0.707
and the negative input to +0.707 white the positive input to the sin amp is connected
to +0.707 and the negative output to
-0.707.
Low vaLues of resistance are used to provide a Low source
impedance to the ampLifiers.
When the Function Switch and the Mode Switch are in the "CaL" position, R2D1 is presented to the
transformer secondary in order to modet the desired input impedance of the Loop ampLifiers at 550KHz.
When the Function Switch is in the "Sin" or "Cos" position and the Mode Switch is in the "CaL" position,
the sine or cosine Loop ampLifier, respectiveLy, is presented to the transformer secondary so that the
input impedance of each Loop ampLifier may be adjusted to match the 2 kiLohm reference impedance.
Rev. 3, J une 1981
MMOO18-14
. Page
4-1
KING
KTS 156
The remainder of the KTS 156 circuitry is concerned with generating the proper inputs to the KA 44/448
eLectronics unit. J 1566 accepts the power supply voltage which is applied to a 3 terminal regulator to
obtain a
weLL-reguLated
9 votts. I101 is a CMOS timer chip operated in the astable mode where the
frequency of oscittation is determined by R114. 1101 outputs a 128Hz rectangular wave which is divided
and shaped by 1102 and 1103, CMOS
J -K
Flip Flops. The 128Hz clock drives 1102A, which outputs
complimentary 64Hz squarewaves that clock I103A and B. A pair of resulting 32Hz squarewaves, in
quadrature are used to drive the loop modulators in the KA 44/44B electronics unit whenever the Switching
Source is in the "Sim" position.
The switch also allows the +9 votts from regulator chips I104 to power the KA 44/44B electronics unit.
Also, the Loop Switch, S203, can then be used to disable the loop modulators (I101 and I102 on the
KA 44/44B) by shunting their bias current to ground through CR101. The moduLators are enabled by
open-circuiting
the switch, thereby attowing bias current within the electronics unit to turn them on.
With the Switching Source Switch in the "RCVR" position, the +9 volt power, the 32Hz switching signals,
and the loop enable signat from a ADF Receiver are routed directly to the KA 44/44B eLectronics unit via
J 1565, and $101. Note that the switch must be in the RCVR position when checking bearing accuracy or
when troubleshooting any of the detector or bearing pointer circuitry in the ADF. This is due to the fact
that the 32Hz signats of the KTS 156 are not in sync with those of the ADF, and unpredictable bearing
information would resuLt.
Rev. 3, J une 1981
MMOO18-14
Page
4-2
KING
KTS 156
SECTION V
MAINTENANCE
This section contains the necessary information to aLign and maintain the KTS 156 Antenna SimuLator.
5.2 TESTANDALIGNMENT
This section detaiLs the procedures that shouLd be foLLowed to determine whether a unit that has been
removed from service or that has been in storage is stiLL suitabLe for service. If the unit meets the
minimum performance Limits that are specified, no further testing is required and the unit is suitabLe
for service. During the testing procedure, perform any adjustments that may be required to bring the
unit within its specifications. The KTS 156 has onLy three adjustabLe components, so there shouLd be a
minimum amount of service required. If the unit faits to meet any of the specified Limits or if it faits
to function, refer to Section 5.4 TroubLeshooting.
A. RF Generator
200KHz
-
1800KHz
-
HP 606A/B or equivaLent
B. OscitLoscope
Tektronix 465 or equivaLent
C. DC Power SuppLy
+13.75VDC 8 1.0 amp or +27.5VDC 8 0.5 amp
D. AC VoLtmeter
BaLLantine 310 or equivaLent
RF AC
GENERATOR VOLTMETER
J l561
J i562
"
LOOP
MONITOR"
"50.o.OUTPUT"
J i566 J i564
KTS 156
POWER
OSCILLOSCOPE
SUPPLY
FIGURE
5-1
KTS 156 TEST SET UP
Rev. 2, Dec. 1980
MMOO18-15
Page
5-1
KING
KTS 156
5.2.2 Test and ALignment Procedure (KTS 156 must be modified in accordance with KTS 156 service
Letter, ref:
9-059
before aLignment.)
A) connect the RF signaL generator to J 1561, the RF input jack and appLy a 3.OVRMS +.1V, 550KHz
signat. RF Levet must be measured with the KTS 156 or a 50 ohm Load connected to the generator
output.
B) With the Sense Switch in the EnabLe position, use a high impedance (X10) probe to measure the
RF voLtage at pin 4 of J 1567. A vottage of 74mVRMS +_ 5mV shouLd be observed.
C) PLace the Function Switch and the Mode Switch in the "BRG" positions. Place the BRG switch in
the
0
position.
D) Monitor the vottage at J 1567, pin 7. A voLtage of 4.86mVRMS +.05mV should be observed.
E) If the vottage of (D) above is off, adjust R106 for the proper reading.
F) Observe TP101 with an osciLLoscope or frequency counter. With the unit power turned on, a
128Hz putse train shouLd be observed.
G) Adjust R114 for a frequency of 128Hz + 2Hz.
H) Monitor the AC voLtages at pins 1, 2, 6 and 7 of J 1567. These are the Loop input signals to
the KA 44 antenna. The voLtages shouLd be measured with respect to the ground at pin 3 or 5
of J 1567 and they shouLd correspond to the vaLues in the tabLe beLow as the foLLowing bearings
are seLected:
Sine VoLtage (mVRMS, + 5%) Cosine Vottage (mVRMS, + 5%)
Bearing Pin 1 Pin 2 Pin 6 Pin 7
0
0 0 4.86 4.86
45
3.44 3.44 3.44 3.44
90
4.86 4.86 0 0
135
3.44 3.44 3.44 3.44
180
0 0 4.86 4.86
225
3.44 3.44 3.44 3.44
270
4.86 4.86 0 0
315
3.44 3.44 3.44 3.44
TABLE 1
LOOP INPUT SIGNALS
I) Place the Mode Switch and the Function Switch both in the "CAL" position and monitor the AC
voltage at J 1562, the Loop Input Monitor. It shouLd be 166mVRMS 15%.
J ) PLace the Function Switch in the SIN position and monitor the AC vottage from pin 1 of J 1567
to ground. It shouLd read 319mVRMS 15%.
K) PLace the Function Switch in the COS position and monitor the AC voLtage from pin 7 of J 1567
to ground. It should read 319mVRMS
j
15%.
L) InstaLL the KTA 156 on top of the KTS 156.
Rev. 2, Dec. 1980
MMOO18-15
Page
5-2
KING
KTS 156
M) Set the KTS 156 switches as foLLows:
Switch Position
PWR ON
LOAD 50 OHMS
LOOP DIS
SENSE EN
SWSOURCE SIM
MODE BRG
BRG (Any Position)
FUNCTION BRG
N) Connect vottage to pin 4 of P1542 via the network shown in Fig.
5-2.
The network input
voLtage should be 4.2 + .05V.
0) Apply a 550KHz + 100Hz unmodulated signaL with an amplitude of .6V + 3mV to the RF IN jack.
P) Set the 550KHz signat levet at pin 4 of P1542 to 4.8 + .05mV with R301. The AC meter used to
measure this Levet should have an input impedance greaier than 10K ohms and Less than 50pF.
Pl542
I
RI
2 49.9 ohm
4.2.05V
3
(KPN
136-0499-72)
REGULATED
4 VA
DC
5
.ipF
-L POWER
6

7
(KPN
\\\-0001-13)
SUPPLY
FIGURE
5-2
KTA 156 ALIGNMENTCIRCUIT
Rev. 2, Dec. 1980
MMOO18-15
Page
5-3
KING
KTS 156
5.3 OVERHAUL
5.3.1 INSPECTION
This section contains instructions to assist in determining, by inspection, the condition of the KTS 156.
Defects resutting from wear, physicaL damage, deterioration, or other causes can be found by these
inspection procedures.
Inspect capacitors for case damage, body damage, and cracked, broken, or charred insuLation.
Check for Loose, broken, or corroded terminal studs, Lugs or Leads. Inspect for Loose,
B. Connectors
Inspect connectors for broken parts, deformed sheLLs or cLamps, and other irregularities.
Inspect for cracked or broken insuLation and for contacts that are broken, deformed, or out of
aLignment. ALso, check for corroded or damaged pLating on contacts and for Loose, improperty
soLdered, broken, or corroded terminaL connections.
C. Chassis
Inspect the chassis for punctures, deep dents, and badLy worn surfaces. ALso, check for
corrosion and damage to finish.
D. Potentiometers
Inspect aLL potentiometers for evidence of damage such as dents, cracked insuLation or other
irreguLarities.
E. Resistors, Fixed
Inspect the fixed resistors for cracked, broken, blistered, or charred bodies and Loose,
broken, or improperty soLdered or corroded terminaL connections.
F. Transformers
1. Inspect for signs of excessive heating, physical damage to case, cracked or broken
insuLation, and other abnormaL conditions.
2. Inspect for corroded, poorty soldered, or Loose connecting wires.
G. Wiring
Inspect wiring for breaks in insulation, conductor breaks, and improper dress in reLation to
5.3.2 REPAIR
ConventionaL repair procedures are to be used with this unit. As aLways, perform repairs and repLace
components with the unit power Leads disconnected. Take care to avoid soLder shorts when soLdering
components or wires to the printed circuit board.
If any wires need to be disconnected from the circuit board, ensure that the wire is property tagged to
aid in relocating it upon reassembly.
Rev. 2, Dec. 1980
MMOO18-15
Page
5-4
KING
KTS 156
5.3.3 DISASSEMBLY/ASSEMBLY
A) Bottom Cover RemovaL
1) Remove the eight screws around the bottom of the unit that hoLds the bottom cover on.
2) Remove the cover.
B) Printed circuit Board RemovaL
1) The KTS 156 has been designed such that the PC Board can be removed without unsoLdering
any wires from the board.
2) Remove the seLector knobs from the Bearing SeLector and Function Switch.
3) Remove the retaining nuts and washers from aLL the front panet switches and the rear panet
BNC connectors.
4) Remove the four screws that hoLd down the PC Board to the inside of the unit.
5) Disconnect the power suppLy Leads from J 1566 to the circuit board.
Quick-disconnect
pins
are used, so a slight puLL on the wires shouLd disconnect the pins.
6) Push aLL switches and connectors through their mounting holes to the inside of the unit.
By Lifting the rear side of the circuit board up first, the board should sLide out of the
unit.
7) To reassembLe the unit, reverse the order of the above procedures. After the board has
been reinserted into the box, the four screws that hoLd it down shouLd be secured first
before the switches and connectors are secured.
5.4 TROUBLESHOOTING
Standard troubLeshooting techniques shouLd be used with this unit. If either sense or Loop signaLs are
Lost, trace the signaLs from the RF input and isoLate any opens or shorts. In the digital circuitry,
make sure atL chips are connected to the power supply and properLy grounded. If that Looks good, trace
the signals through the IC's and find any opens or shorts. If none are found, a new chip is probably in
order. The KTS 156 Schematic is found in Figure
6-5.
Rev. 3, J une 1981
MMOO18-15
Page
5-5
PARTS LISTING
NAME: TEST SET UNIT: KTSOl56 ASSV ND:
071-5038-00
REV NO: 9
LAST ECO:
ECO DATE: 4/13/1
SYMBOL PAR) NUMBER DESCRIPlIGN CODE UM
-00
071-5038-00
TEST SET X
008-0042-00
SLDR LUG EA 4
008-0048-01
SLDALS TERM En 6
025-0018-00
WIRE 26G BLK AR AR
025-0018-11
WIRE 26G BRN AR AR
025-0018-22
wlRE 26G RED AR AR
025-0018-33
WlRE 26G ORN AR AR
025-0018-44
WIRE 26G YEL AR AR
025-0018-55
WIRE 26G GRN AR AR
025-0018-77
WRE 26G VIO AR AR
025-0018-88
WlRE 26G GRY AR AR
025-0018-99
W1RE 26G WHT AR AR
026-0024-00
WIRE 22G BLK AR AR
025-0024-02
WIRE 22G RED AR AR
025-0024-06
WlRE 22G BLU AR AR
026-0002-00
WIRE COP TIN 24G AR AR
020-0011-00
CA COAX 3160 FT .25
030-2352-00
LUCK TAB EA 2
047-536L-03
TEST SET PANEL A En 1
047-5362-02
CvR BTM A EA 1
047-5363-02
BRKT SW EA 2
047-5396-01 *RETAINER EA 2
057-2299-01
SERIAL TAG En 1
057-2414-00
MOD STATUS TAG EA 1
088-0583-00
KNOB EA 2
088-0856-00
PUSHSTN SHFT EA
2
089-2140-00
NUT HEX ESNA 4-40 EA 2
089-5899-04
SCR PHP 2-56X1/4
EA 4
089-5899-05
SCR PHP
2-56XS/16
EA 2
089-5903-03
SCR PHP 4-40X3/16
EA 4
089-5903-05 SCR PHP 4-405/16 EA 10
089-6109-34
WSHR SPLT LK #4 EA 4
090-0326-00 MLDEDRUBBER BMPR EA 4
6-1
PARTS LISTING
NAMEl TEST SET UNIT: KTS0166 ASSY NO:
071-5038-00
REY NO: 9
LAST ECO:
ECO DATE: 4/13/1
SYMBOL PARI NUMBER DESCRIPTlON CODE UM -00
091-0007-05
STRAIN RELlEF EA 1
091-0150-01
SUTTUN EA 2
091-0328-00
NSUL^TOR MYLAR En 1
150-0004-10
TURING TFLN 22AWG AR AR
150-0006-10
fulNG TFLN 18AWG FT ,1
150-0020-10
TUBING SHNK 186WG AR AR
160-0072-00
SLDR SLEEVE .62 EA 2
200-6346-00 S/M ANT SMLTR A EA 1
200-6448-01
KTA 156 6/M A EA 1
J lb61
030-0004-00
CONN COAX RECP EA 1
J lb62
030-0004-00

NN COAX RECP EA 1
J 1563
030-0004-00
CONN COAX RECP EA 1
J lS64
030-0004-00 CONN COAX RECP EA 1
J 1565
030-2346-00
CONN SUB-MIN M 9P En 1
J 1566
010-0055-00
J ACK BANANA EA 1
J 1566
010-0055-OL
BANANA J ACK RED EA
1
PIS6l
200-2712-00
ANT MOD CONN A EA 1
R201
136-2001-72
R6S PF 2K EW
1%
EA 1
5201
031-0071-00
SW TGL EA 1
5202
031-0071-00
SW TGL EA 1
5203
031-0071-00
SW TGL EA 1
5204
031-0287-00
ROTARY SW 2P 26P EA 1
5205
031-0400-00
SW ROTARY 4PST EA 1
S206
031-0071-00
SW TGL En 1
Page
6-2
Rev. 3, J une, 1981
KING
KTS 156
ANTENNA SIMULATORTEST SET
ITEM FROM TO KPN AWG COLOR LENGTH REMAR16
FI
$202-! 026-COH-OQ
RG316 CTR
E2
I $202-2 025-008-00
26 BLK
E3 |
$203-| 025-00l8-99
26 WHT
E4 i
$203-2 025-0018-99
26 WHT
E5 |
8206-2
|
025-0024<>2
22 RED
E6 I
S2O6-3
|
025-0024-02
22 RED
E7
8201-3
I
O25-00\8-99
26 WHT
E8
S20l-I
|
025-0018-99
26 WHT
E9
$204-4
i
025-0018-44
26 YEL
EIO
5204-3 025-0018-22
26 RED
Eli
S204-I O25-OOlB-55
26 GRN
El2
S204-lO 025-0018-33
26 ORN
El3
5204-9 025-OOIS-I
26 BRN
El4
3204-7 025-OOiB-66
26 BLU
EI5
S204-l3 025-0018
00 26 BLK
EI6
3204-14 025-OOl6-99
26 WHT
, E17
S205B-2 025-0018-
22 24 RED
S205A-6 S205A-8
026
0002-00
24 BUSS WIRE
S205A-6 52058-2
026
0002-00
24 BUSS WIRE
82058-2 52058-4 026-0002-00
24 BUSS WlRE
$2058-4 S2O5C-4 026-0002-00
24
-
BUSSWlRE
S205C-4 32050-6 026-0002-00
24 BUSS WIRE
S2OSC-6 52050-8 026-0002-00
24 i BUSS WlRE
$2OSC-4 S205D-2 028-0092-0
24 BUSS WIRE
EIS
52058-3 025-0018 -fl
_ 24 BRN
S205A-7 S205B-3
026
0002-00
24 BUSS WIRE
$OSB-3 S2OSC-5 026-0002-00
24 BUSS WIRE
$205C-5 S205D-I 026-0002-00
24 BUSS WIRE
El9
S2O5C-3 026-0002-00
24 BUSS WlRE
S205A-I S20SB-I 026-0002-00
24
-
BUSS WlRE
S2O5A-5 S2OSB-5 026-0002-00
24
-
BUSSWIRE
$205C-3 S205D-3 026-0002-00
| 24
-
BUSS WtRE
S205C-7 S205D-7 026-0002-00( 24
-
| BUSS WIRE
S2OSA-l S2O5A-5 026-0002-00 I
24 BUSS WIRE
S205B-5 S205C-3 026-0002-00
24 BUSS WIRE
S2OSD-3 $2050-7 026-0002-00
24 BUSS WIRE
E20
$2050-2 025-0018-44
26 | YEL
S2O5A-2 S205A-4 026-0002-00
24 | BUSS WIRE
S205A-4 32058-6 026-0002-00
| 24 BUSS WlRE
52058-6 $2058-8 026-0002
00 24 BUSS wiRE
S205B-8 S2OSC-8 026-0002-00
24
-
BUSS WIRE
S205C-8 S205D-6 026-0002-00
24 BUSS WIRE
SPO5D-6 S2OSD-4 026-0002-00
24 | | BUSS WIRE
S205D-4 S2O5C-2
|
026-0002-Q0
24 I BUSS W1RE
E2l
3205C-1
i
025-0018-55
26 GRN
S2O5A-3 S205B-7 026-0002-00
24 BUSS WIRE
S205B-7 S205C-I 026-0002-00
24 BUSS WIRE
S205C-I $2050-5 026-0002-00
24 BUSS WIRE
E22
S205A-9 025-0018-66
26 BLU \
E23
$2058-9 025-0018-77
1 26 VIO
E24 |
S20SC-9 025-00!8-86
26 GRY
E25 |
S205D-jL 025-00\8-99
26 WHT
E26 J 1564
,025-0018-99
26 WHT
E27 J IS63
025-0018-99
26 WHT
E28
J IS66-BLK 025-0024-00
| 22 BLK
E29
J i566-RED 025-0024-02 I
22 i RED
E30
PI56|-I - -
RED
E31
Pi6f-4 -- -
BLK
E32
PI56l-5 -- -
YEL P/O
2OO-27
00
E33 Pl56
- -
GRN
E34
PI56l-7 - -
BLU
E47
- - -
iTRANDEC ) SHIELDOF E3O,E3l,E328E33
E36
J I565-1 O25<>Ols-il
26 | BRN
E37
di565-4 025-0018-44
26 YEL
E38
J l565-5 025-0018-55
26 GRN
E39
dl565-2 025-00\8-
22 I 26 RED
E40
J IS65-7 025-OOIS-77
26 VIO
E41
I J i565-9 025-0018-99| 26 WHT
E42
J 1565-3 025-0018-33
26 ORN
E43
J i565-8 O25-00l8-88
26 GRY
E44
dl565-6 025-0024-06 22 BLU
E45 J f56I
025-0018-99
26 WHT
E46 J IS62
025-0018-99
26 WHT
P/O
200-2712-00
PI56|-8
E35
-
RG3\6 BLK )
Pl56l-3 S2Ol-2 -
RG3l6 CTR
$204-2 S204-8 136-2001-72 .----
_
-
R2012K1%
E48
J IS6f-GND 025-0018-00
26 BL.K
E49
J I562-GND 025-001B-00
26 BLK
E50
dl563-GNDI 025-0018-(0
26 BLK
E51 dl5644Nf 025-0018-00
26 BLK
ES2 SEENOTE2
I
WIRING
CHART-KTS-IS6
NOTES
ALL"E" NUMBERS SHOULD BE IXX.
2 CONNECT CENTER CONDUCTORS OF RG3l6 J UMPER FROM EIDI
TO
S202-l.
CONNECT SH1ELDS OF RG 316 FROM El52 TO
S2D2-2.
3 THE UNSHIELDEDCENTER CONDUCTOR SHOULDNOT BE EXPOSED GREATER THAN I/2 [NCH ON EACH END OF THIS CABLE.
4 THIS WIRE MUST NOT BE ALLOWED TO EXCEED l.5"
FIGURE
6-1
FINAL ASSEMBLY
^
(Dwg. No. 300-2698-00,
R-5)
(Sheet 2 of 2)
Rev. 3, J une 1981
IPLOO2-23
Page
6-5
KING
KTS 156
TEM FROM TO KPN AWG COLOR LENGTH REMARKS
El
S2O2-I O26-OOH-00
RG316 CTR
E2
S2O2-2 025-COl8-OO
26 BLK
I E5
6206-2 025-0024-02
22 RED
E6
S2O6-3 025-0024-02
22 RED
E7
5201-3 025-0018-99
26 WHT
E8
S201-I 025-00:8-99
26 WHT I
E 4 52 4 7
025-00\8-66
| 26 BLU
EIS 5204 3
025-00!8-OO
26 BLK
El6 $204
.J a25_CLOiB-99
I N WHT
El7 I
S205B-2 O25-00l8-22
29 RED I
S205A-6
i
S205A-8 026-0002-00 I 24 | BUSS WIRE
S2O5A-6
| S2058 2
026-0002-00 24 8USS W]RE
S205B-2
|
82058-4___ 026
0002-00
24 | BUSS WlRE
S205B-4
|
S205C-4 _026-0002-00
24
-
BUSS WIRE
$205C-4 S205C-G_[_026-0002-00
24
| BUSS WlRE
$205C-6 S205D-6
. 026 000200 24 i BUSS WIRE
S205C-4 S2050-2
i 026 0002 00 24
[ BUSS WIRE
E18
$2058-5
025
Dois-H
I 24 BRN
S205A-7 32058-3
i O26
0002-00
i 24 BUSS WIRE
$2058-3 S205C-5
026
0002-00
24 I BUSS WIRE
S205C-5 S205D-I 026-0002-00
24
| |
BUSS WIRE
El9
S205C-3 026-0002-00 24 | | BUSS WIRE
S205A-I S2058-I 026-0002-00 24
-
BUSS WIRE
$2O5A-5 S205B-5 026-0002-00
24
-
BUSS WIRE
S2OSC-3 S2OSD-3 026-0002-00
24
-
BUSSWIRE
S205C-7 S205D-7 026-0002-00
24
-
BUSS WIRE
S205A-1 S205A-5 026-0002-00
24 BUSS WIRE
S2058-5 S205C-3 026-0002-00 24- BUSS WlRE
S205D-3 S205D-7
|
026-0002-00
24 BUSS WIRE
E20
S2OSC-2
i
O25-OOls-44
26 YEL
S205A-2 S205A-4 026-0002-00
24 BUSS WIRE
S205A-4 S205B-6
I
026-0002-00
24 BUSS WIRE
32058-6 52058-8 026-0002-00
24 BUSS WlRE
$205B-8 S205C-8
|
026-0002-00
24
-
BUSS WIRE
S2O5C-8 $2050-6
|
026-0002-00 | 24 BUSS WIRE
S205D 6 S205D 4
026-0002-00
24 BUSS WIRE
$2050 4 S205C 2
026-OOO2-QO
24 BUSS W1RE
E2l
S2OSC-I 025-0018-55 26 GRN
S205A-3 S205B-7 026-0002-00
24 BUSS WIRE
$205B-7 S2OSC-1 026-0002-00
24 BUSS WIRE
S205C-I S205D-5
_
026-0002-00
24 BUSS WIRE
E22
S205A-9 025-00\8-66
26 BLU
E23
S2058-9 025-0018-77
26 VIO
E24
S205C-9 025-0018-88
26 GRY
E25
S205D-9 O25-OOl8-99
26 WHT
E26 J 1564
025-OOl8-99
26 WHT
E27 J IS63 .
O25-OOl8-99
26 WHT
E28 J I566-BLM 025-0024-00
22 BLK
E29 |
J I566-RED 025-0024-02
22 RED
E30
PI56I-I - -
RED
E31
Pl561-4 - -
BLK |
E32 Pl56H5 - -
YEL } P/O
200-2712-00
E47
- - -
STRANDEE SHIELDOF E30,E3LE32BE33
E36
J I565-i O25-OOl8-
I I 26 BRN
E37
J IS65-4 025-0018-44
26 YEL
E38
J I565-5 025-0018-55
26 GRN
E39
J I565-2 025-00\8-
22 26 RED
E40
J I565-7 O25-DOIS-77
26_ VfO
E41
J lS65-9 025-0018-99
26 WHT
E42
J i565-3 025-0018-33
26 ORN
E43
J I565-8
025
0018-88
26 GRY
E44
J I565-6 025-0024-06
22 BLU
E45 J 1561
O25-OOl8-99
26 WHT
E46 J I562
025-OOIS-99
26 WHT
P/O
200-27\2-00
Pl56I-8
E35
-
RG3\6 BLK
Pl561-3
S2002
-
_RG316 CTR
S204-2 S2O4-8 \36-200l-72 - -
R2012Kl%
E48 J i56FGNO
025-0018-00
26 BLK
E49
J i562-GND O25-OOl8-OO
26 BLK
E50
J I563-GND 025-0018-
26 BLK
E5l J i5644NE
O25-00\840
26 BLK
E52 SEENOTE2
W1RING
CHART-KTS-l56
NOTES
I. ALL"E" NUMBERS SHOULD BE 1XX.
2. CONNECT CENTER CONDUCTORS OF RG3i6 J UMPER FROM EIDJ
TO
S202-l.
CONNECT SHIELDS OF RG 3\6 FROM EI52 TO
5202-2.
FIGURE
6-1
FINAL ASSEMBLY
(Dwg. No. 300-2698-00,
R-3)
(Sheet 2 of 2)
Rev. 2, Dec. 1980
IPLOO2-23
Page
6-5
KING
KTS 156
ITEM FROM TO KPN AWG COLOR LENGTH REMARKS
FI
S202-I

O26-OOll-OO
RG3l6, CTR
E2
5202-2 025-0018-00
26 i BLK
E3
S203-I O25-00lB-99
26 | WHT
E4
$203-2 O25-00l8-99
26 WHT
E5
3206-2 025-0024-02
22 | RED
E6
S2O6-3 025-0024-02
22
I
RED
E7_ S2Oi 3 |
025-0018-99
26 | WHT
E8
5201-[
|
025-0018-99
26 | WHT
E9 |
S2O4-4
|
025-OOl8-44
26 YEL ,
EIO |
$204-3
I
025-O8-22
26 | RED
EU i
5204-! O25-OOl8-55
26 | GRN
EI2 |
$204-10 025-0018-33
26 | ORN
EI3
$204-9 025-00IB-I
i 26 | BRN
El4 i
$204-7 025-0018-66
26 l BLU
El5
S204-l3 025-0018-00
26 i BLK
El6 $204-14_ 025-0018-99
26 WHT
EI7 i
$2058-2 025-0018-22
24 RED
S205A-6
i
S205A-8 026-0002-00
24 BUSS WlRE
S205A-6 S205B-2
i
026-0002-00
24
| BUSS WiRE
8205B-2 $2058-4
|
026-0002-00
24 | BUSS WlRE
S2058-4
I
S205C-4 026-0002-00
24 BUSS WIRE
S205C-4 1 S2O5C-6 026-0002-00
24 BUSS W!RE
S205C-6 S2050-8 026-0002-00
24 BUSS WIRE
S205C-4 S2050-2 026-0002-00
24 BUSS WlRE
E18
S205B-5 025-00IS-H
24 BRN
S205A 7
$2058-3 026-0002-00
24 BUSS WIRE
32058-3
|
S20SC-5 _026-0002-00
24 BUSS.WIRE
S205C-5 S205D-I 026-0002-00 24 BUSS WIRE
Ele
S205C-3 026-0002-00
24 BUSS WlRE
S205A-I S2OSB-I 026-0002-00 24 BUSS WlRE
S205A-5 S2058-5 026-0002-00
24
--
BUSS WIRE
S2OSC 5
I S2OSD-3 026-0002-00
24
-
BUSSWIRE
S2OSC-7 S205D-7 026-0002-00
24 BUSS WlRE
S2O5A-I $205A-5 026-0002-00
24 BUSS W1RE
S205B-5 52050-3 026-0002-00|
24 8USS WIRE
S205D-3
|
S205D-7 026-0002-00
24 BUSS WIRE
E20 ( S205
025-ODV8-44
l 26 | YEL
S2D5A-2
i
S2O5A-4 026-0002-00
| 24 BUSS WlRE
S2OSA-4
[
S205B-6 026-0002-00
i 24 BUSS WiRE
T2 G [ S205B B
-CO
24 BUSS WlRE
$2058-8
52OSC 8
026-0002-00
24
--
BUSS WIRE
S205C-8
|
S2050-6
026 0002 00 BUSS WIRE
S2050-6
|
S2050-4 002-00
24_ BUSS WIRE
$2050-4
|
S205C-2 026-0002-00
24 BUSS WlRE
E2l i
S2O5C-I 025-0018-55
26 GRN
S205A-3
i
$2058-7 026-0002-00
24 BUSS WIRE
S205B-7
i
S205C-I 026-0002-00
24 BUSS WIRE
S205C-I S205D-5 026-0002-00
24 BUSS WIRE
E22
S205A-9 025-00\S-66
26 BLU
E23
S2O58-9 O25-OOlB-77
26 VIO .
E24
S205C-9 025-0018-88
26 GRY \
E25
S205D-9 025-0018-99
26 WHT
E26 J IS64
025-0018-99
26 WHT
E27 J ig63
025-0018-99
26 WHT
E28
J f566-BLK 025-0024-00
22 BLK
E29 J I56
-RED 025-0024-02
22
E3l
PI56l-4 ----- -
BLK
E32
Pl56l-5 - --
YEL P/O
2OO-2712-OD
E343 __ P
_-_
_ _
-
R
E47
-- - --
STRANDEC ) SHIELDOFE30,E3\,E328E33
E36
J I565-I 025-0018-11
26 BRN
E37 J i5
025-0018-44
26 YEL
E38 J i565 5
025-0018-55
26 GRN
E39
J I565-2 025-0018-
22 26 RED
E40 J I565 7
025-0018-77
26 VIO
E4l
J t565-9 O25-OOlB-99I
26 WRT
E42
J i565-3 025-OOl8-33
i 26 ORN
E43
J t565-8 O25-OOlB-88
26 GRY
4
J i565-6 025-0024
06 | 22 BLU
E45 J I56l
025-00:8-99
\ 26 WHT
E46 al562 |
025-DOl8-99
I 26 WHT _
P/O
200-27l2-DO
PIS61-8
E35 I
-
[RG3\6 BLK )
Pl561-3 3201-2 --
(RG316 CTR
$204-2 5204-8 136-200|-72
|
- -
R2OI 2Kl%
E48 J ISldNO
025-001840
26 BLK
E49 l$i2 5
025-0018-00| 26 BLK
E50
dl563-GND O25-OOltCO 26 BLK
E5f J l5644NE
025-0018--00
26 BLK
52
SEEN0TE2
I
WIRlNG
CHART-KTS-l56
NOTES
1. ALL"E" NUMBERS SHOULD BE IXX.
2. CONNECT CENTER CONDUCTORS OF RG316 J UMPER FROM EIO!
TO
S2O2-l.
CONNECT SHIELDS OF RG 3I6 FROM E152 TO
5202-2.
FIGURE
6-1
FINAL ASSEMBLY
-
(Dwg. No. 300-2698-00,
R-0)
(Sheet 2)
Rev. 1, Sept., 1979
IPLOO2-23
Page
6-5
KlNG RADIO CORPRATION
PARTS LISTING
NAME: CA ASSV UNIT: KTS0156 ASSV ND:
200270800
REY NO: 7
LAST ECO:
ECO DATE: 3/05/0
SYMBUL PART NUMBER DESCR1PrIGN CODE UM -00
200-2708-00
CA ASSY X
025-0003-00 wlWP 22G BLK FT 9
025-0018-00
WIRE 26G BLK FT .2
U25-524-00
CA MULTT COND FT 3
026-0011-00 CA COAX 316U FT 3.4
030-0101-00
CONN CUAX PNL MTU EA 1
030-1008-00
LVR/PVT ASSY EA 2
030-1009-00
HOOD CONN EA 1
030-1094-5L CONN W/KEY EA ]
030-1107-11
TERM STRIP OF 11 EA 1
030-2000-00
CUN 14 PIN FEM EA 1
030-2346-OL
CUNN
SUS-MIN
F 9P EA 1
030-2351-00
HOUD/LVR ASSY ST E EA
1
076-1042-01
BUSHING EA }
088-0718-00
CONNECTOR EA 1
089-2185-22
NOT HEX ESNA
2-56
EA 2
089-5899-09
SCR PHP
2-56X9/l EA 2
089-8023-30
WSHR FLT STD #2 EA 2
091-0001-00
GRUMMET EA 1
091-0109-03
CABLE TlE .195 6A 1
150-0024-10 TUBIG SHNK 10AWG AR AR
150-0043-10 TURING SHNK .500 AR AR
150-0049-10 TUBlNG SHNK ,062 AR AR
150-0072-00
SLDR SLEEVE .62 EA
1
150-0098-19
INSULAT TUBING FT 2
150-0098-23
INSULAT TUBING FT 2
150-0104-04
TBG HT SHRNK 3/32 AR AR
150-0104-12
6-7
PARTS LIS1ING
NAMEl AMP MODULE UNIT: KA 0044 ASSY NO:
200-274800/01
REY NO: 4 4
LAST ECO:
ECO DATE: 12/22/0 1/27/1
SYMBUL PART NUMBER DESCRIPTION CODE UM
-00 -01
200-2748-00
AMP MODULE X
200-2748-01
AMP MUDULE X
012-1200-00
INSUL CAP EA 1 1
016-1082-00
DC RIV 3145 AR AR AR
025-0018-00
WlRE 260 BLK FT .2 .2
025-0018-11
WIRE 26G BRN FT .2 ,2
025-0018-22
WIRE 26G RED FT .2 .2
025-0018-33
WIRE 26G ORN FT .2 .2
025-0018-44
wlRE 26G YEL F7 .2 .2
025-0018-55
wlkE 26G GRN FT .2 .2
025-0018-77
slRE 26G vlu FT .2 .2
030-2346-00
CUNN SUS-MIN M 9P EA 1 1
030-2352-00
LOCK TAB EA 2 2
057-2253-82
lDENT lAG EA 1
-
057-2253-83
IDENT LAf36L EA
-
0730407-03
CAP CSTG w/NKL PLT A EA 1 1
076-1078-00
HEX SPCR EA 3 3
089-5899-04
SCR PHP 2-56XI/4
EA 3 3
089-5903-06 SCREW PHP
4-40X3/8 EA 4 4
089-6273-01
SCREW SELF LOCKING EA 1 1
089-8003-34
WSHP SPLT LK #4 EA 4 4
090-0082-17
STUD EA 3 3
150-0020-00
(UBING SHNK 18AWG AR AR AR
187-1228-00
CAP GASKET . EA 1 1
200-6389-00
B/M AMP/MOD #1 A EA 1 1
200-6390-00 R/M AMP/MOD #2 A EA 1 1
6-11
PARTS LISTING
NAME: ANT MOD CUNN UNIT: KTS0156 ASSY NQi
200-2712-00
REV NO: 3
LAST ECO:
ECO DATEs 1/15/0
SYMBOL PART NUMBER DESCRIPfl0N CODE UM
-00
200-2712-00
ANT MOD CONN X
025-0018-00
wlRE 26G BLK FT .15
025-5024-00 CA MULTI COND FT 1,4
026-0011-00
CA CUAX 316U FT 1.4
030-2346-01 CONN SUB-MIN
F 9P EA 1
030-2351-00
H0uD/LvR ASSY 51 E EA 1
091-0109-01
CABLE TIE .315 AR AR
150-0008-10 TURING TFLN 14AwG FT .1
150-0072-00
SLDR SLEkvt .62 EA 2
150-0104-04
150-0104-12
TBG HI SHRNK 3/8 AR AR
6-15
PARTS Ll511NG
NAME: 8/M ANT SMLTR UNil: KTSOl56 ASSY NO:
200-6346-00
REV NU:
8
LAST ECD:
ECD DATE: 10/30/0
5YMBUL PART NUMBER DESCRIPTION CODE 04 -00
200-6346-00 B/M ANT SMLTR X
008-0048-00
SLURLS TERM EA 6
009-6346-00
PC BD ANT 5MLTR EA 1
030-1117-00
RECEPIACLE EA 7
0/6-0337-01 BOARD SPACER EA 2
089-2009-37
NUl HEX 4-40
EA 1
089-2142-30
NUT HEX 2-56
EA 1
089-5899-06 SCR PHP 2-56X3/8
EA 1
089-5903-05
SCR PHP 4-40XS/16 EA 1
089-8109-34 WSHR SPLT LK #4 En 1
091-0181-00
AUSHING INSUL EA 1
C101
104-0001-42
CAP SM SPF 100V EA 1
Cl02
113-3047-00 CAP DC 4,7PF 500V EA 1
C103
113-3082-00
CAP DC 8.2PF 500V Es 1
C104
109-0007-00
CAP DC ,01UF 25V EA 1
C105
111-0001-01
CAP CR .luF 50V En 1
C106
096-1082-10
CAP TN 100F 35V EA 1
C107
109-0007-00
CAP DC ,01UF 25V EA 1
C108
096-1082-02
CAP TN lUF 35V EA 1
C109
113-5102-00
CAP DC .001UF 500V EA 1
0110
113-5102-00
CAP DC .001UF 500V En 1
C111
113-5102-00
Cll2
111-0001-26
CAP CR .33dF 50V EA 1
C113
114-7104-00
C114
096-108210 CAP TN 10UF 35V En 1
C115
114-7104-00
CAP UC .1UF 16V
E^
l
C116
114-7104-00
CAP DC .1UF 16V E^
1
C117
113-5102-00
CRl01
007-6016-00
DIO 5 1N4154 EA I
1101
120-3124-00
IC M75561PA En 1
1102
120-6017-01
IC SCL4027ABC+ EA 1
1103
120-6017-01
IC SCL4027ABC+ EA 1
6-19
PARTS LISTING
NAMEt 8/M ANT SMLTR UNITI KTS0156 ASSY NO:
200-634600
REV NO: 8
LAST ECO:
ECO DATE: 10/30/0
1104
120-3026-04
IC UGH7808UC EA 1
L101
019-2084-31
CH 2.7UH 10% EA 1
L102
019-2082-53
CH 47UH 5% EA 1
L103
019-2083-10
CH 680UH 5% EA 1
Q101
007-0162-00
XSTR S NPN MPS6515 EA 1
Riol
136-3240-72
RES PF 324 EW 1% EA 1
R102
136-0590-72
RES PF 59 EW 1% EA 1
Rl03
136-0365-72
RES PF 36,5 EW 1% EA 1
Rl04
1310102-23 RES CF IK QW S% EA 1
RIO5
131-0113-23
RES CF llK QW 5% EA 1
R106
133-0113-16
RES VA 5K 20% A EA 1
Rl07
131-0101-23
RIO8
136-0100-72
RESISTOR EA 1
Rl09
136-0243-72
RESISTOR EA 1
Rl10
136-0243-72
RESISTOR EA 1
R111
136-0100-72
RESISTOR EA 1
R112
131-0563-23
RES CF 56K OW 5% EA 1
R113
131-0223-23
RES CF 22K OW 5% EA 1
R114
133-0113-20
RES VA 20K 20% A EA 1
R115
131-0101-23
RES CF 100 Ow 5% EA 1
Rll6
131-0512-23
RES CF 5.lK Dw 5% EA 1
R117
131-0512-23
RES CF 5.1K QW S% EA 1
R118
136-0499-72
RES PF 49.9 EW 1% EA 1
R119
131-0821-23
Rl20
131-0820-23
R121
131-013423
RES CF 130K QW 5% EA 1
R122
131-0473-23
RES CF 47K QW 5% EA 1
Rl23
131-0510-23
RES CF 51 OW 5% EA 1
R124
131-0100-23
RES CF 10 Ow 5% EA 1
Rl25
131-0510-23
RES CF 51 QW 5% En 1
5101
031-0226-07
SWITCH EA 1
5102
031-0226-07
SWITCH EA 1
T101
019-3115-00
XFMR RF EA 1
TP101
008-0096-01
TERM TST PT EA 1
Page
6-20
Rev. 3, J une, 1981
KING
KTS 156
SENSE DlS
FIO1
S202
EIO2 C
2 EN
LOOP DIS FIO3
EIO4
C
2
EN
POWER
ON
OEIO6
s206 3b
E 105 C
P/O
2
OFF
PIS61
LOAD
RCVR
3FIOS
El3S20l
500HM
:FIO7
REAR
EIO9
C
El10 c
R
NT
FUNCTION SW1TCH
Elli o
y
S2A
|3 (SHOWN1NBRGPOSIT10N)
Ell2
C
FIO 9 . \
El13
C
EII4 C
Ell6 C
Ell5 O
E 117 C
EE1
9
8
IN
I2
E |20 C
5
4
3
E 12l O
5
4
3
I
I
5
4
3
BEARING SELECTOR
(SHOWN
INO*
POSITION)
NOTE ALL ROTARY SWITCHES SHOWN FROM KNOB END
FIGURE
6-5
ANTENNASIMULATORTEST SET BOARDANDSCHERATIC
(Dwg. No.
002-6346-00,
R-2)
(Sheet 2 of 2)
Rev. 1, Sept. 1979
IPLOO2-23
Page
6-23
NG RADIO CORPORATION
PARTS LISTING
NAME: KTA 156 B/M UNIT: KTS0156 A53Y NO:
200-6448-00/01
REV NO: 1
LAST ECO:
ECO DATE: 1/16/1
SYMBOL PART NUMBER DESCRIPTION CODE UM
-00 -01
200-6448-00
KTA 156 B/M X
200-6448-01
KTA 156 8/M X
009-6448-00
PC 80 KTA 156 FA 1
m
016-1007-05
LUCTITE
222-21
ADH AR -
AR
016-1040-00
PC101 COATING AR AR
016-1140-00
SUPERSONDER 415 AR
-
AR
047-5723-02
LID MACHINED w/F A EA
-
1
047-5724-02
CAN w/F A EA
-
1
047-5725-01
SUPPORT W/F A EA
-
1
057-2399-00
DECAL J ACK EA
-
1
057-2399-01
DECAL S/N EA
-
1
057-2399-02
DECAL PLUG EA
-
1
076-0164-06
SPCR B .687 Es -
4
076-0178-07
EA
-
4
076-1221-00 STANDOFF CAPTIVE EA
-
2
088-0421-00
PLUG HOLE EA
-
3
089-5523-04
SCR FLHP 4-40Xl/4
EA

4
089-5523-05
SCR FHLP 440XS/16 EA

4
200-6448-00
KTA 156 B/M A EA
-
1
C301
104-000108

C302
113-3100-00
CAP DC 10PF 500V EA 1
-
C303
109-0016-13
CAP DC 6,8PF lOOV EA 1
-
CR301
0076016-00
DIO 5 IN4154 EA 1

J 1541
030-2171-07
CONN PC 7 CONT EA 1

J l542
030-217107 CONN PC 7 CONT EA 1
-
Pl542
0302373-00
ADPT CONN 36P EA
-
1
Rev. 3, J une,
198.1
Page
6-25
KING RADIO CDRPORATION
PARTS LISTING
NAME1 KTA 156 B/M UNITI KTS0156 ASSY NO: 200
6448-00/01
REV NOI 1
LAST ECO!
ECO DATE1 1/16/1
SYMBOL PART NUMBER DESCRIPTION CODE UM 00
-01
0301
007-0428-00
X5TR J 309 EA 1
-
R301
133-0096-26
RES VA 100 HW 10% EA 1
-
R302
131-0150-13
-
Page
6-26
Rev. 3, J une, 1981
KING
KTS 156
057-2399-0\
089-5523-04
(4)
LIQUiO STAKE WITH
Ol6-iOOT-05
047-5723-02
076-Ol78-07
(4)
200-6448-00-
076-0164-06
(4)
057
-2399-00
030-2373-00
047- 5724-0
2
088-042l-OO
(3)
LIQUIDSTAKE WITH
Ol6-I140-00
057-2399-02
047-5725-01
076-1221-00
089-5523-05(4)
LIQUID STAKE WITH
016-1007-05
FIGURE
6-7
KTA 156
(-01
Version)
(Dwg. No. 300-6448-01,
R-2)
Rev. 3, J une 1981
IPLOO2-23
Page
6-29
KING
KTS 156
057-2399-01
089-5523-04
(4)
LIQUID STAKE WfTH
Ol6-lOO7-05
047-5723-02 -
076-0178-07
(4)
200-6448-00
076-0164-06
(4)
057
-2399-00
030-2373-00
047- 5724-02
088-042I,00
(3)
HEAT STAKE IN PL.ACE
057-2399-02
047-5725-0\
076-1221-00
047-5523-05(4)
LlQUID STAKE WITH
016-1007-05
FIGURE
6-6
KTA 156
(-01
Version)
(Dwg. No. 300-6448-01, R-0)
Rev.2, Dec. 1980
IPLOO2-23
Page
6-29
KING
KTS 156
026-0011-00
SEE DETAIL
'B,
150-OlO4-12
025-0018-00
SEE DETAIL'B'-
150-0072-00(2)
091-0109-01
(AR)
030-235\-00
, ','
'-
', 150
-0072 -00
(REE)
025-502
4
-00
SEE DETAIL'C'
'~
025-0018-00
150-OOO8-IO(l.2"LONG)
150-OlO4-04
(7, X.50"TYP).
TO PIN 3, PI561
026-0011-00, 16" LG.
PINS PIN7
TOPIN 8,PI561
.18 -.25D
TAIL 'B'
STRIP S TIN.IS" TYR
030-2346-01 RED, 24 AWG.TO PIN I,PI56I
I.5 YP.
025-5024, 16" LG.
GREEN,24AWG. TO PIN2,Pl561
PINI PIN5
BLACK,24AWG. TOPIN4,PI561
PIN2-
PI N4
PIN3 PIS6I
YELLOW,24 AWG.TO PIN5, Pl56I
DETAIL-
'A'
BLUE, 22 AWG. TO PIN7, P1561
FRONT VIEW
WHITE,22 AWG.NOTCONNECTED
DETAIL-'C'
BUSS WIRE, NOTCONNECTED
FIGURE
6-4
ANTENNAMODULE CONNECTOR
(Dwg. No. 300-2712-00, R-2)
Rev. 2, Dec. 1980
IPLOO2-23
Page
6-17
KING
KTS 156
026-0011-00
SEE DETAIL 'B'
-
150-0026-10
025-0018-00
SEE DETAIL 'B'
150-0072-00(2)
091-0109-01
(AR)
030-2351-00 ,/-,
150-0072-00(REF)-
025-5024-00
SEE DETAIL'C'
"
025-0018-00
150-OOOS-lO(l.2"LONG)
TO PIN 3, Pl56I
PINS PIN7
TOPIN8,Pl56l
.18 .2
TAIL'
O26-OOll-OO, 12"LG.
STRIP 8 TIN.IS" TYP
030-2346-0!
RED, 24 AWG.TO PINI,PI56l
I.5 YR
025-5024, 12" LG.
PINI -PIN5
GREEN,24 AWG.TO PIN 2,PI561
PIN2 PIN4
BLACK, 24AWG. TOPIN4,PI56I
PIN3 Pl561
YELLOW,24 AWG.TO Pl5,Pl56I
DETAIL-
'A'
BLUE, 22 AWG. TO PIN7,Pl56]
FRONT VIEW
WHITE, 22 AWG.NOT CONNECTED
DETAIL-
'C'
BUSS WIRE, NOT CONNECTED
FIGURE
6-4
ANTENNAMODULECONNECTOR
(Dwg. No. 300-2712-00, R-0)
Rev. 1, Sept. 1979
IPLOO2-23
Page
6-17
KING
KTS 156
WIRING CHART
POINT ON A/M BD.#2 WIRECOLOR PIN ON J 441
200-6390-00) (025-0018 -XX) (030-2346-00)
E201 RED
(-22)
I
E 202
YELLOWi-44) 2
089-5903-06
(4)
E 2034 RREELNE7575) 43
089-8003-34
(4)
E 205 ORANGE
(-33)
5
090-OOS2-l7(3)
E207 BLACK
(-00)
7
E208 BROWN
(-
I1) 8
073-0407-03 030-2352-OO(2)
NOTE: J UMPER PIN7 TO PIN9 ON THE REAR OF J 44I
(030-2346-00).
025-0018 -XX
(REF)
150--0020-00
(AR)
5 4 3 2 I
030-2346-00
089-5903-06
(REE) O O
187-1228-00
089-8003-34
(REE I
SEE NOTE I
9 8 7 6
089-6273-01 REAR VIEW
025-OOl8-XX(7)
(SEE WIRING CHART)
012-1200-00
NOTES:
200-6390-00
I. APPLY R.IV. (016-1082-00)
TO REAR
SURFACE OF CONNECTOR,
2.(A)
057-2253-82
LABEL TO BE AFFIXED
TO
200-2748-00.
(B)
057-2253-83
LABEL TO. BE AFFIXED
TO
200-2748-01.
076-lO78-OO(3)
200-6389-00 .
-00 071-1196-00
KA 44
089-5899-04
(3)
-01 050-1864-00
KTS 156
FIGURE
6-3
KA 44 ANTENNAAMPLIFIER MODULEBOARD
(Dwg. No. 300-2748-01,
R-3)
Rev. 3, J une 1981
IPLOO2-23
Page
6-13
KING
KTS 156
5432 I
6 8 10 I 3 O
c
O
KTS 156
65 Ps72
B
25-5024-00
OOOODUOUOOUOOOO 9 8 7 6
000000000000000 E Pl565
030-2346-01
6
___ _DCPOWER WHT
030-2351-00
9 O
A B D F M
o
-DETAIL'C'
089-2185-22
(2)
5
- 5 F
KR 87
p sy
FRONT VIEW
150-0026-10
4
H Leo BLK
EA AW
O(SOO3004 I
-DETAIL
025-0003-00
(2'-3PLC
)
oso-ioe4-si
FRONTVIEW
030-1107-
i i
088-0718-00 oss-o7ts-oo
091-0109-03
,,- 025-000
04PLCS)
150-0098-19
(2')
091-0001-00
oso-ioK 27
09I-OOO9-00
030-1009-00 150-0049-
10
(A.R.)
030-lOOS-00(2)
150-OO24-lO(A.R.
WIRING DIAGRAM
-- 089-8023-30(2)
150-0104 -04
(REE)
030-OlOl-OO
030-2000-00 4.5'MIN 076-1042-OI(SEE
CONN.
ASS'Y.030-0101-02)
(SEE DETAIL 'B')
026-OOll-OO(34')
SOLDER SLEEVE
-FOIL
(REE)
089-5899-09
(2)
15 AO
3-lO EE)
026-0011-00
(REE)
-150-0098-23(3')
37"
O25-OOl8-00(REE)
025-5024-00
(3')
025-0003-Oo(REE)
150-0104 -12(A.R.) DETAIL'D
-
025-0018 -00
(.2')
|50-0072-00
(SEE DETAIL'D')
150-OlO4-04
(A.R.)
030- 235l-OO
030-2346-01
(SEE DETAIL 'C')
FIGURE
6-2
CABLE HARNESS
(Dwg. No. 300-2708-00,
R-1)
Rev. 1, Sept. 1979
IPLOO2-23
Page
6-9
KING
KTS 156
5432 i
one-ooli-oo
6 10 I 13 15
C
\ P 9 9 f KTS 156
3
030-00l-oo
--B
/ / \ \
8 025-5024-00-
le IOOOOOOOOUUOOOOO|
o o e e 7 e
PS
i |I O OOOOOOQOOOOi E PIS65
030-2346-0
6
DCPOWER WHT
A B . D
P 871
FDRONAL
W
089-2185-22
(2)
50
0052
3 LO
KL
O 030-1094 +5
I
!50 -0072-03
1ANT POWER RED
DETAIL 'A'
(SEE DETAIL 'A') 2
,| LOOP ENABLE GRN
BACK VIEW
OW-IIO7-30
'
y
-DETAIL'B'
025-OOO3-OO(2'-3PLCW) 7
GROUND
- 15 030-1094-51
FRONTVIEW
030-1107-30
088-0718-00 - 088-07\8-OO
091-0109-01
025-0003
OO(4PLCS)
150-0098-19
(2')
KI 227
09l-OOO9-OO o3o-looe-oo
A
030-iooe-oo E B
030-2000-00 E D
030-1009-00-
osi-oooe-oo
030-1008-00(2)
WlRING DIAGRAM
089-8158-01(2)
150-0020-
10 (REE)
030-OlOl-OO
030-2000-00 076-IO42-Ol(SEE
CONN.ASSY
030-0101-02)
(SEE DETAIL 'B')
026-001I-OO(2')
089-5899-08
(2)
so
.18" * * 25"
026-0011-00
(REE)
150-OO98-23(
2')
o .37"
-> 025-0018 -OO(REE)
025-5024-00
(2')
025-OOO3-OO(REE)
ISO-OO26-IO(A.R.) DETAIL'D'
025-0018 -OO(.2')
150-0072-03
(SEE DETAIL'D')
150-0020-
IO(A.R.)
030-235l-OO
030-2346-01
(SEE DETAIL 'C')
FIGURE
6-2
CABLE HARNESS
(Dwg. No.
300-2708-00, R-6)
Rev. 2, Dec. 1980
IPLOO2-23
Page
6-9
KING
KTS 156
---oss-oS83-oo(2)
- -089-5899-04(4)
O O
06 053 6E3
02(2)
088-0856-00(2)
REAR VIEW
03l-0400-0
s205
' DETAIL"Cu
, O89-5903-05(REFp
(SEE DEOTLOO4-IO(2
PLC'S.)
031-00 EODOETAIL"E")
089-5903-05(10)
136-2OOl-72(R2Ol
%e
047-5362-02
(#
" - 090-0326-OO(4)
089-5903-03(4)
-----089-8\O9-34(4)
200-6346-00
2
2-00
RE5
O
---089-5899-05(2) -
TAB
3
-047-5396-Ol(2)
18 s20
---150-0020-10
(.5"LONG,6PLC'S.)
0 o
2
I
025-0
8 00 ( LG, 4P4)C'S.)
REAR VIE
o " " " " "
030-2346-00
(dices)
047-5361-03
DETAIL"A"
SEE DETAIL."C"
(REE)
150-OO20-lO
(.3",9PLC'S.)
030-0004-00
(4)
089-2l40-OO(2)
03l-OO71-OO(4)--
2 H
026-001I-00
(3"LG.)
G 10
VIE\4
D-D
200-6448
0 o25-oole-oo(IS"LG.2PLCS 2 9
09I-Ol50047 5326
03(REF)
00 0
O
TAB
3
13
5 6
091-03 8-00
--
OIO200-27\2-ORED)
OSS
ON L O
SHWTECH
O (58L
299 00
T
NGOSFACESUPBEFORE
DETAIL"B"
05E L414-OO
FIGURE
6-1
FINAL ASSEMBLY
(Dwg. No. 300-2698-00,
R-0)
(Sheet 1)
Rev. 1, Sept. 1979
IPLOO2-23
Page
6-3
KING
KTS 156
088-0583-00(2)
O
89-5903-05(RE
5(IO)
090-0326-00
(4)
089-5903-03(4)
089-8109-34
(4)
200-6346-00
c
2OO-2712-OO(REE)
8 5
-089-5899-05(2)
09I-OOO7-05
TAB
047-5396-Ol(2)
'
s2o
150-0020-10
(.5"LONG,6PLC'S.)
0 o
2
s2oi
RE
025-000 8 OOOO(LGO'04P4LC'S.)
REAR VIEW
smos
030-2346-00
(ases
047-5361-03 -
DETAIL"A"
SEE
DETAIL"Cu s2o6
I) (REE)
150-0020-10
(.3"9PLC'S.)
030-0004-00
(4)
089-2l40-0030(20071-OO(4)-
14
10
026-001I-OO
(3 LG.
O
8
08P20
C
00
J \566
TAB
(BL-
299-00
SSETAFTTGOSFAOCE UP BEFORE
DETAIL"B"
57
414-00
FIGURE
6-1
FINAL ASSEMBLY
(Dug. No.
300-2698-00, R-3)
(Sheet 1 of 2)
Rev. 2, Dec. 1980
IPLOO2-23
Page
6-3
KING
KTS 156
-088-0583-00(2)
089-5899-04
(4)
REAR E 030-2346
O 1565)
047 E3
-O
O
2)
oD AIL
030-2352-00
(2)
089-5903-03(4)
150-0020-IO(.3",9 PLC's)
089-8109-34
(4)
'
7 6
089-2140-00(2) -200-6346-00
o o
5
'
s
-2OO-27\2-OO(REE)
o
CD 091-0007-05
04
089-5899-O5(2)
TAB
3
047-5396-Ol(2) s2o (3)
-150-0020-10
(.5"LONG,6PLC'S.)
O O
2
'
RED . - O25-OOl8-OO(l"LG,4PLC'S.)
g i
'
s2oi
s203 008-0042-
(4)
REAR VIEW
= mmo = = =
047-5361-03
DETAIL"A"
s2o6 (REE)
030-0004-00
(4)
03I-0071-OO(4)
l2 iI
026-OOll-EOEO G J 1561
9 10
200-6448-0 025-0018-00
(l.5"LG.2 PLC'S) isea
2
e
9
VIEW
D-D SEE NOTE4 e -s'
091-0150047
536
-03(REE)
15000008720-00
(2)
J IS63
TAB
4
R3ESAR
V W
091-0328-00
DETAIL"E"
'
2OO-27l2-OO-
r
010-00555
OI (RED)
INSTALL STOPS AT THESE
047-5361-03
J 1566 POSITIONS. FLAT ON SWITCH
010-0055-00
(BLK) SHAFT TO FACE UP BEFORE
SETTING STOPS.
057-2299-00
DETAIL"B"
DETAIL'B
o
' 057-2414-00
FIGURE
6-1
FINAL ASSEMBLY
(Dwg. No. 300-2698-00,
R-5)
(Sheet 1 of 2)
Rev. 3, J une 1981
IPLOO2-23
Page
6-3
KING
KA 44B
ADF ANTENNA
WIRING CHART
POINT ON A/M BD.#2 WIRECOLOR PIN ON J 441
(200-6422-00) (025-0018 -XX) (030-2346-00)
E201 RED
(-22)
I
E 202
YELLOWi-44) 2
089-5903-06
(4)
O'4 E
NE( 7575) 43
089-8003-34
(4)
E 205 ORANGE
(-33)
5
090-0082-\7(3)
E207 BLACK
(-00)
7
E208 BROWN
(-
I I) 8
073-0407-03 030-2352-OO(2)
NOTE: J UMPER PIN7 TO PIN9 ON THE REANOF J 44I
(030-2346-90)
025-0018 -XX
(REF)
!50-0020-10
(AR)
54321
030-2346-00
089-5903-06
(REE) O O
187-1228-00
089-8003-34
(REE)
SEE NOTE I
089-6273-01 REAR VIEW
OS2E OWOIR8NG
CH RT)
OI2-l2OO-OO
NOTES:
200-6422-00
1. APPLY R.T.V. (016-1082-00)
TO REAR
SURFACE OF CONNECTOR.
076-lO78-OO(3)
200-642\-00
089-5899-04
(3)
FIGURE
6-2
ANTENNA AMPLIFIER MODULE
(Dwg. No. 300-2809-00, R-1)
Rev. 2, Dec. 1980
IPLOO5-8
Page
6-7
KING
KA 44B
ADF ANTENNA
o
- O
N N
O O
O
O
O
FIGURE
6-1
FINAL ASSEMBLY BOARD
(Dwg. No. 300-2812-00, R-0)
Rev. 2, Dec. 1980
IPLOO5-8
Page
6-3
KING
KA 448
ADF ANTENNA
o
0
o
o Ld
o o N
I-
O O
O
NOTES:
1.
089-5666-36
(2) PARTS ARE SUPPLIED FOR
ANTENNA INSTALLATIONS THAT REQUIRE
LONGER MOUNTINGSCREWS.
O
FIGURE
6-1
FINAL ASSEMBLY BOARD
(Dwg. No. 300--2812-00, R-1)
Rev. 3, J une 1981
IPLOO5-8
Page
6-3
KING
KA 44B
ADF ANTENNA
SENSE WI L IT
START
SIGNAL APPEAR
-
P0INT
PROPERLY?
OK7
NO
NO
REMOVEELECTRONICS
YES
IS SENSE PIN IN
REPLACE
ANTENNASHORTED,
ANTENNA
NO
TROUBLESHODT
YES
REMOVEELECTRONICS.
SENSE CIRCUITRY.
E- -
ARE LODPS OPEN OR
SHORTEDTOGROUNO
NO
DOESLOOP
ARE THERE
YES
ENLABLELINE2.8V
LDDP SIGNALS AT YES ,
ARE GNALS
MOOULATOROUTPUTS?
WHENOPENED?
(LOOPS ENABLED)
NO NO NO
TROUBLESHODT
TROUBLESHOOT REALIGN
MOOULATOR
LOOPAMPLIFIER ANTENNA
BIAS CIRCUIT
FIGURE
5-1
KA 44B ANTENNATROUBLESHOOTINGFLOWCHART
(Dwg. No. 696-3270-00, R-0)
Rev. 2, Dec. 1980
MMOO18-18
Page
5-7
KING
KA 44
ADF ANTENNA
WIRING CHART
POINTON A/M BD.#2 WIRE COLOR PIN ON J 441
(200-6390-00) (025-0018 -XX) (030-2346-00)
E201 RED
(-22)
I
E 202 YELLOWV44) 2
089-5903-06
(4)
E203
PURPLE(-77)
3
089-8003-34
(4)
EE 54 GRREAENNE
(
353) 45
090-OO82-l7(3)
E207 BLACK
(-00)
7
E208 BROWN
(-
I I) 8
NOTE: J UMPER PIN7 TO PIN9 ON THE REAR OF J 44l
(030-2346-00).
073-0407-02 030-023552-0000
(2)-XX
(REF)
150-0020-00
(AR)
030-2346-00
089-5903-06
(REE) O O
187-l228-OO
089-8003-34
(REE)
SEE NOTE I
9 8 7 6
089-6273-01
REAR VIEW
025-OOl8-XX(7)
(SEE WIRINGCHART)
Ol2-l2OO-OO
NOTES:
200-6390-00 1. APPLY R.T.V.
(016-1082-00)
TO REAR
2.(A)
057-2253-82
LABEL TO BE AFFIXED
TO
200-2748-00.
(B) 057-222050 87438-1 BEL TO BE AFFIXED
076-lO78-OO(3)
200-6389-00
089-5899-04
(3)
FIGURE
6-2
ANTENNAAMPLIFIER MODULE
(Dwg. No. 300-2748-00/01,
R-2)
Rev. 2, Dec. 1980
IPLOO5-5
Page
6-15
KING
KA 44
ADF ANTENNA
WIRING CHART
POINT ON A/M BD.#2 WIRE COLOR PIN ON J 44I
(200-6390-00) (025-0018 -XX) (030-2346-00)
E20\ RED
(-22)
I
E 202 YELLOWV44) 2
e E 203
PURPLE(-77)
3
-089-5903-06
(4)
E204 GREEN
(-55)
4
089-8003-34
(4)
E 205 ORANGE
(-33)
5
090-0082-17(3)
E207 BLACK (40) 7
E208 BROWN
(-
I1) 8
073-0407-03
030-2352-OO(2)
NOTE: J UMPER PIN7 TO PIN9 ON THE REAR OF J 44I
(030-2346-00).
025-0018 -XX
(REF)
\50-0020-00
(AR)
5 4 3 2 I
030-2346-00
089-5903-06
(REE) O O
187-l228-OO
089-8003-34
(REE)
SEE NOTE I
9 8 7 6
089-6273-
Oi
REAR VIEW
S2E
WI NG CHART)
012-1200-00
NOTES:
200-6390-00
1. APPLY R.T.V.
(016-1082-00)
TO REAR
2.(A)
057-2253-82 LABEL TO BE AFFIXED
TO
200-2748-00.
(B)
057-2253-83
LABEL TO BE AFFIXED
TO
200-2748-01.
076-1078-00
(3)
200-6389-00
089-5899-04
(3)
FIGURE
6-2
ANTENNAAMPLIFIER MODULE
(Dwg. No. 300-2748-00/01,
R-4)
Rev. 3, J une 1981
IPLOO5-5
Page
6-15
I
-
!
-089-5903-06
(
4
)
0
8
9
-
s
o
o
3
-
3
4
(
4
)
0
9
0
-
0
0
8
2
-
1
7
(
3
)
5
4
3
2
I
0
7
3
-
0
4
0
7
-
0
2
0
3
0
-
2
3
5
2
-
0
0
(
2
)
0
2
5
-
0
0
2
9
-
X
X
(
R
E
E
)
1
5
0
-
0
0
2
0
-
0
0
(
A
R
)
,,
9
e
7
e
0
3
0
-
2
3
4
6
-
0
0
m
R
E
A
R
V
I
E
W
0
8
9
-
5
9
0
3
-
0
6
(
R
E
E
)
I
z
i
1
8
7
-
I
l
6
8
-
O
O
0
8
9
-
8
0
0
3
-
3
4
(
R
E
E
)
o
0
8
9
-
6
2
7
3
-
0
1
0
2
5
-
0
0
2
9
-
X
X
(
7
)
(
S
E
E
W
I
R
I
N
G
C
H
A
R
T
)
o
r
2
0
0
-
6
2
4
3
-
0
0
0
7
6
-
1
0
7
8
-
0
0
(
3
)
2
0
0
-
6
1
9
8
-
0
0
0
8
9
-
5
8
9
9
-
0
4
(
3
)
1
8
7
-
1
1
8
4
-
0
0
2
0
0
-
2
6
9
7
-
0
0
KING
KA 44
ADF ANTENNA
a-
O
I-
o
GN
O
o O O
or y : z
o
oc
o o
o
-- -
o
FIGURE
6-1
KA 44 ANTENNAASSEMBLY
(Dwg. No. 300-2478-00,
R-4)
Rev. 2, Dec. 1980
IPLOO5-5
Page
6-5
KING
KA 44
ADF ANTENNA
SENSE
YES
WIpL IT
START
SiNAL APPEAR
Ep POINT
PROPERLY?
OK ?
NO NO
REMOVEELECTRONICS
YES
IS SENSE PIN IN REPLACE
ANTENNASHORTEO. ANTENNA
NO
TROUBLESHOOT
YES
REMOVEELECTRONICS.
SENSE CIRCUITRY. 4 ARE LOOPS OPEN OR
SHORTEDTO GROUNDP
NO
DOES LOOP
ARE THERE YES
pENLALBLE LIONE2.8V
LOOP SIGNALS AT
A SE S
MOOULATOROUTPUTS?
WHENOPENED?
(LOOPS ENABLED)
NO
NO NO
TROUBSHOOT
TROUBLESHOOT REALIGN
MODULATOR
LOOP AMPLIFIER ANTENNA
BIAS CIRCUIT
FIGURE
5-1
KA 44 ANTENNATROUBLESHOOTINGFLOWCHART
(Dwg. No.
696-3270-00, R-0)
MMOO17-11
Page
5-7
KING
KA 44
ADF ANTENNA
1441
:104 R209 R210
7.5K 7.5K 32Hzf+90
INOTER
OR To POST COATING BOTH SIDES OF ASS'Y
- R2 8
C2O4 C205
E 04
1
WITH CLEAR URETHANE COATING (016-1040-00) I 3.9K
.Oluf .OOluf
MASK OFF THE FOLLOWING AREAS: ALL MOUNTING
3
AREAS, T201, TP2OI, R202
SEE NOTE "2" (4 PLCS) 2. 009-6243-00 MAY BE BUILT WITH 6 BOARDS ON
.030" MAX ONE PANEL AND BROKEN APART AFTER ASS'Y AND
R2Il
WAVE SOLDERING. WHEN THIS IS DONE, THERE SIO CR2OI
LOOPENABLE
WILL BE 3 OR 4 TABS APPROX. ,187" WIDE LEFT N
"
2
ON BOARD, THESE TABS ARE TO BE TRIMMED +9V +C206 E202
TO WITHIN .030" FROM EDGE OF BOARD'
I.Opf
gg g
T20I
i,5K
R209 3. APPLY RTV 3140 (KPN 016-1071-00) TO T202
L202
TO SECURE IN PLACE L2OI l3
009-6243-00_ c2
c204
2.2mh
CR202
430
C20
C20
maio
5.6V
EC207
GND
>
L2
E 05
32 Hzt
O*
R206
L20I
czoo R202 .Oluf .001 f
I2 R2O I.OK 1203
RED LEADS
2
C2 3
20
E
E 4
4
27
L205
00
E201
EENRNA
R202 (INSTALLED ON FARSIDE)
E207
2
COSINE GAIN
GREEN LEADS a i
E20|
8 0.E. ADJ .
R205
30 003
E20E203
SEE
NO30E-23354-OI
D*SV R204
Q20 R23
T202
203RFOUT Hl
3
2.4 K
RF OUT LO
8
B 0201 OUTPUT
E208
BUFFER
C
NOTES:
I. ALL RES1STORS ARE IN OHMS, EW, 5%
FIGURE
6-6
AMPLIFIER BOARD#2 ASSEMBLY ANDSCHEMATIC
(Dwg. No. 300-6243-00, R-1)
(Dug. No. 002-6243-00, R-1)
SN 4249 and Bel.ow
IPLOO5-5
Page
6-39
KING
KA 44
ADF ANTENNA
1441
NOTES:
:10 R209 R210
i. PRIOR TO POST COAT1NG BOTH SIDES OF ASS'Y
,5K SK 32Hzf+90
WITH CLEAR URETHANE COATING (016-1040-00)
E204
MASK OFF THE FOLLOWING AREAS: ALL MOUNTING 08 C 4 CO
AREAS, T2OI, TP201, R202
3
SEE NOTE 2" (4 PLCS) 2. 009-6243-00 MAY BE BUlLT WlTH 6 BOARDS ON
.030 MAX ONE PANEL AND BROKEN APART AFTER
ASSaY
AND
WAVE SOLDERING. WHEN THIS IS DONE, THERE (SEE NOTE 2)
WILL BE 3 OR 4 TABS APPROX. .187" WIDE LEFT R2tl
ON BOARD, THESE TABS ARE TO BE TRIMMED 510
CR201 +.6V/*2.7V
LOOPENABLE
TO WITHIN .030" FROM EDGE OF BOARD.
C 6 207
E 02
2
o 3. APPLY RTV 3140 (KPN
016-1071-00) TO T2O2
I.Opf R25K2
TO SECURE IN PLACE
L2O2
009-6243-00
204
L2OI
co
2.2mh
+5.6V+ 4
R2602
0
EC207GND
3R K4
R S 2 6
32 Hzz
0
091-0025-00
c205
E 05
RED
LEADS- 4
R201
R
.CO
TP201
L204
62OO3nh +8.3V.4
EN
- =
'"
2,,
E201
PAONTWERNA
R202 (INSTALLED ON FARSIDE
E 7
+6.8V 3
L205
22pf 0.If .OOlpf
GREEN LEAD R206
E208 030-2354-01
COSIENE GAIN
R205
30 03
E203
SEE NOTE 3 C202
0.1xf C215 C216
10 3
0201 R23
T202
.0068 DO69/
RF OUT HI
O 9 404
C214
L206
203
3
B Q2O l.8V.3
& l.lV3
R6Bpf 56xh
, RF OUT LO
15
E208
OUTPUT =
BUFFER -
C
NOTES-
I. ALL RESISTORS ARE IN OHMS, EW, 5%
2. VOLTAGE IN ANT MODE/VOLTAGE IN ADF MODE
WITH RECEIVER LOCKED TO INPUT SlGNAL.
FIGURE
6-6
AMPLIFIER BOARD #2 ASSEMBLYAND SCHEMATIC
(Dwg. No. 300-6243-00, R-2)
(Dwg. No. 002-6243-00, R-2)
SN 4249 and Below
Rev. 2, Dec. 1980
IPLOO5-5
Page
6-39
KING
KA 44
ADF ANTENNA
1441
R209 R2IO
-
'
7.5K 7.5K
32MzZ90
7
2 C C 00
uf
E 04
1
NOTES:
3
I, PRIOR TO POST COATING BOTH SIDES OF ASS'Y
WITH CLEAR URETHANE COATING (016-1040-003
(SEE NOTE 2)
MASK OFF THE FOLLOWING AREAS: ALL MOUNT1NG
AREAS, T2Oi, TP2Oi, R202 RS
CR2OI +.6V/+2.7V
LOOPENABLE
... |( : 2
NOTES.
SEE NOTE 2"(4PLCS) 2. 009-6390-00 MAY BE BUILT WITH 6 BOARDS ON V +C206 E202
i.ALLRESISTORSAREINOHMS,EW,5%
.030" MAX OWNAEVE ASNOELLDEARNNDG.BRWOKEENN APASRT SAFDOENEASSEREAND
1.Opf R2512 IVODLFTAMOEINWANTHVORI..TAGCEIEND
WILL BE 30R 4 TABS APPROX. .187" WIDE LEFT L202 TOINPUTSIGNAL.
-030-2354-05
ON BOARD, THESE TABS ARE TO BE TRIMMED p
TO WITHIN .030" FROM EDGE OF BOARD
h
C
3. APPLY RTV 3140 (KPN OI6-lO71-OO) TO T202
+56V 4
5.6V
2008
C
GND
y
TO SECURE IN PLACE.
- E207
009-6390-00-
a
c20 5
R2OI
5
2
.CO
L203
+8.3VE 05
32Hzz
0
,
091-0025 N
RED LEADS E204
4
200
+6.8V
6V.3 +9VL205
CO2013
E201
WEENRNA
E202
2
NEEAGDA a C200
R202 (INSTALLED ON FARSiCE
202
C23:
E2 7
-- L
c2o2
c2is c2I6
GREEN
LEAOS- I
E2OI
-3 0201 07 T202.OO68f .0069f
RFOUT HI
E208 030-2354-04
3 R204
C2
203
3
E203
SEE NOTE 3
2,4K
13
68pf
562Oh6
+18V.3 2lf RFOUT LO
OUTPUT
E208
BUFFER -
B 020! S 0202, 0203 P
L206 Q202
2KI +73v 3
2
SENSE L209 J 309
3
3
C G
C217 CR2 CR2O4
R220
is2022
30
+.5V.3
=
C2]9
.If
SENSE AMP
FIGURE
6-5
(Dwg. No. 300-6390-00, R-4)
(Dwg. No. 002-6390-00, R-1)
SN 4250 and Above
Rev. 2, Dec. 1980
IPLOO5-5
Page
6-33
KING
KA 44
ADF ANTENNA
CIO3
NOTES: +SINE LOOP
L
+9V Rlii
E
L PRIOR TO POST COATING BOTH SIDES OF ASS'Y WITH
CIOl
RIO2 S
LII2
CLEAR URETHANE COATING (016-1040-00)
MASK OFF
> 5)O
Ril2
THE FOLLOWING: ALL MOUNTING AREAS, RII6, RI34.
= CIO2
SINE
RIOS Riog I.6K IIOI lio
RIO7, RI23, J IOi, J iO2, TIOI, TIO2 15pf AMP.
15 TICI
6.2K -
CAR(+ 7 y
LIO4 QIO2
CIO7
RIIO Rit4
030-1117-00
2. 009-6198-00 MAY BE SUILT WiTH 6 BOARDS ON ONE
-SINE
LOOP
LIO3 S
LOpf
4.3K I.6K
PANEL AND BROKEN APART AFTER ASS'Y AND WAVE
2
RI
SOLDERING. WHEN THIS IS DONE, THERE WILL BE 3
04 05 CIO9
Ril3
4-ouT)Co
3
OR 4 TABS APPROX. ,\87" WIDE LEFT ON BOARD.
[ I
CilO
FRHOESEE
E
OAFRE TAORDBE TRIMMED TO WITHIN .030"
5
CIO4
06 .Olgf
009-6198-00 ENEECHADNNEL
SEE NOTE "2" (4 PLC S)
+COSINELOOP 5
NE
LI
4 RI28
I-
et+c -8
8
LIOB
QOA4MP.
15
CII7T102 2
16K IIO2RN
-7
5
030 MAx 7
-COSINELOOP
I.Opf 43K
30
030-2200-10
19
4-sGH -V -10
- I 2
SINLEACDHANNEL
COSINE MODULATOR
S QiOl, QiO2, QIO3, QIO4 D 0105
SENSE
2
RIOI CRIO2
SENSE AMP.
8
+ svc
D S
RI32 RI33
270 39
RI34
200
SENSE
GAIN
ADJ UST
FIGURE
6-4
(Dwg. 40. 300-6198-00, R-0)
(Dwg. No. 002-6198-00,
R-0)
SN 4249 and Bel.ow
IPLOO5-5
Page
6-27
KING
KA 44
ADF ANTENNA
CIO3
.Oluf SINE MODULATOR
NOTES:
I. PRIOR TO POST COATING BOTH SIDES OF ASS'Y WITH RIO3 2
CLEAR URETHANE COATING (016-1040-00) MASK OFF (5K
4
THE FOLLOWING ALL MOUNTING AREAS, RIl6, RI34,
LIOI 7 h
QICI +75V.3
CIOB
3
RIO7, RI23, J iOI, J IO2, TIOI, TlO2 +SINE LOOP +9V .OIf
RIll
030-2200-02
CIOI
R102 S
+.3 gje) _y
2. 009-6389-00 MAY BE BUILT WITH 6 BOARDS ON ONE RII2
PANEL AND BROKEN APART AFTER ASS'Y AND WAVE -
C102
SINE Rios Rios I.6K I101
SOLDERING. WHEN THIS IS DONE, THERE WILL BE 3 15pf AMP.
15 IOI 6.2K
CAR(+) 7 7
OR 4 TABS APPROX. .187" WIDE LEFT ON BOARD. +
THESE TABS ARE TO BE TRIMMED TO WITHIN .030" LIO4 QIO2 CIO7
RiiO IK4
0 FROM EDGE OF BOARD. -SlNE
LOOP
LIO3 S 4.3K
ca
-009-6389-00
2
04 1005 09g
Ril3
-4-
CILO
3
SEENOTE"2"(4PLCS) 3
5
SN
+COSlNELOOP
11
5
15
LI
--
RI28
2K C2
COSINE
15 RI25 16K IIO2
030 220009
2 AMP.
+ l.lv.3
T102 6.2K
CAR(+ -7
5
LIOS QIO4 Cil7 RI26
7
-COSINELOOP 7
I.Opf 4.3K
30
23
CIS

4-
SGI134
CII4
512 , 7

6.8K +76V3
-
15pf
COSlNE CHANNEL
S QIOl, QIO2, QIO3, QiO4
8 C
QIO5
LEVEL ADJ .
OSIN
16GA1N
J 3
1
SENSE
D
FIGURE
6-3
(Dwg. No. 300-6389-00, R-4)
(Dwg. No. 002-6389-00,
R-0)
SN 4250 and Above
Rev. 2, Dec. 1980
IPLOO5-5
Page
6-21
KING
KA 44
ADF ANTENNA
CIOS
.Oluf SINE MODULATOR
R510K
RII5 RII6 SINE
NOTES: .1101 LIO2
QIOI +75V.3 200 500
GAIN
+SlNE LOOP
L
CLEAR URETHANE COATING (016-1040-00)
MASK OFF RIO2 S
+1.lV+.3 _Isig(+) _y
THE FOLLOWING: ALL MOUNTING AREAS, RII6, RI34, CIOI, 510
Rll2
RIO7, RI23. J IOi, J IO2, T]OI, TIO2
C102
SINE Rio8 R109 1.6K IIOI 110,
15pf AMP.
IS T101
6.2K
-
030-1117-00 2, 009-6198-00 MAY BE BUILT WITH 6 BOARDS ON ONE
LO4 0102 CIO7
RIIO RII4
CAR(+) 7 7
PANEL AND BROKEN APART AFTER ASS'Y AND WAVE
-SlNELOOP LIO3 S 4.3K L6K
SOLDERING. WHEN THIS IS DONE, THERE WILL BE 3 2
RIO7
OR 4 TABS APPROX. ,187" WIDE LEFT ON BOARD. RIO4 RIOS -ig CIO6 CIOS
4- SIUS CARI
3
THESE TABS ARE TO BE TRIMMED TO WITHIN .030" IM 510 l.Opf .Olpf Ril3
OUT()
-CIIO
ooe-sise-oo
FROM EDGE OF BOARD.
5
ClO4
6 Olpf
- SINE CHANNEL
CIO5 LEVEL ADJ .
SEE NOTE "2" (4 PLCS)
+7 5V.3
RII9
4 LIO6
15QIO3
8
030 2
6
+COSSINNEi_L
17
NE
2
7 5
23
19
29
4- SG
(-) v -10
- RI22
- -

4
I 15K
SINLEACDHANNEL
C115
.Olpf
COSINE MODULATOR
+73V.3
LilO Q105 SENSE AMP.
5 OlOI, QiO2, 0103, 0104 D QIO5
4
SENSE
L 9 2
5
RIOI CRIO2
+.5V .3
D S 01pf +76V.3
RI32
--
36
FIGURE
6-4
(Dwg. No. 300-6198-00,
R-3)
(Dwg. No. 002-6198-00,
R-2)
SN 4249 and Bel.ow
Rev. 2, Dec. 1980
IPLOO5-5
Page
6-27
KING
KTS 156
SENSE DIS OFini
S202
E102 C i
2 EN
LOOP DIS OFIOS
EIO4
C
S2032
EN
POWER
ON
O EIO6
S2O6 sb
E 105 O
P/O
2
OFF
PIS6!
LOAD RCVR
;FinA
3
EI3SS201
500HM FIAT
REAR
E109
C
E110 C
FRONT
R2OI FUNCTION SWITCH
Elli c 2K
13 (SHOWN IN BRG POSITION)
I%
14
EII2 e
flO 9
EII3 C
Eil4 C
EII6 C
ElI5 a
Etl7 C
E I
S
SS
E
I 2
E 120 c
5
4
3
E 121
I
I
4
3
BEARINGSELECTOR
(SHOWNINO" POSITION)
NOTE ALL ROTARY SWITCHES SHOWN FROM KNOB END
FIGURE
6-5
ANTENNASIMULATORTEST SET BOARDANDSCHEMATIC
(Dwg. No.
002-6346-00,
R-4)
(Sheet 2 of 2)
Rev. 2, Dec. 1980
IPLOO2-23
Page
6-23
KING
KTS 156
J IS41 J I542
O
- ----
R30l J iB42 +SINE LOOP
2
-SINE
LOOP
541
+COSINE LOOP
6
--COSINE
LOOP
7 7
009-6448-00
3 3
5 5
C301 Q3OI

D
4
SENSE
7 F
-
C30F2
CR30I
D
R30I 2
e--<-'
S
100
3
CW
R302
G 15
Q30l
FIGURE
6-6
KTA 156
(Dwg. No.
300-6448-00, R-0)
(Dwg. No. 002-6448-00, R-1)
Rev. 2, Dec. 1980
IPLOO2-23
Page
6-27
H
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s
Q
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KING
KA 448
ADF ANTENNA
PIOF
R201
330
, SINE GAIN &
4
R220 R202
Q.E. ADJ UST
.441
4.3K IK
2
R209 R210
7.5K 7.5K
32Hz<+90
R
-
4 C205
E 04
3.9K .OluF .OOluF
.030" MAX
30-2354-05
NOTES:
gg
+.6V/+2.7V
L PRIOR TO POST COATING BOTH SIDES OF ASS'Y SIO CR2OI
LOOP ENABLE
WITH CLEAR URETHANE COATING (016-1040-00) ..%
a MASK OFF THE FOLLOWING AREAS: ALL MOUNTING E202 NOTE:
009-6422 -00
Cz!
AREAS, T201, TP201, R202 *LOVO2 200u O2007uF
R213
I. ALWLRESISTORS ARE IN OHMS,
T2 2, 009-6422-00 MAY BE BUILT WITH 6 BOARDS ON
430
c2os
oNAE MSNOLLDEAR NDBROKEENNAPASRT AFDONRLAS Y AND
L201
: +9V 2. VOLTAGE IN ANT MODE/VOLTAGE
o ,, WILL BE 3 0R 4 TABS APPROX. ,167" WIDE LEFT 2.2mH
+5.6V 4
C208 IN ADF MODE WITHRECElVER
ON BOARD, THESE TABS ARE TO BE TRIMMED CR202 1.OuF LOCKED TO INPUT SIGNAL.
TO WITHIN .030" FROM EDGE OF BOARD. 5.6V GND
0
3. APPLY RTV 3140 (KPN 016-1071-00) TO T2O2
-- ... E207
091-0025-0
.zo! e c2os
To SEcuRE IN PLACE.
RED LEAE3
a R2tz
E2E 4
215. a 7.5K 7.5K
32Hz<D*
L-. 0 *
cais caio
, E205 E205
R202 (INSTALLED ON FARSIDE) E207 C209 C210
GREEN LEADS
a 1201
.OluF .OOluF
+8.3V.4
L203
E208 030-2354-04 'TP2OI
L204 680uH
ANT POWER
E203
SEE NOTE 3
pgy
+7.6V .3
C
--
C213
E 01
L205
22uF O.luF .OOluF
E
R206
---
R205
30
C2O3
g
|
0201 S 0202
T201
COu2F
C215 C2IG
c G
if Q201 R207 .0068uF .0068uF
--3
1 4 T202 RF OUT HI
3
C2240pF
3R204
- 4F
E203
+L7. +I.l.3
R217 RF OUT LO
8
E208
OUTPUT
BUFFER
PIO3
Q202 R221
SENSE
J 310 2.2K
2
S D C218
2 2
O.luF
-1.. G
C219
R223
.luF IIOK
SENSE AMP
FIGURE
6-4
AMPLIFIER BOARD#2 BOARDANDSCHEMATIC
(Dwg. No. 300-6422-00,
R-1)
(Dug. No. 002-6422-00,
R-1)
Rev. 2, Dec. 1980
IPLDO5-8 Page
6-15
KING
KA 44B
ADF ANTENNA
SINE MODULATOR
CIO3
CIOS IIOI 1102 :
.OluF
.OluF
Rill
- -
If 180
-3
4
Ik '. . . I ?!? (+)
NOTES: J iOl LIO2 RIO3
,gy
-2
2
I. PRIOR TO POST COATING BOTH S1DES OF ASS'Y WlTH
+SlNE LOOp
LIO\ II"
QiOf
LIOS Ril2 cAR(+) -7
CLEAR URETHANE COATING (016-1040-00) MASK OFF
THE FOLLOWING: ALL MOUNTING AREAS, RII6, RI34, RIOl RIO2
S
I.6K
RIO7, RI23. J IOI, J IO2, TiOI, TIO2 0101 IM 750
SINE RIOS
RIOS
oso-2200-02
3.5-18pF -/
CIO2
AMP +l.IV+.3 15
6.2K
030-1117-00
2. oos-6421-oO MAY BE BUILT WITH 6 BOARDS ON ONE
LIO4
'I'
10pF QlO2
TIOl
,
RilO
cAR(-) -8
I 3
7 4 5 4 3 2 2 PANEL AND BROKEN APART AFTR ASS'Y AND WAVE -SINE
LOOP
LIO3 .luH S RII4 C110
nizo aloi SotoERING. WHEN THIS IS DONE, THERE WILL BE 3
"
y ZO) g
4-3K I-GK -OluF
o4
OR 4 TASS APPROX. .187" WIDE LEFT ON BOARD. RIO4 RIO5
2
I.OuF

102
THESE TABS ARE TO BE TRIMMED TO WITHIN .03o" IM 750 RIO6 -
4
9- DUT(-)
FROM EDGE OF BOARD-

- -
CIO7
-V -10
009-6421-00
- CIO4
SINE CHANNEL I.OuF
RIl3
O oo IOpF
LEVEL ADJ UST
iso
REWORK, CUT ALL PATHS COMING TO
4- SIG(-)
OUT(+)
ci < D
($-o
2-ANS
AS
SHMOAWNWlRE
CIO5 CIOS I i
co
clos
.OluF .OluF
5 6
35
o3o" MAx

12K
O.luF
030-220
CII3
CIIS
IIO2
.OluF .OluF
RI27
OUT (+)
(l
(
180 CAR (-) 'S
^ I
-
sie (+)
+COSINE LOOP
LIO5
L
RII7
2
C90SINE
Qlo3
RI24 RI25
CII2
AMP
+l.IV.3 15
6.2K
s
-
0101,0102,0103,0104 .
, clos LIOS 27pF
QiO4 TIO2 ,w
RI26
CAR(+) -7
5
B

'
c
y
-COSINE
LOOP
L107
RI20 RI21
23
-
F
4,3K
-2
NE
IM 270 RI22 +
0 OUT (-)
RII6
- Cil4
IIK COSINE CH.

. uF RI2e
-3
27pF
-
LEVEL ADJ UST
-
180
. . 4-
SIG (-)
Cll5 CII9 1
.OluF .OluF
SENSE
FIGURE
6-3
AMPLIFIERIMODULATOR#1 BOARD AND SCHEMATIC
(Dwg. No.
300-6421-00, R-1)
(Dwg. No.
002-421-00, R-2)
Rev. 2, Dec. 1980
IPLOO5-8
Page
6-11
KING
KA 44B
ADF ANTENNA
CIO3
SINE
MODULATOR
NOTES: .OluF SF
Rfil
IIOf
1102
180 -3
CLEAR URETHANE COATING (016-1040-00) MASK OFF LIO2 RIO3 |\

1 ?!? {)
4
030-2200-02 0 , R
ION MOUNTOING AREAS, R116, RI34
+SINE LOOp LIOI - IIK
0101
+9V -2
2
7 es 4 a a
9-6421-00 MAY BE BUILT WITH 6 BOARDS ON ONE
CIOI
Of R7150o2
SINE
S
+7.5V

LIO9
2 CAR (+) -7
2o ato
oNLDLERANDBROKNENnAPART
DAOFNE,
T
S DL WAE
3
3.5-ISpF
CIO2
AMP +l.IV+.3
IRSIOS
6R 9
04 OR 4 TABS APPROX.
.187
WIDE LEFT ON BOARD.
LIO4 i 10pF 0102 Tl0l
L FR E
OAREBOARDBE TRIMMED TO WITHIN .o3o"
-SINE
LOOP
LinO3 S
RilO
. Ril4
cAR(-) -g
3
009-6421-00
RIO4 RIO5
MO
RIO7 06F
4.3K
|
I.6K
c
04
IIM
_
SINE CHANNEL uF
Ril3
-Y -10
coa cos -
, LEVELADJ UST
u7 SEENOTE"2 (4PLCS) |
0 2
clos

urt+)
Tio2
TIOI .OluF
5 6
105
030-22001
030 MAX
Cl20
0113 IIO2
12
OJ uF
.OluF
COluF
RJ O27
OUT(+)
f( CAR(-)
-8
LIO6
RII9 \\
'
S'? [+)
s oici, oio gios gio4
B c
+ COSIN LOOP
I 2 C
L
37.5 .3
0
RI628
LIOS
-27p
0104 TIO2
7
-COSINE
LOOP LIO7 .
RI26
Ri30
CAR(+) -y
5
20
RI
23
F
4,3K
-2
S NE
CII4
tiK COSINE CH
-
Cil7 RII6
27pF
LEVELADJ UST
29 -a
IK
4-
SIG (-)
CII5 -v
.01uF
C 9
.OluF 10
1
SENSE
103
FIGURE
6-3
AMPLIFIER/MODULATOR#1 BOARD ANDSCHEMATIC
(Dwg. No. 300-6421-00,
R-2)
(Dwg. No. 002-6421-00,
R-2)
Rev. 3, J une 1981
IPLOO5-8
Page
6-11

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